A fixing jig for welding assembly

CN224688305UActive Publication Date: 2026-08-28SHANGHAI TUOKAI MACHINERY CO LTD
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Patent Information

Application Number
CN202522134088.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-09
Publication Date
2026-08-28
Estimated Expiration
2035-10-09

AI Technical Summary

Technical Problem

[0003]目前,传统焊接作业常采用通用夹具或人工手持的方式进行固定,不仅定位精度难以保证,还存在效率低下、劳动强度大、重复性的问题,尤其在需要多工件分层、分步焊接的场合,操作者需多次调整工件位置,易因累积误差导致焊接偏差,严重影响成品的一致性和装配精度,在连续将不同待焊接板焊接在一起时仍需反复拆装或调整,降低了生产效率,因此需要设计一种焊接装配用固定治具

Benefits of technology

[0022] 1. By placing the first plate to be welded on the substrate and fixing it with two locking units, then placing the limiting unit on the substrate so that the front end of the limiting unit is in contact with the first plate to be welded, and then placing the second plate to be welded inside the limiting unit, the welding work of the first and second plates to be welded is completed. Then, the third plate to be welded is placed and fixed on the top of the fixing unit, thereby completing the welding work of the second and third plates to be welded. This method can improve welding quality and productivity and facilitate the operation of the welding work.

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Abstract

The utility model relates to a kind of fixed jigs for welding assembly, including substrate, two locking units, limiting unit and fixed unit, two locking units, fixed unit and limiting unit are set in the top of substrate, two locking units are used for locking first to be welded plate, limiting unit is used for fixing second to be welded plate;Fixed unit is used for fixing third to be welded plate, by adopting above technical scheme, first to be welded plate is placed on substrate, two locking units are fixed to it, then limiting unit is placed on substrate, so that the front end of limiting unit and first welding plate are adhered, then second to be welded plate is placed in limiting unit, the welding work of first to be welded plate and second to be welded plate is completed, then, third to be welded plate is placed and fixed in the top of fixed unit, and then the welding work of second to be welded plate and third to be welded plate is completed, to improve welding quality and improve productivity and facilitate operator to complete the purpose of welding work.
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Description

Technical Field

[0001] This utility model relates to the field of workpiece welding technology, and in particular to a fixing fixture for welding assembly. Background Technology

[0002] In the welding assembly process, the accurate positioning and reliable fixing of multiple plates are the key to ensuring welding quality.

[0003] Currently, traditional welding operations often use general-purpose fixtures or manual hand-held methods for fixing, which not only makes it difficult to guarantee positioning accuracy, but also suffers from low efficiency, high labor intensity, and repetitiveness. Especially in situations where multiple workpieces need to be welded in layers or steps, operators need to adjust the workpiece position multiple times, which can easily lead to welding deviations due to accumulated errors, seriously affecting the consistency of finished products and assembly accuracy. When welding different plates together continuously, repeated disassembly or adjustment is still required, which reduces production efficiency. Therefore, it is necessary to design a fixing fixture for welding assembly. Utility Model Content

[0004] The purpose of this utility model is to provide a fixing fixture for welding assembly, so as to solve the problems existing in the prior art.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0006] A welding assembly fixture includes a base plate and further includes:

[0007] A locking unit is provided, and two locking units are provided. The two locking units are located on the top of the substrate, and both locking units are used to lock the first board to be welded.

[0008] A limiting unit is movably mounted on the top of the substrate, and the limiting unit is used to fix the second plate to be welded;

[0009] A fixing unit is provided, which is disposed on the top of the substrate, and the fixing unit is used to fix the third board to be welded.

[0010] By adopting the above technical solution, the first plate to be welded is placed on the substrate and then fixed with two locking units. Then, the limiting unit is placed on the substrate so that the front end of the limiting unit is in contact with the first plate to be welded. The second plate to be welded is then placed in the limiting unit to complete the welding work of the first and second plates to be welded. Next, the third plate to be welded is placed and fixed at the top of the fixing unit to complete the welding work of the second and third plates to be welded. This achieves the purpose of improving welding quality and productivity, and making it easier for operators to complete the welding work.

