Injection molding alarm lamp housing edge processing structure with enhanced sealing
The combined design of guide plate, support plate, fixing ring, sealing strip ring and tightening mechanism solves the sealing problem of alarm light housing in harsh environments, realizes quick installation and disassembly, reduces maintenance costs, and meets the needs of emergency maintenance and frequent relocation.
Patent Information
- Application Number
- CN202522301462.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-10-30
AI Technical Summary
The existing sealing structure of the alarm light housing is prone to loosening and leakage in high dust, strong vibration and high and low temperature environments, and the maintenance cost is high, making it difficult to meet the needs of emergency maintenance and frequent relocation.
The design incorporates a combination of guide plate, support plate, fixing ring, sealing strip ring and tightening mechanism, and is made of stainless steel to achieve quick installation and stable sealing. It is automatically clamped and fixed by springs and arc blocks, and the connecting ring and reinforcing ribs provide stable support, making it easy to disassemble and transport.
It achieves excellent sealing performance in harsh environments, allows for rapid installation and disassembly, reduces maintenance costs, and meets the needs of emergency repairs and frequent relocations.
Smart Images

Figure CN224680746U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of injection molded alarm light housing, specifically an edge treatment structure for an injection molded alarm light housing that enhances sealing. Background Technology
[0002] Warning lights, as core warning components in industrial equipment, vehicles, and outdoor facilities, are widely used in mining machinery, chemical production lines, engineering vehicles, and emergency rescue equipment. These scenarios typically involve harsh environments such as high dust levels, strong vibrations, alternating high and low temperatures (-40℃ to 120℃), and liquid spraying (such as rainwater, cleaning water, and chemical waste). This places stringent requirements on the sealing of the warning light housing—it must achieve an IPX6 or higher waterproof rating and an IP54 or higher dustproof rating to prevent external media from intruding and damaging internal core components such as the LED light source, drive circuit, and sensors, ensuring the continuous and reliable operation of the alarm function.
[0003] To achieve high sealing performance, existing technologies often employ a rigid structure of "bolt fastening + sealing ring": an annular groove is opened at the edge of the outer shell splicing (where the upper shell and the lower shell meet), an EPDM or silicone sealing ring is embedded, and then the upper and lower shells are locked together by 4 to 8 bolts evenly distributed along the edge, and the sealing ring is compressed by the bolt preload to form a seal.
[0004] This type of solution has significant drawbacks: ① Disassembly and assembly require tools such as screwdrivers and wrenches, and each unit takes 5-10 minutes to disassemble and assemble, which is difficult to meet the needs of emergency maintenance or frequent relocation; ② After long-term use, the bolts are prone to loosening due to vibration and stripping due to environmental corrosion (such as salt spray), requiring the entire outer shell to be replaced, resulting in high maintenance costs; ③ Uneven bolt distribution can easily lead to insufficient local compression of the sealing ring, forming weak points in the seal, which can easily cause leakage under high-pressure spray or strong vibration scenarios.
[0005] Therefore, this utility model provides an edge treatment structure for an injection-molded alarm light housing that enhances sealing performance. Utility Model Content
[0006] To overcome the shortcomings of the prior art and solve at least one of the problems mentioned in the background art, an edge treatment structure for injection-molded alarm light housing with enhanced sealing is proposed.
[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: The edge treatment structure of the injection-molded alarm light housing with enhanced sealing performance, as described in this utility model, includes an alarm light housing; a lampshade is fixedly installed at the bottom of the alarm light housing, a docking component is provided on the surface of the lampshade, and a sealing mechanism is provided at the bottom of the lampshade; a tightening mechanism is provided in the groove opened in the inner wall of the fixing ring, and a fixing component is provided at the bottom of the surface of the fixing ring; connecting components are provided on both sides of the top of the fixing component; the docking component includes a guide plate and a support plate, and four sets of guide plates are provided, which are fixedly installed in a ring on the surface of the lampshade, and the two sides of the guide plate are fixedly installed with the support plate; the cooperation of the guide plate and the support plate can facilitate the user to quickly and accurately insert the lampshade into the inner wall of the fixing ring, thereby preventing loosening and ensuring that the lampshade is installed in the designated position.
