Surface treatment equipment for aluminum alloy production

Abstract

The utility model relates to the field of aluminium alloy surface treatment technology discloses especially surface treatment equipment for aluminium alloy production, when the operation of hanging and limiting aluminium alloy material parts, the staff first presses down the cylindrical plug rod sliding, the cylindrical plug rod drives the triangular extruding block to slide down, and the two sliding extruding blocks are adhered to the inclined surface of the triangular extruding block, so that the two sliding extruding blocks slide to both sides, and the sliding of the sliding extruding block actively extrudes the spring steel material clamping piece and actively centers the deformation, providing space for placing operation, the deformation of all spring steel material clamping pieces on the surface of the part hanging plate can be driven by the sliding of the cylindrical plug rod, the space for placing parts is quickly released, compared with the traditional manual adjustment of clamping pieces one by one, the preparation time before hanging is greatly saved, especially when batch hanging parts, the hanging speed is improved, and the overall hanging efficiency can be obviously improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy surface treatment technology, and in particular to a surface treatment device for aluminum alloy production. Background Technology

[0002] Surface treatment equipment plays a crucial role in the aluminum alloy processing flow. It is primarily used to remove surface impurities from aluminum alloy parts, thereby improving their quality and performance. In actual production scenarios, many industries, from automotive manufacturing and aerospace to the production of everyday consumer goods, rely on this type of equipment to perform surface treatment on aluminum alloy parts, ensuring that the parts meet the quality requirements of different application scenarios. Current equipment typically requires the following technologies in practical applications: 1. Reliable parts hanging and fixing technology ensures that aluminum alloy parts are stable in position during processing and do not shift or fall off; 2. Reasonable storage and use technology of treatment solution to ensure that chemical treatment reagents can effectively remove impurities from the surface of parts, while achieving precise control and recycling; 3. Smooth dual-axis position adjustment technology: Through the transmission of the drive components, dual-axis movement is achieved, which immerses the parts to be processed into a reservoir filled with chemical reagents. 4. Robust structural design technology ensures that the equipment as a whole can withstand the weight of the parts and the action of the treatment fluid during operation without deformation or damage.

[0003] Currently, various equipment and methods are used to achieve surface treatment of aluminum alloy parts. Some devices use a part mounting plate to hang finished aluminum alloy parts, and the parts are immersed in the treatment liquid for treatment by sliding the mounting plate on the gantry of the treatment equipment.

[0004] However, the above method has a significant problem: the process of attaching and limiting aluminum alloy parts is cumbersome and inefficient. Manually adjusting the clamps requires workers to press each clamp individually before aligning and attaching each part. When attaching multiple parts, this individual clamping process slows down the entire process, impacting production efficiency and extending processing time. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a surface treatment device for aluminum alloy production, solving the problem of cumbersome and inefficient processes when hanging and limiting aluminum alloy parts. Manual adjustment of the clamps requires workers to press each clamp individually before aligning and hanging the parts one by one. When hanging multiple parts, this slow process, affecting production efficiency and extending processing time, is a significant technical issue.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A surface treatment device for aluminum alloy production includes a part mounting plate. Two sliding extrusion blocks are disposed on the outer surface of the part mounting plate. Two T-slot supports are fixedly connected to the outer surface of the part mounting plate. The two sliding extrusion blocks are slidably connected inside the two T-slot supports. A rod support is fixedly connected to the outer surface of the part mounting plate. A cylindrical rod is slidably connected inside the rod support. A triangular extrusion block is fixedly connected to the outer surface of the cylindrical rod. The triangular extrusion block and the two sliding extrusion blocks are on the same vertical line.

[0007] Preferably, a T-shaped grip handle is rotatably connected inside the cylindrical insert rod, and a first spring is fixedly connected to the outer surface of both the insert rod support and the T-shaped grip handle.

[0008] Preferably, the insert rod support has a limiting slot inside, and both T-shaped slot supports have T-shaped baffles on their outer surfaces.

[0009] Preferably, both sliding extrusion blocks and both limiting slots are threaded with assembly screws, and both T-shaped baffles are fixedly connected with second springs on their outer surfaces.

[0010] Preferably, the two second springs are respectively attached to the outer surfaces of the two sliding extrusion blocks, and the outer surface of the part mounting plate is provided with a position adjustment support.

[0011] Preferably, the outer surface of the position adjustment support is slidably connected to the main body of the processing equipment, and a set of liquid storage tanks are provided inside the main body of the processing equipment.

