Plastic particle mixing device for processing plastic products

CN224765813UActive Publication Date: 2026-09-18NINGBO ECOT SCI & TECH
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Patent Information

Application Number
CN202522250038.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-09-18
Estimated Expiration
2035-10-24

AI Technical Summary

Technical Problem

[0003]现有塑料颗粒混合设备的进料口筛网多为固定孔径的一体式结构,塑料制品加工需适配多种规格的塑料颗粒,部分混合工艺需根据配方调整颗粒粒径配比,固定筛网无法灵活适配动态变化的筛选需求,若筛网孔径小于所需颗粒粒径,会造成原料堆积堵塞进料口,若孔径过大,则无法有效拦截杂质与不合格颗粒,失去筛选意义

Benefits of technology

通过驱动组件一带动齿轮筛板一进行顺时针方向旋转,同时通过驱动组件二带动齿轮筛板二进行逆时针方向旋转,继而调节齿轮筛板一与齿轮筛板二之间的滤孔间距,双向旋转的协同作用可实现滤孔间距的无级连续调节,无需更换筛板即可适配从微颗粒到粗颗粒的全规格塑料原料,动态调节过程中,滤孔边缘对颗粒产生轻微剪切力,可破碎少量软质结块颗粒,实现筛选与初步分散的双重功能。

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Abstract

The utility model provides a kind of plastic granule mixing equipment of plastic product processing, including conical mixing cylinder, gear sieve plate one, gear sieve plate two, multiple stirring rods, conical mixing cavity is opened in conical mixing cylinder inside, conical mixing cylinder bottom end fixed connection bolt base, bolt base is opened on and is discharged groove, bolt base is fixedly connected in equipment feed cylinder top end by multiple fixed bolts. By driving assembly one drives gear sieve plate one to rotate in clockwise direction, simultaneously by driving assembly two drives gear sieve plate two to rotate in counterclockwise direction, then adjust the filter hole spacing between gear sieve plate one and gear sieve plate two, the stepless continuous adjustment of filter hole spacing can be realized by the synergistic effect of bidirectional rotation, without replacing sieve plate can be adapted from microgranule to coarse granule Full-specification plastic raw material, in dynamic adjustment process, filter hole edge produces slight shearing force to particle, can break a small amount of soft agglomerate particle, realize the dual function of screening and preliminary dispersion.
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Description

Technical Field

[0001] This utility model relates to the field of plastic product processing, and in particular to a plastic particle mixing device for plastic product processing. Background Technology

[0002] In the plastics processing industry, the uniformity of plastic granule mixing directly affects the product quality of subsequent molding processes such as injection molding and extrusion. Granule screening and pretreatment at the feeding stage are crucial preliminary steps to ensure effective mixing. During production, storage, and transportation, plastic granules are prone to contamination with impurities, clumps, or oversized irregularly shaped granules. If these directly enter the mixing equipment, they can lead to uneven granule dispersion, impingement jamming, equipment wear, and even affect the mechanical properties and appearance of the final product. Therefore, existing plastic granule mixing equipment typically incorporates a screen structure at the feed inlet to intercept impurities and substandard granules, achieving initial purification of the raw materials.

[0003] Most existing plastic pellet mixing equipment uses a fixed-aperture, one-piece screen for the feed inlet. Plastic product processing requires the adaptation of various specifications of plastic pellets, and some mixing processes require adjustment of the pellet size ratio according to the formula. Fixed screens cannot flexibly adapt to dynamically changing screening needs. If the screen aperture is smaller than the required pellet size, it will cause raw materials to accumulate and block the feed inlet. If the aperture is too large, it cannot effectively intercept impurities and unqualified particles, thus losing the purpose of screening.

[0004] Therefore, it is necessary to provide a new plastic pellet mixing equipment for processing plastic products to solve the above-mentioned technical problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a plastic granule mixing device for processing plastic products.

