A stainless steel ball core cut-off plug valve anti-misrotation device

By designing a device to prevent accidental rotation of the valve using a bracket, stop plate, and bolts on the stainless steel ball core cutoff valve, the problem of accidental rotation of the valve was solved, achieving stability and convenient operation of the valve, and improving the safety and efficiency of railway transportation.

CN224676094UActive Publication Date: 2026-08-25CHINA RAILWAY NO 3 GRP CO LTD +1
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Patent Information

Application Number
CN202521837722.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2026-08-25
Estimated Expiration
2035-08-28

AI Technical Summary

Technical Problem

The stainless steel ball-core shut-off valve of the KM70 self-contained open wagon is prone to accidental rotation during use, causing the bottom door to open automatically or fail to open and close properly, resulting in vehicle malfunction and cargo spillage.

Method used

Design a stainless steel ball core cut-off stopper gate anti-misrotation device, including a card holder, a stop plate and a bolt, which is fixed to the stopper gate handle by snapping and bolting. The stop plate prevents the stopper gate from turning accidentally, and the anti-loosening pad provides cushioning during vibration.

Benefits of technology

It effectively prevents the valve from turning accidentally, improves vehicle utilization efficiency and safety stability, and has a simple structure that is easy to install and operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to railway transportation technical field, concretely is a kind of stainless steel ball core cut-off plug valve anti-misoperation device, including clamping seat, stop sheet and bolt, the clamping seat is connected on the handle on the top of stainless steel ball core cut-off plug valve, the stop sheet is set in clamping seat rear side, the stop sheet is installed on clamping seat by bolt, the front side of stop sheet is abutted on stainless steel ball core cut-off plug valve, stainless steel ball core cut-off plug valve anti-misoperation device is installed on stainless steel ball core cut-off plug valve, can prevent stainless steel ball core cut-off plug valve from misoperation, can reach the improvement vehicle operation efficiency and safety stability requirement in railway transportation routine operation.
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Description

Technical Field

[0001] This utility model relates to the field of railway transportation technology; specifically, it relates to a stainless steel ball core cut-off gate anti-misrotation device. Background Technology

[0002] The KM70 self-owned open wagon is mainly used for loading coal. During daily use, the stainless steel ball-core cut-off valve of the KM70 self-owned open wagon may accidentally rotate, easily causing the bottom door to open automatically or malfunction, leading to vehicle malfunctions or even cargo spillage. To effectively solve the problem of accidental rotation of the stainless steel ball-core cut-off valve during the operation of the KM70 self-owned open wagon, a safety device needs to be designed to improve vehicle utilization efficiency and safety stability in daily railway transportation operations. Utility Model Content

[0003] In view of this, the present invention provides a stainless steel ball core cut-off plug door anti-misrotation device, thereby solving or at least alleviating the above-mentioned problems existing in the prior art.

[0004] To achieve the aforementioned objective, this utility model provides a device to prevent accidental rotation of a stainless steel ball core cut-off gate, comprising a mounting base, a stop plate, and bolts. The mounting base is engaged with the handle at the top of the stainless steel ball core cut-off gate. The stop plate is disposed on the rear side of the mounting base and is mounted on the mounting base by bolts. The front side of the stop plate abuts against the stainless steel ball core cut-off gate.

[0005] Preferably, the rear end of the card holder is provided with a groove, and a circular through groove adapted to the stainless steel core cut-off plug door handle is provided in the groove. The top of the card holder is provided with a straight groove adapted to the handle, and the straight groove communicates with the circular through groove.

[0006] Preferably, it also includes a mounting cap, a threaded rod, and an L-shaped plate. The mounting cap is disposed on the top of the stainless steel ball core cut-off plug door handle. The threaded rod is rotatably mounted on the top of the mounting cap. The straight section of the L-shaped plate is threadedly connected to the threaded rod. The vertical section of the L-shaped plate extends to the rear side of the stop plate. The contact surface between the L-shaped plate and the stop plate is an inclined surface.

[0007] Preferably, it also includes a U-shaped rod, which is fixedly connected to the L-shaped plate. The U-shaped rod is located on the front side of the L-shaped plate. The top of the card holder has two sliding grooves that are symmetrically arranged on the left and right sides. The vertical sections on both sides of the U-shaped rod extend downward into the two sliding grooves respectively. The U-shaped rod and the card holder slide together in the height direction.

[0008] Preferably, a limiting block is provided at the bottom of the vertical section of the U-shaped rod, and a limiting groove is opened on the side of the sliding groove facing the limiting block, and the limiting block is slidably disposed in the limiting groove in the height direction.

[0009] Compared with the prior art, the present invention has at least the following beneficial effects: 1. The stainless steel ball core cut-off gate anti-misrotation device is installed on the stainless steel ball core cut-off gate, which can prevent the stainless steel ball core cut-off gate from misrotating. In the daily operation of railway transportation, it can improve the efficiency and safety stability of vehicle operation.

