A sink with atomizing cooling and water flow speed regulating functions

Abstract

A water tank with atomized cooling and water flow speed regulation functions includes a first cooling component, a second cooling component, a water tank, a bubble agitation component, a first mounting bracket, a second mounting bracket, and a water supply pipe. The water tank has a water flow channel. The first mounting bracket is installed on the top of the water tank and has a water supply pipe mounted on it. The first cooling component is installed on the water supply pipe. The first cooling component is used to spray water mist or water jets into the water flow channel. The second cooling component is used to blow cold air into the water flow channel. The bubble agitation component is used to spray bubbles to agitate the water in the water flow channel. This invention provides a water tank with atomized cooling and water flow speed regulation functions, solving the problems of low cooling efficiency, difficulty in adapting to high-capacity production needs, poor cooling uniformity, large temperature differences between upper and lower layers of material leading to quality defects, and lack of an effective water flow regulation mechanism, making it unable to flexibly adapt to production needs in existing cooling water tanks.

Description

Technical Field

[0001] This utility model relates to the field of hot melt adhesive production technology, and in particular to a water tank with atomization cooling and water flow speed regulation functions. Background Technology

[0002] In the production and processing of hot melt adhesives, the cooling process is one of the key steps that determines product quality, production efficiency, and subsequent processing performance. After extrusion molding, hot melt adhesive materials need to be cooled rapidly and uniformly to a specific temperature to solidify, set, and maintain stable physicochemical properties.

[0003] However, existing cooling water tanks have low cooling efficiency, making them difficult to adapt to high-capacity production needs. They also have poor cooling uniformity, resulting in large temperature differences between the upper and lower layers of materials, which leads to quality defects. Furthermore, they lack an effective water flow regulation mechanism, making it impossible to flexibly adapt to production needs. Utility Model Content

[0004] The purpose of this invention is to propose a water tank with atomized cooling and water flow speed regulation functions, which solves the problems of existing cooling water tanks, such as low cooling efficiency, difficulty in adapting to high-capacity production needs, poor cooling uniformity, large temperature difference between upper and lower layers of materials leading to quality defects, and lack of effective water flow regulation mechanism, making it impossible to flexibly adapt to production needs.

[0005] To achieve this objective, the present invention adopts the following technical solution: A water tank with atomized cooling and water flow speed regulation functions includes a first cooling component, a second cooling component, a water tank, a bubble disturbance component, a first mounting bracket, a second mounting bracket, and a water supply pipe; The water tank is provided with a water flow channel. The first mounting bracket is installed on the top of the water tank. The first mounting bracket is equipped with the water supply pipe. The water supply pipe is equipped with the first cooling component. The first cooling component is used to spray water mist or water jet into the water flow channel. The second mounting bracket is mounted on the first mounting bracket, and the second mounting bracket is equipped with a second cooling component, which is used to blow cold air into the water flow channel; The bubble agitation component is installed at the bottom of the water tank and is used to eject bubbles to agitate the water in the water flow channel.

[0006] Furthermore, the first cooling assembly includes a clamp, a main body, a water mist nozzle, and a corrugated pipe; The main body is equipped with the clamp, which can be clamped onto the water supply pipe. The water mist nozzle is detachably installed on the main body and connected to the water supply pipe through the main body. The corrugated pipe is detachably installed at the water outlet end of the water mist nozzle.

[0007] Specifically, the second cooling component includes multiple air coolers, which are respectively installed on the second mounting bracket. The multiple air coolers are arranged in an array structure and are located between two adjacent first cooling components.

[0008] Preferably, the system further includes a temperature sensor installed inside the water tank. The temperature sensor is used to detect the water temperature in the water flow channel and is electrically connected to the second cooling component.

[0009] In some embodiments, the bubble disturbance assembly includes a disturbance plate, an air pump, and a one-way valve; The water tank is provided with an installation groove, an air passage layer and an air supply steel pipe. The disturbance plate is installed in the installation groove. The disturbance plate is provided with multiple micro-through holes, and the multiple micro-through holes are evenly distributed on the disturbance plate. The gas passage layer is located below the mounting groove. Multiple micro-through holes are connected to one end of the gas transmission steel pipe through the gas passage layer. The other end of the gas transmission steel pipe is connected to the air pump. The one-way valve is installed at the connection between the gas transmission steel pipe and the one-way valve.

[0010] Furthermore, the disturbance plate has protrusions on its left and right sides, and the protrusions have mounting holes.

