An inner winding wire winding apparatus

Abstract

The utility model discloses an inner winding type winding equipment, including frame, install winding assembly on the frame, and winding assembly includes first base plate, and first base plate fixedly connected in the frame, and first base plate fixedly connected with first fixed seat has on, and first fixed seat fixedly connected with X axle linear module has on, the utility model discloses winding assembly adopts two groups of six winding work position's design, and each group of work position can independently or simultaneously carry out winding operation, both facilitate the realization dynamic balance when whole machine operation, and can further optimize operation process through grouping coordination, compared with the existing two work positions or four work position structure, has reduced operation waiting time greatly, has improved winding efficiency significantly, can fully adapt the efficient demand of batch processing, in addition, winding assembly cooperation rotating assembly can realize winding, entangled foot, cutting line, the full-process automation operation of clamping line, need not manual assistance, can effectively reduce manual cost, ensures processing consistency and precision.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, and in particular to an internal winding device. Background Technology

[0002] A winding machine is a device used to orderly wind wires onto various workpieces such as coil frames, rotors, and transformer cores to manufacture electronic or electrical components such as inductor coils and motor windings. Most existing winding machines employ a two- or four-station winding structure, resulting in a slow overall processing pace that fails to meet the demands of large-scale production for high-efficiency output. Furthermore, existing internal winding machines lack sufficient automation, often requiring manual intervention in stator winding, lead winding, and wire trimming. This not only increases labor costs for enterprises but also easily affects winding accuracy and consistency due to variations in manual operation, further hindering production efficiency improvements. Summary of the Invention

[0003] The purpose of this invention is to provide an internal winding device to solve the problems mentioned in the background art.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an internal winding device, including a frame, on which a winding assembly is mounted. The winding assembly includes a first base plate, which is fixedly connected to the frame. A first fixed seat is fixedly connected to the first base plate, and an X-axis linear module is fixedly connected to the first fixed seat. A first movable seat is fixedly connected to the output end of the X-axis linear module, and the first movable seat is slidably connected to the first fixed seat. A Y-axis linear module is fixedly connected to the first movable seat, and the output end of the Y-axis linear module is fixedly connected to... A second movable seat is connected to a first movable seat, and the second movable seat is slidably connected to the first movable seat. Two second fixed seats are fixedly connected to the second movable seat, and a Z-axis linear module is fixedly connected to each of the two second fixed seats. A third movable seat is fixedly connected to the output end of the Z-axis linear module, and the third movable seat is slidably connected to the second fixed seat. Multiple first cylinders are fixedly connected to the third movable seat. A swing arm body is fixedly connected to the output end of the first cylinder, and the swing arm body is hinged to the third movable seat. A mounting base is fixedly connected to the swing arm body, and a needle seat is fixedly connected to the mounting base.

[0005] Preferably, a first fixing plate is fixedly connected to each of the two third movable seats, a first fixing frame is fixedly connected to the first fixing plate at the position corresponding to the needle seat, and an anti-skid device is fixedly connected to the first fixing frame.

[0006] Preferably, a second fixing plate is fixedly connected to each of the two second fixing seats, and a second fixing frame is fixedly connected to the second fixing plate at the position corresponding to the first fixing frame.

[0007] Preferably, a rotating assembly is mounted on the frame and is located on one side of the winding assembly. The rotating assembly includes a second base plate, a motor, a clamp, a second cylinder, a first connecting rod, a first wire pulling block, a third cylinder, a second connecting rod, a second wire pulling block, a support block, a fourth cylinder, a third fixing frame, a pneumatic shear, a fourth fixing frame, a fifth cylinder, a slider, a rotating cylinder, a connecting shaft, a sixth cylinder, a bushing, a first wire clamping block, and a second wire clamping block. The second base plate is fixedly connected to the frame. A clamp is hinged to the upper surface of the second base plate at the position corresponding to the needle seat. A motor is fixedly connected to the lower surface of the second base plate at the position corresponding to the clamp, and the output end of the motor is fixedly connected to the clamp.

[0008] Preferably, a second cylinder is fixedly connected to the second base plate, a first connecting rod is fixedly connected to the output end of the second cylinder, a first wire pulling block is fixedly connected to the first connecting rod at the position corresponding to the clamp, a third cylinder is fixedly connected to the second base plate, a second connecting rod is fixedly connected to the output end of the third cylinder, and the second connecting rod slides through the first wire pulling block, a second wire pulling block is fixedly connected to the second connecting rod at the position corresponding to the clamp, and the first connecting rod slides through the second wire pulling block, a support block is fixedly connected to the second base plate, and both the first and second connecting rods slide through the support block.

