A small cone height detection device for an automobile part product

CN224731269UActive Publication Date: 2026-09-08TIANJIN SHENGJINTE AUTO PARTS
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Patent Information

Application Number
CN202521445746.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-10
Publication Date
2026-09-08
Estimated Expiration
2035-07-10

AI Technical Summary

Technical Problem

[0002]在汽车零部件(如同步器锥体、齿轮锥体等)的压铆工艺中,小锥高度不足(偏矮)时,无法与配合件形成足够的接触面积,导致压铆时无法有效张紧,压铆后无法提供足够的轴向预紧力,影响传动稳定性,导致振动、冲击增加,降低设备寿命,因此需要利用小锥高度检测装置对汽车零部件产品小锥高度进行检测

Benefits of technology

本实用新型中,所述的双向直线电机,固定座,连接杆,夹持座的设置,有利于通过更换连接杆和夹持座来固定不同形状的小锥。

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    Figure CN224731269U_ABST
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Abstract

This utility model provides a device for detecting the height of a small cone in automotive parts. It includes a base, a top frame fixedly mounted on the upper part of the base, an XY-axis linear motor fixedly mounted inside the upper side of the top frame, a sensor mounting bracket fixedly mounted on the lower part of the slider of the XY-axis linear motor, a laser rangefinder sensor detachably mounted on the lower part of the sensor mounting bracket, a placement platform fixedly mounted on the upper part of the base, on which a small cone is placed. A bidirectional fixing seat assembly and an alarm controller assembly are also mounted on the base. The bidirectional fixing seat assembly includes a bidirectional linear motor, and fixing seats are fixedly mounted on the upper parts of the two sliders of the bidirectional linear motor. The arrangement of the bidirectional linear motor, fixing seats, connecting rod, and clamping seats in this utility model facilitates the fixing of small cones of different shapes by changing the connecting rod and clamping seats.
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Description

Technical Field

[0001] This utility model belongs to the field of parts processing technology, and in particular relates to a device for detecting the height of a small cone in automotive parts. Background Technology

[0002] In the riveting process of automotive parts (such as synchronizer cones, gear cones, etc.), when the height of the small cone is insufficient (too short), it cannot form a sufficient contact area with the mating parts, resulting in ineffective tensioning during riveting and insufficient axial preload after riveting. This affects transmission stability, increases vibration and impact, and reduces equipment life. Therefore, it is necessary to use a small cone height detection device to detect the small cone height of automotive parts. Summary of the Invention

[0003] To solve the above-mentioned technical problems, this utility model provides a small cone height detection device for automotive parts, which can fix small cones of different shapes by changing accessories, and issue an audible and visual alarm when the height of the small cone does not meet the product specification.

[0004] This utility model is achieved through the following technical solution: A device for detecting the height of a small cone in an automotive component includes a base, a top bracket fixedly mounted on the upper part of the base, an XY-axis linear motor fixedly mounted inside the upper side of the top bracket, a sensor mounting bracket fixedly mounted on the lower part of the slider of the XY-axis linear motor, a laser rangefinder sensor detachably mounted on the lower part of the sensor mounting bracket, a placement platform fixedly mounted on the upper part of the base, on which a small cone is placed, and a bidirectional fixing seat assembly and an alarm controller assembly also mounted on the base. The bidirectional fixing seat assembly includes a bidirectional linear motor, and a mounting bracket is fixedly mounted on the upper part of each of the two sliders of the bidirectional linear motor. The mounting base has a dovetail-shaped groove on its inner side, and a connecting rod is inserted into the inner side of each mounting base. One end of the connecting rod is in the shape of a dovetail block, which is adapted to the dovetail groove. A clamping seat is fixedly installed on the inner end of each connecting rod. The alarm controller assembly includes a housing. A display module, a button module, an alarm light module, and a speaker module are fixedly installed on the outside of the housing. An industrial control module is installed inside the housing. The display module, button module, alarm light module, and speaker module are all electrically connected to the industrial control module.

[0005] Preferably, the bidirectional linear motor is fixedly mounted on the upper part of the base.

[0006] Preferably, the bidirectional linear motor passes through the placement platform.

[0007] Preferably, the outer casing is fixedly mounted on the upper part of the base.

[0008] Preferably, the two sliders of the bidirectional linear motor are symmetrically arranged with the center of the placement platform as the center line.

[0009] Preferably, the bidirectional linear motor is a linear motor in which two sliders move synchronously in opposite directions.

[0010] Preferably, the xy-axis linear motor, bidirectional linear motor, and laser rangefinder are all electrically connected to the industrial control module.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this invention, the bidirectional linear motor, the fixed base, the connecting rod, and the clamping base are designed to facilitate the fixing of small cones of different shapes by replacing the connecting rod and the clamping base.

[0012] In this invention, the housing, display module, button module, alarm light module, and speaker module are designed to facilitate the issuance of audible and visual alarms when the height of the small cone does not conform to the product's specified height. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural schematic diagram of the alarm controller assembly of this utility model; Figure 3 This is a structural schematic diagram of the bidirectional fixing seat assembly of this utility model.

[0014] In the picture: 1. Base; 2. Top frame; 21. XY axis linear motor; 22. Sensor mounting bracket; 23. Laser rangefinder sensor; 3. Placement platform; 4. Small cone; 5. Bidirectional fixing base assembly; 6. Alarm controller assembly; 51. Bidirectional linear motor; 52. Fixing base; 53. Connecting rod; 54. Clamping base; 61. Housing; 62. Display module; 63. Button module; 64. Alarm light module; 65. Speaker module. Detailed Implementation

[0015] The present invention will now be described in detail with reference to the accompanying drawings, as shown in Figures 1 and 2. A small cone height detection device for automotive parts includes a base 1, a top frame 2 fixedly mounted on the upper part of the base 1, an xy-axis linear motor 21 fixedly mounted on the upper side inside the top frame 2, a sensor mounting bracket 22 fixedly mounted on the lower part of the slider of the xy-axis linear motor 21, a laser rangefinder sensor 23 detachably mounted on the lower part of the sensor mounting bracket 22, a placement platform 3 fixedly mounted on the upper part of the base 1, a small cone 4 placed on the placement platform 3, and a bidirectional fixing seat assembly 5 and an alarm controller assembly 6 also mounted on the base 1.

