A winding device for processing new film materials
Patent Information
- Application Number
- CN202522494032.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-11-03
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0002]新型膜材料在生活中应用十分广泛,常见的新型膜材料有金属膜、混合膜以及有机膜,新型膜材料加工时除常见几种外大多为小卷售卖,成卷的体积较小,在收卷到规定长度后就需要切断换卷重新收卷,更换收卷滚筒的次数较为频繁,市场上常见的收卷装置在更换收卷滚筒时不够便利,实用性不佳
1.该一种加工新型膜材料用收卷装置,通过限位架、连接杆、联动齿和收卷滚筒的配合使用,在该装置的使用过程中通过限位架内部开设的槽为前段平直后段倾斜向下式设计,使收卷滚筒上的连接杆在上架式只需对准向前推动即可自动安装归位,在下架时只需使用现场的叉车或电动推车将成卷的膜材料托起推动即可,操作方便快件,适合高频次换卷作业的新型膜材料收卷工作;
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Figure CN224929980U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of winding devices, specifically a winding device for processing novel film materials. Background Technology
[0002] New membrane materials are widely used in daily life. Common new membrane materials include metal membranes, hybrid membranes, and organic membranes. In addition to the common types, most new membrane materials are sold in small rolls. The volume of the rolls is small. After the specified length is reached, it is necessary to cut and rewind the roll. The number of times the winding rollers need to be changed is relatively frequent. The winding devices commonly available on the market are not convenient enough when changing the winding rollers and are not very practical.
[0003] Existing winding devices for new membrane materials are mostly sold in small rolls, except for a few common types. The volume of the rolls is small, and after winding to the specified length, they need to be cut and replaced with new rolls for rewinding. The number of times the winding rollers need to be replaced is relatively frequent. Common winding devices on the market are not convenient enough when replacing the winding rollers and are not very practical. Therefore, it is necessary to propose a winding device for processing new membrane materials. Summary of the Invention
[0004] The purpose of this invention is to provide a winding device for processing novel film materials, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a winding device for processing novel film materials, comprising a base and a limiting frame. A drive motor is installed on one side of the upper part of the base, and a drive gear is fixed to one output end of the drive motor. A limiting frame is fixed on the upper part of the base, and a retaining sleeve is fixed to one side of the limiting frame. A rotating shaft is sleeved on the inner side of the retaining sleeve, and a connecting disc is fixed to the outer side of the rotating shaft. Rolling grooves are formed on both surfaces of the connecting disc. A linkage wheel is fixed to one end of the rotating shaft. A cylinder is installed on one side of the limiting frame, and a piston rod is installed at one end of the cylinder. A limiting clamp is fixed to one end of the piston rod. A roller is movably connected to the inner side of the limiting clamp. A connecting rod is movably connected to the inner side of the limiting frame. A linkage tooth is provided on the outer side of one end of the connecting rod, and a winding roller is fixed to the outer side of the connecting rod.
[0006] Preferably, the linkage wheel forms a telescopic structure with the retaining sleeve via a rotating shaft, and the inner diameter of the retaining sleeve is slightly larger than the outer diameter of the rotating shaft.
[0007] Preferably, the rolling groove on the connecting disc is used in conjunction with the roller, and the rolling groove is annular.
[0008] Preferably, the limiting clamp forms a telescopic structure with a piston rod and a cylinder, and the cylinder is symmetrically arranged with respect to the central axis of the maintaining sleeve.
[0009] Preferably, the linkage teeth are distributed in a ring at equal intervals on the outer side of one end of the connecting rod, and the linkage teeth mesh with the linkage wheel. Preferably, the groove inside the limiting frame is designed with a straight front section and a downward sloping rear section, and the width of the groove inside the limiting frame is slightly larger than the diameter of the connecting rod.