[0011] In a further embodiment, the locking unit includes a fixing block, a screw, and a spring. The top of the fixing block is provided with a through-hole. The top of the base plate is provided with two downward threaded holes. The spring is provided at one bottom end of the fixing block. The screw includes a shank portion and a nut portion. The shank portion of the screw passes through the through-hole and extends to the outside of the through-hole. The shank portion of the screw is screwed into a threaded hole. The nut portion of the screw is located at the top of the through-hole.

[0012] By adopting the above technical solution, rotating the screw downwards causes the fixing block to move downwards, thereby pressing the fixing block against the first plate to be welded. One locking unit is located at the top right end of the substrate to prevent the first plate to be welded from moving in the left-right direction, and another locking unit is located at the top left end of the substrate to prevent the first plate to be welded from moving in the front-back direction, thereby achieving the purpose of limiting and fixing the first plate to be welded.

[0013] In a further embodiment, the fixing unit includes a first support frame, a second support frame, and a third support frame. The first support frame, the second support frame, and the third support frame have the same structure. The first support frame is located at the top right front end of the substrate, the second support frame is located at the top right rear end of the substrate, and the third support frame is located at the top left rear end of the substrate.

[0014] In a further embodiment, the first support frame includes a first cylinder and a second cylinder, the second cylinder is fixedly installed on the top of the first cylinder, the diameter of the second cylinder is smaller than the diameter of the first cylinder, and the side wall of the second cylinder is provided with threads.

[0015] By adopting the above technical solution, the third plate to be welded is provided with three corresponding through holes, and the diameter of the through holes is larger than the diameter of the second cylinder and smaller than the diameter of the first cylinder. Therefore, the third plate to be welded can pass through the second cylinder and be placed on the top of the first cylinder. Then, the third plate to be welded is locked on the first support frame, the second support frame and the third support frame by three nuts, thereby achieving the purpose of limiting and fixing the third plate to be welded.

[0016] In a further embodiment, the limiting unit includes a rectangular block, a rectangular plate, and a handle. The handle is fixedly installed at the rear of the rectangular block. The front and bottom ends of the rectangular block are both fully open. The left end of the rectangular block is provided with an integrally formed first protrusion, and the right end of the rectangular block is provided with an integrally formed second protrusion. The bottom front end of the first protrusion has an avoidance notch. The rectangular plate is fixedly installed on the top of the first and second protrusions. Both ends of the front part of the rectangular block are provided with a rearward first locking groove, and both ends of the front part of the rectangular block are provided with a rearward second locking groove. The middle front section of the rectangular plate is provided with a rearward avoidance groove.

[0017] By adopting the above technical solution, two second plates to be welded are provided. One end of each second plate to be welded is engaged in the first engagement groove, and the other end is engaged in the second engagement groove, thereby achieving the purpose of limiting and fixing the second plates to be welded, and finally completing the welding work between the first plate to be welded and the two second plates to be welded, and between the two second plates to be welded and the third plate to be welded.

[0018] In a further embodiment, a central post and a first fixed post are provided in the clearance groove. The central post and the first fixed post are both fixedly installed on the top of the substrate. The first fixed post is spaced apart at the left end of the central post, and the height of the first fixed post is the same as the height of the first cylinder.

[0019] In a further embodiment, a second fixing post is provided between the first cylinder and the second cylinder. The second fixing post is fixedly installed on the top of the substrate, and the structure of the second fixing post is the same as that of the first fixing post.

[0020] By adopting the above technical solution, the first and second fixed columns provide auxiliary support for the third plate to be welded.

[0021] In summary, this utility model has the following beneficial effects:

[0022] 1. By placing the first plate to be welded on the substrate and fixing it with two locking units, then placing the limiting unit on the substrate so that the front end of the limiting unit is in contact with the first plate to be welded, and then placing the second plate to be welded inside the limiting unit, the welding work of the first and second plates to be welded is completed. Then, the third plate to be welded is placed and fixed on the top of the fixing unit, thereby completing the welding work of the second and third plates to be welded. This method can improve welding quality and productivity and facilitate the operation of the welding work. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the welding assembly fixture of this utility model;

[0024] Figure 2 This is a structural schematic diagram illustrating the locking unit of this utility model;

[0025] Figure 3 This is a structural schematic diagram of the limiting unit used to illustrate this utility model.

