A non-waste-gas double module mixed gas filling cabinet
By designing a dual-module mixed gas filling cabinet that does not discharge residual gas, and using an all-aluminum profile control cabinet and automatic control program, high-precision automatic gas distribution and residual pressure recovery are achieved. This solves the problems of low gas distribution accuracy and inability to recover residual gas in traditional equipment, and improves the integration and safety of the equipment.
Patent Information
- Application Number
- CN202522074451.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-26
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-26
AI Technical Summary
Traditional mixed gas filling equipment relies on manual operation, resulting in low gas mixing accuracy and poor stability. It also poses risks such as the inability to recover and reuse residual gas, environmental pollution, and safety hazards. Furthermore, it has a low degree of integration and lacks real-time closed-loop monitoring.
Design a dual-module mixed gas filling cabinet without residual gas discharge. It adopts an all-aluminum profile control cabinet frame, is equipped with a clean pipe automatic gas distribution valve group, an integrated instrument panel and an external high-definition touch screen box. It achieves automated gas distribution through dual-module automatic control program and high-precision pressure sensor. The gas source pipeline is independent, and the residual pressure is released to the gas storage container for reuse. It is equipped with upper computer control software for management.
It achieves high-precision automatic gas distribution, independent gas source pipelines, residual pressure recovery and reuse, and integrated equipment with automatic control, data monitoring and management functions, thus improving safety and environmental protection.
Smart Images
Figure CN224680550U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filling cabinet technology, specifically a dual-module mixed gas filling cabinet that does not discharge residual gas. Background Technology
[0002] Mixed gases are widely used in industrial, medical, food, and scientific research fields, and their mixing accuracy and filling safety are crucial. Traditional mixed gas filling equipment relies heavily on manual operation, resulting in low mixing accuracy and poor stability. Furthermore, residual gas in the pipeline must be discharged after each mixing cycle, leading to gas waste, environmental pollution, and safety risks. Although existing technologies have attempted to improve this by incorporating automatic control and exhaust devices, they still generally suffer from low integration, lack of real-time closed-loop monitoring, and inability to recover and reuse residual gas. Therefore, there is an urgent need to develop a new filling system that integrates high-precision automatic mixing, real-time parameter monitoring, and residual gas recovery and reuse functions to improve efficiency and meet environmental protection and safety production requirements. Utility Model Content
[0003] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a dual-module mixed gas filling cabinet that does not discharge residual gas.
[0004] This invention is implemented as follows: a dual-module mixed gas filling cabinet without residual gas discharge is constructed. The device includes an all-aluminum profile control cabinet frame; an automatic clean pipe gas distribution valve assembly is fixedly installed on the top side of the all-aluminum profile control cabinet frame; an integrated instrument panel is fixedly installed on the top front side of the all-aluminum profile control cabinet frame; an external high-definition touch screen box is bolted to the front side of the all-aluminum profile control cabinet frame; the all-aluminum profile control cabinet frame is equipped with a fully transparent acrylic cabinet door, a three-color buzzer alarm, a valve assembly fixing bracket, and an electrical box; the automatic clean pipe gas distribution valve assembly is equipped with dual-path independent pneumatic control valves, a safety valve, a filter, and a one-way valve; the integrated instrument panel is equipped with a high-precision pressure sensor and a high-precision mechanical pressure gauge; the external high-definition touch screen box is equipped with an external high-definition touch display screen, which transmits data in real time and executes corresponding actions through the dual-module self-control program and the high-precision pressure sensor.
[0005] Preferably, the high-precision pressure sensor on the integrated instrument panel acquires pressure data in real time and feeds it back to the external high-definition touch screen box. The dual-module automatic control program issues execution commands, and the equipped high-precision mechanical pressure gauge provides a more intuitive real-time view of the pipeline system pressure.
[0006] Preferably, the dual-path independent pneumatic control valves in the clean pipe automatic gas distribution valve group are opened or closed according to the gas distribution ratio set on the external high-definition touch screen box, and operate automatically according to the set ratio formula. During the process, the gas source pipeline is independent and equipped with pipeline depressurization recovery and reuse. By releasing the residual pressure into the fixed gas storage container, when refilling, the automatic control program will first open the control valve of the gas storage container to equalize the pressure with the gas cylinder to be filled. The entire process does not require the release of residual gas pressure.