[0006] This utility model provides a plastic granule mixing device for processing plastic products, including a conical mixing cylinder, a gear screen plate one, a gear screen plate two, and multiple stirring rods. A conical mixing cavity is opened inside the conical mixing cylinder. A bolt base is fixedly connected to the bottom of the conical mixing cylinder. A discharge groove is opened on the bolt base. The bolt base is fixedly connected to the top of the equipment's conveying cylinder by multiple fixing bolts. The conical mixing cavity and the discharge groove are connected to the inside of the equipment's conveying cylinder. A feeding cylinder is fixedly connected to the top of the conical mixing cylinder. The feeding cylinder is equipped with a drive assembly one and a drive assembly two for driving the gear screen plate one and the gear screen plate two to rotate. The conical mixing cylinder is equipped with a transmission assembly for driving the multiple stirring rods to rotate.

[0007] Preferably, the transmission assembly includes a limiting ring plate, a linkage plate, and a driven pulley. A limiting ring groove is opened at the bottom of the inner wall of the conical mixing cylinder. The limiting ring plate is rotatably connected inside the limiting ring groove. The linkage plate is fixedly connected to one side of the inner wall of the limiting ring plate. The linkage plate is in contact with the inner wall of the conical mixing cylinder. Multiple stirring rods are respectively provided on the side of the linkage plate away from the limiting ring groove. A drive assembly three is provided on the conical mixing cylinder.

[0008] Preferably, the drive assembly three includes a motor base, a pulley motor, a pulley motor shaft, a drive pulley, a driven belt, and a driven pulley. A pulley placement groove is provided on the outer side of the conical mixing cylinder. The motor base is located near the pulley placement groove on one side of the conical mixing cylinder. The pulley motor is located at the bottom of the motor base. The output end of the pulley motor is connected to one end of the pulley motor shaft. The other end of the pulley motor shaft is fixedly connected to the drive pulley. A linkage plate is fixedly connected to one side of the upper surface of the driven pulley. The drive pulley and the driven pulley are connected by the driven belt.

[0009] Preferably, the drive assembly includes a motor base, a gear shaft sleeve, a gear motor, a gear motor shaft, a drive gear, and a gear screen plate. The inner wall of the feed cylinder has a gear screen plate receiving groove, and one side of the outer wall of the feed cylinder has a meshing groove that communicates with the gear screen plate receiving groove. The motor base is located above the outer side of the feed cylinder, and the top of the motor base is equipped with the gear motor. The output end of the gear motor is connected to one end of the gear motor shaft, and the other end of the gear motor shaft is fixedly connected to the drive gear. The gear screen plate is rotatably connected inside the gear screen plate receiving groove, and the gear screen plate meshes with the drive gear inside the meshing groove.

[0010] Preferably, the drive assembly 2 includes a motor base 3, a gear motor 2, a gear motor shaft 2, a drive gear 2, and a gear screen plate 2. The motor base 3 is located on the lower outer side of the feed cylinder, and the gear motor 2 is located at the bottom of the motor base 3. The output end of the gear motor 2 is connected to one end of the gear motor shaft 2, and one end of the gear motor shaft 2 is fixedly connected to the drive gear 2. The gear screen plate 2 is rotatably connected inside the gear screen plate receiving groove, and the drive gear 2 and the gear screen plate 2 mesh inside the meshing through groove.

[0011] Preferably, the top of the feed cylinder is fixedly connected to the feed cylinder, and the upper and lower ends of one side of the outer wall of the feed cylinder are respectively provided with a gear bushing plate one and a gear bushing plate two, and the gear bushing plate one and the gear bushing plate two are respectively rotatably connected to the gear motor shaft one and the gear motor shaft two inside.

