Semiautomatic disc combining mechanism

Abstract

The utility model relates to the field of material band combines tray, specifically discloses semi -automatic tray combining mechanism, material loading base subassembly, material cassette subassembly and jacking subassembly, material loading base subassembly is fixed in the upper surface of main body support, the bottom of material cassette subassembly with material loading base subassembly's movable end is fixed, jacking subassembly sets up in the bottom of material cassette subassembly and is fixed in the upper surface of main body support, material cassette subassembly includes material cassette frame body and material cassette monomer, the rear side board of material cassette frame body sets up first sliding slot, and material cassette monomer moves on the surface of first sliding slot, material cassette monomer still is equipped with the matching placement groove of tray placement, the bottom of material cassette frame body is equipped with jacking hole, and the output end of jacking subassembly passes through jacking hole and carries out jacking to material cassette monomer, sets up several material cassette monomers in material cassette frame body, and combines tray to material band on material cassette monomer, improves the working efficiency of combining tray, reduces manual cost.

Description

Technical Field

[0001] This utility model belongs to the field of material strip assembly, and particularly relates to a semi-automatic assembly mechanism. Background Technology

[0002] In the tape merging process, the current operating mode involves winding multiple individual tapes one by one onto a single merging tape via a tape conveyor track. Specifically, each individual tape needs to be individually wound onto the merging tape via the tape conveyor track. This process needs to be repeated until all individual tapes have been merged. However, in the existing process, all individual tapes need to be manually reloaded into the material gate mechanism before the final winding is completed via the tape conveyor system. This operating method inevitably increases the need for manual intervention, consuming significant human resources and significantly reducing overall work efficiency.

[0003] This manual labor-intensive approach has several obvious drawbacks: First, frequent manual intervention significantly slows down the entire production process, leading to a decrease in output per unit time; second, manual operation is prone to errors, such as incorrect tray placement or loose winding, which may affect the quality and consistency of the finished product; finally, in the long run, persistently high labor costs are also detrimental to improving the company's economic efficiency. Utility Model Content

[0004] This utility model provides a semi-automatic disc closing mechanism, which solves the above-mentioned problems.

[0005] To solve the above problems, the technical solution provided by this utility model is as follows: a semi-automatic tray closing mechanism, provided with a feeding device; the feeding device includes a feeding base assembly, a material box assembly and a lifting assembly; the feeding base assembly is fixed on the upper surface of the main support, the bottom of the material box assembly is fixed to the movable end of the feeding base assembly, and the lifting assembly is disposed at the bottom of the material box assembly and fixed on the upper surface of the main support;

[0006] The cassette assembly includes a cassette frame and cassette units; several cassette units are placed inside the cassette frame; several first sliding grooves are provided on the rear side plate of the cassette frame, and several cassette units move up and down on the surface of the corresponding first sliding grooves;

[0007] The individual hopper is also provided with a placement slot that matches the material tray;

[0008] The bottom of the hopper frame is provided with a lifting hole, and the output end of the lifting component passes through the lifting hole to lift the hopper unit.

[0009] Preferably, the top of the material cassette unit is provided with a material trough; a pressing assembly is also provided on the material trough, the pressing assembly including a material belt guide shaft, a friction roller, a pressure plate and a pressure roller mounting seat; the material belt guide shaft is located at the end of the material trough near the material tray, the friction roller is embedded in the middle of the material trough, the pressure plate is fixed on the upper surface of the material trough and adjacent to one side of the friction roller; the pressure roller mounting seat is fixed at the other end of the material trough; and a follower is fixed on the pressure roller mounting seat.

[0010] Preferably, the feeding base assembly includes a horizontal moving structure, a vertical moving structure, and a movable mounting base; the horizontal moving structure is fixed to the upper surface of the main support, the vertical moving structure is fixed to the slide of the horizontal moving structure, and the bottom of the movable mounting base is slidably connected to the upper surface of the vertical moving structure; the bottom of the hopper frame is fixed to the upper surface of the movable mounting base.

[0011] Preferably, a photoelectric sensor is provided on the upper surface of the movable mounting base, and a detection hole is provided at the bottom of the material box frame, wherein the detection hole and the photoelectric sensor are in the same vertical plane.

[0012] Preferably, the lifting assembly includes a lifting mounting base and a lifting cylinder; the lifting mounting base is fixed to the upper surface of the main support, the lifting cylinder is mounted on the lifting mounting base, and the output end of the lifting cylinder is on the same vertical horizontal plane as the lifting hole in the rearward limit stroke state of the longitudinal moving structure.

