A blanching machine

Abstract

This utility model relates to the field of ironing machine technology, and discloses an ironing machine including a heat source and a fixture. The heat source provides the heat required for product shaping. The fixture has at least two sets of mounting holes circumferentially mounted on it. These mounting holes are used to fix the products to be shaped. The fixture can be rotatably immersed in or away from the heat source to shape the products in the mounting holes. After shaping the products in one set of mounting holes, the fixture rotates around its own axis, causing the products in the other set of mounting holes circumferentially towards the heat source. The fixture then descends to shape the products before being lifted. The fixture rotation allows for quick switching between sets of products to be shaped, eliminating the need for frequent manual disassembly and assembly, significantly shortening work intervals, improving continuous shaping efficiency, and enhancing operator safety.

Description

Technical Field

[0001] This utility model relates to the field of scalding machine technology, specifically a scalding machine. Background Technology

[0002] In the field of product shaping, heat treatment machines are often used to heat and shape workpieces using high-temperature heat sources, and are key equipment for achieving efficient batch shaping.

[0003] Traditional ironing machines mostly use a single fixed fixture structure, which generally processes one set of products at a time. After shaping, the products need to be manually disassembled, replaced, and the fixture reinstalled, resulting in frequent work interruptions, long production cycles, and low overall efficiency. At the same time, operators need to approach the high-temperature heat source multiple times for loading and unloading operations, which not only increases labor intensity but also poses safety risks.

[0004] Therefore, there is an urgent need for a scalding machine to solve the above problems. Utility Model Content

[0005] Based on the above, the purpose of this utility model is to provide a scalding machine to solve the problem of processing efficiency in scalding machines.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: A scalding machine, comprising: A heat source is used to provide the heat required for product shaping. A fixture having at least two sets of mounting holes circumferentially mounted thereon, the mounting holes being used to fix the product to be shaped, the fixture being rotatably immersed into or away from the heat source so as to shape the product at the mounting holes on the fixture through the heat source; After the product on one set of mounting holes is shaped, the fixture rotates around its own axis, so that the product in another set of mounting holes on the circumferential direction of the fixture faces the heat source. After the fixture descends to complete the shaping process of the product, the fixture is lifted up.

[0007] As a preferred embodiment of the scalding machine, it also includes a drive assembly disposed on the fixture to drive the fixture to rotate about its own axis and to descend or rise along the direction of the heat source.

[0008] As a preferred embodiment of an ironing machine, the drive assembly includes a lifting drive unit and a rotating drive unit. The lifting drive unit is used to drive the product on the fixture to immerse itself in or move away from the heat source. The rotating drive unit is installed at the output end of the lifting drive unit, and the fixture is installed at the output end of the rotating drive unit. The rotating drive unit is used to drive the fixture to rotate around its own axis to switch the orientation of different sets of mounting holes on the fixture toward the heat source.

[0009] As a preferred embodiment of a scalding machine, the opening of the heat source is provided with a sealing cover plate, which is used to close the opening of the heat source in the non-operating state and open the opening of the heat source in the operating state.

[0010] As a preferred embodiment of an ironing machine, the fixture includes a base plate, a mounting plate, and a bracket. The base plate is rotatably immersed into or away from the heat source. The mounting plate is mounted on the base plate, and the bracket is mounted circumferentially on the mounting plate. The mounting holes are located on the end face of the bracket facing the heat source. The side of the bracket is provided with side holes for communicating with the mounting holes, and the side holes are used to install and fasten fasteners in the mounting holes.

[0011] As a preferred embodiment of a scalding machine, the base plate is provided with at least two clamping plates, which can move towards or away from each other along the mounting plate to achieve clamping or loosening of the mounting plate.

[0012] As a preferred embodiment of a scalding machine, the base plate is provided with a three-dimensional block protruding along the surface, and the mounting plate is provided with an opening for engaging with the three-dimensional block.

[0013] As a preferred embodiment of the scalding machine, it also includes a frame, on which both the heat source and the fixture are mounted, with the heat source positioned below the fixture, and casters provided at the bottom of the frame for movement of the entire machine.

[0014] The beneficial effects of this utility model are as follows: the rotation of the fixture can quickly switch the product groups to be shaped, eliminating the need for frequent manual disassembly and assembly of the fixture, greatly shortening the operation interval, improving the efficiency of continuous shaping, and also improving the safety of personnel; moreover, the precise lifting and lowering of the fixture can control the contact time between the product and the heat source, ensuring the consistency of shaping of multiple product groups, while reducing manual intervention and reducing operational errors. Attached Figure Description

[0015] Figure 1 A schematic diagram of the overall structure of a scalding machine in the first direction provided by this utility model; Figure 2 A partially enlarged schematic diagram of A in a scalding machine provided by this utility model; Figure 3 A partially enlarged schematic diagram of B in a scalding machine provided by this utility model; Figure 4 This utility model provides an overall structural diagram of a scalding machine in the second direction; Figure 5 This is a schematic diagram of the overall structure of a third-party heat treatment machine provided by this utility model.

