A dressing station railway line infrastructure settlement monitoring and early warning assembly

Abstract

The utility model relates to railway infrastructure monitoring technical field, concretely is a kind of ore-dressing station railway line infrastructure settlement monitoring and early warning assembly, including mounting column, control box, mounting bracket, solar panel, antenna, monitor and adjusting device, the control box is fixedly connected on the surface of mounting column, the mounting bracket is fixedly connected on the surface of mounting column, the solar panel is fixedly connected on the surface of mounting bracket, the antenna is fixedly connected on the upper end of mounting column, the monitor is installed below mounting bracket, the adjusting device is installed in the inside of mounting bracket, the adjusting device includes mounting plate and slide bar, the slide bar is slidably connected in the inside of mounting bracket, the mounting plate is fixedly connected on the upper end of slide bar, the lower end of mounting plate is fixedly connected with threaded rod, the threaded rod is rotatably connected in the inside of mounting bracket.The utility model adjusting device, the convenient adjustment of monitor has been realized, and the adjustment efficiency of user has been improved.

Description

Technical Field

[0001] This utility model relates to the field of railway infrastructure monitoring technology, and in particular to a settling monitoring and early warning component for railway line infrastructure in a mineral processing station. Background Technology

[0002] In the daily operation of ore processing plants, railway lines bear the heavy responsibility of transporting ore and related materials. However, due to the special nature of the ore processing plant's operating area, such as frequent heavy vehicle traffic, vibration and impact from material loading and unloading, complex and variable geological conditions, and the potential impact of underground mining activities, railway line infrastructure is prone to settlement. Therefore, a settlement monitoring and early warning component for railway line infrastructure in ore processing plants is used for monitoring and early warning of railway line settlement.

[0003] However, the existing equipment has the following shortcomings: During installation, the monitor is generally fixed to the mounting bracket with bolts. After installation, when fine-tuning the monitor is required, tools are needed to disassemble and install the bolts before adjusting the monitor. The use of tools is too cumbersome, making it difficult for users to quickly adjust the monitor.

[0004] Therefore, we propose a settlement monitoring and early warning component for railway line infrastructure in ore dressing stations to address the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies where the monitoring device generally requires the use of tools for threaded disassembly and installation during adjustment, which is too cumbersome and results in low adjustment efficiency for users. Therefore, this invention proposes a settlement monitoring and early warning component for railway line infrastructure in ore dressing stations.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a settlement monitoring and early warning component for railway line infrastructure in a mineral processing station, comprising a mounting column, a control box, a mounting frame, a solar panel, an antenna, a monitor, and an adjustment device. The control box is fixedly connected to the surface of the mounting column, the mounting frame is fixedly connected to the surface of the mounting column, the solar panel is fixedly connected to the surface of the mounting frame, the antenna is fixedly connected to the upper end of the mounting column, the monitor is installed below the mounting frame, and the adjustment device is installed inside the mounting frame. The adjustment device includes a mounting plate and a sliding rod. The sliding rod is slidably connected inside the mounting frame. The mounting plate is fixedly connected to the upper end of the sliding rod. A threaded rod is fixedly connected to the lower end of the mounting plate. The threaded rod is rotatably connected inside the mounting frame. A limiting plate is fixedly connected to the lower end of the mounting frame. A first gear is threadedly connected to the surface of the threaded rod. The first gear is installed on the lower surface of the mounting frame. A limiting tube is fixedly connected to the lower end of the first gear. The limiting tube is rotatably connected inside the limiting plate. A second gear is meshed with the side of the first gear.

[0007] Furthermore, a servo motor is fixedly connected to the upper surface of the second gear, and a mounting base is fixedly connected to the surface of the servo motor. By setting the mounting base, the servo motor can be installed, reducing the difficulty of installing the servo motor during equipment use.

[0008] Furthermore, the mounting base is fixedly connected to the side of the mounting bracket, and the lower end of the threaded rod is fixedly connected to a mounting head.

[0009] Furthermore, a rotating plate is fixedly connected to the upper end of the monitor, and the mounting head is rotatably connected inside the rotating plate.

[0010] Furthermore, an auxiliary component is fixedly installed on the outer surface of the monitor. The auxiliary component includes a turntable and a connecting block. The connecting block is fixedly connected to the outer surface of the monitor, and the turntable is fixedly connected to one end of the mounting head. The outer surface of the turntable has multiple equidistant limiting grooves, and the inside of the connecting block has a pull hole. A limiting rod is slidably connected inside the pull hole, and one end of the limiting rod is engaged with the inside of the limiting groove. By setting the limiting rod, the turntable can be limited, reducing the difficulty of limiting the turntable during use.