[0013] Preferably, the feeding device further includes a translation component, which includes a translation frame, a rail fixing plate, a rail pressure roller, and a scanning camera; the translation frame is fixed to the upper surface of the main support, and the scanning camera is fixed to one leg of the translation frame; the rail fixing plate is installed on the top of the translation frame; the rail pressure roller is installed on the rail fixing plate via a shaft connection, and the rail pressure roller cooperates with the material tray on the lifted material box unit.

[0014] Preferably, the semi-automatic tray closing mechanism is further provided with a receiving component, which includes a receiving bracket, a receiving tray, and a rewinding tray; the bottom of the receiving bracket is fixed to the upper surface of the main body bracket, and the rewinding tray and the receiving tray are arranged sequentially from top to bottom on the receiving bracket.

[0015] Preferably, the housing of the receiving device is also equipped with a label printer. Preferably, the lateral moving structure is equipped with an RM12 linear module and a slide block, the movable end of the linear module being fixed to the slide block; the longitudinal moving structure is equipped with a longitudinal base, a longitudinal cylinder, and slide rails; the bottom of the longitudinal base is fixed to the slide block; the longitudinal cylinder is installed in the installation area in the middle of the longitudinal base, and the output end of the longitudinal cylinder is fixed to the bottom of the movable installation base; the two slide rails are respectively fixed on both sides of the installation area.

[0016] Compared with the prior art, the advantages of this invention are that, by using the above solution, the material belt is pressed during the transmission process through the cooperation of the material trough and the pressing component, preventing the material belt from flying off the material trough and ensuring the stability of the transmission; the material belt guide shaft, friction roller, pressure plate and follower prevent the material belt from stacking or bending in the material trough; by setting several material box units in the material box frame and coiling the material belt on the material box units, the efficiency of coiling is improved; and labor costs are reduced. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments or prior art, the drawings used in the description of the embodiments or prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the feeding device of this utility model;

[0020] Figure 3 This is a schematic diagram of the single-unit structure of the material box of this utility model;

[0021] Figure 4 This is a schematic diagram of the feeding base assembly of this utility model;

[0022] Figure 5 This is a schematic diagram of the translation component structure of this utility model;

[0023] According to the above diagrams: Feeding device-1; Receiving device-2; Receiving assembly-3; Printer-4; Feeding base assembly-11; Material box frame-12; Material box unit-13; Translation assembly-14; Lifting assembly-15; Rewinding tray-31; Receiving tray-32; Lateral movement structure-111; Longitudinal movement structure-112; Movable mounting base-113; Photoelectric sensor-114; First chute-121; Material tray-132; Material belt guide shaft-133; Material trough-134; Pressure plate-135; Pressure roller mounting seat-136; Translation frame-141; Scanning camera-142; Rail pressure roller-143. Detailed Implementation

[0024] To facilitate understanding of this utility model, a more detailed description is provided below with reference to the accompanying drawings and specific embodiments. The accompanying drawings show preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0025] It should be noted that when a component is described as being "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is described as being "connected to" another component, it can be directly connected to the other component or there may be an intervening component. The terms "fixed," "integral," "left," "right," and similar expressions used in this specification are for illustrative purposes only, and in the figures, structurally similar units are labeled with the same reference numerals.

[0026] Unless otherwise defined, all technical and scientific terms used in this specification have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the scope of the invention.

[0027] like Figure 1-5 As shown, the semi-automatic tray closing mechanism is equipped with a feeding device 1, which includes a feeding base assembly 11, a material box assembly, and a lifting assembly 15. The feeding base assembly 11 is fixed to the upper surface of the main support, the bottom of the material box assembly is fixed to the movable end of the feeding base assembly 11, and the lifting assembly 15 is disposed at the bottom of the material box assembly and fixed to the upper surface of the main support.

[0028] The hopper assembly includes a hopper frame 12 and hopper units 13; a plurality of hopper units 13 are placed inside the hopper frame 12; a plurality of first sliding grooves 121 are provided on the rear side plate of the hopper frame 12, and the plurality of hopper units 13 move up and down on the surface of the corresponding first sliding grooves 121.

[0029] The cassette unit 13 is also provided with a placement slot for placing the material tray 132;

[0030] The bottom of the hopper frame 12 is provided with a lifting hole, and the output end of the lifting component 15 passes through the lifting hole to lift the hopper unit 13.

[0031] It should be noted that: the output end of the lifting component 15 passes through the lifting hole and lifts the material box unit 13. The material box unit 13 slides upward on the first slide groove 121 of the material box frame 12, thereby allowing the individual material box unit 13 to move up and down within the material box frame 12.