[0009] Preferably, a fourth cylinder is fixedly connected to the second base plate at the position corresponding to the clamp, a third fixing frame is fixedly connected to the output end of the fourth cylinder, and a pneumatic shear is fixedly connected to the third fixing frame.

[0010] Preferably, a plurality of fourth fixing frames are fixedly connected to the second base plate, and sliders are slidably connected to the fourth fixing frames. A fifth cylinder is fixedly connected to two of the fourth fixing frames, and the output end of the fifth cylinder is fixedly connected to the slider. A rotary cylinder is fixedly connected to one of the sliders, and a connecting shaft is fixedly connected to the output end of the rotary cylinder. The connecting shaft is hinged to the slider. A sixth cylinder is fixedly connected to the connecting shaft at the position corresponding to the clamp. A bushing is fixedly connected to the sixth cylinder, and a first wire clamping block is fixedly connected to the bushing. A second wire clamping block is fixedly connected to the output end of the sixth cylinder.

[0011] The present invention provides an internal winding device with the following advantages: The winding assembly of the present invention adopts a design of two groups of six winding stations. Each group of stations can perform winding operations independently or simultaneously, which facilitates dynamic balance during the operation of the whole machine and further optimizes the work process through group coordination. Compared with the existing two-station or four-station structure, it significantly reduces the waiting time and significantly improves the winding efficiency, which can fully meet the high-efficiency requirements of batch processing. In addition, the winding assembly, together with the rotating assembly, can realize the fully automated operation of winding, wrapping, cutting and clamping without manual assistance, which can effectively reduce labor costs and ensure processing consistency and accuracy. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model; Figure 2 This is a three-dimensional structural diagram of the winding assembly of this utility model; Figure 3 This is a three-dimensional structural diagram of the rotating component of this utility model; Figure 4 for Figure 3 Enlarged view of the structure of region A in the middle.

