Quick-release aluminum alloy end cover for gearbox maintenance
By designing the pusher and fixing components of the quick-release aluminum alloy end cap, the problem of cumbersome end cap operation in the existing technology is solved, enabling quick disassembly and installation of the end cap and improving the convenience of gearbox maintenance.
Patent Information
- Application Number
- CN202522491896.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-11-25
AI Technical Summary
The existing gearbox end cover is cumbersome to install and remove, requiring the bolts and nuts to be turned separately, which makes maintenance inconvenient.
A quick-release aluminum alloy end cap was designed. Through the combination of a pusher and a connecting/fixing component, the end cap can be quickly disassembled and installed. The end cap includes a push plate for the pusher, a connecting plate for the connecting component, and an insert plate for the fixing component. The operation process is simplified by using elastic materials and springs.
This enables quick disassembly and installation of the end caps, improving the efficiency and convenience of gearbox maintenance.
Smart Images

Figure CN224680054U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gearbox technology, and in particular to a quick-release aluminum alloy end cap for gearbox maintenance. Background Technology
[0002] The gearbox is a gearbox that changes the transmission ratio and direction of motion. It is located between the clutch and the central drive. Its main functions are: to change the driving force and speed of the vehicle while keeping the engine speed and torque constant; to enable the vehicle to move backward; and to allow the engine to stop without shutting off. The gearbox end cover is a key sealing component of the gearbox housing, mainly used to protect the internal parts of the gearbox.
[0003] In existing technology, such as Chinese Patent No. CN216242203U, a cover body is included. The top of the cover body has a snap-fit mechanism, and the bottom of the snap-fit mechanism has a connecting rod. A fixing mechanism is located in the middle of the cover body, and a rotating shaft is fixedly connected to the right side of the fixing mechanism. This gearbox sealing end cover, through the snap-fit mechanism, allows the handle to drive the threaded rod to move horizontally to the left under the action of the threaded cylinder. When the right side of the threaded rod disengages from the first groove, it drives the trapezoidal locking block to move vertically downwards and enter the trapezoidal groove. This facilitates the installation and disassembly of the cover body and connecting rod. When a fault occurs inside the gearbox, disassembly is convenient during maintenance, improving the efficiency of maintenance personnel to a certain extent. The fixing mechanism secures the bearing to the cover body, preventing shaft misalignment and ensuring normal shaft operation. While the above solution has the advantages mentioned above, its disadvantages are that when installing the end cover, it is necessary to first turn the bolts and then turn the nuts and handles separately, which is cumbersome. Furthermore, since the end cover is installed by bolts, the bolts need to be turned separately to remove the end cover, which is very inconvenient when inspecting the gearbox. Utility Model Content
[0004] The purpose of this utility model is to solve the problem that in the prior art, when installing the end cover, it is necessary to first rotate the bolt and then rotate the nut and handle separately, which is cumbersome. In addition, when installing the end cover with bolts, it is necessary to tighten the bolts separately to remove the end cover, which is very inconvenient when repairing the gearbox.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a quick-release aluminum alloy end cover for gearbox maintenance: comprising a gearbox and an end cover, the quick-release aluminum alloy end cover for gearbox maintenance further comprising: A pusher is disposed on the top of the end cap, the pusher including a top plate disposed on the top of the end cap; A connecting groove is formed in the inner cavity of the end cap; Two sets of connectors are symmetrically arranged in the inner cavity of the end cap, wherein the connectors include connecting plates, and the connecting plates are slidably connected to the inner cavity of the connecting groove. Two sets of fasteners are symmetrically arranged on both sides of the end cap. Each fastener includes an insert plate, which is disposed on one side of the inner cavity of the end cap.
[0006] In a preferred embodiment, the pusher includes: A mounting slot is provided on the top of the end cap; A locking groove is formed inside the end cap cavity; A triangular plate is fixedly installed on one side of the top of the top plate; The end cap has a sliding groove in its inner cavity that is adapted to the top plate. The top plate is slidably connected to the inner cavity of the sliding groove. The side of the top plate near the triangular plate is made of an elastic material.
[0007] The technical effect of adopting the above-mentioned further solution is to limit the top plate.
[0008] In a preferred embodiment, the pusher further includes: A push plate is disposed within the cavity of the mounting slot; The push block is fixedly installed at the bottom of the push plate; A mounting groove is formed inside the end cap cavity; The mounting rod is fixedly installed on one side of the bottom of the top plate; The bottom of the pusher block is inserted into the inner cavity of the end cap.
