DC wire harness with good bending resistance

By designing connectors, mounting bases, springs, and other structures in the DC harness, the elasticity of the springs is used to protect the connectors, solving the problem of traditional DC harnesses being easily damaged when idle, and achieving greater bending resistance and extended service life for the connectors.

CN224683497UActive Publication Date: 2026-08-25SHENZHEN YUEDENG ELECTRIC CO LTD
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Patent Information

Application Number
CN202521756686.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-18
Publication Date
2026-08-25
Estimated Expiration
2035-08-18

AI Technical Summary

Technical Problem

The connector portion of traditional DC harnesses is susceptible to damage from external forces when idle, leading to a shortened lifespan and increased maintenance costs.

Method used

A DC cable harness with good bending resistance was designed. By setting up a connector, mounting base, connecting base, spring, guide block, protective sleeve and other structures, the elasticity of the spring is used to protect the connector in the idle state. When the sliding connecting plate is slid, the spring rebounds and drives the protective sleeve to reset, preventing the connector from being damaged.

Benefits of technology

It effectively protects the connector from external damage when it is idle, extends its service life, and reduces maintenance and replacement costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a DC wire harness that is good in bending resistance, which comprises a wire harness body, a connecting seat fixedly connected to the two side surfaces of the wire harness body, a mounting seat fixedly connected to the outer surface of the connecting seat away from the wire harness body, an adapter seat fixedly connected to the two side surfaces of the mounting seat, a first spring fixedly connected to the inner side surface of the adapter seat, a guide block fixedly connected to one end of the first spring, the inner side surface of the adapter seat and the guide block being slidably connected, a protective sleeve fixedly connected to the side surface of the guide block, a connecting column fixedly connected to the upper surface of the protective sleeve, and a fixing seat fixedly connected to the upper surface of the protective sleeve. By pressing the limiting plate, the second spring is compressed, the limiting plate is separated from the through horizontal groove, the first spring immediately rebounds, the protective sleeve is reset, and the protective sleeve is located at the first connecting end and the second connecting end. The corresponding connecting end is protected when idle, and the risk of damage is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of DC wire harness technology, specifically a DC wire harness with good bending resistance. Background Technology

[0002] DC harnesses, or direct current harnesses, are cable assemblies specifically designed for transmitting direct current. They consist of multiple conductors, insulation material, and necessary connectors, and are widely used in various electronic devices and electrical systems. The design and manufacture of DC harnesses must strictly adhere to relevant standards and specifications to ensure their reliability and safety under different environmental and load conditions.

[0003] When idle, the connector part of a traditional DC charging harness is often directly exposed to the external environment due to the lack of effective protection. It is susceptible to damage from external forces such as squeezing and bumping, which shortens the lifespan of the harness and increases the cost of maintenance and replacement. Utility Model Content

[0004] This utility model provides a DC cable harness with good bending resistance, which can effectively protect the connection end when the cable harness is idle.

[0005] To achieve the above objectives, a DC wiring harness with good bending resistance is provided, comprising a wiring harness body, connecting seats fixedly connected to both sides of the wiring harness body, a mounting seat fixedly connected to the outer surface of the connecting seat away from the wiring harness body, connecting seats fixedly connected to both sides of the mounting seat, a first spring fixedly connected to the inner surface of the connecting seat, a guide block fixedly connected to one end of the first spring, the guide block and the inner surface of the connecting seat being slidably connected, a protective sleeve fixedly connected to the side surface of the guide block, a connecting post fixedly connected to the upper surface of the protective sleeve, a fixing seat fixedly connected to the upper surface of the protective sleeve, a through vertical groove opened on the upper surface of the mounting seat near the connecting post, a through horizontal groove opened on the upper surface of the mounting seat near the fixing seat, and a connecting plate fixedly connected to the connecting post through the through vertical groove. The connecting seat is set to connect and install components; the mounting seat is set to install components; the connecting base is set to install the first spring and guide block; the first spring is set to apply pressure to position the protective sleeve at the far end of the mounting seat; the guide block is set to drive the protective sleeve to move; the connecting column is set to install the connecting plate; the fixing seat is set to install components; the through vertical groove is set to facilitate the connection column to pass through; the through horizontal groove is set to cooperate with the limiting plate to limit the position of the protective sleeve; and the connecting plate is set to facilitate the sliding of the protective sleeve.

[0006] According to the aforementioned DC cable harness with good bending resistance, an anti-slip strip, made of rubber, is fixedly connected to the upper surface of the connecting plate. The anti-slip strip is designed to enhance friction with the fingers.

[0007] According to the aforementioned DC cable harness with good bending resistance, a second spring is fixedly connected to the lower inner surface of the mounting base, and a limiting plate is fixedly connected to one end of the second spring. The second spring is provided to apply pressure, and the limiting plate is provided to limit the position of the protective sleeve in conjunction with the through-slot.