[0012] Compared with related technologies, the plastic granule mixing equipment for processing plastic products provided by this utility model has the following beneficial effects: Driven by drive component one, gear screen plate one rotates clockwise, while drive component two rotates gear screen plate two counterclockwise. This adjusts the filter hole spacing between gear screen plate one and gear screen plate two. The synergistic effect of bidirectional rotation enables stepless continuous adjustment of the filter hole spacing. It can adapt to all specifications of plastic raw materials, from micro particles to coarse particles, without the need to replace the screen plates. During the dynamic adjustment process, the edge of the filter hole generates a slight shearing force on the particles, which can break up a small amount of soft agglomerated particles, achieving the dual functions of screening and preliminary dispersion. Attached Figure Description

[0013] Figure 1 A schematic diagram of a preferred embodiment of a plastic granule mixing device for processing plastic products provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the bolt base; Figure 3 for Figure 1 The diagram shows the structure of the transmission assembly. Figure 4 for Figure 1 The diagram shows the structure of the driving component.

[0014] Numbered in the diagram: 1. Conical mixing cylinder; 101. Conical mixing cavity; 102. Limiting annular groove; 103. Motor base one; 104. Pulley placement groove; 2. Feed cylinder; 201. Feed cylinder; 202. Gear screen plate receiving groove; 203. Motor base two; 204. Gear bushing plate one; 205. Gear bushing plate two; 206. Motor base three; 3. Equipment conveying cylinder; 4. Bolt base; 401. Fixing bolt; 402. Lower 5. Material passage trough; 501. Belt motor; 502. Belt motor shaft; 503. Driven belt; 504. Driven belt; 505. Limiting ring plate; 506. Linkage plate; 507. Stirring rod; 6. Gear motor one; 601. Gear motor shaft one; 602. Driven gear one; 603. Gear screen plate one; 7. Gear motor two; 701. Gear motor shaft two; 702. Driven gear two; 703. Gear screen plate two. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Please refer to the following: Figure 1-4 ,in, Figure 1 A schematic diagram of a preferred embodiment of a plastic granule mixing device for processing plastic products provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the bolt base; Figure 3 for Figure 1The diagram shows the structure of the transmission assembly. Figure 4 for Figure 1 The diagram shows the structure of the driving component.

[0017] In the specific implementation process, such as Figure 1-4 As shown, the equipment includes a conical mixing cylinder 1, a gear screen plate 603, a gear screen plate 703, and multiple stirring rods 507. A conical mixing cavity 101 is opened inside the conical mixing cylinder 1. A bolt base 4 is fixedly connected to the bottom end of the conical mixing cylinder 1. A discharge channel 402 is opened on the bolt base 4. The bolt base 4 is fixedly connected to the top end of the equipment conveying cylinder 3 by multiple fixing bolts 401. The conical mixing cavity 101 and the discharge channel 402 are connected to the inside of the equipment conveying cylinder 3. A feeding cylinder 2 is fixedly connected to the top end of the conical mixing cylinder 1. The feeding cylinder 2 is equipped with a drive assembly 1 and a drive assembly 2 for driving the gear screen plate 603 and the gear screen plate 703 to rotate. The conical mixing cylinder 1 is equipped with a transmission assembly for driving the multiple stirring rods 507 to rotate.

[0018] In the specific implementation process, such as Figure 3 As shown, the transmission assembly includes a limiting annular plate 505, a linkage plate 506, and a driven pulley 504. A limiting annular groove 102 is formed on the lower part of the inner wall of the conical mixing cylinder 1. The limiting annular plate 505 is rotatably connected inside the limiting annular groove 102. The linkage plate 506 is fixedly connected to one side of the inner wall of the limiting annular plate 505. The linkage plate 506 is in contact with the inner wall of the conical mixing cylinder 1. Multiple stirring rods 507 are respectively provided on the side of the linkage plate 506 away from the limiting annular groove 102. A third drive assembly is provided on the conical mixing cylinder 1. The third drive assembly includes a motor base 103, a pulley motor 5, and a pulley electric motor. The machine shaft 501, drive pulley 502, driven belt 503 and driven pulley 504 are provided. A pulley placement groove 104 is opened on the outer side of the conical mixing cylinder 1. A motor base 103 is provided near the pulley placement groove 104 on one side of the conical mixing cylinder 1. A pulley motor 5 is provided at the bottom of the motor base 103. The output end of the pulley motor 5 is connected to one end of the pulley motor shaft 501. The other end of the pulley motor shaft 501 is fixedly connected to the drive pulley 502. A linkage plate 506 is fixedly connected to one side of the upper surface of the driven pulley 504. The drive pulley and the driven pulley 504 are connected by the driven belt 503.

