A dust cleaning device for a ceramic tile green body

Abstract

This utility model discloses a dust removal and cleaning device for the surface of ceramic tile blanks, including a roller conveyor, a cleaning box fixedly connected to the top of the roller conveyor, dust covers fixedly connected to both sides of the cleaning box, a dust collector fixedly connected to the top of the cleaning box, a negative pressure fan installed inside the dust collector, a mounting frame fixedly connected to the inner wall of the cleaning box, an electrostatic electrode plate and a dust collection plate fixedly connected to the bottom of the mounting frame, the electrostatic electrode plate and the dust collection plate being located at the inlet end and the outlet end respectively, a brush roller fixedly connected to the inner wall of the cleaning box, a first motor fixedly connected to the outer wall of the cleaning box, multiple sets of the first motor and brush rollers being distributed horizontally at equal intervals, a shaft at one end of the brush roller being connected to the first motor, a suction hood slidably connected to the bottom end of the dust collection plate, and a collection pipe connected to one end of the suction hood. This device achieves rapid cleaning of ceramic tile blanks while controlling the dispersion of dust and effectively collecting dust, thereby improving the cleaning effect of ceramic tile blanks.

Description

Technical Field

[0001] This utility model relates to the field of ceramic tile processing technology, specifically to a dust removal and cleaning device for the surface of ceramic tile blanks. Background Technology

[0002] Tile production refers to the process of making decorative and practical architectural ceramic products from natural mineral raw materials (such as clay, quartz, feldspar, etc.) through a series of physical and chemical processing techniques. Tiles are widely used in interior and exterior walls, floors, bathrooms, kitchens and other places in buildings, and are an important part of modern building decoration materials.

[0003] Tiles need to be glazed during the production process, and the tile body needs to be cleaned before glazing. Most existing cleaning methods use brushes and vacuum cleaners, but this method has poor dust collection and easily leads to dust dispersion. As a result, the dust cleaned on the tile body surface falls back onto the surface, reducing the cleaning effect. Therefore, it needs to be improved. Utility Model Content

[0004] The purpose of this invention is to provide a dust removal and cleaning device for the surface of ceramic tile blanks, in order to solve the problem mentioned in the background art that the cleaning effect of using a brush and a vacuum cleaner on ceramic tile blanks is poor and easily leads to dust scattering.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a dust removal and cleaning device for the surface of ceramic tile blanks, comprising a roller conveyor, a cleaning box fixedly connected to the top of the roller conveyor, dust covers fixedly connected to both sides of the cleaning box, a dust collector fixedly connected to the top of the cleaning box, a negative pressure fan installed inside the dust collector, a mounting frame fixedly connected to the inner wall of the cleaning box, an electrostatic electrode plate and a dust collection plate fixedly connected to the bottom of the mounting frame, the electrostatic electrode plate and the dust collection plate being located at the inlet end and the outlet end respectively, a brush roller fixedly connected to the inner wall of the cleaning box, a first motor fixedly connected to the outer wall of the cleaning box, multiple sets of the first motor and brush rollers being distributed horizontally at equal intervals, a shaft at one end of the brush roller being connected to the first motor, a suction hood slidably connected to the bottom end of the dust collection plate, a collection pipe connected to one end of the suction hood, and a collection pipe penetrating the cleaning box and connected to the dust collector at one end.

[0006] Preferably, the inner wall of the cleaning box is rotatably connected to a limiting roller, which is symmetrically distributed about the bisector of the cleaning box, and a ceramic tile blank is disposed between the limiting roller and the roller of the roller conveyor.

[0007] Preferably, a dust collection box is inserted inside the dust collector, located on one side of the negative pressure fan. Both the dust collection box and one side of the dust collector are provided with mesh holes. The dust collection box is threadedly connected to the collection pipe, and the dust collection box and the dust collector are slidably connected.

[0008] Preferably, the cleaning box is equipped with an insulating bellows cover, one end of which is fixedly connected to a fixing seat. The fixing seat is fixed to the inner wall of the cleaning box by bolts, and a reciprocating ball screw mechanism is fixedly connected to the inner wall of the cleaning box.

[0009] Preferably, one end of the reciprocating ball screw mechanism is fixedly connected to a mounting base, which has a right-angled "U" shape when viewed from the side.

[0010] Preferably, a second motor is fixedly connected to the top of the mounting base, and a connecting arm is rotatably connected to the inner side of the mounting base.

[0011] Preferably, one end of the connecting arm is fixedly connected to the suction hood, the suction hood and the mounting base are rotatably connected, and the suction hood is located at the bottom of the dust collection plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] (1) This device achieves rapid cleaning of the ceramic tile body while controlling the dispersion of dust and effectively collecting the dust, thereby improving the cleaning effect of the ceramic tile body.