[0014] In the diagram: 1. Frame; 2. Winding assembly; 21. First base plate; 22. First fixed seat; 23. X-axis linear module; 24. First movable seat; 25. Y-axis linear module; 26. Second movable seat; 27. Second fixed seat; 28. Z-axis linear module; 29. ​​Third movable seat; 210. First cylinder; 211. Swing arm body; 212. Mounting base; 213. Pin holder; 214. First fixed plate; 215. First fixed frame; 216. Anti-skid device; 217. Second fixed plate; 218. Second fixed frame; 3. Rotating assembly Components; 31. Second base plate; 32. Motor; 33. Clamp; 34. Second cylinder; 35. First connecting rod; 36. First wire pulling block; 37. Third cylinder; 38. Second connecting rod; 39. Second wire pulling block; 310. Support block; 311. Fourth cylinder; 312. Third fixing frame; 313. Air shear; 314. Fourth fixing frame; 315. Fifth cylinder; 316. Slider; 317. Rotary cylinder; 318. Connecting shaft; 319. Sixth cylinder; 320. Bushing; 321. First wire clamping block; 322. Second wire clamping block. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0016] Please see the appendix Figure 1 -Appendix Figure 4This utility model provides an embodiment of an internal winding device, comprising a frame 1, on which a winding assembly 2 is mounted. The winding assembly 2 includes a first base plate 21, which is fixedly connected to the frame 1. A first fixed seat 22 is fixedly connected to the first base plate 21. An X-axis linear module 23 is fixedly connected to the first fixed seat 22. A first movable seat 24 is fixedly connected to the output end of the X-axis linear module 23 and slidably connected to the first fixed seat 22. A Y-axis linear module 25 is fixedly connected to the first movable seat 24. A second movable seat 26 is fixedly connected to the output end of the Y-axis linear module 25. A sliding connection is made to the first movable seat 24. Two second fixed seats 27 are fixedly connected to the second movable seat 26. A Z-axis linear module 28 is fixedly connected to each of the two second fixed seats 27. A third movable seat 29 is fixedly connected to the output end of the Z-axis linear module 28, and the third movable seat 29 is slidably connected to the second fixed seat 27. Multiple first cylinders 210 are fixedly connected to the third movable seat 29. A swing arm body 211 is fixedly connected to the output end of the first cylinder 210, and the swing arm body 211 is hinged to the third movable seat 29. A mounting base 212 is fixedly connected to the swing arm body 211, and a needle seat 213 is fixedly connected to the mounting base 212. The first base plate 21... The X-axis linear module 23 is used to drive the first movable seat 24 to move on the first fixed seat 22, the Y-axis linear module 25 is used to drive the second movable seat 26 to move on the first movable seat 24, and the second fixed seat 27 on the second movable seat 26 moves accordingly, and the Z-axis linear module 28 is used to drive the third movable seat 29 to move on the second fixed seat 27, thereby realizing the three-axis adjustment of the needle holder 213. The first cylinder 210 is used to drive the swing arm body 211, so that the mounting seat 212 on the swing arm body 211 rotates accordingly, and the needle holder 213 on the mounting seat 212 also rotates accordingly; the first cylinder 210 is fixedly connected to each of the two third movable seats 29. A first fixing plate 214 is fixedly connected to a first fixing bracket 215 at a position corresponding to the needle seat 213. An anti-skid device 216 is fixedly connected to the first fixing bracket 215. The first fixing plate 214 is used to install the first fixing bracket 215, and the first fixing bracket 215 is used to install the anti-skid device 216. The anti-skid device 216 is used to prevent skipped threads. Two second fixing seats 27 are each fixedly connected to a second fixing plate 217. A second fixing bracket 218 is fixedly connected to the second fixing plate 217 at a position corresponding to the first fixing bracket 215. The second fixing plate 217 is used to install the second fixing bracket 218, and the second fixing bracket 218 is used to install the anti-tension bar.A rotating assembly 3 is mounted on the frame 1 and is located on one side of the winding assembly 2. The rotating assembly 3 includes a second base plate 31, a motor 32, a clamp 33, a second cylinder 34, a first connecting rod 35, a first wire pulling block 36, a third cylinder 37, a second connecting rod 38, a second wire pulling block 39, a support block 310, a fourth cylinder 311, a third fixing frame 312, a pneumatic shear 313, a fourth fixing frame 314, a fifth cylinder 315, a slider 316, a rotating cylinder 317, a connecting shaft 318, a sixth cylinder 319, a bushing 320, a first wire clamping block 321, and a second clamping block. A wire block 322 is attached, and a second base plate 31 is fixedly connected to the frame 1. A clamp 33 is hinged to the upper surface of the second base plate 31 at the position corresponding to the needle seat 213. A motor 32 is fixedly connected to the lower surface of the second base plate 31 at the position corresponding to the clamp 33, and the output end of the motor 32 is fixedly connected to the clamp 33. The motor 32 is used to drive the clamp 33 to rotate, and the clamp 33 is used to clamp the workpiece. A second cylinder 34 is fixedly connected to the second base plate 31, and a first connecting rod 35 is fixedly connected to the output end of the second cylinder 34. A first wire pulling block 3 is fixedly connected to the first connecting rod 35 at the position corresponding to the clamp 33. 6. A third cylinder 37 is fixedly connected to the second base plate 31. A second connecting rod 38 is fixedly connected to the output end of the third cylinder 37, and the second connecting rod 38 slides through the first wire pulling block 36. A second wire pulling block 39 is fixedly connected to the second connecting rod 38 at the position corresponding to the clamp 33, and a first connecting rod 35 slides through the second wire pulling block 39. A support block 310 is fixedly connected to the second base plate 31, and both the first connecting rod 35 and the second connecting rod 38 slide through the support block 310. The second cylinder 34 is used to drive the first connecting rod 35, and the first connecting rod 35 is used to drive the first wire pulling block. 36. The third cylinder 37 is used to drive the second connecting rod 38, and the second connecting rod 38 is used to drive the second wire pulling block 39, thereby realizing the wire pulling function. The support block 310 is used to support the first connecting rod 35 and the second connecting rod 38. A fourth cylinder 311 is fixedly connected to the second base plate 31 at the position corresponding to the clamp 33. A third fixing frame 312 is fixedly connected to the output end of the fourth cylinder 311. A pneumatic shear 313 is fixedly connected to the third fixing frame 312. The fourth cylinder 311 is used to drive the third fixing frame 312. The third fixing frame 312 is used to install the pneumatic shear 313. The pneumatic shear 313 is used to cut the wire.Multiple fourth fixing frames 314 are fixedly connected to the second base plate 31. A slider 316 is slidably connected to the fourth fixing frame 314. A fifth cylinder 315 is fixedly connected to two of the fourth fixing frames 314, and the output end of the fifth cylinder 315 is fixedly connected to the slider 316. A rotary cylinder 317 is fixedly connected to one of the sliders 316. A connecting shaft 318 is fixedly connected to the output end of the rotary cylinder 317, and the connecting shaft 318 is hinged to the slider 316. A sixth cylinder 319 is fixedly connected to the connecting shaft 318 at the position corresponding to the clamp 33. A bushing 320 is fixedly connected to the sixth cylinder 319. A first wire clamping block 321 is fixedly connected to the bushing 320. A second wire clamping block 322 is fixedly connected to the output end of the sixth cylinder 319. A fourth fixing bracket 314 is used to install a slider 316, which supports the connecting shaft 318. A rotary cylinder 317 drives the connecting shaft 318 to rotate. The connecting shaft 318 is used to install the sixth cylinder 319. A fifth cylinder 315 drives the slider 316 to rise and fall, thereby realizing the rising and falling of the sixth cylinder 319. The sixth cylinder 319 drives the second wire clamping block 322, which cooperates with the first wire clamping block 321 on the bushing 320 to achieve the wire clamping action.

