Coal cooling compressor with temperature control structure

CN224835272UActive Publication Date: 2026-10-09GUANGZHOU XIANGWANG FOOD CO LTD
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Patent Information

Application Number
CN202521594089.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2026-10-09
Estimated Expiration
2035-07-29

AI Technical Summary

Technical Problem

[0003]目前,压缩机的种类很多,根据工作原理的不同,制冷压缩机可以分为定排量压缩机和变排量压缩机,而现有的一种冷媒压缩机在使用时,本申请人发现,存在以下使用缺陷,即冷煤压缩机在AIC(中途清洗)和CIP(最终清洗)时,机器程序设定循环冷却水温达到25度,压缩机和增压泵会开始工作将水温降低到10度左右,但机器在清洗步骤状态下循环冷却水温度容易达到25度,从而导致压缩机启动,而机器是在清洗步骤各部位不需要使用到冷却冰水,故不需要压缩机(4.5KW)和增压泵(0.95KW)将水温降低,存在了电能损耗,造成电能浪费

Benefits of technology

[0022]通过设置移动组件,在多个支柱与自锁万向轮的相互配合下,将底座移动至使用位置,再通过设置的传输管,将压缩机主体与生产加工用管路相连通,当压缩机主体投入使用后,在进行清洗程序时,可通过连接线和调控面板的相互配合,将清洗步骤的循环冷却水水温在PLC程序上从原来的上限25度修改到上限35度,由于此时的冷却水没有循环加之充填室内温度在24度左右,故冷却水温最高只达到30度左右,难以达到35度,从而保证压缩机主体在清洗步骤不会启动工作,这样能够有效节约了清洗步骤(约180分钟),且能够减少压缩机主体与增压泵工作带来的能源电耗用,实用性较好。

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Abstract

The application relates to a cold coal compressor with a temperature control structure, belonging to the technical field of compressors, which can modify the circulating cooling water temperature of a cleaning step from the original upper limit of 25 degrees to the upper limit of 35 degrees on a PLC program. Since the cooling water is not circulated at this time and the temperature in the filling chamber is about 24 degrees, the maximum cooling water temperature only reaches about 30 degrees, and it is difficult to reach 35 degrees, so that the compressor main body cannot be started in the cleaning step, cleaning steps (about 180 minutes) can be effectively saved, energy consumption caused by the working of the compressor main body and the booster pump can be reduced, and the practicability is good. The cold coal compressor comprises a base, a compressor main body, a transmission pipe communicated with the input end and the output end of the compressor main body, a control panel electrically connected with the compressor main body through a connecting line.
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Description

Technical Field

[0001] This application relates to the field of compressor technology, and in particular to a refrigerant compressor with a temperature control structure. Background Technology

[0002] As we all know, the capacity and characteristics of a compressor determine the capacity and characteristics of a refrigeration system. In a sense, the design and matching of a refrigeration system is about bringing out the capacity of the compressor. Therefore, the refrigeration industry in all countries has invested a great deal of effort in the research of refrigeration compressors, and new research directions and results are constantly emerging, with the technology and performance level of compressors advancing rapidly.

[0003] Currently, there are many types of compressors. Based on their working principles, refrigeration compressors can be divided into fixed displacement compressors and variable displacement compressors. However, the applicant has discovered the following defects in the use of an existing refrigerant compressor: during AIC (intermediate cleaning) and CIP (final cleaning) cycles, the machine program is set to reach a circulating cooling water temperature of 25 degrees Celsius. The compressor and booster pump will then start working to lower the water temperature to around 10 degrees Celsius. However, during the cleaning cycle, the circulating cooling water temperature easily reaches 25 degrees Celsius, causing the compressor to start. Since the machine does not require the use of cooling water during the cleaning cycle, the compressor (4.5KW) and booster pump (0.95KW) are not needed to lower the water temperature, resulting in energy loss and waste.

