A gauge device
By designing a gauge length device that includes a frame, a laser marking mechanism, and a photoelectric switch, the error and efficiency problems of the tensile strength test of steel bars in the prior art are solved. It enables simultaneous gauge length measurement and weighing of multiple steel bars, thereby improving the accuracy and efficiency of the test.
Patent Information
- Application Number
- CN202521160789.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-06-09
AI Technical Summary
Existing technologies for testing the tensile strength of reinforcing bars suffer from human error, low work efficiency, inability to simultaneously measure the gauge length and weigh multiple reinforcing bars, and are unsuitable for testing reinforcing bars of varying sizes.
Design a gauge device, including a frame, a laser marking mechanism, a photoelectric switch, a moving mechanism, a guiding mechanism, a pressure sensor, and a tray. The tray is equipped with multiple workstations. Combined with the photoelectric switch and controller, it can simultaneously gauge and weigh multiple steel bars.
It improves the accuracy and efficiency of rebar gauge measurement, and can simultaneously measure the length, gauge, and weigh multiple rebars of different lengths, making it highly applicable.
Smart Images

Figure CN224681498U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material gauge length technology, and mainly to a gauge length device. Background Technology
[0002] In the field of construction engineering, when tensile strength tests are required on materials (steel bars, steel pipes, etc.), elongation is an important indicator for measuring the mechanical properties of materials. The usual practice for measuring the gauge length of materials is to set the specified gauge length with vernier calipers and then mark it on the material, or to use a gauge length measuring instrument. However, when using vernier calipers, there is a certain degree of human error in setting the gauge length, which causes certain problems in the evaluation of results, especially in the processing of critical data. In addition, existing gauge length measuring instruments can only perform fixed-length tests on steel bars.
[0003] Chinese utility model patent with announcement number CN220932000U discloses a rebar gauge to solve the problems mentioned above, such as the certain human error when using vernier calipers, and the fact that existing rebar gauges can only detect rebars of fixed lengths.
[0004] However, in implementing the aforementioned rebar gauge, the inventors discovered at least the following problems: Only two groups of steel bars can be marked at a time, resulting in low work efficiency.
[0005] It is not suitable for gauge length of steel bars with uneven lengths, and it does not have a weighing function, so its function is relatively simple. Utility Model Content
[0006] The present invention aims to solve some problems existing in the prior art. Therefore, the purpose of the present invention is to provide a gauge length device.
[0007] To achieve the above objectives, this utility model employs the following technical solution: A gauge length device includes a frame, a laser marking mechanism, and multiple sets of photoelectric switches. The frame has a worktable inside and also includes a moving mechanism, a guiding mechanism, a pressure sensor, and a tray. The moving mechanism and the guiding mechanism are both located on the worktable. The pressure sensor is located on the moving mechanism and the guiding mechanism. The tray is located on the pressure sensor. The tray has several workstations and photoelectric switches on both sides of the tray.
[0008] Furthermore, based on the above solution, several side plates are provided on both sides of the pallet, and several grooves are opened on the side plates, the grooves being workstations.
[0009] Further, based on the above scheme, the moving mechanism includes an electric lead screw slide rail and a first slider. The electric lead screw slide rail is mounted on the worktable, the first slider is movably mounted on the lead screw on the electric lead screw slide rail, and one end of the mounting plate is mounted on the first slider.
[0010] According to one embodiment of the present invention, the guiding mechanism includes a linear rail and a second slider. The linear rail is mounted on a worktable, the second slider is movably mounted on the linear rail, and the other end of the mounting plate is mounted on the second slider.
[0011] According to another embodiment of the present invention, the guiding mechanism is a plurality of rollers or bearings, the rollers or bearings are located on the worktable, and the other end of the mounting plate is fixed to the rollers or bearings.
[0012] Furthermore, based on the above solution, it also includes a mounting plate and a pad. The mounting plate is installed between the moving mechanism and the guiding mechanism, the pressure sensor is installed on the mounting plate, the pad is installed on the pressure sensor, and the support plate is installed on the pad.
[0013] Furthermore, based on the above solution, the frame includes an outer frame and an inner frame, with a gap between the outer frame and the inner frame.