[0011] Specifically, it also includes a sealing cap, and the second mounting bracket is welded together from multiple frame strips, the frame strips having a hollow structure, and the sealing cap is installed at the ends of the frame strips.

[0012] Compared with the prior art, one of the above technical solutions has the following beneficial effects: A three-dimensional cooling system is formed by combining water mist and water column cooling in the first cooling component, enhanced cooling with cold air in the second cooling component, and water temperature equalization effect of the bubble disturbance component. The water mist can quickly cover the surface of the hot melt adhesive material to achieve initial cooling, the water column enhances heat exchange efficiency while adjusting the speed, the cold air accelerates surface evaporation and heat dissipation, and the bottom bubble disturbance solves the problem of large temperature difference between the top and bottom of the material in traditional cooling, ensuring the uniformity of cooling of the hot melt adhesive material, which is conducive to improving the cooling efficiency and cooling quality of the hot melt adhesive material. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a water tank with atomized cooling and water flow speed regulation functions according to one embodiment of the present invention; Figure 2 This is a schematic diagram of the structure of the first cooling component according to one embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the conveying steel pipe according to one embodiment of the present utility model; Figure 4This is a schematic diagram of the structure of the disturbance plate according to one embodiment of the present invention; The components include: first cooling component 1, clamp 11, main body 12, water mist nozzle 13, corrugated pipe 14, second cooling component 2, air cooler 21, water tank 3, water flow channel 31, air supply steel pipe 32, bubble disturbance component 4, disturbance plate 41, micro through hole 411, protrusion 412, mounting hole 413, first mounting bracket 5, second mounting bracket 6, sealing cover 61, and water supply pipe 7. Detailed Implementation

[0014] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0015] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "left," "right," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," "inner side," "outer side," "inner end," "outer end," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" and "second" may explicitly or implicitly include one or more of these features, used to distinguish descriptive features, without any order or emphasis. In the description of this utility model, unless otherwise stated, "multiple" means two or more.

[0016] In one embodiment of this utility model, such as Figure 1-4As shown, a water tank with atomized cooling and water flow speed regulation functions includes a first cooling component 1, a second cooling component 2, a water tank 3, a bubble agitation component 4, a first mounting bracket 5, a second mounting bracket 6, and a water supply pipe 7. The water tank 3 is provided with a water flow channel 31. The first mounting bracket 5 is installed on the top of the water tank 3, and the first mounting bracket 5 is equipped with the water supply pipe 7. The water supply pipe 7 is equipped with the first cooling component 1, which is used to spray water mist or water jets into the water flow channel 31. The second mounting bracket 6 is installed on the first mounting bracket 5, and the second mounting bracket 6 is equipped with the second cooling component 2, which is used to blow cold air into the water flow channel 31. The bubble agitation component 4 is installed at the bottom of the water tank 3, and the bubble agitation component 4 is used to spray bubbles to agitate the water in the water flow channel 31. In this embodiment, both the water tank 3 and the water flow channel 31 have a serpentine structure. The first mounting bracket 5 is installed on the top of the water tank 3. Three water supply pipes 7 are installed on the top of the first mounting bracket 5. The three water supply pipes 7 are connected to an external water supply device. The three water supply pipes 7 are arranged in a left-right direction. The three water supply pipes 7 can be interconnected for water supply or can supply water individually. Each water supply pipe 7 is equipped with four first cooling components 1. Specifically, from front to back, the first row of multiple first cooling components 1 sprays water mist, thereby cooling the hot melt adhesive material in the water flow channel 31 below. The second and third rows of multiple first cooling components 1 spray water jets. The direction of the sprayed water jets can be adjusted according to actual production needs. For example, if it is necessary to increase the water flow speed, the direction of the sprayed water jets is the same as the water flow direction. If it is necessary to slow down the water flow speed, the direction of the sprayed water jets is opposite to the water flow direction. The sprayed water jets can also cool the hot melt adhesive material. Furthermore, the second mounting bracket 6 is installed on the first mounting bracket 5. The second mounting bracket 6 is equipped with multiple second cooling components 2, which are used to blow cold air towards the water flow channel 31, thereby further improving the cooling efficiency of the hot melt adhesive material. Along the length of the water flow channel 31, multiple bubble agitation components 4 are installed at the bottom of the water tank 3. The bubble agitation components 4 can spray bubbles, which agitate the water as they rise, allowing the low-temperature water at the bottom of the water flow channel 31 to contact the bottom of the hot melt adhesive material, ensuring that the cooling efficiency of the top and bottom of the hot melt adhesive material is consistent. This application forms a three-dimensional cooling system by combining water mist and water column cooling of the first cooling component 1, enhanced cooling by cold air of the second cooling component 2, and the water temperature equalization effect of the bubble agitation components 4. The water mist can quickly cover the surface of the hot melt adhesive material to achieve initial cooling, the water column enhances heat exchange efficiency while adjusting its speed, the cold air accelerates surface evaporation and heat dissipation, and the bottom bubble agitation solves the problem of large temperature difference between the top and bottom of the material in traditional cooling, ensuring the uniformity of cooling of the hot melt adhesive material, which is conducive to improving the cooling efficiency and cooling quality of the hot melt adhesive material.