[0016] The following are the labeling elements in the figure: 1. Heat source; 2. Fixture; 201. Substrate; 202. Mounting plate; 203. Bracket; 3. Mounting holes; 4. Side holes; 5. Driver components; 6. Lifting drive unit; 7. Rotation drive unit; 8. Guide module; 9. Sealing cover plate; 10. Clamping plate; 11. 3D block; 12. Opening; 13. Frame; 14. Casters. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0018] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0020] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. Furthermore, the terms "first" and "second" are used merely for descriptive distinction and have no specific meaning.

[0022] In one embodiment of this utility model, such as Figure 1-5 As shown, a heat treatment machine is provided, including a heat source 1 and a fixture 2. The heat source 1 provides the heat required for product shaping. The fixture 2 has at least two sets of mounting holes 3 circumferentially mounted on it. These mounting holes 3 are used to fix the product to be shaped. The fixture 2 can be rotatably immersed into or away from the heat source 1 to shape the product in the mounting holes 3 on the fixture 2 through the heat source 1. After shaping the product in one set of mounting holes 3, the fixture 2 rotates about its own axis, causing the product in the other set of mounting holes 3 circumferentially facing the heat source 1. The fixture 2 descends to shape the product, and then is lifted.

[0023] The scalding machine provided by this utility model allows for quick switching of product groups to be shaped by rotating the fixture 2, eliminating the need for frequent manual disassembly and assembly of the fixture 2, significantly shortening the work interval, improving continuous shaping efficiency, and enhancing personnel safety. Furthermore, the precise lifting and lowering of the fixture 2 can control the contact time between the product and the heat source 1, ensuring the consistency of shaping multiple product groups, while reducing manual intervention and operational errors.

[0024] In this embodiment, the product can be a threaded plastic tube, and the threaded surface will become smooth after being shaped by a heat source.

[0025] Preferred, such as Figure 5 As shown, heat source 1 has the technical characteristics of an industrial high-temperature heat transfer medium. Specifically, it can be phenyl silicone oil or high-temperature synthetic heat transfer oil. It does not boil at 500℃, does not react with the product, and is safe and stable at high temperatures, enabling the product to complete the molding process smoothly and safely.

[0026] The scalding machine also includes a drive assembly 5, which is disposed on the immersion fixture 2 to drive the immersion fixture 2 to rotate about its own axis and to descend or rise along the direction of the immersion heat source 1.

[0027] Furthermore, the drive assembly 5 includes a lifting drive unit 6 and a rotating drive unit 7. The immersion lifting drive unit 6 is used to drive the product on the immersion fixture 2 to immerse into or move away from the immersion heat source 1. The immersion rotating drive unit 7 is installed at the output end of the immersion lifting drive unit 6. The immersion fixture 2 is installed at the output end of the immersion rotating drive unit 7. The immersion rotating drive unit 7 is used to drive the immersion fixture 2 to rotate around its own axis to switch the mounting hole positions 3 of different groups of fixture 2 circumferentially facing the immersion heat source 1.

[0028] In this embodiment, as Figure 1 As shown, the lifting drive unit 6 can be a cylinder module to drive the product on the fixture 2 to move along or away from the immersion heat source 1. The rotation drive unit 7 can be a motor to drive the immersion fixture 2 to rotate around its own axis.

[0029] Furthermore, to improve transmission stability, such as Figure 4 As shown, guide modules 8, such as slide rails and sliders, can be installed to ensure that the product on the immersion fixture 2 is precisely immersed in or away from the immersion heat source 1.

[0030] To prevent dust or water from entering, a sealing cover 9 can be provided at the opening of the immersion heat source 1. This cover is used to close the opening of the immersion heat source 1 when not in operation and to open the opening of the immersion heat source 1 when in operation, thereby improving the safety of personnel.

[0031] Preferred, such as Figure 1 As shown, the immersion fixture 2 includes a base plate 201, a mounting plate 202, and a bracket 203. The immersion base plate 201 can be rotatably immersed into or away from the immersion heat source 1. The immersion mounting plate 202 is mounted on the immersion base plate 201, and the immersion bracket 203 is mounted on the circumference of the immersion mounting plate 202. Immersion mounting holes 3 are provided on the end face of the immersion bracket 203 facing the immersion heat source 1. The side of the immersion bracket 203 is provided with side holes 4 for communicating with the immersion mounting holes 3. The immersion side holes 4 are used to install and fasten fasteners in the immersion mounting holes 3.

[0032] like Figure 2 As shown, when the product is inserted into mounting hole 3, to prevent it from falling out, a fastener can be inserted through side hole 4 to hold the product in place. Alternatively, mounting hole 3 can be configured to have an interference fit with the product to clamp it securely.

[0033] Furthermore, such as Figure 1 and Figure 5 As shown, at least two clamping plates 10 are provided on the immersion substrate 201. The two immersion clamping plates 10 can move towards or away from each other (via a cylinder) along the immersion mounting plate 202 to achieve clamping or releasing of the immersion mounting plate 202. By setting clamping plates 10 that can move towards or away from each other and being driven by a cylinder to achieve automatic clamping and releasing of the mounting plate 202, the operation of replacing or adjusting the mounting plate 202 is convenient, improving the automation level of the equipment.