[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. This is a winding device for processing novel film materials. Through the cooperation of a limiting frame, connecting rod, linkage teeth and winding roller, the groove opened inside the limiting frame is designed with a straight front section and an inclined downward rear section. This allows the connecting rod on the winding roller to be automatically installed and returned to its position when it is mounted on the frame. When it is unmounted, the rolled film material can be lifted and pushed by a forklift or electric trolley on site. The operation is convenient and fast, and it is suitable for winding novel film materials with high frequency of roll change operations. 2. This new type of winding device for processing film materials, through the arrangement of a retaining sleeve, a rotating shaft, a cylinder, a piston rod, and a limiting clamp, allows the device to operate by connecting the cylinder to an air source, turning on the cylinder switch, and driving the piston rod to drive the limiting clamp and connecting plate to perform horizontal reciprocating motion. When the linkage wheel reaches the designated position, the cylinder switch is turned off, thereby driving the linkage wheel to extend and link the upper and lower drive gears and linkage teeth. The rollers and rolling grooves ensure that the rotation of the linkage wheel and the rotating shaft will not affect the limiting clamp. The modified drive method with the above structure is more suitable for high-frequency roll changing operations. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This utility model Figure 1 A magnified structural diagram at point A is shown below; Figure 3 This is a schematic diagram of the rotating shaft structure of this utility model; Figure 4 This is a schematic diagram of the limiting clamp structure of this utility model; Figure 5 This is a schematic diagram of the limiting frame structure of this utility model.
[0012] In the diagram: 1. Base; 2. Drive motor; 3. Drive gear; 4. Limiting frame; 5. Holding sleeve; 6. Rotating shaft; 7. Connecting disc; 8. Rolling groove; 9. Linkage wheel; 10. Cylinder; 11. Piston rod; 12. Limiting clamp; 13. Roller; 14. Connecting rod; 15. Linkage gear; 16. Rewinding roller. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0014] Please see Figure 1-5 This utility model provides a technical solution: a winding device for processing novel film materials, including a base 1 and a limiting frame 4. A drive motor 2 is installed on one side of the upper part of the base 1, and a drive gear 3 is fixed to the output end of one side of the drive motor 2. The limiting frame 4 is fixed on the upper part of the base 1. The groove opened inside the limiting frame 4 is designed with a straight front section and an inclined downward rear section. The width of the groove opened inside the limiting frame 4 is slightly larger than the diameter of the connecting rod 14. A retaining sleeve 5 is fixed on one side of the limiting frame 4. A rotating shaft 6 is sleeved on the inner side of the retaining sleeve 5. A connecting plate 7 is fixed on the outer side of the rotating shaft 6. Rolling grooves 8 are opened on both surfaces of the connecting plate 7. A linkage wheel 9 is fixed to one end of the rotating shaft 6. The linkage wheel 9 forms a telescopic structure with the retaining sleeve 5 through the rotating shaft 6. The inner diameter of the retaining sleeve 5 is slightly larger than the outer diameter of the rotating shaft 6. A cylinder 10 is installed on one side of the limiting frame 4. A piston rod 11 is installed at one end of the cylinder 10. A limit clamp 12 is fixed at one end of the piston rod 11. The limit clamp 12 forms a telescopic structure with the cylinder 10 through the piston rod 11. The cylinder 10 is symmetrically arranged with respect to the central axis of the sleeve 5. A roller 13 is movably connected to the inner side of the limit clamp 12. The rolling groove 8 on the connecting plate 7 works with the roller 13. The rolling groove 8 is annularly opened. During the use of this device, by connecting the cylinder 10 to the air source and turning on the cylinder 10 switch, the piston rod 11 is driven to drive the limit clamp 12 and the connecting plate 7 to perform horizontal reciprocating motion, thereby driving the linkage wheel 9 to extend and link the upper and lower drive gears 3 and linkage gears 15. The roller 13 and the rolling groove 8 ensure that the rotation of the linkage wheel 9 and the rotating shaft 6 will not affect the limit clamp 12. The modified drive method with the above structure is more suitable for high-frequency roll changing operations. Please see Figure 1-5The inner side of the limiting frame 4 is movably connected to a connecting rod 14. A linkage tooth 15 is provided on the outer side of one end of the connecting rod 14. The linkage tooth 15 is distributed in a ring at equal intervals on the outer side of one end of the connecting rod 14. The linkage tooth 15 meshes with the linkage wheel 9. A take-up roller 16 is fixed on the outer side of the connecting rod 14. Through the cooperation of the limiting frame 4, the connecting rod 14, the linkage tooth 15 and the take-up roller 16, the groove opened inside the limiting frame 4 is designed to be straight at the front and inclined downward at the back. When the connecting rod 14 on the take-up roller 16 is on the frame, it can be automatically installed and returned to its position by simply aligning and pushing it forward. When it is off the frame, it can be lifted and pushed by a forklift or electric trolley on site. The operation is convenient and fast, and it is suitable for the winding of new film materials with high frequency of roll changing.