[0016] In this implementation plan, in conjunction with the appendix Figure 3 As shown, the bidirectional fixing seat assembly 5 includes a bidirectional linear motor 51. Fixing seats 52 are fixedly mounted on the upper parts of the two sliders of the bidirectional linear motor 51. Each fixing seat 52 has a dovetail-shaped groove on its inner side. A connecting rod 53 is inserted into the inner side of each fixing seat 52. One end of the connecting rod 53 is a dovetail-shaped block, which is adapted to the dovetail-shaped groove. A clamping seat 54 is fixedly mounted on the inner end of each connecting rod 53. Users can remove the connecting rod 53 from the fixing seat 52 to replace the clamping seat 54 and connecting rod 53, which are adapted to the lower end of small cones of different shapes, thus facilitating the fixing of small cones 4 of different shapes.

[0017] In this implementation plan, in conjunction with the appendix Figure 2 As shown, the alarm controller assembly 6 includes a housing 61. A display module 62, a button module 63, an alarm light module 64, and a speaker module 65 are fixedly mounted on the outside of the housing 61. An industrial control module is installed inside the housing 61. The display module 62, button module 63, alarm light module 64, and speaker module 65 are all electrically connected to the industrial control module. When the height of the small cone 4 does not meet the product specifications, the industrial control module activates the alarm light module 64 and speaker module 65 to provide an audible and visual alarm. The display module 62 is used to display detection data, and the button module 63 is used for user interaction with the industrial control module.

[0018] In this embodiment, specifically, the bidirectional linear motor 51 is fixedly installed on the upper part of the base 1.

[0019] In this embodiment, specifically, the bidirectional linear motor 51 passes through the placement platform 3.

[0020] In this embodiment, specifically, the outer shell 61 is fixedly installed on the upper part of the base 1.

[0021] In this embodiment, specifically, the two sliders of the bidirectional linear motor 51 are symmetrically arranged with the center of the placement platform 3 as the center line.

[0022] In this embodiment, specifically, the bidirectional linear motor 51 is a linear motor in which two sliders move synchronously in opposite directions.

[0023] In this implementation scheme, specifically, the xy-axis linear motor 21, the bidirectional linear motor 51, and the laser rangefinder 23 are all electrically connected to the industrial control module.

[0024] Working principle

[0025] In this utility model, the user places the small cone 4 on the placement platform 3, clamps the lower end of the small cone 4 with the bidirectional fixing seat assembly 5, and then drives the sensor mounting bracket 22 and the laser rangefinder 23 to move by the xy axis linear motor 21. The laser rangefinder 23 detects the distance between itself and the upper surface of the placement platform 3 and the distance between itself and the upper end of the small cone 4. The industrial control module calculates the difference between the two distances to obtain the height of the small cone 4, thereby realizing the function of detecting the height of the small cone 4.

[0026] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution of this utility model, falls within the protection scope of this utility model.

Claims

1. A device for detecting the height of a small cone in automotive parts, characterized in that, The automotive component product cone height detection device includes a base (1), a top frame (2) fixedly installed on the upper part of the base (1), an xy-axis linear motor (21) fixedly installed on the upper side of the inside of the top frame (2), a sensor mounting bracket (22) fixedly installed on the lower part of the slider of the xy-axis linear motor (21), a laser rangefinder sensor (23) detachably installed on the lower part of the sensor mounting bracket (22), a placement platform (3) fixedly installed on the upper part of the base (1), a cone (4) placed on the placement platform (3), a bidirectional fixing seat assembly (5) and an alarm controller assembly (6) also installed on the base (1), the bidirectional fixing seat assembly (5) includes a bidirectional linear motor (51), and fixing seats (52) are fixedly installed on the upper parts of the two sliders of the bidirectional linear motor (51). The inner side of each fixing seat (52) is provided with a dovetail-shaped groove. A connecting rod (53) is inserted into the inner side of each fixing seat (52). One end of the connecting rod (53) is in the shape of a dovetail block and is adapted to the dovetail groove. A clamping seat (54) is fixedly installed on the inner end of each connecting rod (53). The alarm controller assembly (6) includes a housing (61). A display module (62), a button module (63), an alarm light module (64), and a speaker module (65) are fixedly installed on the outside of the housing (61). An industrial control module is installed inside the housing (61). The display module (62), the button module (63), the alarm light module (64), and the speaker module (65) are all electrically connected to the industrial control module.

2. The device for detecting the cone height of automotive parts as described in claim 1, characterized in that, The bidirectional linear motor (51) is fixedly installed on the upper part of the base (1).

3. The device for detecting the cone height of automotive parts as described in claim 1, characterized in that, The bidirectional linear motor (51) passes through the placement platform (3).

4. The device for detecting the cone height of automotive parts as described in claim 1, characterized in that, The outer shell (61) is fixedly installed on the upper part of the base (1).

5. The device for detecting the cone height of automotive parts as described in claim 1, characterized in that, The two sliders of the bidirectional linear motor (51) are symmetrically arranged with the center of the platform (3) as the center line.

6. The device for detecting the cone height of automotive parts as described in claim 1, characterized in that, The bidirectional linear motor (51) is a linear motor in which two sliders move synchronously in opposite directions.