A control box and mattress capable of uniform exhaust
Patent Information
- Application Number
- CN202522404776.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0002]现有床垫包括内设气囊的垫体以及调节垫体内气压的控制盒,所述控制盒包括壳体以及设置在壳体内的气泵和控制部,所述气泵上设有抽气口和充气口,气泵的充气口通过控制部与对应气囊连通,在充气时,气泵通过抽气口抽取外界空气并压缩形成通过充气口向外输送的高压空气,高压空气经过控制部输入气囊,以使气囊内气压上升并提升垫体硬度,在排气时,气囊内空气通过控制部直接向外界空间排放,空气排放流量会根据气囊和外界空间之间的气压差进行变化,使得流量变化较大,当气压差越大时则排放效率越高,反之,则越小,这就导致气囊在排气时会出现效率不一致的情况,当气囊与外界空间之间的气压变小时,空气排放效率也会随之降低,进而使得气囊会因排气效率低而影响软硬度调节灵敏性,影响使用体验
[0016]本实用新型的有益效果:在气泵和主控制部之间设置副控制部,副控制部用于改变气流流向,使得气泵可向各目标空间独立实施充气操作和排气操作,既有效增大排气后期气流流量,利用气泵的动力来提升排气效率和排气效果,有效去除目标空间内的残余空气,还有效减小排气前期气流流量,降低噪音,提升使用体验。
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Figure CN224776415U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of bedding, specifically to a control box and a mattress. Background Technology
[0002] Existing mattresses include a mattress body with internal air bladders and a control box for adjusting the air pressure within the mattress. The control box includes a housing and an air pump and control unit housed within the housing. The air pump has an air intake port and an air inflation port. The air inflation port of the air pump is connected to the corresponding air bladder through the control unit. During inflation, the air pump draws in outside air through the air intake port and compresses it to form high-pressure air that is delivered outward through the air inflation port. The high-pressure air is input into the air bladder through the control unit, increasing the air pressure inside the air bladder and enhancing the firmness of the mattress body. During deflation, the air inside the air bladder is directly discharged to the outside space through the control unit. The air discharge flow rate varies depending on the air pressure difference between the air bladder and the outside space, resulting in significant variations in flow rate. The greater the air pressure difference, the higher the discharge efficiency, and vice versa. This leads to inconsistent efficiency when the air bladder deflates. When the air pressure between the air bladder and the outside space decreases, the air discharge efficiency also decreases, which in turn affects the sensitivity of the firmness adjustment due to low air discharge efficiency, impacting the user experience. In addition, when the air pressure difference between the airbag and the outside space is large, the air exhaust velocity is high, which will generate more noise and affect the user experience. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a control box and mattress capable of uniformly exhausting air. Air in the target space is uniformly exhausted through an air pump, which effectively increases the airflow in the later stage of exhaust, improves exhaust efficiency, and also effectively reduces the airflow in the early stage of exhaust, reduces noise, and enhances the user experience.
[0004] This utility model is achieved through the following method: a control box for uniformly venting exhaust includes a housing, an air pump, and a main control unit disposed within the housing. The air pump has an air intake port and an air filling port. The main control unit can communicate with at least one target space. A secondary control unit is disposed between the main control unit and the air pump. The secondary control unit includes an air intake adjustment component disposed at the air intake port and an air filling adjustment component disposed at the air filling port. The air intake port can communicate with the main control unit through the air intake adjustment component, and the air filling port can communicate with the external space through the air filling adjustment component, so that the gas in the target space is uniformly vented after passing through the air intake adjustment component and the air filling adjustment component in sequence under the drive of the air pump. The secondary control unit is disposed between the air pump and the main control unit to change the airflow direction, so that the air pump can independently perform air filling and air venting operations to each target space. This effectively increases the airflow in the later stage of exhaust, uses the power of the air pump to improve exhaust efficiency and exhaust effect, effectively removes residual air in the target space, and also effectively reduces the airflow in the early stage of exhaust, reduces noise, and improves the user experience.
[0005] Preferably, the air extraction regulating component includes a main outlet communicating with the air extraction port, a first inlet communicating with the external space, and a second inlet communicating with the main control unit. The air extraction regulating component can switch between an external extraction state where the main outlet and the first inlet are connected, and an internal extraction state where the main outlet and the second inlet are connected. The air extraction regulating component is used to switch the air source of the air pump's air extraction port, ensuring that the air pump can extract outside air and deliver it to the target space for inflation, and also ensuring that the air pump can extract air from the target space and deliver it to the external space for exhaust.