[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. When performing the hanging and limiting operation on aluminum alloy parts, the operator first presses down the cylindrical insert rod to slide it. The cylindrical insert rod drives the triangular extrusion block to slide downwards, and the triangular extrusion block fits against the inclined surface of the two sliding extrusion blocks, thereby squeezing the two sliding extrusion blocks to slide to both sides. Through the sliding of the sliding extrusion blocks, the spring steel clips are actively squeezed and centered to deform, providing space for the placement operation. The sliding of the cylindrical insert rod can drive all the spring steel clips on the surface of the part hanging plate to deform, quickly freeing up space for placing the part. Compared with the traditional manual adjustment of the clips one by one, it greatly saves the preparation time before hanging, especially when hanging parts in batches, which improves the hanging speed and significantly improves the overall hanging efficiency.

[0013] 2. When pressing down on the cylindrical insert, the operator holds the T-shaped handle and pushes it downwards. The T-shaped handle provides a larger gripping area. When the T-shaped handle slides downwards, it will compress the first spring and deform it, preparing for subsequent reset. When the triangular pressing block is pressed down and slides outwards, the operator rotates the T-shaped handle forty-five degrees. At this time, the T-shaped handle will limit the surface of the limiting slot, so that the outward displacement of the triangular pressing block achieves the purpose of self-locking, allowing the operator to free up both hands to perform parts connection operations. Attached Figure Description

[0014] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a structural diagram of the component mounting plate connection of this utility model; Figure 3 This is an exploded view of the sliding extrusion block connection of this utility model; Figure 4 This is an exploded view of the T-shaped baffle connection of this utility model.

[0016] Legend: 11. Part mounting plate; 12. Sliding extrusion block; 13. T-slot support; 14. Insert rod support; 15. Cylindrical insert rod; 16. Triangular extrusion block; 17. T-shaped grip handle; 18. First spring; 19. Limiting slot; 21. T-shaped baffle; 22. Assembly screw; 23. Second spring; 24. Position adjustment support; 25. Main body of the processing equipment; 26. Liquid storage tank. Detailed Implementation

[0017] This application provides a surface treatment device for aluminum alloy production, which effectively solves the problem of cumbersome and inefficient processes when performing hanging and limiting operations on aluminum alloy parts. Manually adjusting the clamps requires workers to press each clamp individually before aligning and attaching them to the parts. When attaching multiple parts, this slow process slows down production, impacting efficiency and extending processing time. However, when attaching aluminum alloy parts, workers first press down on the cylindrical insert rod, which then slides the triangular pressing block downwards. This block then contacts the inclined surfaces of two sliding pressing blocks, forcing them to slide to the sides. This movement actively compresses the spring steel clamps, creating space for placement. The cylindrical insert rod's movement deforms all the spring steel clamps on the attachment plate, quickly freeing up space for the parts. Compared to traditional manual clamp adjustments, this significantly reduces preparation time, especially in batch attachments, increasing speed and overall efficiency. Example

[0018] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the technical solution in this application embodiment effectively solves the problem of cumbersome and inefficient process when performing hanging and limiting operations on aluminum alloy parts. The current method involves manually adjusting the clamps, requiring workers to press each clamp individually before aligning and attaching the parts. When attaching multiple parts, this slow process slows down production efficiency and extends processing time. The overall solution is as follows: A surface treatment device for aluminum alloy production includes a part attachment plate 11. Two sliding extrusion blocks 12 are disposed on the outer surface of the part attachment plate 11. Two T-slot supports 13 are fixedly connected to the outer surface of the part attachment plate 11. The two sliding extrusion blocks 12 are slidably connected inside the two T-slot supports 13. A rod support 14 is fixedly connected to the outer surface of the part attachment plate 11. A cylindrical rod 15 is slidably connected inside the rod support 14. A triangular extrusion block 16 is fixedly connected to the outer surface of the cylindrical rod 15. The triangular extrusion block 16 and the two sliding extrusion blocks 12 are on the same vertical line. When attaching and limiting the aluminum alloy parts, the worker first presses down on the cylindrical rod 15. The cylindrical insert 15 slides, causing the triangular pressing block 16 to slide downwards. The triangular pressing block 16 then adheres to the inclined surfaces of the two sliding pressing blocks 12, thereby pressing the two sliding pressing blocks 12 to slide to both sides (both sliding blocks 12 slide inside the T-slot support 13 via T-shaped sliders mounted on their surfaces). The sliding pressing block 12 has an inclined frustum-shaped pressing groove inside, with the size of the frustum-shaped pressing groove decreasing from the outside to the inside. The sliding pressing block 12 actively presses the spring steel clips to actively center and deform, providing space for placement. Five triangular pressing blocks 16 are mounted on the surface of the cylindrical insert 15. Each triangular pressing block 16 presses the two sliding pressing blocks 12 to slide outwards. Each sliding pressing block 12 has five frustum-shaped pressing grooves inside. The sliding of the cylindrical insert 15 causes all the spring steel clips on the surface of the part mounting plate 11 to deform, making it more convenient and faster to mount aluminum alloy parts.