[0017] like Figure 1-2 As shown, the first cooling assembly 1 includes a clamp 11, a main body 12, a water mist nozzle 13, and a corrugated pipe 14; the main body 12 is equipped with the clamp 11, which can be clamped onto the water supply pipe 7; the water mist nozzle 13 is detachably installed on the main body 12, and the water mist nozzle 13 is connected to the water supply pipe 7 through the main body 12; the corrugated pipe 14 is detachably installed at the water outlet end of the water mist nozzle 13. In this embodiment, the clamping area of ​​the clamp 11 is adapted to the water supply pipe 7, thereby facilitating the clamp 11 to be disassembled and fitted onto the water supply pipe 7. The water mist nozzle 13 and the corrugated pipe 14 are existing technologies and are commercially available. The corrugated pipe 14 is a shape-adjustable corrugated pipe, which can be bent to adjust and shape the water spray direction. The top of the main body 12 is connected to the water supply pipe 7, and the bottom of the main body 12 and the top of the water mist nozzle 13 are connected by a threaded structure, thereby facilitating the disassembly and assembly of the water mist nozzle 13. The water outlet end at the bottom of the water mist nozzle 13 is connected to... The corrugated pipe 14 has a threaded connection structure, which facilitates the installation and removal of the corrugated pipe 14. During operation, if the water flow rate does not need to be adjusted, the corrugated pipe 14 can be removed, and the water supply pipe 7 supplies water to the water mist nozzle 13 through the main body 12, so that the water mist nozzle 13 sprays water mist to cool the flowing hot melt adhesive material. When the water flow rate needs to be adjusted, the corrugated pipe 14 is installed at the water outlet end of the water mist nozzle 13. The corrugated pipe 14 converts the mist spray of the water mist nozzle 13 into a columnar spray, and the bend adjustment and shaping of the water spray direction of the corrugated pipe 14 is convenient and quick.

[0018] like Figure 1 and Figure 3 As shown, the second cooling component 2 includes multiple air coolers 21, which are respectively mounted on the second mounting bracket 6. The multiple air coolers 21 are arranged in an array structure, and each air cooler 21 is located between two adjacent first cooling components 1. In this embodiment, the number of air coolers 21 is nine, and the nine air coolers 21 are arranged in a 3×3 array structure. Each air cooler 21 is located between two adjacent left and right first cooling components 1, so that each air cooler 21 is staggered with the first cooling component 1 to avoid interference between them and ensure cooling efficiency and cooling quality.

[0019] like Figure 1As shown, it also includes a temperature sensor installed inside the water tank 3. The temperature sensor is used to detect the water temperature in the water flow channel 31, and is electrically connected to the second cooling component 2. In this embodiment, the temperature sensor is installed inside the water tank 3. When the detected temperature is higher than a set value, the temperature sensor sends a start signal to the second cooling component 2, causing the second cooling component 2 to start working. If the detected temperature does not reach the set value, the second cooling component 2 does not need to work, avoiding excessive cooling that would increase production energy consumption.

[0020] like Figure 1-4 As shown, the bubble disturbance component 4 includes a disturbance plate 41, an air pump, and a one-way valve; the water tank 3 is provided with an installation groove, an air passage layer, and an air supply steel pipe 32; the disturbance plate 41 is installed in the installation groove; the disturbance plate 41 is provided with a plurality of micro-through holes 411, which are evenly distributed on the disturbance plate 41; the air passage layer is located below the installation groove; the plurality of micro-through holes 411 are connected to one end of the air supply steel pipe 32 through the air passage layer; the other end of the air supply steel pipe 32 is connected to the air pump; and a one-way valve is installed at the connection between the air supply steel pipe 32 and the one-way valve. In this embodiment, the gas supply steel pipe 32 is welded to the bottom of the water tank 3, so that one end of the gas supply steel pipe 32 is connected to the gas path layer. The gas path layer is provided with a gas channel and a plurality of micro-through holes 411 connected to the disturbance plate 41. The other end of the gas supply steel pipe 32 is connected to the air pump through a hose. A one-way valve is installed at the connection between the gas supply steel pipe 32 and the hose. The one-way valve only allows gas to flow from the air pump to the disturbance plate 41. If the flow is reversed (water flows from the disturbance plate to the air pump), it will automatically close to prevent water from flowing back in due to gravity or air pressure changes, thus avoiding damage to the air pump.