[0009] The technical effect of adopting the above-mentioned further solution is to drive the connecting plate to move.
[0010] In a preferred embodiment, the pusher further includes: Two sets of support plates are fixedly installed on both sides of the push block; Both sets of support grooves are formed inside the end cap cavity; Two sets of support springs are respectively fixedly installed at the bottom of the two sets of support plates; The mounting rod has a mounting plate fixed at its bottom, and one side of the mounting plate is inserted into the support plate on the right side.
[0011] The technical effect of adopting the above-mentioned further solution is: to support the push plate.
[0012] In a preferred embodiment, the connector includes: The connecting slide is fixedly mounted on the top of the connecting plate; A connecting spring is fixedly installed on one side of the connecting slide plate; The end cap has a connecting groove in its inner cavity, and the connecting plate is slidably connected to the inner cavity of the connecting groove. Both sides of the connecting plate are inclined surfaces.
[0013] The technical effect of adopting the above-mentioned further solution is to drive the connecting plate to move.
[0014] In a preferred embodiment, the fastener includes: A slot is provided on the top side of the gearbox; A fixing groove is formed on one side of the inner cavity of the end cap; One side of the insert plate is an inclined surface, and the insert plate is disposed in the inner cavity of the fixing groove.
[0015] The technical effect of adopting the above-mentioned further solution is: for end cap installation.
[0016] In a preferred embodiment, the fixing further includes: A control groove is formed inside the end cap cavity; The control panel is disposed within the cavity of the control slot; A fixed spring is fixedly disposed within the cavity of the fixed groove; One side of the fixing spring is fixedly connected to the insert plate.
[0017] The technical effect of adopting the above-mentioned further solution is to drive the control board to move.
[0018] In a preferred embodiment, the fastener further includes: A triangular groove is formed on the top side of the control panel; A trapezoidal groove is formed on one side of the bottom of the control panel; Fixing holes are formed in the insert plate; The control board passes through the fixing hole.
[0019] The technical effect of adopting the above-mentioned further solution is to push the insert plate to move.
[0020] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, pressing down on the push plate moves the two sets of connecting plates, the two sets of connecting plates push the two sets of control plates upward, the two sets of control plates push the two sets of insert plates away from each other, and the two sets of insert plates move out of the inner cavity of the two sets of slots, thus removing the fixation of the end cover. At this time, pulling the end cover upward can remove the end cover from the gearbox.
[0021] 2. In this utility model, the end cover is placed on the outside of the gearbox. The gearbox pushes the two sets of insert plates away from each other through the inclined surfaces of the two sets of insert plates. The two sets of insert plates move into the inner cavities of the two sets of fixing slots, and at the same time, they squeeze the two sets of fixing springs until the two sets of insert plates are at the same horizontal height as the two sets of slots. At this time, the two sets of insert plates are inserted into the inner cavities of the two sets of slots under the action of the elastic force of the two sets of fixing springs, thus fixing the end cover to the gearbox. The installation operation of the end cover is more convenient. Attached Figure Description
[0022] Figure 1 A schematic diagram of the main structure of a quick-release aluminum alloy end cap for gearbox maintenance provided by this utility model; Figure 2 A cross-sectional structural diagram of a quick-release aluminum alloy end cap for gearbox maintenance provided by this utility model. Figure 3 A schematic diagram of the pushing component structure of a quick-release aluminum alloy end cap for gearbox maintenance provided by this utility model; Figure 4 Provided by this utility model Figure 3 Enlarged structural diagram at point A; Figure 5 Provided by this utility model Figure 3 Enlarged structural diagram at point B; Figure 6 This utility model provides a schematic diagram of the fastener structure for a quick-release aluminum alloy end cap used in gearbox maintenance.