[0026] In the figure, 1 is the base plate; 2 is the locking unit; 21 is the fixing block; 22 is the screw; 23 is the spring; 3 is the limiting unit; 31 is the rectangular block; 32 is the rectangular plate; 33 is the handle; 4 is the fixing unit; 41 is the first support frame; 411 is the first cylinder; 412 is the second cylinder; 42 is the second support frame; 43 is the third support frame; 5 is the center column; 6 is the first fixing column; and 7 is the second fixing column. Detailed Implementation

[0027] The present invention will be further described in detail below with reference to the accompanying drawings.

[0028] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to the attached figures. Figure 1 In this specification, the terms "bottom surface" and "top surface," "inner" and "outer" refer to the direction toward or away from the geometry of a specific component. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this specification, "a plurality of" means two or more, unless otherwise explicitly and specifically defined by the direction of the center.

[0029] Example 1:

[0030] like Figures 1-3 As shown, a welding assembly fixture includes a base plate 1, a locking unit 2, a limiting unit 3, and a fixing unit 4. There are two locking units 2, which are located on the top of the base plate 1 and are used to lock the first plate to be welded. The limiting unit 3 is movably installed on the top of the base plate 1 and is used to fix the second plate to be welded. The fixing unit 4 is located on the top of the base plate 1 and is used to fix the third plate to be welded.

[0031] The locking unit 2 includes a fixing block 21, a screw 22, and a spring 23. The top of the fixing block 21 is provided with a through-hole, and the top of the base plate 1 is provided with two downward threaded holes. The spring 23 is located at one bottom end of the fixing block 21. The screw 22 includes a screw shank and a nut shank. The screw shank of the screw 22 passes through the through-hole and extends to the outside of the through-hole. The screw shank of the screw 22 is screwed into a threaded hole, and the nut shank of the screw 22 is located at the top of the through-hole. The fixing unit 4 includes a first support frame 41, a second support frame 42, and a third support frame 43. The first support frame 41, the second support frame 42, and the third support frame 43 have the same structure. The first support frame 41 is located at the top right front end of the substrate 1, the second support frame 42 is located at the top right rear end of the substrate 1, and the third support frame 43 is located at the top left rear end of the substrate 1. The first support frame 41 includes a first cylinder 411 and a second cylinder 412. The second cylinder 412 is fixedly installed on the top of the first cylinder 411. The diameter of the second cylinder 412 is smaller than the diameter of the first cylinder 411. The sidewall of the second cylinder 412 is provided with threads. The limiting unit 3 includes a rectangular block 31, a rectangular plate 32, and a handle 33. The handle 33 is fixedly installed at the rear of the rectangular block 31. The front and bottom ends of the rectangular block 31 are completely open. A first integrally formed protrusion is provided at the left end of the rectangular block 31, and a second integrally formed protrusion is provided at the right end of the rectangular block 31. An avoidance notch is provided at the bottom front end of the first protrusion. The rectangular plate 32 is fixedly installed on the top of the first and second protrusions. Both ends of the front part of the rectangular block 31 are provided with a rearward first locking groove. Both ends of the front part of the rectangular block 31 are provided with... The rectangular plate 32 has a rearward second snap-fit ​​groove and a rearward clearance groove at the front middle section. A central post 5 and a first fixing post 6 are provided in the clearance groove. Both the central post 5 and the first fixing post 6 are fixedly installed on the top of the substrate 1. The first fixing post 6 is spaced apart at the left end of the central post 5. The height of the first fixing post 6 is the same as the height of the first cylinder 411. A second fixing post 7 is also provided between the first cylinder 411 and the second cylinder 412. The second fixing post 7 is fixedly installed on the top of the substrate 1. The structure of the second fixing post 7 is the same as that of the first fixing post 6.