[0021] like Figure 4 As shown, the disturbance plate 41 has protrusions 412 on both the left and right sides, and each protrusion 412 has a mounting hole 413. In this embodiment, protrusions 412 protrude from both the left and right sides of the disturbance plate 41, and a mounting hole 413 passes through the middle of the protrusion 412, so as to facilitate the disturbance plate 41 to be bolted and installed in the mounting groove of the water tank 3.

[0022] like Figure 1 and Figure 3As shown, it also includes a sealing cap 61. The second mounting bracket 6 is welded from multiple frame strips, which are hollow in structure, and the sealing caps 61 are installed at the ends of the frame strips. In this embodiment, the second mounting bracket 6 is welded from multiple hollow frame strips. The hollow structure of the frame strips facilitates the routing of the power cord of the air cooler 21, and the sealing caps 61 are installed at the ends of some frame strips to prevent water vapor from entering. Specifically, one of the sealing caps 61 can have a corresponding connecting hole to allow electrical connection between the outside and the main power cord.

[0023] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0024] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A sink having a function of atomizing cooling and water flow speed adjustment, characterized by: It includes a first cooling component, a second cooling component, a water tank, a bubble agitation component, a first mounting bracket, a second mounting bracket, and a water supply pipe; The water tank is provided with a water flow channel. The first mounting bracket is installed on the top of the water tank. The first mounting bracket is equipped with the water supply pipe. The water supply pipe is equipped with the first cooling component. The first cooling component is used to spray water mist or water jet into the water flow channel. The second mounting bracket is mounted on the first mounting bracket, and the second mounting bracket is equipped with a second cooling component, which is used to blow cold air into the water flow channel; The bubble agitation component is installed at the bottom of the water tank and is used to eject bubbles to agitate the water in the water flow channel.

2. The sink with atomizing cooling and water flow speed adjusting function according to claim 1, characterized in that: The first cooling assembly includes a clamp, a main body, a water mist nozzle, and a corrugated pipe; The main body is equipped with the clamp, which can be clamped onto the water supply pipe. The water mist nozzle is detachably installed on the main body and connected to the water supply pipe through the main body. The corrugated pipe is detachably installed at the water outlet end of the water mist nozzle.

3. The sink with atomizing cooling and water flow speed adjusting function according to claim 1, characterized in that: The second cooling component includes multiple air coolers, which are respectively installed on the second mounting bracket. The multiple air coolers are arranged in an array structure and are located between two adjacent first cooling components.

4. The sink with atomizing cooling and water flow speed adjusting function according to claim 3, characterized in that: It also includes a temperature sensor, which is installed inside the water tank and is used to detect the water temperature in the water flow channel. The temperature sensor is electrically connected to the second cooling component.

5. The sink with atomizing cooling and water flow speed adjusting function according to claim 1, characterized in that: The bubble disturbance assembly includes a disturbance plate, an air pump, and a one-way valve; The water tank is provided with an installation groove, an air passage layer and an air supply steel pipe. The disturbance plate is installed in the installation groove. The disturbance plate is provided with multiple micro-through holes, and the multiple micro-through holes are evenly distributed on the disturbance plate. The gas passage layer is located below the mounting groove. Multiple micro-through holes are connected to one end of the gas transmission steel pipe through the gas passage layer. The other end of the gas transmission steel pipe is connected to the air pump. The one-way valve is installed at the connection between the gas transmission steel pipe and the one-way valve.

6. The sink with atomizing cooling and water flow speed adjusting function according to claim 5, characterized in that: The disturbance plate has protrusions on its left and right sides, and the protrusions have mounting holes.

7. The sink with atomizing cooling and water flow speed adjusting function according to claim 1, characterized in that: It also includes a sealing cap. The second mounting bracket is welded together from multiple frame strips, the frame strips having a hollow structure, and the sealing cap is installed at the ends of the frame strips.

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