A scraper for removing the oxide layer of PE pipe
By designing a PE pipe oxide layer scraper with skeleton support and scraper mechanism, the problem of incomplete oxide layer removal in the existing technology has been solved, enabling effective cleaning of different sizes and locations and improving welding quality.
Patent Information
- Application Number
- CN202522561331.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-12-02
AI Technical Summary
The scraper used to remove oxide layers during welding of existing PE pipes is ineffective, especially when connecting new and old pipes. The narrow working surface makes it difficult to observe, resulting in incomplete removal of the oxide layer, which affects the welding quality and may lead to air leakage.
A scraper for removing oxide layers from PE pipes was designed, comprising a skeleton support mechanism and a scraper mechanism. The skeleton support mechanism extends into the PE pipe for support, and the scraper mechanism drives the scraper blade to rotate via a drive component. Combined with an adjusting nut, a telescopic rod, and a drive device, it can clean oxide layers of different sizes and locations.
By ensuring the positioning of the skeleton support mechanism and the effective operation of the scraper mechanism, the stability of the scraping process is ensured, the cleaning effect of the oxide layer is improved, and the welding quality is guaranteed.
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Figure CN224926672U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of scraper technology, specifically to a scraper for removing the oxide layer from PE pipes. Background Technology
[0002] Currently, the scrapers commonly used to remove oxide layers during PE pipe welding are ineffective, often failing to remove them completely. This is especially true when connecting new and old pipes, where the working surface is narrow and it is difficult to carefully observe the bottom of the pipe, leading to incomplete removal of the oxide layer, which can affect the quality of pipe welding and even cause leaks. Utility Model Content
[0003] The purpose of this invention is to address the above-mentioned shortcomings and provide a scraper for removing the oxide layer from PE pipes.
[0004] To solve the above-mentioned technical problems, this utility model adopts the following technical solution: a scraper for removing the oxide layer of PE pipes, comprising: The skeleton support mechanism is used to extend into the PE pipe from which the oxide layer is to be scraped off and to support the inner wall of the PE pipe. The scraper mechanism is located outside the skeleton support mechanism and includes a scraper arm, a scraper blade mounted on the scraper arm for scraping off the oxide layer, and a drive component for driving the scraper arm to rotate.
[0005] Furthermore, the skeleton support mechanism includes a fixed rod with external threads, multiple sets of support skeletons disposed on the fixed rod, and adjusting nuts with threads disposed on the fixed rod for adjusting the support skeletons.
[0006] Furthermore, the fixed rod is provided with a plurality of evenly distributed adjustment grooves, and the support frame includes two support rods that are cross-arranged in the adjustment grooves and rotatably connected. One end of the support rod closer to the adjustment nut is slidably disposed in the adjustment groove, and the other end of the support rod farther from the adjustment nut is rotatably disposed in the adjustment groove.
[0007] Furthermore, a telescopic rod for adjusting the horizontal position of the scraper arm is provided between the fixing rod and the scraper arm.
[0008] Furthermore, the scraper arm includes a vertical rod for connecting to the skeleton support mechanism and a horizontal rod disposed at one end of the vertical rod. One end of the telescopic rod is fixedly connected to the fixed rod, and the other end of the telescopic rod is rotatably connected to the vertical rod.
[0009] Furthermore, the outside of the vertical rod is provided with a mounting shell for rotatably connecting with the telescopic rod, and the mounting shell is provided with a driving device for driving the vertical rod to move vertically.
[0010] Furthermore, the driving device includes a knob that passes through the mounting housing, and a gear and rack transmission structure is provided between the knob and the vertical rod.
[0011] Furthermore, the drive component includes a connecting rod disposed on the side of the mounting housing away from the telescopic rod, the connecting rod being used for detachably connecting the output end of the motor.
[0012] Furthermore, the drive component includes a grip rod disposed on the scraper arm.
[0013] Compared with the prior art, this utility model has the following beneficial effects: This invention, by setting up a skeleton support mechanism that extends into the PE pipe to be scraped of oxide layer, can effectively position the scraper mechanism, ensuring structural stability during use. This facilitates the normal use of the scraper, makes it easier to effectively clean the oxide layer of the PE pipe, and improves the scraping effect. Attached Figure Description
[0014] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. In the drawings: Figure 1 This is a schematic diagram of the usage state of an embodiment of the present invention.
[0015] Figure 2 This is a structural schematic diagram of an embodiment of the present utility model.