[0034] Furthermore, such as Figure 3 As shown, the substrate 201 has a three-dimensional block 11 protruding along its surface, and the immersion mounting plate 202 has an opening 12 for engaging with the immersion three-dimensional block 11, so that the mounting plate 202 automatically aligns during clamping and avoids displacement. This improves the installation accuracy and repeatability consistency, ensures the relative position of the fixture 2 and the heat source 1 is stable, and guarantees the stable and reliable product molding quality.

[0035] In addition, by first positioning the mounting plate 202 on the base plate 201 using the three-dimensional block 11, the time that the staff have to wait for the clamping plate 10 to clamp can be avoided, making it easier for the staff to operate.

[0036] Preferred, such as Figure 1 , Figure 4 and Figure 5 As shown, it also includes a frame 13, an immersion heat source 1 and an immersion fixture 2 are both mounted on the immersion frame 13, the immersion heat source 1 is located below the immersion fixture 2, and the bottom of the immersion frame 13 is provided with casters 14 for the whole machine to move.

[0037] In this embodiment, the workpiece shaping process is as follows: the product to be shaped is installed into the mounting hole 3 of the fixture 2 bracket 203, and the product is fixed by inserting fasteners through the side holes 4 or by using the interference fit between the mounting hole 3 and the product; then the mounting plate 202 is positioned by engaging the three-dimensional block 11 on the base plate 201 with its own opening 12, and the cylinder is started to drive the clamping plates 10 on the base plate 201 to move towards each other, clamping the mounting plate 202 to complete the assembly of the fixture 2.

[0038] Start-up: Press the equipment start button, the sealing cover 9 of the heat source 1 opens, the lifting drive unit 6 (cylinder module) drives the fixture 2 to descend along the guide module 8, so that the product in one of the mounting holes 3 around the fixture 2 is immersed in the heat source 1 and shaped according to the set time.

[0039] Switching to shaping: After the set shaping time is reached, the lifting drive unit 6 drives the fixture 2 to lift away from the heat source 1, and the rotation drive unit 7 (motor) drives the fixture 2 to rotate around its own axis, so that the mounting holes 3 of another set of unshaped products face the heat source 1; then the lifting drive unit 6 drives the fixture 2 to descend again, so that the set of products is immersed in the heat source 1 to complete the shaping.

[0040] Work completion: After all products in the group have been shaped, the lifting drive unit 6 drives the fixture 2 to rise and reset, and the sealing cover 9 closes; the cylinder drives the clamping plate 10 to move in opposite directions to loosen the mounting plate 202, remove the fixture 2 and remove the fasteners, take out the shaped product, and complete the single workpiece shaping process.

[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the present utility model without departing from the scope of the present utility model shall fall within the scope of the present utility model.

Claims

1. A scalding machine, characterized in that, include: A heat source is used to provide the heat required for product shaping; a fixture is circumferentially equipped with at least two sets of mounting holes for fixing the product to be shaped; the fixture is rotatably immersed into or away from the heat source to shape the product at the mounting holes on the fixture through the heat source; after shaping the product at one set of mounting holes, the fixture rotates around its own axis, so that the product in the other set of mounting holes on the circumference of the fixture faces the heat source; the fixture descends to shape the product, and then the fixture is lifted.

2. The scalding machine according to claim 1, characterized in that, It also includes a drive assembly disposed on the fixture to drive the fixture to rotate about its own axis and to lower or raise it along the direction of the heat source.

3. A machine according to claim 2, wherein The drive assembly includes a lifting drive unit and a rotating drive unit. The lifting drive unit is used to drive the product on the fixture to be immersed in or away from the heat source. The rotating drive unit is installed at the output end of the lifting drive unit. The fixture is installed at the output end of the rotating drive unit. The rotating drive unit is used to drive the fixture to rotate around its own axis to switch the mounting hole positions of different sets of fixture circumferentially toward the heat source.

4. A scalding machine according to any one of claims 1-3, characterized in that, The heat source opening is equipped with a sealing cover plate, which is used to close the heat source opening in the non-operating state and open the heat source opening in the operating state.

5. A scalding machine according to any one of claims 1-3, characterized in that, The fixture includes a base plate, a mounting plate, and a bracket. The base plate is rotatably immersed into or away from the heat source. The mounting plate is mounted on the base plate. The bracket is mounted circumferentially on the mounting plate. The mounting hole is located on the end face of the bracket facing the heat source. The side of the bracket is provided with a side hole for communicating with the mounting hole. The side hole is used to install and fasten fasteners in the mounting hole.

6. A scalding machine according to claim 5, characterized in that, The substrate is provided with at least two clamping plates, which can move towards or away from each other along the mounting plate to achieve clamping or loosening of the mounting plate.

7. A scalding machine according to claim 6, characterized in that, The substrate has a three-dimensional block protruding along its surface, and the mounting plate has openings for engaging with the three-dimensional block.

8. A scalding machine according to claim 1, 2, 3, 6, or 7, characterized in that, It also includes a frame, on which the heat source and the fixture are both mounted. The heat source is located below the fixture. The bottom of the frame is equipped with casters for moving the entire machine.

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