[0014] Furthermore, based on the above solution, openings are provided on both sides of the inner frame of the rack, and an installation frame is provided inside the rack at the opening of the inner frame, and the installation frame is installed on the rack.
[0015] Furthermore, based on the above scheme, the photoelectric switch includes a generator and a receiver, with the generator of the photoelectric switch mounted on the top of the mounting frame and the receiver of the photoelectric switch mounted on the bottom of the mounting frame.
[0016] Furthermore, based on the above scheme, the frame is also equipped with a lifting mechanism, and the laser marking mechanism is installed on the lifting mechanism; a controller is installed inside the frame, and the controller is electrically connected to a photoelectric switch, a moving mechanism, a lifting mechanism, a pressure sensor and a laser marking mechanism.
[0017] Compared with the prior art, the beneficial effects of this utility model are: The pallet of this utility model is equipped with several workstations and can hold multiple steel bars, allowing for the simultaneous marking of multiple steel bars, resulting in high work efficiency.
[0018] The gauge length of this utility model is convenient and accurate, and it can simultaneously measure the length and gauge length of multiple steel bars of different lengths, and weigh them at the same time, making it highly applicable.
[0019] The features and advantages of this utility model will be described in detail through embodiments in conjunction with the accompanying drawings. Attached Figure Description
[0020] Figure 1 This is a perspective view of the gauge length device of this utility model; Figure 2 A cross-sectional view of the gauge length device of this utility model. Figure 1 ; Figure 3 A cross-sectional view of the gauge length device of this utility model. Figure 2 ; Figure 4 This is a perspective view of the moving mechanism, guiding mechanism, pressure sensor, and tray of this utility model; Figure 5 This is a side view of the first embodiment of the guiding mechanism of this utility model; Figure 6 This is a perspective view of the second embodiment of the guiding mechanism of this utility model.
[0021] Figure label: 1. Rack, 101. Outer frame, 102. Inner frame; 2. Laser marking mechanism; 3. Photoelectric switch; 4. Workbench; 5. Moving mechanism; 51. Electric lead screw slide rail; 52. First slider; 6. Guide mechanism; 61. Linear guide; 62. Second slider; 63. Bearing; 7. Pressure sensor; 8. Pallet; 81. Workstation; 82. Side panel; 9. Mounting plate; 10. Pad; 11. Install the frame; 12. Lifting mechanism. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numbers in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses consistent with some aspects of this application as detailed in the appended claims.
[0024] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Unless otherwise defined, the technical or scientific terms used in this application should be understood in their ordinary sense by one of ordinary skill in the art to which this utility model pertains. The words “a” or “one” and similar terms used in this application specification and claims do not indicate a limitation of quantity, but rather indicate the presence of at least one. “A plurality” includes two, equivalent to at least two. The words “comprising” or “including” and similar terms mean that the element or object preceding “comprising” or “including” covers the element or object listed following “comprising” or “including” and its equivalents, and does not exclude other elements or objects. The words “connected” or “linked” and similar terms are not limited to physical or mechanical connections and can include electrical connections, whether direct or indirect. The singular forms “a,” “the,” and “the” used in this application specification and appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more associated listed items.
[0025] Please refer to the following for details. Figure 1-4 A gauge length device includes a frame 1, a laser marking mechanism 2, and two sets of photoelectric switches 3. The laser marking mechanism 2 is located on the top of the frame 1, and the two sets of photoelectric switches 3 are located on both sides inside the frame 1. A cavity is formed in the upper part of the frame 1, and a worktable 4 is provided at the bottom of the cavity. The device also includes a moving mechanism 5, a guiding mechanism 6, a pressure sensor 7, a support plate 8, a mounting plate 9, and a pad 10. The moving mechanism 5 and the guiding mechanism 6 are both located on the worktable 4, the pressure sensor 7 is located on the moving mechanism 5 and the guiding mechanism 6, the support plate 8 is located on the pressure sensor 7 and opposite to the laser marking mechanism 2, and the mounting plate 9... Mounting plate 9 is fixedly installed between moving mechanism 5 and guiding mechanism 6 by screws. Pressure sensor 7 is fixedly installed on mounting plate 9 by screws. Pad 10 is fixedly installed on pressure sensor 7 by screws. Support plate 8 is fixedly installed on pad 10 by screws. Moving mechanism 5 can drive mounting plate 9, pressure sensor 7 and support plate 8 to move, so as to realize the marking and distance measurement of laser marking mechanism 2. Guiding mechanism 6 plays a guiding role, so that mounting plate 9, pressure sensor 7 and support plate 8 can move left and right. Support plate 8 is provided with several workstations 81, which can hold multiple steel bars. Photoelectric switches 3 are located on both sides of support plate 8.