[0011] Furthermore, a first spring is fixedly connected to the end of the limiting rod away from the limiting groove, and the end of the first spring away from the limiting rod is fixedly connected to the inside of the pull hole. The first spring is provided to facilitate the application of a reset spring force to the limiting rod.

[0012] Furthermore, a pull block is fixedly connected to the surface of the limiting rod near the first spring. The pull block is slidably connected inside the pull hole, and the pull block is provided to facilitate the movement of the limiting rod.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, by setting an adjustment device, the height of the monitor can be effectively adjusted, which plays the role of adjusting the monitor. This reduces the need for tools to remove and install the bolts when the monitor is fixed to the mounting frame with bolts during the installation of existing equipment. The use of tools is too cumbersome, making it difficult for users to quickly adjust the monitor. This adjustment device realizes convenient adjustment of the monitor and improves the adjustment efficiency of users.

[0015] 2. In this utility model, by setting an auxiliary component, the angle of the monitor can be effectively adjusted, which plays the role of adjusting the monitor. This reduces the situation where the monitor angle is generally fixed and difficult to adjust when using existing equipment, making it difficult for the equipment to accurately monitor the railway inspection of the ore dressing station. This auxiliary component realizes the adjustment of the monitor angle and improves the accuracy of the equipment. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0017] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a settlement monitoring and early warning component for railway line infrastructure in a mineral processing station.

[0018] Figure 2 This utility model provides a side view structural schematic diagram of a settlement monitoring and early warning component for railway line infrastructure in a mineral processing station.

[0019] Figure 3 This utility model provides a partial structural schematic diagram of a settlement monitoring and early warning component for railway line infrastructure in a mineral processing station.

[0020] Figure 4 This utility model proposes a settlement monitoring and early warning component for railway line infrastructure in ore dressing stations. Figure 3 Enlarged structural diagram at point A in the middle;

[0021] Figure 5 This utility model proposes a settlement monitoring and early warning component for railway line infrastructure in ore dressing stations. Figure 3 Enlarged structural diagram at point B.

[0022] Legend: 1. Mounting column; 2. Control box; 3. Mounting bracket; 4. Solar panel; 5. Antenna; 6. Monitor; 7. Adjustment device; 71. Mounting plate; 72. Slide rod; 73. Threaded rod; 74. Limiting plate; 75. First gear; 76. Limiting tube; 77. Second gear; 78. Servo motor; 79. Mounting base; 710. Mounting head; 711. Turning plate; 8. Auxiliary components; 81. Turntable; 82. Limiting groove; 83. Connecting block; 84. Limiting rod; 85. Pull block; 86. First spring; 87. Pull hole. Detailed Implementation

[0023] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0024] Please see Figures 1-5 This utility model provides a technical solution: a settlement monitoring and early warning component for railway line infrastructure in a mineral processing station, including a mounting column 1, a control box 2, a mounting frame 3, a solar panel 4, an antenna 5, a monitor 6, and an adjustment device 7. The control box 2 is fixedly connected to the surface of the mounting column 1, the mounting frame 3 is fixedly connected to the surface of the mounting column 1, the solar panel 4 is fixedly connected to the surface of the mounting frame 3, the antenna 5 is fixedly connected to the upper end of the mounting column 1, and the monitor 6 is installed below the mounting frame 3.

[0025] Mounting column 1 provides core support for the components, fixed to the railway with cement to ensure long-term stability; control box 2 integrates data processing and early warning functions, receiving data from monitor 6 and triggering alarms; mounting frame 3 provides a mounting carrier for solar panel 4 and monitor 6, achieving an orderly layout of components; solar panel 4 converts solar energy into electrical energy to power the components, suitable for outdoor scenarios without mains power. Solar panel 4 adopts IP65 dustproof and waterproof design, suitable for dusty environments in ore dressing stations, with a vibration resistance level of IK08, able to withstand the vibration of heavy vehicles, and an average daily power generation of ≥1.2kWh, which can meet the all-weather power supply needs of control box 2, monitor 6, and servo motor 78; antenna 5 is used for wireless data transmission, sending monitoring data to the monitoring room in real time; monitor 6 accurately collects railway settlement data and is the core monitoring component.