[0023] Legend: 1. Gearbox; 101. Slot; 2. End cover; 3. Top plate; 301. Engaging slot; 3011. Triangular plate; 302. Mounting slot; 303. Push plate; 304. Push block; 305. Support plate; 3051. Support slot; 3052. Support spring; 306. Mounting rod; 307. Mounting slide plate; 308. Mounting slide groove; 4. Insert plate; 401. Fixing slot; 402. Fixing spring; 403. Fixing hole; 5. Connecting plate; 501. Connecting slot; 502. Connecting slide plate; 5021. Connecting spring; 503. Control slot; 504. Control plate; 505. Triangular slot; 506. Trapezoidal slot. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1
[0025] Please see Figures 1-6 This embodiment provides a quick-release aluminum alloy end cover for gearbox maintenance that allows for faster disassembly of the end cover. The specific concept is as follows: A quick-release aluminum alloy end cap for gearbox maintenance includes a gearbox 1 and an end cap 2. The quick-release aluminum alloy end cap for gearbox maintenance also includes a pusher, a connecting groove 501, and two sets of connecting parts.
[0026] The pushing component, which plays a pushing role, is located on the top of the end cover 2. The pushing component includes a top plate 3, which is located on the top of the end cover 2.
[0027] The connecting groove 501, which plays an auxiliary role, is opened in the inner cavity of the end cover 2.
[0028] In addition, two sets of connecting parts that serve as the connection are symmetrically arranged in the inner cavity of the end cover 2, wherein the connecting parts include connecting plates 5, and the connecting plates 5 are slidably connected in the inner cavity of the connecting groove 501.
[0029] As examples, in this embodiment, the pushing component includes: mounting groove 302, engaging groove 301, triangular plate 3011, push plate 303, push block 304, mounting slide 308, mounting rod 306, two sets of support plates 305, two sets of support grooves 3051, and two sets of support springs 3052.
[0030] The auxiliary mounting groove 302 is located on the top of the end cover 2.
[0031] The engaging groove 301, which plays an auxiliary role, is formed in the inner cavity of the end cover 2.
[0032] In addition, the triangular plate 3011, which serves as a limit, is fixedly installed on one side of the top plate 3.
[0033] It should be noted that the inner cavity of the end cap 2 is provided with a sliding groove that is adapted to the top plate 3. The top plate 3 is slidably connected to the inner cavity of the sliding groove. The side of the top plate 3 near the triangular plate 3011 is made of elastic material.
[0034] The push plate 303, which serves as a connector, is located inside the mounting groove 302.
[0035] The pusher block 304, which plays a pushing role, is fixedly installed at the bottom of the pusher plate 303.
[0036] In addition, the mounting groove 308, which plays an auxiliary role, is opened in the inner cavity of the end cover 2.
[0037] In addition, the mounting rod 306, which serves as a connector, is fixedly installed on one side of the bottom of the top plate 3.
[0038] It should be noted that the bottom of the pusher block 304 is inserted into the inner cavity of the end cap 2.
[0039] Among them, the two sets of support plates 305 that serve as the connection are fixedly installed on both sides of the push block 304.
[0040] Among them, the two sets of support grooves 3051 that play an auxiliary role are both opened in the inner cavity of the end cover 2.
[0041] In addition, two sets of support springs 3052, which provide support, are fixedly installed at the bottom of the two sets of support plates 305 respectively.
[0042] It should be noted that the bottom of the mounting rod 306 is fixedly equipped with a mounting plate 307, and one side of the mounting plate 307 is inserted into the right support plate 305.
[0043] As some examples, in this embodiment, the connector includes a connecting slide plate 502 and a connecting spring 5021.
[0044] The connecting slide plate 502, which serves as a connector, is fixedly mounted on the top of the connecting plate 5.
[0045] In addition, the connecting spring 5021, which plays an auxiliary role, is fixedly installed on one side of the connecting slide plate 502.
[0046] It should be noted that the inner cavity of the end cap 2 is provided with a connecting groove, and the connecting slide plate 502 is slidably connected to the inner cavity of the connecting groove. Both sides of the connecting plate 5 are inclined surfaces.