[0004] Therefore, we propose a refrigerant compressor with a temperature control structure. Utility Model Content

[0005] The purpose of this invention is to provide a refrigerant compressor with a temperature control structure to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A refrigerant compressor with a temperature control structure includes:

[0008] Base;

[0009] The compressor body is detachably connected to the base, and both the input and output ends of the compressor body are connected to transmission pipes;

[0010] The control panel is electrically connected to the compressor body via a connecting wire;

[0011] A movable component, which is disposed within the base and is used to drive the base to perform corresponding moving operations;

[0012] A protective component, which is mounted on the base, is used to perform corresponding protective operations on the compressor body.

[0013] As a further improvement of this utility model: the movable component includes four pillars, all of which are set in the base through connecting grooves, and the other end of each pillar is detachably connected to a self-locking universal wheel.

[0014] As a further embodiment of this utility model: the protective component includes a protective cover and a connecting component. The protective cover is detachably connected to the base through the connecting component. The protective cover has through holes adapted to the transmission pipe and connecting line, and one end of the protective cover has a heat dissipation hole, and a filter screen is provided inside the heat dissipation hole.

[0015] As a further embodiment of this utility model: the connecting component includes four positioning plates, each of which is correspondingly disposed on the outer wall of the protective cover. Positioning holes are provided in the positioning plates, and positioning bolts are provided in the positioning holes. The positioning plates are fixedly installed on the base by the positioning bolts.

[0016] As a further improvement of this utility model, the compressor body is detachably connected to the base by multiple mounting bolts.

[0017] As a further improvement of this utility model, the control panel is provided with control buttons and a control screen.

[0018] As a further improvement of this utility model: the control panel is fitted with an anti-collision sleeve, and the bottom of the control panel is fixedly connected with multiple support rods, the bottom of which is provided with a vacuum suction cup.

[0019] As a further embodiment of this utility model: a strip plate is fixedly connected to the base, and two support plates are provided on the strip plate, with a first handle fixedly connected between the two support plates.

[0020] As a further improvement of this utility model, the outer fixing sleeve of the first handle is provided with an anti-slip rubber sleeve.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] By setting up a moving component, the base is moved to the usage position through the cooperation of multiple pillars and self-locking casters. Then, the compressor body is connected to the production and processing pipeline through the set transmission pipe. When the compressor body is put into use, during the cleaning process, the circulating cooling water temperature of the cleaning step can be modified from the original upper limit of 25 degrees to the upper limit of 35 degrees on the PLC program through the cooperation of the connecting wire and the control panel. Since the cooling water is not circulating at this time and the temperature in the filling chamber is about 24 degrees, the cooling water temperature will only reach about 30 degrees, and it is difficult to reach 35 degrees. This ensures that the compressor body will not start working during the cleaning step, which can effectively save the cleaning step (about 180 minutes) and reduce the energy consumption caused by the operation of the compressor body and the booster pump. It has good practicality. Attached Figure Description

[0023] Figure 1 This is a three-dimensional structural schematic diagram of the overall main view of this utility model;

[0024] Figure 2 This is a three-dimensional structural schematic diagram of a partial cross-section of the overall main view of this utility model;

[0025] Figure 3 This utility model Figure 2 A magnified schematic diagram of the local structure at point A;

[0026] Figure 4 This is a schematic diagram of the overall front view of the present invention.

[0027] In the diagram: 1. Base; 2. Compressor body; 3. Transmission pipe; 4. Control panel; 5. Connecting wire; 6. Support column; 7. Self-locking caster wheel; 8. Mounting bolt; 9. Strip plate; 10. Support plate; 11. First handle; 12. Anti-slip rubber sleeve; 13. Control button; 14. Control screen; 15. Anti-collision sleeve; 16. Support rod; 17. Vacuum suction cup; 18. Protective cover; 19. Filter screen; 20. Positioning plate; 21. Positioning bolt. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] The present application will be further described in detail below with reference to the accompanying drawings.

[0030] Please see Figures 1-4In this embodiment of the present invention, a refrigerant compressor with a temperature control structure includes:

[0031] Base 1;

[0032] The compressor body 2 is detachably connected to the base 1, and both the input and output ends of the compressor body 2 are connected to the transmission pipe 3.