[0026] Based on the above technical means, the pallet 8 can simultaneously accommodate multiple steel bars of the same or different lengths, and can simultaneously measure the length and gauge of these steel bars, and complete the weighing at the same time, making it highly applicable.
[0027] It is worth mentioning that each side of the pallet 8 is provided with a side plate 82, and five grooves are provided on the two side plates 82. The five grooves on the two side plates 82 face each other and are used to place the steel bars. The grooves are triangular in structure, and the triangular grooves form the work station 81. The steel bars located in the triangular work station 81 will not roll.
[0028] Furthermore, the pallet 8 and the side plate 82 are an integral structure and are integrally formed. Optionally, the pallet 8 and the side plate 82 are separately formed and can be fixedly connected by welding or fasteners.
[0029] Furthermore, the frame 1 includes an outer frame 101 and an inner frame 102, with a gap between the outer frame 101 and the inner frame 102, which allows the steel bars to move and pass through. Openings are provided on both sides of the inner frame 102 of the frame 1, and an installation frame 11 is provided inside the frame 1 at the opening of the inner frame 102. The installation frame 11 is fixedly installed on the frame 1 by screws.
[0030] Furthermore, there are five photoelectric switches 3 on each side, corresponding to workstation 81. Each photoelectric switch 3 includes a generator and a receiver. The generator of the photoelectric switch 3 is installed on the top of the mounting frame 11, and the receiver of the photoelectric switch 3 is installed on the bottom of the mounting frame 11.
[0031] Furthermore, the moving mechanism 5 includes an electric lead screw slide rail 51 and a first slider 52. The electric lead screw slide rail 51 is fixedly installed on the worktable 4 by screws. The first slider 52 is movably installed on the lead screw on the electric lead screw slide rail 51. One end of the mounting plate 9 is installed on the first slider 52 by screws. The electric lead screw slide rail 51 can drive the first slider 52 to move left and right, thereby realizing the left and right movement of the mounting plate 9, the pressure sensor 7 and the support plate 8.
[0032] Please refer to the following for details. Figure 5 As the first embodiment of the guide mechanism 6 of this utility model, the guide mechanism 6 includes a linear rail 61 and a second slider 62. The linear rail 61 is fixedly installed on the worktable 4 by screws, and the second slider 62 is movably installed on the linear rail 61. The other end of the mounting plate 9 is installed on the second slider 62 by screws. The linear rail 61 and the second slider 62 play a guiding role to realize the normal movement of the mounting plate 9, the pressure sensor 7 and the support plate 8.
[0033] Please refer to the following for details. Figure 6 As a second embodiment of the guide mechanism 6 of this utility model, the guide mechanism 6 consists of two rollers or bearings 63, preferably bearings 63. The rollers or bearings 63 are located on the worktable 4 and can roll on the worktable 4. The other end of the mounting plate 9 is fixed to the rollers or bearings 63 by screws. The rollers or bearings 63 play a guiding role to realize the normal movement of the mounting plate 9, pressure sensor 7 and support plate 8.
[0034] Furthermore, the pressure sensor 7 is fixed to the mounting plate 9 and is closer to the guide mechanism 6.
[0035] Furthermore, the pad 10 is installed at one end of the pressure sensor 7 near the moving mechanism 5, such that the pad 10 is located at or near the center of the mounting plate 9, and the center of the support plate 8 is fixed to the pad 10.
[0036] Furthermore, the frame 1 is provided with a baffle above the moving mechanism 5, which can block the moving mechanism 5.
[0037] Furthermore, the frame 1 is also provided with a lifting mechanism 12, and the laser marking mechanism 2 is installed on the lifting mechanism 12. Both the lifting mechanism 12 and the laser marking mechanism 2 are existing technologies. The lifting mechanism 12 is a linear module that can drive the lifting mechanism 12 to rise and fall. The laser marking mechanism 2 includes a conventional laser, scanning system and control system, which will not be described in detail in this application.