[0010] 2. The stainless steel ball core cut-off gate anti-misoperation device has a simple structure and is easy to install. It has both an anti-misoperation state and an open state. It does not need to be completely disassembled to rotate the gate, making it easier for staff to operate. Attached Figure Description

[0011] The disclosure of this utility model will become more apparent with reference to the accompanying drawings. It should be understood that these drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings: Figure 1 This is a schematic diagram of the overall structure of Embodiment 1 of the present utility model; Figure 2 This is a schematic diagram of the card holder structure in Embodiment 1 of this utility model; Figure 3 This is a schematic diagram of the overall structure of Embodiment 2 of this utility model; Figure 4 This is a cross-sectional view of the card holder in Embodiment 2 of this utility model; Figure 5 This is a schematic diagram of the overall structure of the card holder in Embodiment 2 of this utility model.

[0012] Reference numerals in the attached drawings: 1-Card holder; 2-Stop plate; 3-Bolt; 4-Anti-loosening washer; 5-Groove; 6-Circular through groove; 7-Straight groove; 8-Mounting cap; 9-Threaded rod; 10-L-shaped plate; 11-U-shaped rod; 12-Slide groove; 13-Limiting block; 14-Limiting groove. Detailed Implementation

[0013] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0014] Example 1 like Figures 1 to 2As shown, a stainless steel ball core cut-off gate anti-misrotation device includes a card seat 1, a stop plate 2 and a bolt 3. The card seat 1 is attached to the handle at the top of the stainless steel ball core cut-off gate. The stop plate 2 is located on the rear side of the card seat 1 and is installed on the card seat by the bolt 3. The front side of the stop plate 2 abuts against the stainless steel ball core cut-off gate.

[0015] The card holder 1 is attached to the handle at the top of the stainless steel ball core cut-off gate. The stop plate 2 abuts against the stainless steel ball core cut-off gate from the rear side of the card holder 1. The card holder 1 and the stop plate 2 are then fixed by bolts 3. The stainless steel ball core cut-off gate is in planar contact with the stop plate 2. The handle of the stainless steel ball core cut-off gate is limited by the card holder 1 and the stop plate 2 to prevent the stainless steel ball core cut-off gate from turning accidentally. An anti-loosening shim 4 is set between the card holder 1 and the stop plate 2. During normal railway transportation, vibrations occur, and the anti-loosening shim 4 can provide better cushioning.

[0016] The rear end of the card holder 1 is provided with a groove 5, and a circular through groove 6 adapted to the stainless steel core cut-off plug door handle is provided in the groove 5. The top of the card holder 1 is provided with a straight groove 7 adapted to the handle, and the straight groove 7 is connected to the circular through groove 6.

[0017] The groove 5 at the rear end of the card holder 1 can be aligned with the stainless steel ball core cut-off gate. The card holder 1 can be snapped into place from below the handle of the stainless steel ball core cut-off gate. The handle is located in the straight groove 7 at the top of the card holder 1. The circular through groove 6 of the card holder 1 fits the round rod of the handle. The card holder 1 fits the stainless steel ball core cut-off gate more closely, and the anti-misoperation effect is better. The overall structure is simple, easy to install, and convenient to use.

[0018] Example 2 like Figures 3 to 5 As shown, it also includes a mounting cap 8, a threaded rod 9, and an L-shaped plate 10. The mounting cap 8 is set on the top of the stainless steel ball core cut-off plug door handle. The rotation of the threaded rod 9 is mounted on the top of the mounting cap 8. The straight section of the L-shaped plate 10 is threadedly connected to the threaded rod 9. The vertical section of the L-shaped plate 10 extends to the rear side of the stop plate 2. The contact surface between the L-shaped plate 10 and the stop plate 2 is an inclined surface.

[0019] The mounting cap 8 is installed on the top of the stainless steel ball core cut-off plug handle. The card seat 1 is located below the mounting cap 8. The handle of the stainless steel ball core cut-off plug is sleeved in the straight groove 7 on the card seat 1. Rotating the threaded rod 9 can drive the L-shaped plate 10 to move in the height direction. After the card seat 1 and the stop plate 2 are installed, the stop plate 2 is installed on the card seat 1 by the bolt 3. There is a distance between the stop plate 2 and the bolt 3 for the stop plate 2 to slide back and forth. The vertical section of the L-shaped plate 10 is located behind the stop plate 2. When the threaded rod 9 is rotated to drive the L-shaped plate 10 to move downward, the contact surface between the vertical section of the L-shaped plate 10 and the stop plate 2 is inclined. The L-shaped plate 10 and the stop plate 2 are pressed together by the inclined surface, which presses the stop plate 2 against the card seat 1 to prevent the stainless steel ball core cut-off plug from turning accidentally.