[0032] Specific implementation process: First, place the first plate to be welded on the substrate 1. Then, operate the two locking units 2, which are respectively located at the top left and right ends of the substrate 1. Rotate the screw 22 so that the screw shank rotates in the threaded hole at the top of the substrate 1, causing the fixing block 21 to move downward. The spring 23 acts as a buffer, causing the fixing block 21 to press the first plate to be welded, preventing the first plate to be welded from moving in the left-right and front-back directions, thus completing the limiting and fixing of the first plate to be welded. Then, process the second plate to be welded. Place the limiting unit 3 on the substrate 1 so that the notch of the first protrusion is engaged with the first plate to be welded, and the left side of the second protrusion is engaged with the right side of the first plate to be welded. Then, insert one end of each of the two second plates to be welded into the first locking groove. One end is inserted into the second slot to position the second plate to be welded. At this time, the welding work of the first plate to be welded and the two second plates to be welded can be carried out. After the above welding is completed, the limiting unit 2 is taken out and the third plate to be welded is installed and welded. The third plate to be welded is placed on the top of the first cylinder 411 through the second cylinder 412. At the same time, the first fixing post 6 and the second fixing post 7 on the base plate 1 provide auxiliary support for the third plate to be welded. Finally, the third plate to be welded is locked on the first support frame 41, the second support frame 42 and the third support frame 43 with three nuts. Then the welding work of the second plate to be welded and the third plate to be welded can be carried out. Finally, the welding work of the first plate to be welded and the two second plates to be welded, and the welding work of the two second plates to be welded and the third plate to be welded are completed.

[0033] In the embodiments disclosed in this utility model, the terms "installation," "connection," "linking," and "fixing" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "linking" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in the embodiments disclosed in this utility model according to the specific circumstances.

[0034] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A fixing fixture for welding assembly, comprising a base plate (1), characterized in that, Also includes: Locking unit (2), two locking units (2) are provided, and the two locking units (2) are provided on the top of the substrate (1). Both locking units (2) are used to lock the first board to be welded; A limiting unit (3) is movably mounted on the top of the substrate (1) and is used to fix the second board to be welded. And a fixing unit (4), which is disposed on the top of the substrate (1) and is used to fix the third board to be welded.

2. The fixing fixture for welding assembly according to claim 1, characterized in that: The locking unit (2) includes a fixing block (21), a screw (22) and a spring (23). The top of the fixing block (21) is provided with a through-hole. The top of the base plate (1) is provided with two downward threaded holes. The spring (23) is provided at one bottom end of the fixing block (21). The screw (22) includes a screw shank and a nut shank. The screw shank of the screw (22) passes through the through-hole and extends to the outside of the through-hole. The screw shank of the screw (22) is screwed into a threaded hole. The nut shank of the screw (22) is located at the top of the through-hole.

3. The fixing fixture for welding assembly according to claim 1, characterized in that: The fixing unit (4) includes a first support frame (41), a second support frame (42) and a third support frame (43). The first support frame (41), the second support frame (42) and the third support frame (43) have the same structure. The first support frame (41) is located at the top right front end of the substrate (1), the second support frame (42) is located at the top right rear end of the substrate (1), and the third support frame (43) is located at the top left rear end of the substrate (1).

4. A fixing fixture for welding assembly according to claim 3, characterized in that: The first support frame (41) includes a first cylinder (411) and a second cylinder (412). The second cylinder (412) is fixedly installed on the top of the first cylinder (411). The diameter of the second cylinder (412) is smaller than the diameter of the first cylinder (411). The side wall of the second cylinder (412) is provided with threads.

5. A fixing fixture for welding assembly according to claim 1, characterized in that: The limiting unit (3) includes a rectangular block (31), a rectangular plate (32), and a handle (33). The handle (33) is fixedly installed at the rear of the rectangular block (31). The front and bottom ends of the rectangular block (31) are completely open. The left end of the rectangular block (31) is provided with an integrally formed first protrusion, and the right end of the rectangular block (31) is provided with an integrally formed second protrusion. The bottom front end of the first protrusion is provided with a clearance notch. The rectangular plate (32) is fixedly installed on the top of the first and second protrusions. The front ends of the rectangular block (31) are provided with a rearward first snap-fit ​​groove, and the front ends of the rectangular block (31) are provided with a rearward second snap-fit ​​groove. The middle front section of the rectangular plate (32) is provided with a rearward clearance groove.

6. A fixing fixture for welding assembly according to claim 5, characterized in that: The clearance groove is provided with a central column (5) and a first fixed column (6). The central column (5) and the first fixed column (6) are both fixedly installed on the top of the base plate (1). The first fixed column (6) is spaced apart at the left end of the central column (5). The height of the first fixed column (6) is the same as the height of the first cylinder (411).

7. A welding assembly fixture according to claim 4, characterized in that: A second fixing post (7) is provided between the first cylinder (411) and the second cylinder (412). The second fixing post (7) is fixedly installed on the top of the substrate (1). The structure of the second fixing post (7) is the same as that of the first fixing post (6).