A battery terminal leakage test device

Abstract

The utility model discloses a kind of battery terminal liquid leakage testing devices, including base, the upper end of the base is fixed with inverted U-shaped bracket plate, the upper end surface of the base is provided with placing groove, the battery body is placed in the placing groove, auxiliary fixing device is provided on the base and the battery body is fixed, sealing test device is provided on the bracket plate and the battery body can be wrapped. The utility model belongs to the technical field of battery terminal test, specifically solves the problem that in the prior art, when the battery terminal is detected, the visual detection method is used, it is not easy to observe the small leakage point, and the terminal is observed for a long time, so as to solve the problem of fatigue.

Description

Technical Field

[0001] This utility model belongs to the field of battery terminal testing technology, specifically a battery terminal leakage testing device. Background Technology

[0002] The battery terminal leakage test is used to detect whether there is electrolyte leakage at the connection between the positive and negative terminals of the battery and the casing. The purpose is to prevent terminal corrosion, power loss, or even casing damage caused by leakage.

[0003] The common testing method involves visual inspection, wiping the terminals clean, and then observing whether there is any leakage. However, this method has its drawbacks: visual inspection is prone to errors, and it is not easy to observe small leaks. Furthermore, the testing requires prolonged observation of the terminals, which can cause fatigue for the testers. Therefore, improvements are needed. Utility Model Content

[0004] The technical problem this invention aims to solve is that in the prior art, when detecting leakage at battery terminals, visual inspection is used, which makes it difficult to observe small leaks, and prolonged observation of the terminals can easily lead to fatigue.

[0005] To solve the above problems, the technical solution adopted by this utility model is as follows: a battery terminal leakage test device includes a base, an inverted U-shaped support plate fixed to the upper end of the base, a placement groove provided in the upper surface of the base, a battery body placed in the placement groove, an auxiliary fixing device provided on the base to fix the battery body, and a sealing test device provided on the support plate to wrap the battery body.

[0006] Furthermore, the sealing test device includes an air compressor, which is fixed to a support plate. A cylinder is vertically fixed to the top wall of the support plate, and a sealing shell is fixed to the output end of the cylinder. The sealing shell is open at the bottom. A sealing groove is provided in the upper surface of the base and is aligned vertically with the sealing shell. Two sets of guide rods are provided on the upper cylinder of the sealing shell and extend upward through the support plate. The sealing shell and the air compressor are connected by a connecting pipe.

[0007] Furthermore, the auxiliary fixing device includes an electric push rod, which is vertically fixed to the upper end face of the base and two sets of symmetrically placed slots are provided. A pressure plate is fixed to the upper end of the electric push rod.

[0008] Furthermore, a pressure sensor is provided in the sealed housing, and a control panel is provided on the support plate, the control panel being connected to the pressure sensor signal line.

[0009] Furthermore, the contact surface between the pressure plate and the battery body is made of silicone material.

[0010] Furthermore, sealing gaskets are provided on the contact surfaces of the sealing groove and the sealing shell.

[0011] The beneficial effects achieved by adopting the above-described structure are as follows:

[0012] 1. This utility model uses a sealing test device. A cylinder pushes the sealing shell downward, and the sealing block is inserted into the sealing groove to complete the sealing of the battery body. With the help of an air compressor, pressurized gas is introduced into the sealing shell through a connecting pipe. The pressure sensor transmits the pressure value to the display screen of the control panel, and the pressure change inside the sealing shell can be seen. If the pressure change exceeds the standard, it can be determined that there is leakage at the terminals of the battery body. The test is convenient and saves manpower.

[0013] 2. This utility model, by setting an auxiliary fixing device, places the battery body in the placement slot. The pressure plate is pulled by an electric push rod, and the pressure plate can press and fix the upper end of the battery body, which can ensure that the battery body will not shake during the test, thus making it safer. Attached Figure Description

[0014] Figure 1 The present invention relates to the overall structure of a battery terminal leakage testing device. Figure 1 ;

[0015] Figure 2 The present invention relates to the overall structure of a battery terminal leakage testing device. Figure 2 ;

[0016] Figure 3 This is a cross-sectional top view of the battery terminal leakage test device of this utility model;

[0017] Figure 4 for Figure 3 Enlarged view of a portion of point A in the middle.

[0018] The components are as follows: 1. Base, 2. Support plate, 3. Placement slot, 4. Battery body, 5. Auxiliary fixing device, 6. Sealing test device, 7. Air compressor, 8. Cylinder, 9. Sealing shell, 10. Sealing groove, 11. Guide rod, 12. Connecting pipe, 13. Electric push rod, 14. Pressure plate, 15. Pressure sensor, 16. Control panel, 17. Signal line. Detailed Implementation