[0016] In the diagram: 1. Frame support mechanism; 2. Scraper mechanism; 21. Scraper arm; 22. Scraper blade; 23. Drive component; 11. Fixed rod; 12. Support frame; 13. Adjusting nut; 14. Adjusting groove; 121. Support rod; 3. Telescopic rod; 211. Vertical rod; 212. Horizontal rod; 221. Mounting base; 222. Blade; 223. Mounting plate; 4. Mounting shell; 5. Drive device; 51. Knob; 231. Connecting rod; 232. Handle. Detailed Implementation
[0017] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0018] Please see Figure 1-2 The present invention relates to a scraper for removing the oxide layer from PE pipes, comprising: The skeleton support mechanism 1 is used to extend into the PE pipe from which the oxide layer is to be scraped off and to support the inner wall of the PE pipe. The scraper mechanism 2 is disposed outside the skeleton support mechanism 1, and includes a scraper arm 21, a scraper blade 22 disposed on the scraper arm 21 for scraping off the oxide layer, and a drive member 23 for driving the scraper arm 21 to rotate.
[0019] In use, the skeleton support mechanism 1 is first inserted into the PE pipe. The skeleton support mechanism 1 supports the inside of the PE pipe to ensure the stability of the device. Then, the drive component 23 drives the scraper arm 21 to rotate, and the scraper blade 22 on the scraper arm 21 scrapes off the oxide layer.
[0020] In one embodiment, the skeleton support mechanism 1 includes a fixed rod 11 with external threads, multiple sets of support skeletons 12 disposed on the fixed rod 11, and adjusting nuts 13 threaded on the fixed rod 11 for adjusting the support skeletons 12. This design allows the support skeletons 12 to be adjusted according to the inner diameter of the PE pipe using the adjusting nuts 13, facilitating support of the PE pipe by the support skeletons 12 and achieving device positioning.
[0021] In one embodiment, the fixing rod 11 is provided with a plurality of evenly distributed adjustment grooves 14. The support frame 12 includes two support rods 121 that are cross-connected and rotatably arranged in the adjustment grooves 14. One end of the support rod 121 closer to the adjusting nut 13 is slidably positioned in the adjustment groove 14, while the other end of the support rod 121 further away from the adjusting nut 13 is rotatably positioned in the adjustment groove 14. This design allows the support rod 121 closer to the adjusting nut 13 to slide within the adjustment groove 14 by rotating the adjusting nut 13, thereby cooperating with the rotatably connected support rod 121 to adjust the support range of the support frame 12. This enables the support frame 12 to adapt to PE pipes of different sizes, achieving the positioning of PE pipes of different sizes.
[0022] In one embodiment, a telescopic rod 3 for adjusting the horizontal position of the scraper arm 21 is provided between the fixed rod 11 and the scraper arm 21. The telescopic rod 3 is an electric telescopic rod 3 in the prior art, so its specific structure will not be described in detail here. This design allows the horizontal position of the scraper arm 21 to be adjusted as needed by providing the telescopic rod 3, thereby adjusting the position of the scraper blade 22 and facilitating the scraper blade 22 to scrape different parts of the PE pipe.
[0023] In one embodiment, the scraper arm 21 includes a vertical rod 211 for connection to the frame support mechanism 1 and a horizontal rod 212 disposed at one end of the vertical rod 211 for mounting the scraper blade 22. One end of the telescopic rod 3 is fixedly connected to the fixed rod 11, and the other end of the telescopic rod 3 is rotatably connected to the vertical rod 211. This design, by adding a scraper arm 21 consisting of a vertical rod 211 and a horizontal rod 212, allows the vertical rod 211 to be connected to the telescopic rod 3, and the horizontal rod 212 to mount the scraper blade 22, thus facilitating the scraping operation on the PE pipe.
[0024] Preferably, the scraper 22 includes a mounting base 221 detachably mounted on the crossbar 212 and a blade 222 disposed on the mounting base 221. The mounting base 221 is provided with a mounting plate 223 bolted to the crossbar 212. This design facilitates the replacement of the scraper 22 after the blade 222 wears or is damaged.
[0025] In one embodiment, the vertical rod 211 is provided with a mounting shell 4 for rotatably connecting with the telescopic rod 3. The mounting shell 4 is provided with a driving device 5 for driving the vertical rod 211 to move vertically. This design facilitates rotatable connection with the telescopic rod 3 by providing the mounting shell 4, and allows the vertical rod 211 to move vertically within the mounting shell 4 by providing the driving device 5, thereby adjusting the vertical position of the scraper.