[0032] The material tray 132 is placed in the placement slot on the material box unit 13. By raising and lowering the material box unit 13, the material tray 132 is moved to the translation component 14, so that the material belt enters the material receiving track and is transferred to the receiving structure for receiving.

[0033] In this embodiment, the top of the material cassette unit 13 is provided with a material trough 134; a pressing assembly is also provided on the material trough 134, the pressing assembly including a material belt guide shaft 133, a friction roller, a pressure plate 135 and a pressure roller mounting seat 136; the material belt guide shaft 133 is located at the end of the material trough 134 near the material tray 132, the friction roller is embedded in the middle of the material trough 134, the pressure plate 135 is fixed on the upper surface of the material trough 134 and adjacent to one side of the friction roller; the pressure roller mounting seat 136 is fixed at the other end of the material trough 134; a follower is fixed on the pressure roller mounting seat 136.

[0034] It should be noted that: the material trough 134 and the pressing component work together to press the material belt during the transmission process, preventing the material belt from flying off the material trough 134 and ensuring the stability of the transmission; the material belt guide shaft 133, friction roller, pressure plate 135 and follower prevent the material belt from stacking or bending in the material trough 134.

[0035] In this embodiment, the feeding base assembly 11 is provided with a transverse moving structure 111, a longitudinal moving structure 112, and a movable mounting base 113; the transverse moving structure 111 is fixed to the upper surface of the main support, the longitudinal moving structure 112 is fixed to the slide of the transverse moving structure 111, and the bottom of the movable mounting base 113 is slidably connected to the upper surface of the longitudinal moving structure 112; the bottom of the hopper frame 12 is fixed to the upper surface of the movable mounting base 113.

[0036] The lateral moving structure 111 is provided with an RM12 linear module and a slide block, and the movable end of the linear module is fixed to the slide block; the longitudinal moving structure 112 is provided with a longitudinal base, a longitudinal cylinder and a slide rail; the bottom of the longitudinal base is fixed to the slide block; the longitudinal cylinder is installed in the installation area in the middle of the longitudinal base, and the output end of the longitudinal cylinder is fixed to the bottom of the movable mounting base 113; the two slide rails are respectively fixed on both sides of the installation area.

[0037] It should be noted that: the lateral moving structure 111 causes the longitudinal moving structure 112 to move left and right, and the longitudinal moving structure 112 causes the movable mounting base 113 to move back and forth, thereby enabling the material box frame 12 to move left, right, forward and backward on the upper surface of the main support.

[0038] In this embodiment, a photoelectric sensor 114 is provided on the upper surface of the movable mounting base 113, and a detection hole is also provided at the bottom of the material box frame 12. The detection hole and the photoelectric sensor 114 are in the same vertical plane.

[0039] It should be noted that: the photoelectric sensor 114 and the detection hole are in the same vertical plane to detect whether the material box unit 13 is in the same plane when it moves vertically on the first slide groove 121 of the material box frame 12. When the material belt on the material tray 132 of the material box unit 13 is completed and descends in the rising state, the photoelectric sensor 114 detects that the next material box unit 13 needs to rise. At this time, the lateral moving structure 111 is used to drive the material box frame 12 to move, so as to lift the corresponding material box unit 13 through the lifting mechanism.

[0040] In this embodiment, the lifting assembly 15 is provided with a lifting mounting base and a lifting cylinder. The lifting mounting base is fixed to the upper surface of the main support, and the lifting cylinder is mounted on the lifting mounting base. The output end of the lifting cylinder is on the same vertical horizontal plane as the lifting hole of the longitudinal moving structure 112 in the rearward limit stroke state.

[0041] It should be noted that when the longitudinal moving structure 112 moves the material box frame 12 forward, the output end of the lifting cylinder and the lifting hole are not on the same vertical horizontal plane. When the longitudinal moving structure 112 moves the material box frame 12 backward, the output end of the lifting cylinder and the lifting hole are on the same vertical horizontal plane. In this state, the lifting cylinder can only lift a material box unit 13 from inside the material box frame 12 by passing through the lifting hole.

[0042] In this embodiment, the feeding device 1 further includes a translation component 14, which includes a translation frame 141, a rail fixing plate, a rail pressure roller 143, and a scanning camera 142. The translation frame 141 is fixed to the upper surface of the main support, and the scanning camera 142 is fixed to one leg of the translation frame 141. The rail fixing plate is installed on the top of the translation frame 141. The rail pressure roller 143 is installed on the rail fixing plate via a shaft connection, and the rail pressure roller 143 cooperates with the material tray 132 on the lifted material box unit 13.