[0026] The specific settings and functions of its adjustment device 7 and auxiliary components 8 will be described in detail below.

[0027] In this embodiment: the adjusting device 7 is installed inside the mounting frame 3. The adjusting device 7 includes a mounting plate 71 and a sliding rod 72. The mounting plate 71 connects the sliding rod 72 and the threaded rod 73 to ensure that the threaded rod 73 does not deviate when it rises or falls. The sliding rod 72 provides vertical guidance for the mounting plate 71, restricting it to only move up and down, and preventing the mounting plate 71 from deviating when the threaded rod 73 rotates. The sliding rod 72 is slidably connected inside the mounting frame 3. The mounting plate 71 is fixedly connected to the upper end of the sliding rod 72. The lower end of the mounting plate 71 is fixedly connected to the threaded rod 73. The threaded rod 73 is rotatably connected inside the mounting frame 3. The lower end of the mounting frame 3 is fixedly connected to a limiting plate 74. The surface of the threaded rod 73 is threadedly connected to a first gear 75. The first gear 75 is installed on the lower surface of the mounting frame 3. The lower end of the first gear 75 is fixedly connected to a limiting tube 76. The limiting tube 76 is rotatably connected inside the limiting plate 74. The side of the first gear 75 is meshed with a second gear 77.

[0028] Specifically, a servo motor 78 is fixedly connected to the upper surface of the second gear 77, and a mounting base 79 is fixedly connected to the surface of the servo motor 78.

[0029] In this embodiment, the servo motor 78 can be installed by setting the mounting base 79, which reduces the difficulty of installing the servo motor 78 when the device is in use.

[0030] Specifically, the mounting base 79 is fixedly connected to the side of the mounting bracket 3, and the lower end of the threaded rod 73 is fixedly connected to the mounting head 710.

[0031] Specifically, a rotating plate 711 is fixedly connected to the upper end of the monitor 6, and the mounting head 710 is rotatably connected inside the rotating plate 711.

[0032] In this embodiment: an auxiliary component 8 is fixedly installed on the outer surface of the monitor 6. The auxiliary component 8 includes a turntable 81 and a connecting block 83. The connecting block 83 is fixedly connected to the outer surface of the monitor 6. The turntable 81 is fixedly connected to one end of the mounting head 710. The outer surface of the turntable 81 is provided with a plurality of equidistant limiting grooves 82. The connecting block 83 is provided with a pull hole 87. A limiting rod 84 is slidably connected inside the pull hole 87. One end of the limiting rod 84 is engaged with the inside of the limiting groove 82.

[0033] In this embodiment, by setting a limiting rod 84, the turntable 81 can be limited, reducing the difficulty of limiting the turntable 81 during use.

[0034] Specifically, a first spring 86 is fixedly connected to the end of the limiting rod 84 away from the limiting groove 82. The end of the first spring 86 away from the limiting rod 84 is fixedly connected to the inside of the pull hole 87. The first spring 86 is provided to facilitate the application of a reset spring force to the limiting rod 84.

[0035] Specifically, a pull block 85 is fixedly connected to one end of the limiting rod 84 near the first spring 86. The pull block 85 is slidably connected inside the pull hole 87. The pull block 85 is provided to facilitate the movement of the limiting rod 84.

[0036] Working Principle: During operation, the user installs the mounting column 1 next to the railway of the ore dressing station using cement. The monitor 6 then monitors the railway and transmits the monitored data to the monitoring room via the control box 2 and antenna 5. When the railway settles, an alarm is triggered in the monitoring room to alert the on-duty personnel. Generally, during installation, the height of the monitor 6 needs to be adjusted. When adjusting the monitor 6, the user starts the servo motor 78. The servo motor 78 then drives the second gear 77, which in turn drives the first gear 75 to rotate. The first gear 75 then drives the limit tube 76 to rotate within the limit plate 74. As the first gear 75 rotates, it pulls... The threaded rod 73 is raised and lowered. When the threaded rod 73 is raised and lowered, it drives the mounting head 710 to move the rotating plate 711, thereby raising and lowering the monitor 6. By setting the adjustment device 7, the height of the monitor 6 can be effectively adjusted, which reduces the need for tools to remove and install the bolts when the monitor 6 is fixed to the mounting frame 3 during the installation of existing equipment. This makes it difficult for users to quickly adjust the monitor 6. The adjustment device 7 realizes the convenient adjustment of the monitor 6 and improves the adjustment efficiency of users.