[0047] In this embodiment, the left side of the top plate 3 is made of an elastic material such as polyolefin elastomer, which has a certain elasticity. By pressing the left side of the top plate 3, the triangular plate 3011 is moved out of the inner cavity of the locking groove 301. Then, the top plate 3 is pushed to drive the mounting rod 306 to slide in the inner cavity of the mounting slide groove 308. The mounting rod 306 drives the mounting slide plate 307 to move, and the limiting fixation of the right support plate 305 is removed. The push plate 303 is pressed down to drive the push block 304 to move. The push block 304 pushes the connecting plate 5 to move through the inclined surface on the left side of the connecting plate 5. The connecting plate 5 drives the connecting slide plate 502 to move. The connecting slide plate 502 squeezes the connecting spring 5021. The inclined surface on the right side of the connecting plate 5 pushes the control plate 504 to move upward through the triangular groove 505. The control plate 504 pushes the insert plate 4 to move through the trapezoidal groove 506. While moving the left side of the insert plate 4 out of the inner cavity of the slot 101, it squeezes the fixing spring 402 and pulls the end cover 2 upward to separate the end cover 2 from the gearbox 1. Example 2
[0048] like Figures 1-6 As shown in Example 1, this example provides a quick-release aluminum alloy end cap for gearbox maintenance that is easy to install and operate. The specific concept is as follows: The quick-release aluminum alloy end cap for gearbox maintenance also includes two sets of fasteners.
[0049] Among them, two sets of fixing components that play a fixing role are symmetrically arranged on both sides of the end cover 2. The fixing components include the insert plate 4, which is arranged on one side of the inner cavity of the end cover 2.
[0050] As examples, in this embodiment, the fasteners include: slot 101, fixing groove 401, control groove 503, control plate 504, fixing spring 402, triangular groove 505, trapezoidal groove 506, and fixing hole 403.
[0051] The slot 101, which serves to fix the gearbox, is located on the top of one side of the gearbox 1.
[0052] In addition, a fixing groove 401, which plays an auxiliary role, is formed on one side of the inner cavity of the end cover 2.
[0053] It should be noted that one side of the insert plate 4 is a slope, and the insert plate 4 is set in the inner cavity of the fixing groove 401.
[0054] The control groove 503, which plays an auxiliary role, is located inside the end cover 2.
[0055] The control plate 504, which serves as a connector, is located inside the control slot 503.
[0056] In addition, the auxiliary fixing spring 402 is fixedly installed in the inner cavity of the fixing groove 401.
[0057] It should be noted that one side of the fixed spring 402 is fixedly connected to the insert plate 4.
[0058] The triangular groove 505, which plays an auxiliary role, is located on the top side of the control panel 504.
[0059] In addition, the trapezoidal groove 506 that plays a driving role is formed on the bottom of one side of the control panel 504.
[0060] In addition, a fixing hole 403, which plays a pushing role, is provided on the insert plate 4.
[0061] It should be noted that the control board 504 passes through the mounting hole 403.
[0062] In this embodiment, the end cover 2 is sleeved on the outside of the gearbox 1. The gearbox 1 pushes the two sets of insert plates 4 to slide in the inner cavity of the two sets of fixing slots 401 through the inclined surfaces of the two sets of insert plates 4 respectively. The two sets of insert plates 4 respectively press the two sets of fixing springs 402 until the two sets of insert plates 4 are at the same horizontal height as the two sets of slots 101. At this time, the two sets of insert plates 4 move closer to each other under the action of the elastic force of the two sets of fixing springs 402. The two sets of insert plates 4 are inserted into the inner cavity of the two sets of slots 101 respectively, fixing the end cover 2 and installing the end cover 2 and the gearbox 1.
[0063] Working principle: By pressing the left side of the top plate 3, the triangular plate 3011 is moved out of the inner cavity of the engaging groove 301. Then, the top plate 3 is pushed to drive the mounting rod 306 to slide in the inner cavity of the mounting slide 308. The mounting rod 306 drives the mounting slide plate 307 to move, thus removing the limiting fixation of the right support plate 305. Pressing down the push plate 303 drives the push block 304 to move. The push block 304 drives the two sets of support plates 305 to squeeze the two sets of support springs 3052. The push block 304 pushes the connecting plate 5 to move through the inclined surface on the left side of the connecting plate 5. 4. Push the two sets of connecting plates 5 to move. The connecting plates 5 drive the connecting slide plate 502 to move. The connecting slide plate 502 squeezes the connecting spring 5021. The inclined surface on the right side of the connecting plate 5 pushes the control plate 504 to move upward through the triangular groove 505. The control plate 504 pushes the insert plate 4 to move through the trapezoidal groove 506. While moving the left side of the insert plate 4 out of the inner cavity of the slot 101, it squeezes the fixing spring 402. After the two sets of insert plates 4 are moved out of the inner cavities of the two sets of slots 101 respectively, pull the end cover 2 upward to separate the end cover 2 from the gearbox 1. Release the push plate 303, and the push block 304 returns to its original position under the action of the support spring 3052. The connecting plate 5 returns to its original position under the action of the connecting spring 5021. The insert plate 4 returns to its original position under the action of the fixing spring 402. Pull the top plate 3, and the top plate 3 drives the installation slide plate 307 to move and limit and fix the right support plate 305. Insert the triangular plate 3011 into the inner cavity of the locking groove 301 to block the push plate 303, thus completing the disassembly of the end cover 2.