[0033] Control panel 4 is electrically connected to compressor body 2 via connecting cable 5;

[0034] A movable component is installed inside the base 1 and is used to drive the base 1 to perform corresponding moving operations.

[0035] This refrigerant compressor with a temperature control structure can be used by moving the base 1 to the operating position via a movable component. Then, the compressor body 2 is connected to the production and processing pipeline through the transmission pipe 3. When the compressor body 2 is put into use, during the cleaning process, the circulating cooling water temperature in the cleaning step can be modified from the original upper limit of 25 degrees to the upper limit of 35 degrees in the PLC program through the cooperation of the connecting cable 5 and the control panel 4. Since the cooling water is not circulating at this time and the temperature in the filling chamber is about 24 degrees, the cooling water temperature will only reach about 30 degrees, and it is difficult to reach 35 degrees. This ensures that the compressor body 2 will not start working during the cleaning step, which can effectively save the cleaning step (about 180 minutes) and reduce the energy consumption caused by the operation of the compressor body 2 and the booster pump.

[0036] exist Figure 1-4 The moving component includes four pillars 6, all of which are set in the base 1 through connecting grooves. The other end of each pillar 6 is detachably connected to a self-locking caster wheel 7. The compressor body 2 is detachably connected to the base 1 through multiple mounting bolts 8. The control panel 4 is equipped with control buttons 13 and a control screen. The control panel 4 is externally fixed with a shock-absorbing sleeve 15, and multiple support rods 16 are fixedly connected to the bottom of the control panel 4. Vacuum suction cups 17 are provided at the bottom of the support rods 16.

[0037] This refrigerant compressor with a temperature control structure, through the cooperation of multiple support pillars 6 and self-locking casters 7, facilitates the movement of the compressor body 2 on the base 1 to a suitable position. The detachable connection allows for easy disassembly and replacement of the casters 7. Furthermore, the control buttons 13 and control screen 14 on the control panel 4 facilitate the adjustment of the compressor body 2, making it suitable for different working environments. The support rods 16 and vacuum suction cups 17 work together to fix the control panel 4 in its position, preventing slippage during use. The anti-collision sleeve 15 effectively reduces impact damage to the control panel 4.

[0038] exist Figure 1-4 The protective component includes a protective cover 18 and a connecting component. The protective cover 18 is detachably connected to the base 1 via the connecting component. The protective cover 18 has through holes adapted to the transmission pipe 3 and the connecting line 5. One end of the protective cover has a heat dissipation hole, and a filter screen plate 19 is installed inside the heat dissipation hole. The connecting component includes four positioning plates 20, which are correspondingly set on the outer wall of the protective cover 18. The positioning plates 20 have positioning holes, and positioning bolts 21 are installed inside the positioning holes. The positioning plates 20 are fixedly installed on the base 1 by the positioning bolts 21.

[0039] The refrigerant compressor with temperature control structure, through the cooperation of positioning plate 20 and positioning bolt 21, makes it easy to fix the protective cover 18 on the base 1. Thus, the protective cover 18 improves the protection of the compressor body 2 and prevents it from being damaged by the outside world. Furthermore, the filter screen 19 can prevent external debris from seeping into the protective cover 18.

[0040] exist Figure 1-4 In the middle: A strip plate 9 is fixedly connected to the base 1. Two support plates 10 are provided on the strip plate 9. A first handle 11 is fixedly connected between the two support plates 10 to facilitate pushing the base 1. The outside of the first handle 11 is fixedly fitted with an anti-slip rubber sleeve 12 to increase the external friction of the first handle 11.

[0041] In this embodiment, the compressor body 2 is a commercially available device known to those skilled in the art. It can be customized or selected according to actual needs. Here, we are only using it without making any structural or functional improvements. We will not go into details here. The compressor body 2 is equipped with a matching control switch. The installation position of the control switch is selected according to actual usage needs to facilitate operation and control by the operator. The technology is already very mature and can be implemented.