[0014] (2) This device sets up an electrostatic electrode plate, a dust collection plate and a suction hood inside the cleaning box. After the brush roller cleans the tile body, the dust raised is charged with static electricity under the action of the electrostatic electrode plate. Then, with the help of the suction hood, it is attracted to the dust collection plate and electrostatically attracted by the dust collection plate. This effectively avoids the problem of dust flying and improves the cleaning effect of the tile body.

[0015] (3) This device has an automatic horizontal reciprocating mounting base at the bottom of the dust collection plate, and an automatically rotating suction hood is connected inside the mounting base. When the suction hood is horizontally located at the bottom of the dust collection plate, it can adsorb and collect the dust on the dust collection plate. When the suction hood is in a vertical state, it can face the direction of the electrostatic electrode plate end, thereby attracting the dust and making it convenient for the dust to concentrate at the dust collection plate. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a dust removal and cleaning device for the surface of a ceramic tile body according to the present invention;

[0017] Figure 2 This utility model relates to a dust removal and cleaning device for the surface of ceramic tile blanks. Figure 1 Enlarged view of point A in the middle;

[0018] Figure 3 This is a side sectional view of the connection between the insulating bellows protective cover and the suction cover of the dust removal and cleaning device for the surface of ceramic tile blanks according to this utility model;

[0019] Figure 4 This is a right view of the suction hood of a dust removal and cleaning device for the surface of a ceramic tile body according to this utility model.

[0020] In the diagram: 1. Dust cover; 2. Limiting roller; 3. Negative pressure fan; 4. Dust collector; 5. Dust collection box; 6. Collection pipe; 7. Dust collection plate; 8. Insulating bellows protective cover; 9. Mounting frame; 10. Electrostatic electrode plate; 11. Cleaning box; 12. Roller conveyor; 13. Brush roller; 14. First motor; 15. Suction cover; 16. Fixed seat; 17. Reciprocating ball screw mechanism; 18. Second motor; 19. Mounting seat; 20. Connecting arm. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4This utility model provides a technical solution: a dust removal and cleaning device for the surface of ceramic tile blanks, including a roller conveyor 12, a cleaning box 11 fixedly connected to the top of the roller conveyor 12, a limiting roller 2 rotatably connected to the inner wall of the cleaning box 11, the limiting roller 2 being symmetrically distributed about the bisector of the cleaning box 11, and a ceramic tile blank being placed between the limiting roller 2 and the roller of the roller conveyor 12. This structure of the limiting roller 2 and the roller conveyor 12 can make the conveying of the ceramic tile blank more stable. An insulating bellows protective cover 8 is provided inside the cleaning box 11, and a fixed seat 16 is fixedly connected to one end of the insulating bellows protective cover 8. The fixed seat 16 is fixed to the inner wall of the cleaning box 11 by bolts. A reciprocating ball screw mechanism 17 is fixedly connected to the inner wall of the cleaning box 11. This structure is achieved through the insulating bellows protective cover 8. The accordion cover 8 provides dust protection for the internal components, ensuring their lifespan. A mounting base 19 is fixedly connected to one end of the reciprocating ball screw mechanism 17. The mounting base 19 has a right-angled "U" shape when viewed from the side. This reciprocating ball screw mechanism 17 consists of a base, a lead screw, a lead screw slide, and a motor. The reciprocating ball screw mechanism 17 drives the mounting base 19 to perform lateral reciprocating motion. The reciprocating ball screw mechanism 17 is existing technology and will not be described in detail here. A second motor 18 is fixedly connected to the top of the mounting base 19, and a connecting arm 20 is rotatably connected to the inner side of the mounting base 19. This structure allows the second motor 18 to drive the connecting arm 20, causing the suction cup 15 to rotate automatically by 90°. When the suction hood 15 faces the electrostatic electrode plate 10, it facilitates the attraction of dust from the electrostatic electrode plate 10. One end of the connecting arm 20 is fixedly connected to the suction hood 15. The suction hood 15 and the mounting base 19 form a rotatable connection. The suction hood 15 is located at the bottom of the dust collection plate 7. This structure allows for automatic cleaning of the dust collection plate 7 through the suction hood 15, reducing the maintenance difficulty of this device. Dust covers 1 are fixedly connected to both sides of the cleaning box 11. A dust collector 4 is fixedly connected to the top side of the cleaning box 11. A dust collection box 5 is inserted inside the dust collector 4. The dust collection box 5 is located on one side of the negative pressure fan 3. Both the dust collection box 5 and the dust collector 4 have mesh openings on one side. The mesh openings can intercept dust and prevent dust from contacting the negative pressure fan 3. The dust collection box 5 is threadedly connected to the collection pipe 6. The dust collection box 5 and the dust collector 4 form a sliding connection. The dust collection box 5 of this structure can collect dust, and the dust can be cleaned after the dust collection box 5 is pulled out. The dust collector 4 is equipped with a negative pressure fan 3. The inner wall of the cleaning box 11 is fixedly connected to the mounting frame 9. The bottom of the mounting frame 9 is fixedly connected to the electrostatic electrode plate 10 and the dust collection plate 7. The electrostatic electrode plate 10 and the dust collection plate 7 are located at the feeding end and the discharging end, respectively. The inner wall of the cleaning box 11 is fixedly connected to the brush roller 13, and the outer wall of the cleaning box 11 is fixedly connected to the first motor 14. The first motor 14 and the brush roller 13 are distributed in multiple sets at equal intervals in the horizontal direction. The shaft at one end of the brush roller 13 is connected to the first motor 14. The bottom end of the dust collection plate 7 is slidably connected to the suction cover 15. The width of the suction cover 15 is larger than the width of the dust collection plate 7 to ensure the cleaning effect of the dust collection plate 7. One end of the suction cover 15 is connected to the collection pipe 6.One end of the collection pipe 6 passes through the cleaning box 11 and connects to the dust collector 4. The drive unit of this device is controlled by a PLC, and the suction power of the negative pressure fan 3 can be adjusted.