[0037] By setting the auxiliary component 8, when adjusting the angle of the monitor 6, the user pulls the pull block 85 to move the limit rod 84. When the limit rod 84 moves, it causes the first spring 86 to be compressed, generating elastic force. Then the limit rod 84 moves away from the inside of the limit groove 82, and the turntable 81 is unrestrained. The monitor 6 is rotated, causing the rotating plate 711 to rotate and adjust on the surface of the mounting head 710. By setting the auxiliary component 8, the angle of the monitor 6 can be effectively adjusted, which reduces the difficulty of adjusting the fixed angle of the monitor 6 in the use of existing equipment, making it difficult for the equipment to accurately monitor the railway of the ore dressing station. This auxiliary component 8 realizes the angle adjustment of the monitor 6 and improves the accuracy of the equipment.

[0038] The above description discloses only one or more preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above embodiments and making equivalent changes in accordance with the claims of the present utility model still fall within the scope of the present utility model.

Claims

1. A settlement monitoring and early warning component for railway line infrastructure in a mineral processing station, comprising a mounting column (1), a control box (2), a mounting frame (3), a solar panel (4), an antenna (5), a monitor (6), and an adjustment device (7), characterized in that: The control box (2) is fixedly connected to the surface of the mounting column (1), the mounting bracket (3) is fixedly connected to the surface of the mounting column (1), the solar panel (4) is fixedly connected to the surface of the mounting bracket (3), the antenna (5) is fixedly connected to the upper end of the mounting column (1), and the monitor (6) is installed below the mounting bracket (3). The adjusting device (7) is installed inside the mounting frame (3). The adjusting device (7) includes a mounting plate (71) and a slide rod (72). The slide rod (72) is slidably connected inside the mounting frame (3). The mounting plate (71) is fixedly connected to the upper end of the slide rod (72). A threaded rod (73) is fixedly connected to the lower end of the mounting plate (71). The threaded rod (73) is rotatably connected inside the mounting frame (3). A limiting plate (74) is fixedly connected to the lower end of the mounting frame (3). A first gear (75) is threadedly connected to the surface of the threaded rod (73). The first gear (75) is installed on the lower surface of the mounting frame (3). A limiting tube (76) is fixedly connected to the lower end of the first gear (75). The limiting tube (76) is rotatably connected inside the limiting plate (74). A second gear (77) is meshed with the side of the first gear (75).

2. The settlement monitoring and early warning component for railway line infrastructure in a mineral processing station according to claim 1, characterized in that: A servo motor (78) is fixedly connected to the upper surface of the second gear (77), and a mounting base (79) is fixedly connected to the surface of the servo motor (78).

3. The settlement monitoring and early warning component for railway line infrastructure in a mineral processing station according to claim 2, characterized in that: The mounting base (79) is fixedly connected to the side of the mounting bracket (3), and the lower end of the threaded rod (73) is fixedly connected to the mounting head (710).

4. The settlement monitoring and early warning component for railway line infrastructure in a mineral processing station according to claim 3, characterized in that: The upper end of the monitor (6) is fixedly connected to a rotating plate (711), and the mounting head (710) is rotatably connected inside the rotating plate (711).

5. A settlement monitoring and early warning component for railway line infrastructure in a mineral processing station according to claim 1, characterized in that: An auxiliary component (8) is fixedly provided on the outer surface of the monitor (6). The auxiliary component (8) includes a turntable (81) and a connecting block (83). The connecting block (83) is fixedly connected to the outer surface of the monitor (6). The turntable (81) is fixedly connected to one end of the mounting head (710). The outer surface of the turntable (81) is provided with a plurality of equidistant limiting grooves (82). The connecting block (83) is provided with a pull hole (87). A limiting rod (84) is slidably connected inside the pull hole (87). One end of the limiting rod (84) is engaged with the inside of the limiting groove (82).

6. A settlement monitoring and early warning component for railway line infrastructure in a mineral processing station according to claim 5, characterized in that: The end of the limiting rod (84) away from the limiting groove (82) is fixedly connected to a first spring (86), and the end of the first spring (86) away from the limiting rod (84) is fixedly connected to the inside of the pull hole (87).

7. A settlement monitoring and early warning component for railway line infrastructure in a mineral processing station according to claim 6, characterized in that: The limiting rod (84) has a pull block (85) fixedly connected to one end surface near the first spring (86), and the pull block (85) is slidably connected inside the pull hole (87).

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