[0019] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0021] like Figure 1-4 This utility model discloses a battery terminal leakage testing device, comprising a base 1, an inverted U-shaped support plate 2 fixedly connected to the upper end of the base 1, a placement groove 3 provided in the upper surface of the base 1, in which a battery body 4 is placed, an auxiliary fixing device 5 provided on the base 1 to fix the battery body 4, a sealing testing device 6 provided on the support plate 2 to wrap the battery body 4, the sealing testing device 6 including an air compressor 7 fixed to the support plate 2, a cylinder 8 fixedly fixed vertically downward on the top wall of the support plate 2, a sealing shell 9 fixedly connected to the output end of the cylinder 8, the sealing shell 9 being open at the lower end. The base 1 has an orifice-shaped design with a sealing groove 10 on its upper surface, which is aligned vertically with the sealing shell 9. Both the sealing groove 10 and the sealing shell 9 have sealing gaskets on their contact surfaces. The upper end of the sealing shell 9 has two sets of guide rods 11 on the symmetrical cylinder 8, which extend upward through the bracket plate 2. The sealing shell 9 is connected to the air compressor 7 via a connecting pipe 12. When the battery body 4 is sealed by the sealing shell 9, the air compressor 7 injects high-pressure gas into the sealing shell 9. If the pressure inside the sealing shell 9 drops below the standard within a certain time, it can be determined that there is leakage at the terminals of the battery body 4. This method is convenient, quick, and saves manpower.

[0022] like Figure 3-4 The auxiliary fixing device 5 includes an electric push rod 13, which is vertically fixed to the upper end face of the base 1 and symmetrically placed in two sets of slots 3. A pressure plate 14 is fixed to the upper end of the electric push rod 13. The contact surface between the pressure plate 14 and the battery body 4 is made of silicone material. By pulling the pressure plate 14 with the electric push rod 13, the battery body 4 can be fixed, preventing it from shaking during testing.

[0023] like Figure 1-2A pressure sensor 15 is installed in the sealed housing 9, and a control panel 16 is installed on the bracket plate 2. The control panel 16 is connected to the signal line 17 of the pressure sensor 15. The pressure sensor 15 can monitor the gas pressure in the sealed housing 9 and transmit it to the display screen of the control panel 16 through the signal line 17, so that the pressure value can be seen.

[0024] In practical use, when detecting leakage at the terminals of the battery body 4, the battery body 4 is first placed in the placement groove 3, which is the same size as the battery body 4. Then, by controlling the electric push rod 13, the pressure plate 14 moves down. The pressure plate 14 can press and fix the upper two sides of the battery body 4 to prevent it from shaking.

[0025] Then, by controlling cylinder 8, cylinder 8 pushes the sealing shell 9 downward, and the lower end of the sealing shell 9 is inserted into the sealing groove 10. At this time, there is space between the upper end of the sealing shell 9 and the battery body 4. By working through air compressor 7, the connecting pipe 12 pressurizes the sealing shell 9. After the pressure reaches a certain value, the work stops. Pressure sensor 15 monitors the gas pressure in the sealing shell 9 and transmits it to the display screen of control panel 16. By timing, if the pressure continues to drop within the timing time, it can be determined that there is a crack at the terminal of the battery body 4, which means there is a leakage. The whole test is convenient to operate, has good test results, and does not require manual monitoring.

[0026] It should be noted that the air compressor 7 and electric push rod 13 involved in the solution need to be connected to the power supply via cables. The wiring of the electric push rod 13 can be passed through the bottom of the base 1 to connect to the power supply. The cylinder 8 needs to be equipped with an air compressor station to supply pressurized gas and controlled by a control valve. The electrical equipment needs to be equipped with a switch to control the start and stop. All of the above belong to the prior art. Those skilled in the art can clearly understand its principle and apply it in practice, so it will not be described in detail here.

[0027] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A battery terminal leakage test device comprising a base (1) characterised in that: The upper end of the base (1) is fixed with an inverted U-shaped support plate (2). The upper surface of the base (1) is provided with a placement groove (3). The battery body (4) is placed in the placement groove (3). The base (1) is provided with an auxiliary fixing device (5) to fix the battery body (4). The support plate (2) is provided with a sealing test device (6) to wrap the battery body (4).

2. A battery terminal leakage test device according to claim 1, wherein: The sealing test device (6) includes an air compressor (7), which is fixed on a support plate (2). A cylinder (8) is vertically fixed to the top wall of the support plate (2). A sealing shell (9) is fixed to the output end of the cylinder (8). The sealing shell (9) is open at the bottom. A sealing groove (10) is provided in the upper surface of the base (1) and is aligned with the sealing shell (9). Two sets of guide rods (11) are symmetrically arranged at the upper end of the sealing shell (9) and extend upward through the support plate (2). The sealing shell (9) and the air compressor (7) are connected by a connecting pipe (12).

3. The battery terminal leakage testing device according to claim 2, characterized in that: The auxiliary fixing device (5) includes an electric push rod (13), which is vertically fixed to the upper end face of the base (1) and symmetrically placed in two sets of slots (3). The upper end of the electric push rod (13) is fixed with a pressure plate (14).

4. A battery terminal leakage test device as defined in claim 2, wherein: A pressure sensor (15) is provided in the sealed shell (9), and a control panel (16) is provided on the bracket plate (2). The control panel (16) and the pressure sensor (15) are connected by a signal line (17).

5. A battery terminal leakage test device as defined in claim 3, wherein: The contact surface between the pressure plate (14) and the battery body (4) is made of silicone.

6. A battery terminal leakage test device as defined in claim 2, wherein: The contact surfaces of the sealing groove (10) and the sealing shell (9) are both provided with sealing gaskets.

7. The battery terminal leakage test device of claim 1, wherein: The shape of the placement slot (3) is adapted to the shape of the battery body (4).

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