[0023] Working principle: When using this ceramic tile surface dust removal and cleaning device, the ceramic tile first enters from one side of the cleaning box 11 between the roller conveyor 12 and the limiting roller 2. Then, the ceramic tile passes through the brush roller 13 for cleaning. During the cleaning process, the dust generated is thrown upwards and becomes statically charged under the action of the electrostatic electrode plate 10. Then, the dust flows towards the dust collection plate 7 under the attraction of the suction hood 15 and is absorbed by the dust collection plate 7. Another part of the dust is directly sucked into the dust collection box 5. When the dust on the dust collection plate 7 needs to be cleaned, the second motor 18 drives the suction hood 15 to rotate to the bottom of the dust collection plate 7, and then the dust at the bottom of the dust collection plate 7 is collected by negative pressure adsorption.

[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A tile body surface dust removal cleaning device, comprising a roller conveyor (12), a cleaning box (11) is fixedly connected to the top end of the roller conveyor (12), characterized in that: Dust covers (1) are fixedly connected to both sides of the cleaning box (11). A dust collector (4) is fixedly connected to the top of the cleaning box (11). A negative pressure fan (3) is installed inside the dust collector (4). An installation frame (9) is fixedly connected to the inner wall of the cleaning box (11). An electrostatic electrode plate (10) and a dust collection plate (7) are fixedly connected to the bottom of the installation frame (9). The electrostatic electrode plate (10) and the dust collection plate (7) are located at the feed end and the discharge end, respectively. A brush roller (13) is fixedly connected to the inner wall of the cleaning box (11). A first motor (14) is fixedly connected to the outer wall of the cleaning box (11). The first motor (14) and the brush roller (13) are distributed in multiple sets at equal intervals in the horizontal direction. The shaft at one end of the brush roller (13) is connected to the first motor (14). A suction cover (15) is slidably connected to the bottom of the dust collection plate (7). A collection pipe (6) is connected to one end of the suction cover (15). One end of the collection pipe (6) passes through the cleaning box (11) and is connected to the dust collector (4).

2. A device for dust removal and cleaning of the surface of a ceramic tile body according to claim 1, characterized in that: The inner wall of the cleaning box (11) is rotatably connected to a limiting roller (2). The limiting roller (2) is symmetrically distributed about the bisector of the cleaning box (11). A ceramic tile blank is provided between the limiting roller (2) and the roller of the roller conveyor (12).

3. A device for cleaning the surface of a ceramic tile green body according to claim 1, characterized in that: The dust collector (4) is equipped with a dust collection box (5) inside. The dust collection box (5) is located on one side of the negative pressure fan (3). Both the dust collection box (5) and the dust collector (4) have mesh openings on one side. The dust collection box (5) is threadedly connected to the collection pipe (6). The dust collection box (5) and the dust collector (4) form a sliding connection.

4. A device for cleaning the surface of a ceramic tile green body according to claim 1, characterized in that: The cleaning box (11) is equipped with an insulating bellows cover (8). One end of the insulating bellows cover (8) is fixedly connected to a fixed seat (16). The fixed seat (16) is fixed to the inner wall of the cleaning box (11) by bolts. The inner wall of the cleaning box (11) is fixedly connected to a reciprocating ball screw mechanism (17).

5. A device for dust removal and cleaning of the surface of a tile body according to claim 4, characterized in that: The reciprocating ball screw mechanism (17) has a mounting base (19) fixedly connected to one end. The mounting base (19) has a right-angle "U" shaped structure when viewed from the side.

6. A device for dust removal and cleaning of the surface of a tile body according to claim 5, characterized in that: The top of the mounting base (19) is fixedly connected to a second motor (18), and a connecting arm (20) is rotatably connected to the inside of the mounting base (19).

7. A device for dust removal and cleaning of the surface of a tile body according to claim 6, characterized in that: One end of the connecting arm (20) is fixedly connected to the suction cover (15), the suction cover (15) and the mounting base (19) are rotatably connected, and the suction cover (15) is located at the bottom of the dust collection plate (7).

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