[0006] Preferably, the inflation regulating component includes a main inlet connected to the inflation port, a first outlet connected to the external space, and a second outlet connected to the main control unit. The air extraction regulating component can switch between an external discharge state where the main inlet and the first outlet are connected, and an internal discharge state where the main inlet and the second outlet are connected. The inflation regulating component is used to switch the air source destination of the air pump's inflation port, ensuring that the air pump can draw in outside air and deliver it to the target space for inflation, and also ensuring that the air pump can draw in air from the target space and deliver it to the external space for deflation.
[0007] Preferably, when the air extraction regulator is switched to the external extraction state and the inflation regulator is switched to the internal dissipation state, outside air is uniformly input into the target space through the air pump; when the air extraction regulator is switched to the internal extraction state and the inflation regulator is switched to the external dissipation state, air in the target space is uniformly discharged into the outside space through the air pump. The air extraction regulator controls the air source of the air pump, and the inflation regulator controls the destination of the high-pressure gas generated by the air pump. Through their cooperation, the air pump can independently perform inflation and deflation operations on the target space.
[0008] Preferably, both the air extraction regulating component and the air inflation regulating component are three-way valves. This not only allows for the use of standard components to reduce costs but also facilitates control and improves control accuracy.
[0009] Preferably, the main control unit includes a main pipe connected to the secondary control unit and several unit valves connected to the main pipe. Each unit valve corresponds to a specific target space, allowing each target space to be switched on and off from the main pipe via its corresponding unit valve. The main pipe serves to transport airflow, including airflow from the secondary control unit to the main control unit during inflation and airflow from the main control unit to the secondary control unit during deflation. The main control unit contains multiple unit valves, allowing the air pipe to be independently connected and disconnected from its corresponding target space via the unit valves, thereby enabling independent adjustment of the air pressure within each target space.
[0010] Preferably, the main pipe end is bifurcated and selectively connected to either the inflation adjustment component or the deflation adjustment component. The main pipe end obtains two independent ports through the bifurcation, and each port is linked to the inflation adjustment component and the deflation adjustment component respectively, ensuring that the main pipe can be shared by the inflation adjustment component and the deflation adjustment component.
[0011] Preferably, the housing is equipped with a suspension system, and the air pump, main control unit, and auxiliary control unit are all suspended on the suspension system via shock-absorbing strips. The suspension system is mounted inside the housing via shock-absorbing feet, and the air pump, main control unit, and auxiliary control unit are all suspended on the suspension system via shock-absorbing strips. The shock-absorbing feet and shock-absorbing strips utilize their own deformation to eliminate vibrations generated during operation, thereby reducing operating noise.
[0012] A mattress includes a mattress body, within which a control box and at least one airbag forming the target space are provided. The control box inflates and deflates the airbags to ensure uniform air pressure changes within them. The control box can independently inflate and deflate each airbag, effectively improving the precision and efficiency of airbag firmness adjustment, reducing operating noise, and enhancing the user experience.
[0013] Preferably, the cushion includes a support layer, and the airbag is a support bladder disposed within the support layer. The support bladder is used to support the user, providing the user with suitable support and improving lying comfort.
[0014] Preferably, the pad includes a massage layer, and the airbag is a massage bladder disposed within the massage layer. The massage bladder expands and contracts by repeatedly inflating and deflating, thereby applying a massage force to the user and providing a relaxing experience.
[0015] Preferably, the pad body has a perimeter edging, and the pad body is covered with an outer cover. The edging serves to enhance the perimeter support of the pad body and to protect and position the support layer. The outer cover encloses the edging and the pad body, providing protection and facilitating disassembly and cleaning, thus improving the user experience.
[0016] The beneficial effects of this utility model are as follows: A secondary control unit is set between the air pump and the main control unit. The secondary control unit is used to change the airflow direction, so that the air pump can independently carry out inflation and deflation operations to each target space. This not only effectively increases the airflow in the later stage of deflation, but also uses the power of the air pump to improve the deflation efficiency and effect, effectively removes residual air in the target space, and effectively reduces the airflow in the early stage of deflation, reduces noise, and improves the user experience. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the airflow direction when the control box described in Embodiment 1 performs an inflation operation;
[0018] Figure 2This is a schematic diagram of the airflow direction when the control box described in Embodiment 1 performs the exhaust operation;
[0019] Figure 3 This is a schematic diagram of the sub-control unit described in Embodiment 1;
[0020] Figure 4 This is a schematic diagram of the disassembly structure of the control box described in Embodiment 1;
[0021] Figure 5 This is a schematic diagram of the disassembled structure of the mattress described in Example 2;
[0022] In the diagram: 1. Housing, 2. Air pump, 3. Main control unit, 4. Air extraction port, 5. Air inflation port, 6. Secondary control unit, 7. Air extraction adjustment component, 8. Air inflation adjustment component, 9. Main outlet, 10. First inlet, 11. Second inlet, 12. Main inlet, 13. First outlet, 14. Second outlet, 15. Main pipe, 16. Unit valve, 17. Shock absorber belt, 18. Airbag, 19. Surrounding edge, 20. Outer cover, 21. Suspension. Detailed Implementation
[0023] The essential features of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0024] Example 1:
[0025] This embodiment provides a control box.