[0008] Preferably, the sealing mechanism includes a fixing ring, a sealing strip ring, and grooves. There are four sets of grooves, which are arranged in a ring on the inner wall of the fixing ring. The fixing ring is movably inserted into the guide plate through the grooves. The top of the inner wall of the fixing ring is fixedly installed with the sealing strip ring. In this design, the cooperation between the fixing ring and the grooves allows the user to quickly insert the lamp cover into its inner wall, thereby providing stable support. After the lamp cover is installed, the sealing strip ring can prevent humid gas from entering the alarm lamp housing through the edge between the lamp cover and the fixing ring.
[0009] Preferably, the clamping mechanism includes a guide rod, a spring, and an arc-shaped block. Several sets of guide rods are provided, and the guide rods are longitudinally slidably installed on both sides of the inner wall of the fixing ring. The springs are fixedly installed on both sides of the inner wall of the fixing ring near the guide rods. The end of the guide rod away from the fixing ring is fixedly installed with the arc-shaped block. In this scheme, the cooperation of the guide rod, spring, and arc-shaped block can achieve the function of clamping the guide plate, so that the guide plate can automatically clamp and fix it after installation to prevent it from falling off. At the same time, when disassembling, the user only needs to pull out the alarm light housing by force.
[0010] Preferably, the fixing component includes a connecting ring and a reinforcing rib. Two sets of connecting rings are provided, and the two sets of connecting rings are fixedly installed on the bottom of the surfaces of the two sets of fixing rings. The top of the connecting ring is fixedly installed with the reinforcing rib, and the reinforcing rib is fixedly installed with the fixing ring. In this solution, the cooperation between the connecting ring and the reinforcing rib can provide stable support for the fixing ring, and can be quickly fixed to the connecting body by bolts, thereby providing stable support for the alarm light housing. Moreover, it can also be spliced and assembled, which can make maintenance and transportation more convenient.
[0011] Preferably, the connecting assembly includes a mating plate and a nut. There are two sets of mating plates, which are fixedly installed on both sides of the top of the connecting ring. The two sets of mating plates are connected to each other by the nuts. In this solution, the mating plates and nuts can be used to connect the two sets of fixing rings and connecting rings to each other, so that they can be spliced into a whole to provide support for the lampshade.
[0012] Preferably, the retaining ring is made of stainless steel. The stainless steel material ensures that the retaining ring will not rust or corrode during long-term use or in humid environments, thus ensuring that corrosion will not affect the sealing of the lamp cover and guaranteeing that the alarm light housing and lamp cover can be used safely and for a long time.
[0013] The beneficial effects of this utility model are as follows:
[0014] 1. The edge treatment structure of the injection-molded alarm light housing with enhanced sealing described in this utility model, through the arrangement of a guide plate, a support plate, a fixing ring, a sealing strip ring, and a groove, allows the user to quickly and accurately insert the lampshade into the inner wall of the fixing ring by the cooperation of the guide plate and the support plate, thereby preventing loosening and ensuring that the lampshade is installed in the designated position. The cooperation of the fixing ring and the groove allows the user to quickly insert the lampshade into its inner wall, thereby providing stable support. After the lampshade is installed, the sealing strip ring can prevent moisture from entering the alarm light housing through the edge between the lampshade and the fixing ring.
[0015] 2. The edge treatment structure of the injection-molded alarm light housing with enhanced sealing described in this utility model, through the arrangement of guide rods, springs, arc blocks, connecting rings, and reinforcing ribs, enables the guide rods, springs, and arc blocks to work together to tighten the guide plate. This allows the guide plate to automatically clamp and fix the alarm light housing after installation, preventing it from falling off. Furthermore, during disassembly, the user only needs to pull the alarm light housing out with force. The working combination of the connecting ring and reinforcing ribs provides stable support for the fixing ring and allows for quick fixing to the connecting body with bolts, thus providing stable support for the alarm light housing. Moreover, it can be assembled by splicing, making maintenance and transportation more convenient. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 This is a front perspective view of the present invention;
[0018] Figure 2 This is an exploded view of this utility model;
[0019] Figure 3 This is a partial structural diagram of the present invention;
[0020] Figure 4 yes Figure 1 Enlarged view of a portion of point A in the middle;
[0021] Figure 5 yes Figure 3 Enlarged view of section B in the middle.