[0019] A T-shaped grip handle 17 is rotatably connected inside the cylindrical insert rod 15. First springs 18 are fixedly connected to the outer surfaces of both the insert rod support 14 and the T-shaped grip handle 17. A limit slot 19 is formed inside the insert rod support 14. T-shaped baffles 21 are provided on the outer surfaces of both T-shaped supports 13. Assembly screws 22 are threaded into the interiors of both sliding compression blocks 12 and both limit slots 19. Second springs 23 are fixedly connected to the outer surfaces of both T-shaped baffles 21, and the two second springs 23 respectively conform to the outer surfaces of the two sliding compression blocks 12. When the cylindrical insert rod 15 is pressed downwards, the operator grips the surface of the T-shaped grip handle 17 and pushes it downwards, providing a larger gripping area. During this process, when the T-shaped grip handle 17 slides downward, it will compress the first spring 18 to deform, preparing for subsequent reset. When the triangular pressing block 16 is pressed downward and slides, thereby compressing the sliding pressing block 12 to slide outward, the T-shaped grip handle 17 rotates forty-five degrees. At this time, the T-shaped grip handle 17 will limit the surface of the limiting slot 19, so that the outward displacement of the triangular pressing block 16 achieves the purpose of self-locking, allowing the operator to free up both hands to perform the part hanging operation. After the hanging operation is completed, the T-shaped grip handle 17 is screwed back to reset. At this time, the first spring 18 and the second spring 23 respectively push the T-shaped grip handle 17 and the sliding pressing block 12 to reset, so that the clamping piece loses its limiting function and resets the deformation limiting function.

[0020] A position adjustment support 24 is provided on the outer surface of the part mounting plate 11. The main body of the processing equipment 25 is slidably connected to the outer surface of the position adjustment support 24. A set of liquid storage tanks 26 are opened inside the main body of the processing equipment 25. The aluminum alloy part to be surface treated is placed on the surface of the part mounting plate 11. Clamping pieces made of spring steel are installed on the surface of the part mounting plate 11. Two clamping pieces are arranged in a set. The operator presses the clamping pieces towards the center with both hands to deform them. At this time, the internal opening of the aluminum alloy part is aligned with the two clamping pieces and inserted. After insertion, the clamping pieces are released. At this time, due to the elasticity and restoring characteristics of the spring steel material, the two clamping pieces return to their original position. The plate is reset and attached to the inner wall of the opening of the aluminum alloy part to clamp and limit its position, thereby ensuring its stability during processing. After placement, the part mounting plate 11 is placed on the surface of the position adjustment support 24 by hooking it. The position adjustment support 24 slides on the gantry surface at the upper end of the processing equipment body 25. A set of liquid storage tanks 26 are opened inside the processing equipment body 25. The liquid storage tanks 26 are filled with chemical treatment reagents. The part mounting plate 11 slides into the chemical treatment reagents to soak and remove the impurities remaining on the surface of the aluminum alloy part during the production process.

[0021] To address the problems existing in the prior art, this utility model provides a surface treatment device for aluminum alloy production. When performing the hanging and limiting operation on aluminum alloy parts, the operator first presses down the cylindrical insert 15 to slide it. The cylindrical insert 15 drives the triangular extrusion block 16 to slide downwards. The triangular extrusion block 16 then adheres to the inclined surfaces of the two sliding extrusion blocks 12, thereby squeezing the two sliding extrusion blocks 12 to slide to both sides. Through the sliding of the sliding extrusion blocks 12, the spring steel clips are actively squeezed and centered to deform, providing space for the placement operation. The sliding of the cylindrical insert 15 can drive all the spring steel clips on the surface of the part hanging plate 11 to deform, quickly freeing up space for placing the parts. Compared with the traditional manual adjustment of the clips one by one, it greatly saves the preparation time before hanging, especially when hanging parts in batches, it improves the hanging speed and significantly enhances the overall hanging efficiency.