[0026] like Figure 1 and 2 The control box shown includes a housing and an air pump and a main control unit housed within the housing. The air pump has an air intake port and an air filling port. The main control unit can communicate with at least one target space. A secondary control unit is located between the main control unit and the air pump. The secondary control unit includes an air intake adjustment component located at the air intake port and an air filling adjustment component located at the air filling port. The air intake port can communicate with the main control unit through the air intake adjustment component, and the air filling port can communicate with the external space through the air filling adjustment component. This allows gas in the target space to be uniformly discharged after passing through the air intake adjustment component and the air filling adjustment component sequentially under the drive of the air pump. The secondary control unit, located between the air pump and the main control unit, is used to change the airflow direction, enabling the air pump to independently perform air filling and air venting operations to each target space. This effectively increases the airflow in the later stage of exhaust, utilizes the power of the air pump to improve exhaust efficiency and effect, effectively removes residual air in the target space, and also effectively reduces the airflow in the early stage of exhaust, lowers noise, and improves the user experience.
[0027] In this embodiment, the air extraction regulating component is a three-way valve (e.g., Figure 3As shown in the figure, the air extraction regulating component includes a main outlet connected to the air extraction port, a first inlet connected to the external space, and a second inlet connected to the main control unit. The air extraction regulating component can switch between an external extraction state where the main outlet is connected to the first inlet and an internal extraction state where the main outlet is connected to the second inlet, so that the air pump can be connected to different spaces through the air extraction regulating component, thereby providing different air sources for the air pump.
[0028] In this embodiment, the inflation regulating component is a three-way valve. The inflation regulating component includes a main inlet connected to the inflation port, a first outlet connected to the external space, and a second outlet connected to the main control unit. The air extraction regulating component can switch between an external discharge state where the main inlet and the first outlet are connected and an internal discharge state where the main inlet and the second outlet are connected, so that the air pump can be connected to different spaces through the inflation regulating component, and the high-pressure air generated by the air pump can be provided to different destinations.
[0029] In this embodiment, the air extraction adjustment component and the air inflation adjustment component cooperate with each other to enable the control box to independently perform air inflation and air deflation operations on the target space.
[0030] When it is necessary to inflate the target space, the air extraction adjustment device is switched to the external extraction state, and the inflation adjustment device is switched to the internal discharge state. Outside air is then uniformly introduced into the target space through the air pump. Specifically, outside air is sequentially introduced into the corresponding target space through the first inlet, main outlet, air extraction port, air pump, inflation port, main inlet, second outlet, main pipe, and corresponding unit valve.
[0031] When venting is required in the target space, the air extraction regulator is switched to internal extraction mode, and the air filling regulator is switched to external exhaust mode. Air in the target space is then uniformly discharged into the external space via an air pump. Specifically, the air in the target space sequentially passes through the corresponding unit valve, main pipe, second inlet, extraction port, air pump, inflation port, main inlet, and first outlet before being discharged into the external space. Because the air pump's power is constant, the exhaust airflow remains consistent until all air in the target space is completely exhausted.
[0032] In this embodiment, the main control unit includes a main pipe connected to the secondary control unit and several unit valves connected to the main pipe. Each unit valve corresponds to a specific target space, allowing each target space to switch between connection and disconnection with the main pipe via its corresponding unit valve. The main pipe spans between the main control unit and the secondary control unit. One end of the main pipe is branched and selectively connected to either an inflation regulator or a deflation regulator, facilitating separate connections. The other end is sequentially connected to a row of unit valves, ensuring that each unit valve is connected to the main pipe. This allows for connection and disconnection control between the main pipe and the corresponding target space via the unit valves. The main control unit selects the target space to connect to the main pipe, ensuring that each target space can independently connect to the main pipe. The secondary control unit switches the function of the air pump, selecting between inflation and deflation functions. The main and secondary control units cooperate to perform inflation or deflation operations on specific target spaces.
[0033] In this embodiment, a suspension (such as) is provided inside the housing. Figure 4 As shown, the air pump, main control unit, and auxiliary control unit are all suspended on the suspension via shock-absorbing strips. The suspension is mounted inside the housing via shock-absorbing feet, and the air pump, main control unit, and auxiliary control unit are all suspended on the suspension via shock-absorbing strips. The shock-absorbing feet and shock-absorbing strips utilize their own deformation to eliminate vibrations generated during operation, thereby reducing operating noise.
[0034] Example 2:
[0035] Compared to Embodiment 1, this embodiment provides a mattress.