[0038] Furthermore, a controller (not shown in the figure) is installed inside the frame 1. The controller is electrically connected to control the photoelectric switch 3, the moving mechanism 5, the lifting mechanism 12, the pressure sensor 7, and the laser marking mechanism 2.
[0039] This utility model relates to a gauge length device, the working principle of which is explained in conjunction with the accompanying drawings: S1. Place the steel bar or other material to be tested on the workstation 81 of the pallet 8, start the device, and the pressure sensor 7 obtains the weight of the steel bar. S2. The moving mechanism 5 drives the pallet 8 and the reinforcing bar to move to the right. When all photoelectric switches 3 on the right side are blocked, the pallet 8 stops moving to the right. S3. The moving mechanism 5 drives the pallet 8 and the reinforcing bar to move to the left. When the blocked photoelectric switch 3 is turned on, the current position of the pallet 8 is recorded until all photoelectric switches 3 on the right are turned on. S4. The moving mechanism 5 continues to move the pallet 8 and the reinforcing bar to the left to the initial position. The laser marking mechanism 2 scans and emits a laser to mark the reinforcing bar. According to the preset marking spacing, the pallet 8 and the laser marking mechanism 2 work together to complete all the preset markings. S5. The moving mechanism 5 continues to move the pallet 8 and the reinforcing bar to the left. When all the photoelectric switches 3 on the left are blocked, the pallet 8 stops moving to the left. S6. The moving mechanism 5 drives the pallet 8 and the steel bar to move to the right. When the blocked photoelectric switch 3 is turned on, the current position of the moving platform is recorded. When all the photoelectric switches 3 on the left are turned on, the weighing, length measurement and marking work is completed. S7, the moving mechanism 5 drives the pallet 8 back to the initial middle position.
[0040] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A gauge length device, comprising a frame, a laser marking mechanism, and multiple sets of photoelectric switches, wherein a worktable is provided inside the frame, characterized in that, It also includes a moving mechanism, a guiding mechanism, a pressure sensor, and a tray. The moving mechanism and the guiding mechanism are both located on the worktable. The pressure sensor is located on the moving mechanism and the guiding mechanism. The tray is located on the pressure sensor. The tray is provided with several workstations. The tray has photoelectric switches on both sides. It also includes a mounting plate and a pad, the mounting plate being installed between the moving mechanism and the guiding mechanism, the pressure sensor being installed on the mounting plate, the pad being installed on the pressure sensor, and the support plate being installed on the pad; The moving mechanism includes an electric lead screw slide rail and a first slider. The electric lead screw slide rail is mounted on the worktable, and the first slider is movably mounted on the lead screw on the electric lead screw slide rail. One end of the mounting plate is mounted on the first slider. The guiding mechanism includes a linear guide and a second slider. The linear guide is mounted on the worktable, the second slider is movably mounted on the linear guide, and the other end of the mounting plate is mounted on the second slider.
2. The gauge length device according to claim 1, characterized in that, The pallet has several side plates on both sides, and several grooves are formed on the side plates, which are workstations.
3. The gauge length device according to claim 1, characterized in that, The guiding mechanism consists of several rollers or bearings, which are located on the worktable, and the other end of the mounting plate is fixed to the rollers or bearings.
4. The gauge length device according to claim 1, characterized in that, The frame includes an outer frame and an inner frame, with a gap between the outer frame and the inner frame.
5. The gauge length device according to claim 4, characterized in that, The inner frame of the rack has openings on both sides, and an installation frame is provided inside the rack at the opening of the inner frame. The installation frame is installed on the rack.
6. The gauge length device according to claim 5, characterized in that, The photoelectric switch includes a generator and a receiver. The generator of the photoelectric switch is mounted on the top of the mounting frame, and the receiver of the photoelectric switch is mounted on the bottom of the mounting frame.
7. The gauge length device according to claim 1, characterized in that, The frame is also equipped with a lifting mechanism, and the laser marking mechanism is mounted on the lifting mechanism; a controller is installed inside the frame, and the controller is electrically connected to a photoelectric switch, a moving mechanism, a lifting mechanism, a pressure sensor and a laser marking mechanism.
Citation Information
Patent Citations
Steel bar distance gauge
CN220932000U