[0019] Plastic granules are poured into the conical mixing cylinder 1 through the feed cylinder 201 and the feed cylinder 2. Then, the pulley motor 5 is started to drive the pulley motor shaft 501 to drive the drive pulley 502 to rotate. Then, the drive pulley 502 drives the driven pulley 504 to rotate through the driven belt 503. Thus, the driven pulley 504 drives multiple stirring rods 507 to stir the plastic granules evenly through the linkage plate 506. At the same time, the linkage plate 506 rotates along the limiting ring groove 102 through the limiting ring plate 505 to assist the linkage plate 506 to rotate stably. Then, the plastic granules enter the equipment conveying cylinder 3 through the discharge channel 402.

[0020] In the specific implementation process, such as Figure 4 As shown, the drive assembly includes a motor base 203, a gear shaft sleeve 204, a gear motor 6, a gear motor shaft 601, a drive gear 602, and a gear screen plate 603. A gear screen plate receiving groove 202 is provided on the inner wall of the feed cylinder 2, and a meshing groove is provided on one side of the outer wall of the feed cylinder 2, which communicates with the gear screen plate receiving groove 202. The motor base 203 is located on the upper outer side of the feed cylinder 2, and the gear motor 6 is located at the top of the motor base 203. The output end of the gear motor 6 is connected to one end of the gear motor shaft 601, and the other end of the gear motor shaft 601 is fixedly connected to the drive gear 602. The gear screen plate 603 is rotatably connected inside the gear screen plate receiving groove 202, and the gear screen plate 603 meshes with the drive gear 602 inside the meshing groove. The drive assembly includes a motor base 203. 6. Gear motor 2, 7. Gear motor shaft 2, 701, drive gear 2, 702, and gear screen plate 2, 703. A motor base 3, 206, is located on the lower outer side of the feed cylinder 2. Gear motor 2, 7, is located at the bottom of the motor base 3, 206. The output end of gear motor 2, 7, is connected to one end of gear motor shaft 2, 701. One end of gear motor shaft 2, 701, is fixedly connected to drive gear 2, 702. Gear screen plate 2, 703, is rotatably connected inside the gear screen plate receiving groove 202. Drive gear 2, 702, and gear screen plate 2, 703 mesh in the meshing groove. The top of the feed cylinder 2 is fixedly connected to the feed cylinder 201. Gear bushing plate 1, 204, and 205 are respectively located at the upper and lower ends of one side of the outer wall of the feed cylinder 2. Gear motor shaft 1, 601, and 701 are rotatably connected inside gear bushing plate 1, 204, and gear bushing plate 205, respectively. The working principle of this utility model is as follows: Plastic particles are filtered through gear screen plate 603 and gear screen plate 703. Gear motor 6 is started to drive gear motor shaft 601 to drive drive gear 602 to rotate. Then, drive gear 602 meshes and drives gear screen plate 603 to rotate clockwise. At the same time, gear motor 7 is started to drive gear motor shaft 701 to drive drive gear 702 to rotate. Then, drive gear 702 meshes and drives gear screen plate 703 to rotate counterclockwise, thereby adjusting the filter hole spacing between gear screen plate 603 and gear screen plate 703.

[0021] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.

[0022] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A plastic granule mixing device for processing plastic products, characterized in that, The equipment includes a conical mixing cylinder (1), a gear screen plate one (603), a gear screen plate two (703), and multiple stirring rods (507). A conical mixing cavity (101) is opened inside the conical mixing cylinder (1). A bolt base (4) is fixedly connected to the bottom of the conical mixing cylinder (1). A discharge channel (402) is opened on the bolt base (4). The bolt base (4) is fixedly connected to the top of the equipment conveying cylinder (3) by multiple fixing bolts (401). The conical mixing cavity (101), the discharge channel (402) and the equipment conveying cylinder (3) are connected to each other. A feeding cylinder (2) is fixedly connected to the top of the conical mixing cylinder (1). The feeding cylinder (2) is equipped with a drive assembly one and a drive assembly two for driving the gear screen plate one (603) and the gear screen plate two (703) to rotate. The conical mixing cylinder (1) is equipped with a transmission assembly for driving the multiple stirring rods (507) to rotate.