[0008] According to the aforementioned DC wiring harness with good bending resistance, the limiting plate and the inner surface of the fixing seat are slidably connected, and a telescopic rod is fixedly connected to the lower inner surface of the fixing seat near the second spring. The first telescopic rod is provided to prevent the second spring from bending and deforming in all directions.

[0009] According to the aforementioned DC wiring harness with good bending resistance, the upper surface of the first telescopic rod and the lower surface of the limiting plate are fixedly connected, and a second telescopic rod is fixedly connected to the inner surface of the connecting seat near the first spring. The second telescopic rod is provided to prevent the first spring from bending and deforming in all directions.

[0010] According to the aforementioned DC cable harness with good bending resistance, the side surface of the second telescopic rod and the side surface of the guide block are fixedly connected, and a second connecting end is fixedly connected to the side surface of the connecting seat away from the cable harness body. The second connecting end is provided for connecting the device to be transmitted.

[0011] According to the aforementioned DC cable harness with good bending resistance, a first connecting end is fixedly connected to one of the connector side surfaces away from the second connecting end, and a label is fixedly connected to the upper surface of the connector. The first connecting end is provided for connecting to the main device, and the label is provided to identify the connectors at different locations.

[0012] According to the aforementioned DC cable harness with good bending resistance, a silicone connecting sleeve is wrapped around the outer surface of the cable harness body at the end away from the mounting base, and the lower surface of the protective sleeve is slidably connected to the lower inner surface of the mounting base. The silicone connecting sleeve is used to improve the bending resistance of the cable harness body.

[0013] The beneficial effects of this invention are as follows: By pressing the limiting plate, the second spring is compressed, causing the limiting plate to slide and disengage from the through-groove. Subsequently, the first spring rebounds, causing the protective sleeve to return to its original position at the connecting part of the connecting seat. In this way, the device can effectively protect the connecting part and reduce the risk of damage when idle.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a schematic diagram of the overall structure of a DC wire harness with good bending resistance according to this utility model; Figure 2 This is a schematic diagram of the installation structure of a DC wire harness with good bending resistance according to this utility model. Figure 3 This is a schematic diagram of the first spring mounting structure of a DC wire harness with good bending resistance according to this utility model; Figure 4 This is a schematic diagram of the second spring mounting structure for a DC wire harness with good bending resistance according to this utility model; Figure 5 This is a schematic diagram of the connection post installation structure of a DC wire harness with good bending resistance according to this utility model.

[0016] Legend: 1. Silicone connector sleeve; 2. Connector; 3. Mounting base; 4. Anti-slip strip; 5. First connecting end; 6. Label paper; 7. Wire harness body; 8. Connector; 9. Protective sleeve; 10. Second connecting end; 11. First spring; 12. Guide block; 13. Connecting post; 14. Connecting plate; 15. Limiting plate; 16. Fixing base; 17. Second spring. Detailed Implementation

[0017] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0018] Reference Figures 1 to 5This utility model provides a DC cable harness with good bending resistance, comprising a cable harness body 7, connecting seats 2 fixedly connected to both sides of the cable harness body 7, mounting seats 3 fixedly connected to the outer surface of the connecting seats 2 away from the cable harness body 7, connecting seats 8 fixedly connected to both sides of the mounting seats 3, a first spring 11 fixedly connected to the inner surface of the connecting seats 8, a guide block 12 fixedly connected to one end of the first spring 11, the guide block 12 and the inner surface of the connecting seats 8 being slidably connected, a protective sleeve 9 fixedly connected to the side surface of the guide block 12, a connecting post 13 fixedly connected to the upper surface of the protective sleeve 9, a fixing seat 16 fixedly connected to the upper surface of the protective sleeve 9, a through vertical groove opened on the upper surface of the mounting seat 3 near the connecting post 13, a through horizontal groove opened on the upper surface of the mounting seat 3 near the fixing seat 16, a connecting plate 14 fixedly connected to the connecting post 13 through the through vertical groove, and an anti-slip strip 4 made of rubber fixedly connected to the upper surface of the connecting plate 14. When subjected to bending, the silicone connecting sleeve 1 absorbs the stress generated, thereby enhancing the bending resistance to a certain extent.

[0019] The upper surface of the first telescopic rod is fixedly connected to the lower surface of the limiting plate 15. The second telescopic rod is fixedly connected to the inner surface of the connecting seat 8 near the first spring 11. The limiting plate 15 and the inner surface of the fixed seat 16 are slidably connected. The first telescopic rod is fixedly connected to the lower inner surface of the fixed seat 16 near the second spring 17. The second spring 17 is fixedly connected to the lower inner surface of the fixed seat 16. One end of the second spring 17 is fixedly connected to the limiting plate 15. After using the device, simply press down the limiting plate 15. The second spring 17 is compressed, and the limiting plate 15 slides within the fixed seat 16. One end of the limiting plate 15 moves away from the through transverse groove. After disengagement, the first spring 11 immediately rebounds, causing the protective sleeve 9 to reset. The protective sleeve 9 protects the first connecting end 5 and the second connecting end 10 connected to the connecting seat 2, reducing the probability of damage due to external pressure.