[0022] Legend:
[0023] 1. Alarm light housing; 2. Lamp cover; 3. Docking assembly; 31. Guide plate; 32. Support plate; 4. Sealing mechanism; 41. Fixing ring; 42. Sealing strip ring; 43. Groove; 5. Tightening mechanism; 51. Guide rod; 52. Spring; 53. Arc block; 6. Fixing assembly; 61. Connecting ring; 62. Reinforcing rib; 7. Connecting assembly; 71. Docking plate; 72. Nut. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] Specific implementation examples are given below.
[0026] like Figures 1 to 5As shown in the embodiment of this utility model, an edge treatment structure for an injection-molded alarm light housing with enhanced sealing performance includes an alarm light housing 1; a lampshade 2 is fixedly installed at the bottom of the alarm light housing 1, a docking assembly 3 is provided on the surface of the lampshade 2, and a sealing mechanism 4 is provided at the bottom of the lampshade 2; a tightening mechanism 5 is provided in a groove 43 opened in the inner wall of a fixing ring 41, and a fixing assembly 6 is provided at the bottom of the surface of the fixing ring 41; connecting assemblies 7 are provided on both sides of the top of the fixing assembly 6; the docking assembly 3 includes a guide plate 31 and a support plate 32, four sets of guide plates 31 are provided, the four sets of guide plates 31 are fixedly installed in a ring on the surface of the lampshade 2, and the two sides of the guide plates 31 are fixedly installed with the support plate 32; the sealing mechanism 4 includes a fixing ring 41, a sealing strip ring 42, and a groove 43, four sets of grooves 43 are opened in a ring on the inner wall of the fixing ring 41, and the fixing ring 41 is movably inserted into the guide plate 31 through the opening of the groove 43. The top of the inner wall is fixedly installed with the sealing strip ring 42. The clamping mechanism 5 includes a guide rod 51, a spring 52, and an arc block 53. Several sets of guide rods 51 are provided. The several sets of guide rods 51 are longitudinally slidably installed on both sides of the inner wall of the fixing ring 41. The spring 52 is fixedly installed on both sides of the inner wall of the fixing ring 41 near the guide rods 51. The end of the guide rod 51 away from the fixing ring 41 is fixedly installed with the arc block 53. The fixing component 6 includes a connecting ring 61 and a reinforcing rib 62. Two sets of connecting rings 61 are provided. The two sets of connecting rings 61 are fixedly installed on the bottom of the surface of the two sets of fixing rings 41. The top of the connecting ring 61 is fixedly installed with the reinforcing rib 62. The reinforcing rib 62 is fixedly installed with the fixing ring 41. The connecting component 7 includes a mating plate 71 and a nut 72. Two sets of mating plates 71 are provided. The two sets of mating plates 71 are respectively fixedly installed on both sides of the top of the connecting ring 61. The two sets of mating plates 71 are threadedly connected to each other by the nut 72. The fixing ring 41 is made of stainless steel.
[0027] like Figures 1 to 5As shown, the cooperation between the guide plate 31 and the support plate 32 allows the user to quickly and accurately insert the lampshade 2 into the inner wall of the fixing ring 41, thereby preventing loosening and ensuring that the lampshade 2 is installed in the designated position. The cooperation between the fixing ring 41 and the groove 43 allows the user to quickly insert the lampshade 2 into its inner wall, thereby providing stable support. The sealing strip ring 42 can prevent moisture from entering the alarm lamp housing 1 through the edge between the lampshade 2 and the fixing ring 41 after the lampshade 2 is installed. The cooperation between the guide rod 51, the spring 52, and the arc block 53 can achieve the function of pressing the guide plate 31, so that the guide plate 31 can automatically clamp and fix it after installation, preventing it from falling off. At the same time, it can also be disassembled. The user only needs to pull out the alarm light housing 1 with force. The cooperation of the connecting ring 61 and the reinforcing rib 62 can provide stable support for the fixing ring 41. At the same time, it can be quickly fixed to the connecting body by bolts, thus providing stable support for the alarm light housing 1. Moreover, it can also be spliced and assembled, which can make maintenance and transportation more convenient. The cooperation of the docking plate 71 and the nut 72 can dock the two sets of fixing rings 41 and connecting rings 61 together, so that they can be spliced into a whole to provide support for the lamp cover 2. The stainless steel material can prevent the fixing ring 41 from rusting and corroding during long-term use or in humid environments, ensuring that corrosion will not affect the sealing of the lamp cover 2, and ensuring that the alarm light housing 1 and the lamp cover 2 can be used safely and for a long time.