[0026] In one embodiment, the driving device 5 includes a knob 51 passing through the mounting housing 4. A gear and rack transmission structure is provided between the knob 51 and the vertical rod 211. The gear and rack transmission mechanism is a gear and a rack meshing with the gear in the prior art. The specific structure will not be described in detail here. More specifically, a gear is provided on one end of the knob 51 that passes through the mounting housing 4, and a rack meshing with the gear is provided on the vertical rod 211. With this design, by setting the knob 51 and the gear and rack transmission structure, the vertical rod 211 can be moved vertically within the mounting housing 4 by rotating the knob 51, thereby changing the vertical distance between the scraper and the PE pipe.
[0027] In one embodiment, the drive component 23 includes a connecting rod 231 disposed on the side of the mounting housing 4 away from the telescopic rod 3. The connecting rod 231 is used for detachably connecting the output end of a motor. This design allows for detachable connection of a motor, so that after connection, the motor can drive the mounting housing 4 and the scraper arm 21 to rotate, thus achieving electric drive of the scraper 22.
[0028] In one embodiment, the drive member 23 includes a handle 232 disposed on the scraper arm 21. This design allows the scraper arm 21 to be rotated manually by holding the handle 232 during the removal of the oxide layer, thus enabling manual drive of the scraper blade 22.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.
Claims
1. A scraper for removing oxide layer from PE pipes, characterized in that, include: The skeleton support mechanism (1) is used to extend into the PE pipe to which the oxide layer is to be scraped off and to support the inner wall of the PE pipe. The scraper mechanism (2) is located outside the skeleton support mechanism (1) and includes a scraper arm (21), a scraper blade (22) disposed on the scraper arm (21) for scraping off the oxide layer, and a drive member (23) for driving the scraper arm (21) to rotate.
2. The scraper for removing the oxide layer from PE pipes according to claim 1, characterized in that, The skeleton support mechanism (1) includes a fixed rod (11) with external threads, multiple sets of support skeletons (12) set on the fixed rod (11), and adjusting nuts (13) with threads on the fixed rod (11) for adjusting the support skeletons (12).
3. The scraper for removing the oxide layer from PE pipes according to claim 2, characterized in that, The fixed rod (11) is provided with a plurality of evenly distributed adjustment grooves (14). The support frame (12) includes two support rods (121) that are intersected and rotatably connected in the adjustment grooves (14). One end of the support rod (121) closer to the adjustment nut (13) is limited and slidably disposed in the adjustment groove (14), and one end of the support rod (121) further away from the adjustment nut (13) is rotatably disposed in the adjustment groove (14).
4. The scraper for removing the oxide layer from PE pipes according to claim 2, characterized in that, A telescopic rod (3) for adjusting the horizontal position of the scraper arm (21) is provided between the fixed rod (11) and the scraper arm (21).
5. The scraper for removing the oxide layer from PE pipes according to claim 4, characterized in that, The scraper arm (21) includes a vertical rod (211) for connecting to the skeleton support mechanism (1) and a horizontal rod (212) disposed at one end of the vertical rod (211). One end of the telescopic rod (3) is fixedly connected to the fixed rod (11), and the other end of the telescopic rod (3) is rotatably connected to the vertical rod (211).
6. The scraper for removing the oxide layer from PE pipes according to claim 5, characterized in that, The vertical rod (211) is provided with a mounting shell (4) for rotatably connecting with the telescopic rod (3), and the mounting shell (4) is provided with a driving device (5) for driving the vertical rod (211) to move vertically.
7. The scraper for removing the oxide layer from PE pipes according to claim 6, characterized in that, The drive device (5) includes a knob (51) that passes through the mounting housing (4), and a gear and rack transmission structure is provided between the knob (51) and the vertical rod (211).
8. The scraper for removing the oxide layer from PE pipes according to claim 6, characterized in that, The drive unit (23) includes a connecting rod (231) disposed on the side of the mounting housing (4) away from the telescopic rod (3), the connecting rod (231) being used for detachably connecting the output end of the motor.
9. The scraper for removing the oxide layer from PE pipes according to claim 1 or 6, characterized in that, The drive unit (23) includes a handle (232) disposed on the scraper arm (21).