[0022] Working principle: The first step involves placing the aluminum alloy parts requiring surface treatment onto the surface of the parts mounting plate 11. Clamping pieces made of spring steel are installed on the surface of the mounting plate 11, with two clamping pieces forming a set. The operator presses the clamping pieces towards the center with both hands to deform them. Then, the internal opening of the aluminum alloy part is aligned with the two clamping pieces and inserted. After insertion, the clamping pieces are released. Due to the elastic restoring characteristics of the spring steel, the two clamping pieces return to their original position and adhere to the inner wall of the opening in the aluminum alloy part, clamping and limiting its stability during processing. After placement, the parts mounting plate 11 is placed on the surface of the position adjustment support 24 via hooks. The position adjustment support 24 slides on the gantry surface at the upper end of the processing equipment body 25. A set of liquid storage tanks 26 is opened inside the processing equipment body 25, and chemical treatment reagents are injected into these tanks. The parts mounting plate 11 slides into the chemical treatment reagents, thereby soaking and removing impurities remaining on the surface of the aluminum alloy parts from the production process.

[0023] The second step involves the operator pressing down on the cylindrical insert 15 to slide it. The cylindrical insert 15 then slides the triangular pressing block 16 downwards, causing it to contact the inclined surfaces of the two sliding pressing blocks 12. This forces the two sliding pressing blocks 12 to slide to both sides (both sliding blocks 12 slide within the T-slot support 13 via T-shaped sliders mounted on their surfaces). The sliding pressing blocks 12 have inclined frustum-shaped pressing grooves inside, with the size decreasing from the outside in. The sliding of the pressing blocks 12 actively compresses and deforms the spring steel clips, providing space for placement. Five triangular pressing blocks 16 are mounted on the surface of the cylindrical insert 15. Each triangular pressing block 16 compresses the two sliding pressing blocks 12 outwards. Each sliding pressing block 12 also has five frustum-shaped pressing grooves inside. The sliding of the cylindrical insert 15 causes all the surfaces of the part mounting plate 11 to slide outwards. The spring steel clamping plate deforms, making it more convenient and faster to attach aluminum alloy parts. When pressing down the cylindrical insert 15, the operator holds the T-shaped grip handle 17 and pushes it downwards. The T-shaped grip handle 17 provides a larger gripping area. When the T-shaped grip handle 17 slides downwards, it compresses the first spring 18, preparing for subsequent reset. When the triangular pressing block 16 is pressed down and slides, thereby compressing the sliding pressing block 12 to slide outwards, the operator holds the T-shaped grip handle 17 and rotates it forty-five degrees. At this time, the T-shaped grip handle 17 limits the surface of the limiting slot 19, so that the outward displacement of the triangular pressing block 16 achieves the purpose of self-locking, allowing the operator to free up both hands to perform the part attachment operation. After the attachment operation is completed, the T-shaped grip handle 17 is screwed back to reset. At this time, the first spring 18 and the second spring 23 push the T-shaped grip handle 17 and the sliding pressing block 12 back to reset, so that the clamping plate loses its limiting function and resets the deformation limiting function.

[0024] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A surface treatment device for aluminum alloy production, comprising a parts mounting plate (11), characterized in that, The outer surface of the part mounting plate (11) is provided with two sliding extrusion blocks (12), and two T-slot supports (13) are fixedly connected to the outer surface of the part mounting plate (11). The two sliding extrusion blocks (12) are respectively slidably connected inside the two T-slot supports (13). The outer surface of the part mounting plate (11) is fixedly connected with a rod support (14), and a cylindrical rod (15) is slidably connected inside the rod support (14). Among them, a triangular extrusion block (16) is fixedly connected to the outer surface of the cylindrical insert (15), and the triangular extrusion block (16) and the two sliding extrusion blocks (12) are on the same vertical line.

2. The surface treatment equipment for aluminum alloy production as described in claim 1, characterized in that, The cylindrical insert (15) is rotatably connected to a T-shaped grip handle (17). The outer surfaces of the insertion rod support (14) and the T-shaped grip handle (17) are both fixedly connected with a first spring (18).

3. The surface treatment equipment for aluminum alloy production as described in claim 2, characterized in that, The insert support (14) has a limiting slot (19) inside. Among them, the outer surfaces of the two T-shaped groove supports (13) are provided with T-shaped baffles (21).

4. The surface treatment equipment for aluminum alloy production as described in claim 3, characterized in that, The two sliding extrusion blocks (12) and the two limiting slots (19) are all threaded with assembly screws (22). The outer surfaces of the two T-shaped baffles (21) are fixedly connected with second springs (23).

5. The surface treatment equipment for aluminum alloy production as described in claim 4, characterized in that, The two second springs (23) are respectively attached to the outer surfaces of the two sliding compression blocks (12); The outer surface of the part mounting plate (11) is provided with a position adjustment support (24).

6. The surface treatment equipment for aluminum alloy production as described in claim 5, characterized in that, The outer surface of the position adjustment support (24) is slidably connected to the main body of the processing equipment (25). The main body (25) of the processing equipment has a set of liquid storage tanks (26) inside.

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