[0036] like Figure 5 The mattress shown includes a mattress body, within which a control box and at least one airbag forming the target space are provided. The control box inflates and deflates the airbags to ensure uniform air pressure changes within them. The control box can independently inflate and deflate each airbag, effectively improving the precision and efficiency of airbag firmness adjustment, reducing operating noise, and enhancing the user experience.
[0037] In this embodiment, the cushion includes a support layer, and the airbag is a support bladder disposed within the support layer. The support bladder is used to support the user, providing appropriate support and improving lying comfort.
[0038] In this embodiment, the pad includes a massage layer, and the airbag is a massage bladder disposed within the massage layer. The massage bladder expands and contracts by repeatedly inflating and deflating, thereby applying a massage force to the user and providing a relaxing experience.
[0039] In this embodiment, the pad body has a perimeter edging, and the pad body is covered by an outer cover. The edging serves to enhance the perimeter support of the pad body and to protect and position the support layer. The outer cover encloses the edging and the pad body, providing protection and facilitating disassembly and cleaning, thus improving the user experience.
[0040] The other structures and effects of the control box described in this embodiment are the same as those in Embodiment 1, and will not be repeated here.
Claims
1. A control box capable of uniformly venting exhaust gas, comprising a housing (1) and an air pump (2) and a main control unit (3) disposed within the housing (1), wherein the air pump (2) is provided with an air intake port (4) and an air filling port (5), and the main control unit (3) is communicative with at least one target space, characterized in that, A secondary control unit (6) is provided between the main control unit (3) and the air pump (2). The secondary control unit (6) includes an air extraction regulating component (7) provided at the air extraction port (4) and an air inflation regulating component (8) provided at the air inflation port (5). The air extraction port (4) can be connected to the main control unit (3) through the air extraction regulating component (7), and the air inflation port (5) can be connected to the external space through the air inflation regulating component (8), so that the gas in the target space is driven by the air pump (2) to pass through the air extraction regulating component (7) and the air inflation regulating component (8) in sequence and then discharged at a uniform speed.
2. The control box for uniformly venting exhaust according to claim 1, characterized in that, The air extraction regulating component (7) includes a main outlet (9) connected to the air extraction port (4), a first inlet (10) connected to the outside space, and a second inlet (11) connected to the main control unit (3). The air extraction regulating component (7) can switch between an external air extraction state where the main outlet (9) is connected to the first inlet (10) and an internal air extraction state where the main outlet (9) is connected to the second inlet (11).
3. The control box for uniformly venting exhaust according to claim 2, characterized in that, The inflation adjustment component (8) includes a main inlet (12) connected to the inflation port (5), a first outlet (13) connected to the outside space, and a second outlet (14) connected to the main control unit (3). The air extraction adjustment component (7) can switch between an external discharge state where the main inlet (12) is connected to the first outlet (13) and an internal discharge state where the main inlet (12) is connected to the second outlet (14).
4. The control box for uniformly venting exhaust according to claim 3, characterized in that, When the air extraction regulator (7) is switched to the external extraction state and the air inflation regulator (8) is switched to the internal discharge state, outside air is uniformly input into the target space through the air pump (2); or, when the air extraction regulator (7) is switched to the internal extraction state and the air inflation regulator (8) is switched to the external discharge state, the air in the target space is uniformly discharged into the outside space through the air pump (2).
5. A control box for uniformly venting exhaust according to claim 1, characterized in that, The air extraction regulating component (7) is a three-way valve; or, the air inflation regulating component (8) is a three-way valve.
6. A control box for uniformly venting exhaust according to any one of claims 1-5, characterized in that, The main control unit (3) includes a main pipe (15) connected to the secondary control unit (6) and a number of unit valves (16) connected to the main pipe (15). Each unit valve (16) corresponds to a target space, so that each target space can be switched between the main pipe (15) and the corresponding unit valve (16).
7. A control box for uniformly venting exhaust according to claim 6, characterized in that, The main pipe (15) is bifurcated and connected to either the inflation regulator (8) or the deflation regulator (7).
8. A control box for uniformly venting exhaust according to claim 1, characterized in that, The housing is equipped with a suspension (21), and the air pump (2), main control unit (3) and auxiliary control unit (6) are all suspended on the suspension (21) via a shock-absorbing belt (17).
9. A mattress, comprising a mattress body, characterized in that, The cushion body is provided with a control box as described in any one of claims 1-8 and at least one airbag (18) forming the target space. The control box performs inflation and deflation operations on the airbag (18) to make the air pressure inside the airbag (18) change uniformly.
10. A mattress according to claim 9, characterized in that, The pad includes a support layer, and the airbag (18) is a support bag disposed within the support layer; or, the pad includes a massage layer, and the airbag (18) is a massage bag disposed within the massage layer; or, the pad has a perimeter edge (19); or, the pad has an outer cover (20).