2. The plastic granule mixing equipment for processing plastic products according to claim 1, characterized in that, The transmission assembly includes a limiting ring plate (505), a linkage plate (506), and a driven pulley (504). A limiting ring groove (102) is opened at the bottom of the inner wall of the conical mixing cylinder (1). The limiting ring plate (505) is rotatably connected inside the limiting ring groove (102). The linkage plate (506) is fixedly connected to one side of the inner wall of the limiting ring plate (505). The linkage plate (506) is in contact with the inner wall of the conical mixing cylinder (1). Multiple stirring rods (507) are respectively provided on the side of the linkage plate (506) away from the limiting ring groove (102). A drive assembly three is provided on the conical mixing cylinder (1).

3. The plastic granule mixing equipment for processing plastic products according to claim 2, characterized in that, The drive assembly includes a motor base (103), a pulley motor (5), a pulley motor shaft (501), a drive pulley (502), a driven belt (503), and a driven pulley (504). A pulley placement groove (104) is opened on the outside of the conical mixing cylinder (1). The motor base (103) is located near the pulley placement groove (104) on one side of the conical mixing cylinder (1). The bottom of the motor base (103) is equipped with a pulley motor (5). The output end of the pulley motor (5) is connected to one end of the pulley motor shaft (501). The other end of the pulley motor shaft (501) is fixedly connected to the drive pulley (502). A linkage plate (506) is fixedly connected to one side of the upper surface of the driven pulley (504). The drive pulley and the driven pulley (504) are connected by the driven belt (503).

4. The plastic granule mixing equipment for processing plastic products according to claim 3, characterized in that, The drive assembly includes a motor base (203), a gear shaft sleeve plate (204), a gear motor (6), a gear motor shaft (601), a drive gear (602), and a gear screen plate (603). The inner wall of the feed cylinder (2) is provided with a gear screen plate receiving groove (202), and a meshing groove is provided on one side of the outer wall of the feed cylinder (2). The meshing groove is connected to the gear screen plate receiving groove (202). The upper outer side of the feed cylinder (2) is provided with a motor base (203), and the top of the motor base (203) is provided with a gear motor (6). The output end of the gear motor (6) is connected to one end of the gear motor shaft (601), and the other end of the gear motor shaft (601) is fixedly connected to the drive gear (602). The gear screen plate (603) is rotatably connected inside the gear screen plate receiving groove (202), and the gear screen plate (603) meshes with the drive gear (602) inside the meshing groove.

5. The plastic granule mixing equipment for processing plastic products according to claim 4, characterized in that, The second drive assembly includes a motor base three (206), a gear motor two (7), a gear motor shaft two (701), a drive gear two (702), and a gear screen plate two (703). The motor base three (206) is located on the lower side of the feed cylinder (2). The gear motor two (7) is located at the bottom of the motor base three (206). The output end of the gear motor two (7) is connected to one end of the gear motor shaft two (701). One end of the gear motor shaft two (701) is fixedly connected to the drive gear two (702). The gear screen plate two (703) is rotatably connected inside the gear screen plate receiving groove (202). The drive gear two (702) and the gear screen plate two (703) mesh inside the meshing through groove.

6. The plastic granule mixing equipment for processing plastic products according to claim 5, characterized in that, The top of the feed cylinder (2) is fixedly connected to the feed cylinder (201). The upper and lower ends of one side of the outer wall of the feed cylinder (2) are respectively provided with gear bushing plate one (204) and gear bushing plate two (205). The gear bushing plate one (204) and gear bushing plate two (205) are respectively rotatably connected to gear motor shaft one (601) and gear motor shaft two (701).