[0017] Working principle: When using this utility model, the winding assembly 2 on the frame 1 realizes the winding function, and the rotating assembly 3 realizes the clamping and rotation of the workpiece. Specifically, the X-axis linear module 23 drives the first moving seat 24 to move on the first fixed seat 22, the Y-axis linear module 25 drives the second moving seat 26 to move on the first moving seat 24, and the second fixed seat 27 on the second moving seat 26 moves accordingly. The two Z-axis linear modules 28 respectively drive the two third moving seats 29 to move on the second fixed seat 27, thereby realizing the three-way rotation of the needle holder 213. The shaft is adjustable, and there are six needle holders 213. The first cylinder 210 drives the swing arm body 211, causing the mounting base 212 on the swing arm body 211 to rotate, and the needle holders 213 on the mounting base 212 to rotate accordingly. The swing arm body 211 is composed of a swing arm shaft and a swing arm rod. The first base plate 21 supports the first fixed seat 22, the first fixed plate 214 is used to install the first fixed frame 215, the first fixed frame 215 is used to install the anti-skid wire device 216, the second fixed plate 217 is used to install the second fixed frame 218, and the second fixed frame 218 is used for... An anti-tension bar is installed (not shown in the figure); a motor 32 on the second base plate 31 drives the clamps 33 to rotate. Six clamps 33 are used to hold the workpiece. A second cylinder 34 drives the first connecting rod 35, which in turn drives the first wire-pulling block 36. A third cylinder 37 drives the second connecting rod 38, which in turn drives the second wire-pulling block 39, thus achieving the wire-pulling function. A support block 310 supports the first connecting rod 35 and the second connecting rod 38. A fourth cylinder 311 drives the third fixing frame 312. The third fixing bracket 312 is used to install the air shear 313, which is used to cut the wire. The fourth fixing bracket 314 is used to install the slider 316, which is used to support the connecting shaft 318. The rotary cylinder 317 is used to drive the connecting shaft 318 to rotate. The connecting shaft 318 is used to install the sixth cylinder 319. The fifth cylinder 315 is used to drive the slider 316 to rise and fall, thereby realizing the rise and fall of the sixth cylinder 319. The sixth cylinder 319 is used to drive the second wire clamping block 322. The second wire clamping block 322 cooperates with the first wire clamping block 321 on the bushing 320 to realize the wire clamping action.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0020] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An internal winding device, comprising a frame (1), characterized in that: A winding assembly (2) is mounted on the frame (1). The winding assembly (2) includes a first base plate (21), which is fixedly connected to the frame (1). A first fixed seat (22) is fixedly connected to the first base plate (21). An X-axis linear module (23) is fixedly connected to the first fixed seat (22). A first movable seat (24) is fixedly connected to the output end of the X-axis linear module (23), and the first movable seat (24) is slidably connected to the first fixed seat (22). A Y-axis linear module (25) is fixedly connected to the first movable seat (24). A second movable seat (26) is fixedly connected to the output end of the Y-axis linear module (25), and the second movable seat (26) is slidably connected to the first movable seat (22). 4) On the second movable seat (26), two second fixed seats (27) are fixedly connected. A Z-axis linear module (28) is fixedly connected to each of the two second fixed seats (27). A third movable seat (29) is fixedly connected to the output end of the Z-axis linear module (28). The third movable seat (29) is slidably connected to the second fixed seat (27). Multiple first cylinders (210) are fixedly connected to the third movable seat (29). A swing arm body (211) is fixedly connected to the output end of the first cylinder (210). The swing arm body (211) is hinged to the third movable seat (29). A mounting seat (212) is fixedly connected to the swing arm body (211). A needle seat (213) is fixedly connected to the mounting seat (212).