[0042] The implementation principle of a refrigerant compressor with a temperature control structure in this application embodiment is as follows: First, the base 1 can be moved by the cooperation of the support plate 10 and the first handle 11, with the cooperation of multiple support columns 6 and self-locking casters 7. After moving the base 1 to the appropriate location, the base 1 can be fixed and limited by locking the self-locking casters 7. Then, the compressor body 2 is connected to the production and processing pipeline through the transmission pipe 3. When the compressor body 2 is put into use, during the cleaning process, the temperature of the circulating cooling water in the cleaning step can be controlled by the cooperation of the connecting line 5 and the control panel 4 via the PLC. The program was modified from the original upper limit of 25 degrees to the upper limit of 35 degrees. Since the cooling water is not circulated at this time and the temperature in the filling chamber is around 24 degrees, the cooling water temperature will only reach about 30 degrees, and it is difficult to reach 35 degrees. This ensures that the compressor body 2 will not start working during the cleaning step, which can effectively save the cleaning step (about 180 minutes) and reduce the energy consumption caused by the operation of the compressor body 2 and the booster pump. It is estimated that the daily power saving is (4.5 + 0.95) KW * 3H * 2 units = 32.7 kWh, and the power saving benefit = 32.7 kWh * 20 days * 11 months * 0.73 yuan / kWh = 5251.6 yuan.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A refrigerant compressor with a temperature control structure, characterized in that, include: Base (1); The compressor body (2) is detachably connected to the base (1), and the input and output ends of the compressor body (2) are connected to the transmission pipe (3). Control panel (4), the control panel (4) is electrically connected to compressor body (2) via connecting line (5); A movable component is disposed inside the base (1) and is used to drive the base (1) to perform corresponding moving operations; A protective component, which is mounted on the base, is used to perform corresponding protective operations on the compressor body.

2. A refrigerated coal compressor with a temperature control structure according to claim 1, characterized in that: The moving component includes four pillars (6), all of which are set in the base (1) through connecting grooves, and the other end of each pillar (6) is detachably connected to a self-locking caster wheel (7).

3. A refrigerated coal compressor with a temperature control structure according to claim 1, characterized in that: The protective component includes a protective cover (18) and a connecting component. The protective cover (18) is detachably connected to the base (1) through the connecting component. The protective cover (18) has through holes adapted to the transmission pipe (3) and the connecting line (5). One end of the protective cover has a heat dissipation hole, and a filter screen (19) is provided inside the heat dissipation hole.

4. A refrigerated coal compressor with a temperature control structure according to claim 3, characterized in that: The connecting assembly includes four positioning plates (20), each of which is correspondingly disposed on the outer wall of the protective cover (18). Positioning holes are provided in the positioning plates (20), and positioning bolts (21) are provided in the positioning holes. The positioning plates (20) are fixedly installed on the base (1) by the positioning bolts (21).

5. A refrigerated coal compressor with a temperature control structure according to claim 1, characterized in that: The compressor body (2) is detachably connected to the base (1) by a number of mounting bolts (8).

6. A refrigerated coal compressor with a temperature control structure according to claim 1, characterized in that: The control panel (4) is equipped with control buttons (13) and control screen (14).

7. A refrigerated coal compressor with a temperature control structure according to claim 1, characterized in that: The control panel (4) is fitted with an anti-collision sleeve (15) on its outside, and multiple support rods (16) are fixedly connected to the bottom of the control panel (4). A vacuum suction cup (17) is provided at the bottom of the support rods (16).

8. A refrigerated coal compressor with a temperature control structure according to claim 1, characterized in that: A strip plate (9) is fixedly connected to the base (1), and two support plates (10) are provided on the strip plate (9). A first handle (11) is fixedly connected between the two support plates (10).

9. A refrigerated coal compressor with a temperature control structure according to claim 8, characterized in that: The outer fixing sleeve of the first handle (11) is provided with an anti-slip rubber sleeve (12).