[0020] It also includes a U-shaped rod 11, which is fixedly connected to the L-shaped plate 10. The U-shaped rod 11 is located on the front side of the L-shaped plate 10. The top of the card holder 1 has two sliding grooves 12 that are symmetrically arranged on the left and right. The vertical sections on both sides of the U-shaped rod 11 extend downward into the two sliding grooves 12 on the top of the card holder 1. The U-shaped rod 11 and the card holder 1 slide together in the height direction.

[0021] When the rotating threaded rod 9 drives the L-shaped plate 10 to move, the U-shaped rod 11 has a limiting effect on the L-shaped plate 10, preventing the L-shaped plate 10 from rotating, and the L-shaped plate 10 can move up and down more stably.

[0022] A limiting block 13 is provided at the bottom of the vertical section of the U-shaped rod 11, and a limiting groove 14 is opened on the side of the slide 12 facing the limiting block 13. The limiting block 13 is slidably disposed in the limiting groove 14 in the height direction.

[0023] During daily railway transportation operations, the cap 8 is installed on the top of the stainless steel ball core cut-off plug handle. The stainless steel ball core cut-off plug handle is sleeved in the straight groove 7 of the card seat 1. Rotating the threaded rod 9 drives the L-shaped plate 10 to move downward, pressing the stop plate 2 and the card seat 1 together. The stop plate 2 contacts the stainless steel ball core cut-off plug plane, fixing the handle of the stainless steel ball core cut-off plug and preventing the stainless steel ball core cut-off plug from turning accidentally.

[0024] When the stainless steel ball core cut-off gate needs to be rotated, the threaded rod 9 is rotated in the opposite direction to drive the L-shaped plate 10 to move upward. The U-shaped rod 11 moves upward with the L-shaped plate 10, and the limiting block 13 moves upward in the limiting groove 14 and contacts the inner top surface of the limiting groove 14. At this time, the vertical section of the L-shaped plate 10 separates from the stop plate 2, and the stop plate 2 and the card seat 1 are in a relaxed state. The threaded rod 9 is rotated to drive the L-shaped plate 10 to rise, and the limiting block 13 continues to rise, driving the card seat 1 to rise. The stop plate 2 rises with the card seat 1 and separates from the stainless steel ball core cut-off gate. At this time, the stainless steel ball core cut-off gate is in a rotatable open state. The handle of the stainless steel ball core cut-off gate is still sleeved in the card seat 1. It is not necessary to remove the entire device to rotate the stainless steel ball core cut-off gate, which makes it easier for the staff to operate.

[0025] The technical scope of this utility model is not limited to the contents of the above description. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the scope of this utility model.

Claims

1. A stainless steel ball core cut-off plug gate anti-misoperation device, characterized in that, Includes a card holder (1), a stop plate (2) and a bolt (3). The card holder (1) is attached to the handle at the top of the stainless steel ball core cut-off gate. The stop plate (2) is located on the rear side of the card holder (1). The stop plate (2) is installed on the card holder (1) by the bolt (3). The front side of the stop plate (2) abuts against the stainless steel ball core cut-off gate.

2. The stainless steel ball core cutting-off plug anti-misrotation device as described in claim 1, characterized in that, The rear end of the card holder (1) is provided with a groove (5), and a circular through groove (6) adapted to the stainless steel core cut-off plug door handle is provided in the groove (5). The top of the card holder (1) is provided with a straight groove (7) adapted to the handle, and the straight groove (7) is connected to the circular through groove (6).

3. The stainless steel ball core cut-off plug anti-misrotation device as described in claim 1, characterized in that, It also includes a mounting cap (8), a threaded rod (9), and an L-shaped plate (10). The mounting cap (8) is set on the top of the stainless steel ball core cut-off plug handle. The threaded rod (9) is rotated and mounted on the top of the mounting cap (8). The straight section of the L-shaped plate (10) is threadedly connected to the threaded rod (9). The vertical section of the L-shaped plate (10) extends to the rear side of the stop plate (2). The contact surface between the L-shaped plate (10) and the stop plate (2) is an inclined surface.

4. The stainless steel ball core cut-off plug anti-misrotation device as described in claim 3, characterized in that, It also includes a U-shaped rod (11), which is fixedly connected to an L-shaped plate (10). The U-shaped rod (11) is located on the front side of the L-shaped plate (10). The top of the card holder (1) has two sliding grooves (12) that are symmetrically arranged on the left and right sides respectively. The vertical sections on both sides of the U-shaped rod (11) extend downward into the two sliding grooves (12) respectively. The U-shaped rod (11) and the card holder (1) slide together in the height direction.

5. The stainless steel ball core cut-off plug anti-misrotation device as described in claim 4, characterized in that, The bottom of the vertical section of the U-shaped rod (11) is provided with a limiting block (13), and the sliding groove (12) is provided with a limiting groove (14) on the side facing the limiting block (13). The limiting block (13) is slidably disposed in the limiting groove (14) in the height direction.