[0028] Working principle: During operation, first place the connecting ring 61 in the usage position. Then, the user picks up another set of connecting rings 61 and aligns them with each other using the mating plate 71. Next, the two sets of mating plates 71 are connected together using the nut 72. Then, the user fixes the connecting ring 61 to the connecting body using bolts. The user then picks up the alarm light housing 1 and aligns the guide plate 31 with the groove 43 on the inner wall of the fixing ring 41. The guide plate 31 is then inserted downwards into the inner wall of the fixing ring 41. When the guide plate 31 is inserted, the support plate 32 will use the arc-shaped block 53 to push the guide rod 51 to both sides, so that... The spring 52 can be compressed and its released elastic force can press against the support plate 32, so that the lamp cover 2 can be stably connected with the fixing ring 41, and then it can be used. During use, the sealing strip ring 42 can prevent moisture from entering the interior of the alarm lamp housing 1 through the edge of the lamp cover 2, thereby preventing fogging. At the same time, when the alarm lamp housing 1 is damaged, since the spring 52 fixes the guide plate 31 only by friction and thrust, the user can directly pull the alarm lamp housing 1 upward, so that the alarm lamp housing 1 can be easily removed for maintenance and repair of the internal electronic components.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An injection molding alarm lamp housing edge processing structure for enhancing sealing performance, comprising an alarm lamp housing (1); characterized in that: The bottom of the alarm lamp housing (1) is fixedly installed with a lamp cover (2), the surface of the lamp cover (2) is provided with a docking component (3), and the bottom of the lamp cover (2) is provided with a sealing mechanism (4). The docking assembly (3) includes a guide plate (31) and a support plate (32). The guide plate (31) is provided in four sets. The four sets of guide plates (31) are fixedly installed in a ring on the surface of the lampshade (2). The two sides of the guide plate (31) are fixedly installed with the support plate (32). The sealing mechanism (4) includes a fixing ring (41), a sealing strip ring (42), and a groove (43). The groove (43) has four sets, which are arranged in a ring on the inner wall of the fixing ring (41). The fixing ring (41) is movably inserted into the guide plate (31) through the groove (43). The top of the inner wall of the fixing ring (41) is fixedly installed with the sealing strip ring (42).
2. The enhanced seal injection molded alarm lamp housing edge treatment structure of claim 1, wherein: A clamping mechanism (5) is provided in the groove (43) opened on the inner wall of the fixing ring (41), and a fixing component (6) is provided at the bottom of the surface of the fixing ring (41).
3. The enhanced seal injection molded alarm lamp housing edge treatment structure of claim 2, wherein: Connecting components (7) are provided on both sides of the top of the fixing component (6).
4. The enhanced seal injection molded alarm lamp housing edge treatment structure of claim 3, wherein: The clamping mechanism (5) includes a guide rod (51), a spring (52) and an arc block (53). The guide rod (51) is provided in several groups. The several groups of guide rods (51) are longitudinally slidably installed on both sides of the inner wall of the fixing ring (41). The spring (52) is fixedly installed on both sides of the inner wall of the fixing ring (41) near the guide rod (51). The end of the guide rod (51) away from the fixing ring (41) is fixedly installed with the arc block (53).
5. The enhanced seal injection molded alarm lamp housing edge treatment structure of claim 4, wherein: The fixing component (6) includes a connecting ring (61) and a reinforcing rib (62). The connecting ring (61) is provided in two sets. The two sets of connecting rings (61) are fixedly installed on the bottom of the surfaces of the two sets of fixing rings (41). The top of the connecting ring (61) is fixedly installed with the reinforcing rib (62). The reinforcing rib (62) is fixedly installed with the fixing ring (41).
6. The enhanced seal injection molded alarm lamp housing edge treatment structure of claim 5, wherein: The connecting assembly (7) includes a mating plate (71) and a nut (72). There are two sets of mating plates (71). The two sets of mating plates (71) are respectively fixedly installed on both sides of the top of the connecting ring (61). The two sets of mating plates (71) are threadedly connected to each other by nuts (72).
7. The enhanced seal injection molded alarm lamp housing edge treatment structure of claim 6, wherein: The fixing ring (41) is made of stainless steel.