[0007] Preferably, the automatic control program installed in the external high-definition touch screen box connects all equipment and instruments of this device to the automatic control system. The dual-module automatic control program controls the dual independent pneumatic control valves on the clean pipe automatic gas distribution valve group to achieve automatic gas distribution without interference. It is also equipped with host computer control software for remote control and monitoring. The gas distribution records can be fed back, recorded and saved through the system, which is convenient for managers to perform data statistics and management.
[0008] This utility model has the following advantages: This utility model provides an improved dual-module mixed gas filling cabinet with no residual gas discharge, which has the following improvements compared to similar equipment:
[0009] This utility model describes a dual-module mixed gas filling cabinet with no residual gas discharge. Through a set proportional formula, it achieves truly one-button automated gas mixing. The device, equipped with a dual-module automatic control program and dual independent pneumatic valves, operates automatically according to the set proportional formula, achieving simultaneous filling without interference. Upon completion, it automatically stops and sends a signal. The gas source pipeline is independent and equipped with pipeline depressurization and recovery for reuse. By releasing residual pressure into a fixed gas storage container, when refilling, the automatic control program will prioritize opening the control valve of the storage container to equalize the pressure with the gas cylinder to be filled. The entire process requires no external release of residual gas pressure. The equipment features automatic control, independent operation, zero emissions, data monitoring, alarm, recording, storage, and statistical functions. It interfaces with the built-in host computer control software for convenient backend management. The equipment adopts an integrated design with an all-aluminum frame, truly achieving safety, reliability, aesthetics, and durability. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of this utility model.
[0011] Among them: all-aluminum profile control cabinet frame-1, clean pipe automatic gas distribution valve group-2, integrated instrument panel-3, external high-definition touch screen box-4. Detailed Implementation
[0012] The following is in conjunction with the appendix Figure 1The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.
[0013] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0014] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0015] Please see Figure 1 This utility model discloses a dual-module mixed gas filling cabinet with no residual gas discharge, comprising an all-aluminum profile control cabinet frame 1; an automatic clean pipe gas distribution valve group 2 fixedly installed on the top side of the all-aluminum profile control cabinet frame 1; an integrated instrument panel 3 fixedly installed on the front top side of the all-aluminum profile control cabinet frame 1; an external high-definition touch screen box 4 fixedly installed on the front side of the all-aluminum profile control cabinet frame 1 by bolts; the all-aluminum profile control cabinet frame 1 is equipped with a fully transparent acrylic cabinet door, a three-color buzzer alarm, a valve group fixing bracket, and an electrical box; the automatic clean pipe gas distribution valve group 2 is equipped with a dual-path independent pneumatic control valve, a safety valve, a filter, and a one-way valve; the integrated instrument panel 3 is equipped with a high-precision pressure sensor and a high-precision mechanical pressure gauge; the external high-definition touch screen box 4 is equipped with an external high-definition touch display screen, which transmits data in real time and executes corresponding actions through the dual-module self-control program and the high-precision pressure sensor.
[0016] The high-precision pressure sensor on the integrated instrument panel 3 acquires pressure data in real time and feeds it back to the external high-definition touch screen box 4. The dual-module automatic control program issues execution commands, and the equipped high-precision mechanical pressure gauge provides a more intuitive real-time view of the pipeline system pressure.
[0017] The dual-path independent pneumatic control valve in the clean pipeline automatic gas distribution valve group 2 opens or closes according to the gas distribution ratio set on the external high-definition touch screen box 4, and operates automatically according to the set ratio formula. During the process, the gas source pipeline is independent and equipped with pipeline depressurization recovery and reuse. By releasing the residual pressure into the fixed gas storage container, when refilling, the automatic control program will first open the control valve of the gas storage container to equalize the pressure with the gas cylinder to be filled. The entire process does not require the release of residual gas pressure.
[0018] The automatic control program installed in the external high-definition touch screen box 4 connects all equipment and instruments of this device to the automatic control system. The dual-module automatic control program controls the dual independent pneumatic control valves on the clean pipe automatic gas distribution valve group 2 to achieve automatic gas distribution without interference. It is also equipped with host computer control software for remote control and monitoring. The gas distribution records can be fed back, recorded and saved through the system, which is convenient for managers to perform data statistics and management.