[0043] It should be noted that: the material box frame 12 contains a set number of material box units 13. The material tray 132 on each material box unit 13 needs to be scanned to realize the product traceability function; the rail pressure roller 143 is used to press the material strip on the material tray 132 after it rises to prevent the material strip from falling off the material tray 132.

[0044] Furthermore, the semi-automatic welding machine is also equipped with a receiving device 2, which includes a transmission track and a receiving part for welding the material strip; the receiving part is set at a designated position on the transmission track, and the receiving part is a welding gun for welding the material strip.

[0045] In this embodiment, a receiving component 3 is also provided, which includes a receiving bracket, a receiving tray 32 and a rewinding tray 31. The bottom of the receiving bracket is fixed to the upper surface of the main body bracket, and the rewinding tray 31 and the receiving tray 32 are arranged sequentially from top to bottom on the receiving bracket.

[0046] The housing of the receiving device 2 is also equipped with a label printer 4.

[0047] Working principle:

[0048] Feeding: The longitudinal cylinder in the longitudinal moving structure 112 of the feeding base assembly 11 works to push the moving mounting base 113 forward. At this time, the operator puts multiple material trays 132 into the placement slots in the corresponding material gate units. The longitudinal cylinder retracts again, and the moving mounting base 113 returns to its initial position.

[0049] Identification: Identify the trays 132 on multiple individual trays 13 in the tray frame 12;

[0050] When the lifting cylinder is working, it lifts the first material tray unit 13 on the material tray frame 12 through the lifting hole. The material tray unit 13 moves upward on the first sliding groove 121 on the rear side plate of the material tray frame 12, so that the material tray 132 on the first material tray unit 13 is aligned with the scanning camera 142, and the scanning camera 142 identifies the material tray 132.

[0051] After identification is completed, the lifting cylinder retracts, restoring the first material tray unit 13 to its initial position. At the same time, the linear module in the lateral movement structure 111 moves, so that the lifting hole of the second material tray unit 13 and the output end of the lifting cylinder are in the same vertical plane. The lifting cylinder works again to lift the second material tray unit 13, so that the material tray 132 of the second material tray unit 13 is aligned with the scanning camera 142. The scanning camera 142 identifies the corresponding material tray 132.

[0052] Repeat the above steps to identify the trays 132 on all individual trays 13 within the tray frame 12.

[0053] Material conveying: The material conveying on the trays 132 of all material cartridge units 13 is conveyed to the receiving device 2.

[0054] When placing the material tray, the worker moves the beginning of the material strip on the tray 132 of the first material box unit 13 through the follower at the material strip guide shaft 133, the material trough 134, the pressure plate 135 and the pressure roller mounting seat 136 in sequence, and extends it to the rail clamping pressure roller 143. When the tray 132 on the first material box unit 13 rises to the translation component 14, the rail clamping pressure roller 143 rotates, so that the beginning of the material strip is transferred to the transmission track of the receiving device 2. The transmission track works to pull the material strip to the receiving tray 32 in the receiving component 3. The transmission track stops working, and the worker fixes the beginning of the material strip on the receiving tray 32. The transmission track works again to move the material strip on the tray 132 to the receiving tray 32.

[0055] Material receiving: Connect the material strips in the two material trays 132 at their joints:

[0056] When the material strip on the first tray 132 is completely conveyed, the linear module in the lateral movement structure 111 moves, so that the second tray unit 13 and the rail pressure roller 143 are in the same vertical plane. When the worker passes the first end of the material strip on the tray 132 of the second tray unit 13 through the follower at the material strip guide shaft 133, the material trough 134, the pressure plate 135 and the pressure roller mounting seat 136 in sequence, and extends to the rail pressure roller.

[0057] At position 143; the second material box unit 13 rises, the rail clamping roller 143 rotates, so that the beginning end of the material belt is transferred to the transfer track of the receiving device 2, and the transfer track is working.

[0058] The receiving device has cutting and visual recognition functions. It cuts off the uneven parts at the joint of the material strips and automatically aligns the joint of the two material strips. Then, it uses adhesive film to complete the receiving. The transmission track works again to make the material strip of the second material tray 132 wrap around the tray.

[0059] Repeat the above actions so that all the trays 132 on all the individual trays 13 inside the tray frame 12 are wrapped in the receiving tray 32.

[0060] Rewinding and rewinding: The material strip in the receiving tray 32 is rewinded into the rewinding tray 31. The printer 4 prints labels with relevant information about the material strip in the rewinding tray 31. The staff affixes the labels to the rewinding tray 31, and it can be used directly on the production line.