[0020] A silicone connecting sleeve 1 is wrapped around the outer surface of the wire harness body 7 at the end away from the mounting base 3. The lower surface of the protective sleeve 9 is slidably connected to the lower inner surface of the mounting base 3. A first connecting end 5 is fixedly connected to the side surface of one of the connecting bases 2 at the point away from the second connecting end 10. A label 6 is fixedly connected to the upper surface of the connecting base 2. The side surface of the second telescopic rod and the side surface of the guide block 12 are fixedly connected. The second connecting end 10 is fixedly connected to the side surface of the connecting base 2 at the point away from the wire harness body 7. When a finger presses the connecting plate 14, it will come into contact with the anti-slip strip 4 on the upper surface of the connecting plate 14. The rubber anti-slip strip 4 can enhance the friction between the finger and the skin, thereby improving the ease of operation.

[0021] Working principle: When the wire harness is not in use, the protective sleeve 9, under the action of the first spring 11, is always located at the far end of the mounting base 3, covering the connecting base 2 and its corresponding second connecting end 10 and first connecting end 5, thus providing protection. When the device is needed for data transmission or other operations, the connecting plate 14 is pressed in the opposite direction. The connecting post 13 connected to the connecting plate 14 causes the protective sleeve 9 to slide within the mounting base 3, approaching the wire harness body 7, thereby exposing the second connecting end 10 and the first connecting end 5 for easy connection to the device. During the sliding process, the first spring 11 and the second spring 17 are compressed until the limiting plate 15 is aligned with the through transverse groove. The second spring 17 immediately rebounds, pushing one end of the limiting plate 15 into the through transverse groove, limiting the position of the protective sleeve 9 and facilitating device connection.

[0022] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A DC cable harness with good bending resistance, characterized in that, The device includes a wire harness body (7), on both sides of the wire harness body (7) a connecting seat (2) is fixedly connected, on the outer surface of the connecting seat (2) away from the wire harness body (7) a mounting seat (3) is fixedly connected, on both sides of the mounting seat (3) a connecting seat (8) is fixedly connected, on the inner surface of the connecting seat (8) a first spring (11) is fixedly connected, on one end of the first spring (11) a guide block (12) is fixedly connected, the guide block (12) and the inner surface of the connecting seat (8) are slidably connected, on the side surface of the guide block (12) a protective sleeve (9) is fixedly connected, on the upper surface of the protective sleeve (9) a connecting post (13) is fixedly connected, on the upper surface of the protective sleeve (9) a fixing seat (16) is fixedly connected, on the upper surface of the mounting seat (3) near the connecting post (13) a through vertical groove is opened, on the upper surface of the mounting seat (3) near the fixing seat (16) a through horizontal groove is opened, and the connecting post (13) is fixedly connected to the connecting plate (14) through the through vertical groove.

2. The DC cable harness with good bending resistance according to claim 1, characterized in that, The upper surface of the connecting plate (14) is fixedly connected with an anti-slip strip (4), which is made of rubber.

3. The DC cable harness with good bending resistance according to claim 1, characterized in that, A second spring (17) is fixedly connected to the lower inner surface of the fixed base (16), and a limit plate (15) is fixedly connected to one end of the second spring (17).

4. A DC cable harness with good bending resistance according to claim 3, characterized in that, The inner surfaces of the limiting plate (15) and the fixing seat (16) are slidably connected, and a telescopic rod is fixedly connected to the lower inner surface of the fixing seat (16) near the second spring (17).

5. A DC cable harness with good bending resistance according to claim 4, characterized in that, The upper surface of the first telescopic rod is fixedly connected to the lower surface of the limiting plate (15), and the second telescopic rod is fixedly connected to the inner surface of the connecting seat (8) near the first spring (11).

6. A DC cable harness with good bending resistance according to claim 5, characterized in that, The side surface of the second telescopic rod and the side surface of the guide block (12) are fixedly connected, and the second connecting end (10) is fixedly connected to the side surface of the connecting seat (2) away from the wire harness body (7).

7. A DC cable harness with good bending resistance according to claim 6, characterized in that, One of the connecting seats (2) has a first connecting end (5) fixedly connected to its side surface away from the second connecting end (10), and a label paper (6) is fixedly connected to its upper surface.

8. A DC cable harness with good bending resistance according to claim 1, characterized in that, The outer surface of the wire harness body (7) away from the mounting base (3) is wrapped with a silicone connecting sleeve (1), and the lower surface of the protective sleeve (9) and the lower inner surface of the mounting base (3) are slidably connected.