[0019] The working principle of a dual-module mixed gas filling cabinet without residual gas discharge, as described above, is as follows:
[0020] During use, the operator first checks whether the pressure, temperature, and other data on the display screen of the external high-definition touch screen box 4 are normal. If the raw material gas and all instruments are normal, the required gas mixing accuracy and content can be preset in the proportional formula setting function of the high-definition touch screen display screen. After completing the above steps, the automatic program will generate an automatic gas mixing program according to the formula, and execute the action of the dual independent pneumatic control valve in the clean pipeline automatic gas mixing valve group 2 according to the program command. During this process, the integrated instrument panel 3 monitors the temperature and pressure in real time. The gas source pipeline is independent and equipped with a pipeline pressure relief and recovery reuse device, so there is no need to release pressure. After the gas mixing is completed, the data is generated and saved, and an alarm signal is issued.
[0021] This utility model provides an improved dual-module mixed gas filling cabinet that eliminates residual gas discharge. Through a set proportional formula, it achieves truly one-button automated gas mixing. The device, equipped with a dual-module automatic control program and dual independent pneumatic valves, operates automatically according to the set proportional formula, enabling simultaneous filling without interference. It automatically stops and sends a signal upon completion. The gas source pipeline is independent and equipped with pipeline depressurization and recovery for reuse. By releasing residual pressure into a fixed gas storage container, the automatic control program will prioritize opening the control valve of the storage container during refilling to equalize the pressure with the gas cylinder to be filled. The entire process requires no external discharge of residual gas pressure. The equipment features automatic control, independent operation, zero emissions, data monitoring, alarm, recording, storage, and statistical functions. It interfaces with the built-in host computer control software for convenient backend management. The equipment adopts an integrated design with an all-aluminum frame, achieving true safety, reliability, aesthetics, and durability.
[0022] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.
[0023] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A dual-module mixed gas filling cabinet without residual gas discharge, characterized in that: The system includes an all-aluminum profile control cabinet frame (1); an automatic air distribution valve group (2) for clean pipes is fixedly installed on the top side of the all-aluminum profile control cabinet frame (1); an integrated instrument panel (3) is fixedly installed on the top front side of the all-aluminum profile control cabinet frame (1); an external high-definition touch screen box (4) is fixedly installed on the front side of the all-aluminum profile control cabinet frame (1) by bolts; the all-aluminum profile control cabinet frame (1) is equipped with a fully transparent acrylic cabinet door, a three-color buzzer alarm, a valve group fixing bracket, and an electrical box; the automatic air distribution valve group (2) for clean pipes is equipped with a dual-path independent pneumatic control valve, a safety valve, a filter, and a one-way valve; the integrated instrument panel (3) is equipped with a high-precision pressure sensor and a high-precision mechanical pressure gauge; the external high-definition touch screen box (4) is equipped with an external high-definition touch screen display, which transmits data in real time and executes corresponding actions through a dual-module self-control program and a high-precision pressure sensor.
2. The dual-module mixed gas filling cabinet with no residual gas discharge according to claim 1, characterized in that: The high-precision pressure sensor on the integrated instrument panel (3) acquires pressure data in real time and feeds it back to the external high-definition touch screen box (4). The dual-module self-control program issues execution commands, and the equipped high-precision mechanical pressure gauge allows for more intuitive real-time viewing of the pipeline system pressure.
3. The dual-module mixed gas filling cabinet with no residual gas discharge according to claim 2, characterized in that: The dual-path independent pneumatic control valve in the clean pipe automatic gas distribution valve group (2) is opened or closed according to the gas distribution ratio set on the external high-definition touch screen box (4) and the command issued by the automatic control program. It operates automatically according to the set ratio formula. During the process, the gas source pipeline is independent and equipped with pipeline depressurization recovery and reuse. By releasing the residual pressure into the fixed gas storage container, when it is refilled, the automatic control program will open the control valve of the gas storage container first to equalize the pressure with the gas cylinder to be filled. The entire process does not require the release of residual gas pressure.
4. The dual-module mixed gas filling cabinet with no residual gas discharge according to claim 3, characterized in that: The automatic control program installed in the external high-definition touch screen box (4) connects all equipment and instruments of this device to the automatic control system. The dual-module automatic control program controls the dual independent pneumatic control valves on the clean pipe automatic gas distribution valve group (2) to achieve automatic gas distribution without interference. It is also equipped with host computer control software for remote control and monitoring. The system can also provide feedback, record and save gas distribution records, which is convenient for managers to perform data statistics and management.