[0064] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0065] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A quick-release aluminum alloy end cap for gearbox maintenance, comprising a gearbox (1) and an end cap (2), characterized in that, The quick-release aluminum alloy end cap for gearbox maintenance also includes: A pusher is disposed on the top of the end cap (2), the pusher including a top plate (3), the top plate (3) being disposed on the top of the end cap (2); A connecting groove (501) is formed in the inner cavity of the end cap (2); Two sets of connectors are symmetrically arranged in the inner cavity of the end cap (2), wherein the connectors include connecting plates (5), and the connecting plates (5) are slidably connected in the inner cavity of the connecting groove (501); Two sets of fasteners are symmetrically arranged on both sides of the end cap (2). The fasteners include insert plates (4), which are arranged on one side of the inner cavity of the end cap (2).
2. The quick-release aluminum alloy end cap for gearbox maintenance according to claim 1, characterized in that, The pushing component includes: Mounting groove (302) is formed on the top of the end cap (2); A locking groove (301) is formed in the inner cavity of the end cap (2); A triangular plate (3011) is fixedly installed on one side of the top of the top plate (3); The end cap (2) has a sliding groove in its inner cavity that is adapted to the top plate (3). The top plate (3) is slidably connected to the inner cavity of the sliding groove. The side of the top plate (3) near the triangular plate (3011) is made of elastic material.
3. The quick-release aluminum alloy end cap for gearbox maintenance according to claim 2, characterized in that, The actuating component also includes: A push plate (303) is disposed in the inner cavity of the mounting groove (302); Push block (304) is fixedly disposed at the bottom of push plate (303); A mounting groove (308) is formed inside the end cap (2); Mounting rod (306) is fixedly installed on one side of the bottom of the top plate (3); The bottom of the pusher (304) is inserted into the inner cavity of the end cap (2).
4. A quick-release aluminum alloy end cap for gearbox maintenance according to claim 3, characterized in that, The actuating component also includes: Two sets of support plates (305) are fixedly installed on both sides of the push block (304); Both sets of support grooves (3051) are opened in the inner cavity of the end cap (2); Two sets of support springs (3052) are respectively fixedly installed at the bottom of the two sets of support plates (305); The bottom of the mounting rod (306) is fixedly provided with a mounting slide plate (307), and one side of the mounting slide plate (307) is inserted into the support plate (305) on the right side.
5. A quick-release aluminum alloy end cap for gearbox maintenance according to claim 1, characterized in that, The connector includes: The connecting slide (502) is fixedly mounted on the top of the connecting plate (5); A connecting spring (5021) is fixedly disposed on one side of the connecting slide plate (502); The end cap (2) has a connecting groove in its inner cavity, and the connecting slide plate (502) is slidably connected to the inner cavity of the connecting groove. Both sides of the connecting plate (5) are inclined surfaces.
6. A quick-release aluminum alloy end cap for gearbox maintenance according to claim 1, characterized in that, The fastener includes: A slot (101) is provided on the top of one side of the gearbox (1); A fixing groove (401) is formed on one side of the inner cavity of the end cap (2); One side of the insert plate (4) is an inclined surface, and the insert plate (4) is disposed in the inner cavity of the fixing groove (401).
7. A quick-release aluminum alloy end cap for gearbox maintenance according to claim 6, characterized in that, The fixing also includes: A control groove (503) is formed inside the end cap (2); A control panel (504) is disposed within the cavity of the control slot (503); A fixed spring (402) is fixedly disposed in the inner cavity of the fixed groove (401); One side of the fixed spring (402) is fixedly connected to the insert plate (4).
8. A quick-release aluminum alloy end cap for gearbox maintenance according to claim 7, characterized in that, The fastener also includes: A triangular groove (505) is formed on the top side of the control panel (504); A trapezoidal groove (506) is formed on the bottom side of the control panel (504); A fixing hole (403) is provided on the insert plate (4); The control board (504) passes through the fixing hole (403).