2. The internal winding device according to claim 1, characterized in that: A first fixing plate (214) is fixedly connected to each of the two third movable seats (29). A first fixing frame (215) is fixedly connected to the first fixing plate (214) at the position corresponding to the pin seat (213). An anti-skip wire device (216) is fixedly connected to the first fixing frame (215).

3. The internal winding device according to claim 1, characterized in that: A second fixing plate (217) is fixedly connected to each of the two second fixing seats (27), and a second fixing frame (218) is fixedly connected to the second fixing plate (217) at the position corresponding to the first fixing frame (215).

4. The internal winding device according to claim 1, characterized in that: A rotating assembly (3) is mounted on the frame (1), and the rotating assembly (3) is located on one side of the winding assembly (2). The rotating assembly (3) includes a second base plate (31), a motor (32), a clamp (33), a second cylinder (34), a first connecting rod (35), a first wire pulling block (36), a third cylinder (37), a second connecting rod (38), a second wire pulling block (39), a support block (310), a fourth cylinder (311), a third fixing frame (312), an air shear (313), a fourth fixing frame (314), and a fifth cylinder (35). 15) Slider (316), rotary cylinder (317), connecting shaft (318), sixth cylinder (319), bushing (320), first clamping block (321) and second clamping block (322), and the second base plate (31) is fixedly connected to the frame (1). A clamp (33) is hinged on the upper surface of the second base plate (31) at the position corresponding to the needle seat (213). A motor (32) is fixedly connected on the lower surface of the second base plate (31) at the position corresponding to the clamp (33), and the output end of the motor (32) is fixedly connected to the clamp (33).

5. The internal winding device according to claim 4, characterized in that: A second cylinder (34) is fixedly connected to the second base plate (31). A first connecting rod (35) is fixedly connected to the output end of the second cylinder (34). A first wire pulling block (36) is fixedly connected to the first connecting rod (35) at the position corresponding to the clamp (33). A third cylinder (37) is fixedly connected to the second base plate (31). A second connecting rod (38) is fixedly connected to the output end of the third cylinder (37). The second connecting rod (38) slides through the first wire pulling block (36). A second wire pulling block (39) is fixedly connected to the second connecting rod (38) at the position corresponding to the clamp (33). The first connecting rod (35) slides through the second wire pulling block (39). A support block (310) is fixedly connected to the second base plate (31). Both the first connecting rod (35) and the second connecting rod (38) slide through the support block (310).

6. The internal winding device according to claim 4, characterized in that: A fourth cylinder (311) is fixedly connected to the position of the clamp (33) on the second base plate (31), a third fixing frame (312) is fixedly connected to the output end of the fourth cylinder (311), and an air shear (313) is fixedly connected to the third fixing frame (312).

7. The internal winding device according to claim 4, characterized in that: Multiple fourth fixing frames (314) are fixedly connected to the second base plate (31). A slider (316) is slidably connected to the fourth fixing frame (314). A fifth cylinder (315) is fixedly connected to two of the fourth fixing frames (314), and the output end of the fifth cylinder (315) is fixedly connected to the slider (316). A rotary cylinder (317) is fixedly connected to one of the sliders (316). A connecting shaft (318) is fixedly connected to the output end of the rotary cylinder (317), and the connecting shaft (318) is hinged to the slider (316). A sixth cylinder (319) is fixedly connected to the connecting shaft (318) at the position corresponding to the clamp (33). A bushing (320) is fixedly connected to the sixth cylinder (319). A first wire clamping block (321) is fixedly connected to the bushing (320). A second wire clamping block (322) is fixedly connected to the output end of the sixth cylinder (319).

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