[0061] It should be noted that the above-mentioned technical features can be combined with each other to form various embodiments not listed above, all of which are considered to be within the scope of this utility model specification; and, for those skilled in the art, improvements or modifications can be made based on the above description, and all such improvements and modifications should fall within the protection scope of the appended claims of this utility model.

Claims

1. A semi-automatic tray-closing mechanism, equipped with a feeding device, characterized in that; The feeding device includes a feeding base assembly, a material box assembly, and a lifting assembly; the feeding base assembly is fixed to the upper surface of the main support, the bottom of the material box assembly is fixed to the movable end of the feeding base assembly, and the lifting assembly is disposed at the bottom of the material box assembly and fixed to the upper surface of the main support. The cassette assembly includes a cassette frame and individual cassette units; a plurality of individual cassette units are placed within the cassette frame; a plurality of first sliding grooves are provided on the rear side plate of the cassette frame, and the plurality of individual cassette units move up and down on the surfaces of the corresponding first sliding grooves; each individual cassette unit is also provided with a placement groove that matches a material tray. The bottom of the hopper frame is provided with a lifting hole, and the output end of the lifting component passes through the lifting hole to lift the hopper unit.

2. The semi-automatic disc closing mechanism according to claim 1, characterized in that; The top of the material cassette unit is provided with a material trough; a pressing assembly is also provided on the material trough, the pressing assembly including a material belt guide shaft, a friction roller, a pressure plate and a pressure roller mounting seat; the material belt guide shaft is located at the end of the material trough near the material tray, the friction roller is embedded in the middle of the material trough, the pressure plate is fixed on the upper surface of the material trough and adjacent to one side of the friction roller; the pressure roller mounting seat is fixed at the other end of the material trough; a follower is fixed on the pressure roller mounting seat.

3. The semi-automatic disc closing mechanism according to claim 1, characterized in that; The feeding base assembly includes a horizontal moving structure, a vertical moving structure, and a movable mounting base; the horizontal moving structure is fixed to the upper surface of the main support, the vertical moving structure is fixed to the slide of the horizontal moving structure, and the bottom of the movable mounting base is slidably connected to the upper surface of the vertical moving structure; the bottom of the hopper frame is fixed to the upper surface of the movable mounting base.

4. The semi-automatic disc closing mechanism according to claim 3, characterized in that; A photoelectric sensor is provided on the upper surface of the movable mounting base, and a detection hole is provided at the bottom of the material box frame. The detection hole and the photoelectric sensor are in the same vertical plane.

5. The semi-automatic disc closing mechanism according to claim 1, characterized in that; The lifting assembly is provided with a lifting mounting base and a lifting cylinder; the lifting mounting base is fixed to the upper surface of the main support, the lifting cylinder is mounted on the lifting mounting base, and the output end of the lifting cylinder is on the same vertical horizontal plane as the lifting hole in the rearward limit stroke state of the longitudinal moving structure.

6. The semi-automatic disc closing mechanism according to claim 1, characterized in that; The feeding device also includes a translation component, which includes a translation frame, a rail fixing plate, a rail pressure roller, and a scanning camera. The translation frame is fixed to the upper surface of the main support, and the scanning camera is fixed to one leg of the translation frame. The rail fixing plate is installed on the top of the translation frame. The rail pressure roller is installed on the rail fixing plate via a shaft connection, and the rail pressure roller cooperates with the material tray on the lifted material box unit.

7. The semi-automatic disc closing mechanism according to claim 1, characterized in that; It also includes a receiving device, which comprises a conveyor track and a receiving part for welding the strip; the receiving part is located at a designated position on the conveyor track and is a welding gun for welding the strip.

8. The semi-automatic disc closing mechanism according to claim 1, characterized in that; It also includes a receiving assembly, which includes a receiving bracket, a receiving tray, and a rewinding tray; the bottom of the receiving bracket is fixed to the upper surface of the main body bracket, and the rewinding tray and the receiving tray are arranged sequentially from top to bottom on the receiving bracket.

9. The semi-automatic disc closing mechanism according to claim 7, characterized in that; The housing of the receiving device is also equipped with a printer for printing labels.

10. The semi-automatic disc closing mechanism according to claim 3, characterized in that; The lateral moving structure is provided with an RM12 linear module and a slide block, and the movable end of the linear module is fixed to the slide block; the longitudinal moving structure is provided with a longitudinal base, a longitudinal cylinder and a slide rail; the bottom of the longitudinal base is fixed to the slide block; the longitudinal cylinder is installed in the installation area in the middle of the longitudinal base, and the output end of the longitudinal cylinder is fixed to the bottom of the movable installation base; the two slide rails are respectively fixed on both sides of the installation area.

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