[0015] Working principle: When using this winding device for processing new film materials, first connect the external power supply. Then, during the operation of the device, connect the cylinder 10 to the air source and turn on the cylinder 10 switch. This drives the piston rod 11 to move the limit clamp 12 and the connecting plate 7 horizontally back and forth. When the linkage wheel 9 reaches the designated position, turn off the cylinder 10 switch, thereby driving the linkage wheel 9 to extend and link the upper and lower drive gears 3 and linkage teeth 15. The roller 13 and rolling groove 8 ensure that the rotation of the linkage wheel 9 and the rotating shaft 6 will not affect the limit clamp 12. The modified drive method with the above structure is more suitable for high-frequency roll changing operations. In this method, turning on the drive motor 2 switch will drive the take-up roller 16 to take up the film. The groove inside the limit frame 4 is designed with a straight front section and a downward sloping rear section, so that the connecting rod 14 on the take-up roller 16 can be automatically installed and returned to its position by simply aligning and pushing it forward when it is on the rack. When it is off the rack, simply use a forklift or electric trolley on site to lift and push the rolled film material. Before putting it on or off the rack, the linkage must be released and the motor turned off. The operation is convenient and fast, and it is suitable for the high-frequency roll-changing operation of new film materials. When the device is not in use, the external power supply of the device should be turned off. In this way, the use of the take-up roller for processing new film materials is completed.
[0016] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0017] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A winding device for processing novel film materials, comprising a base (1) and a limiting frame (4), characterized in that: A drive motor (2) is installed on one side of the upper part of the base (1). A drive gear (3) is fixed to one output end of the drive motor (2). A limit frame (4) is fixed on the upper part of the base (1). A retaining sleeve (5) is fixed on one side of the limit frame (4). A rotating shaft (6) is sleeved on the inner side of the retaining sleeve (5). A connecting plate (7) is fixed on the outer side of the rotating shaft (6). Rolling grooves (8) are opened on both surfaces of the connecting plate (7). One end of the rotating shaft (6) is fixed with a... The linkage wheel (9) has a cylinder (10) installed on one side of the limiting frame (4). A piston rod (11) is installed at one end of the cylinder (10). A limiting clamp (12) is fixed at one end of the piston rod (11). A roller (13) is movably connected to the inner side of the limiting clamp (12). A connecting rod (14) is movably connected to the inner side of the limiting frame (4). A linkage tooth (15) is provided on the outer side of one end of the connecting rod (14). A take-up roller (16) is fixed on the outer side of the connecting rod (14).
2. The winding device for processing novel film materials according to claim 1, characterized in that, The linkage wheel (9) forms a telescopic structure with the retaining sleeve (5) through the rotating shaft (6), and the inner diameter of the retaining sleeve (5) is slightly larger than the outer diameter of the rotating shaft (6).
3. The winding device for processing novel film materials according to claim 1, characterized in that, The rolling groove (8) on the connecting plate (7) is used in conjunction with the roller (13), and the rolling groove (8) is opened in a ring shape.
4. The winding device for processing novel film materials according to claim 1, characterized in that, The limiting clamp (12) forms a telescopic structure with the cylinder (10) via the piston rod (11), and the cylinder (10) is symmetrically arranged with respect to the central axis of the maintaining sleeve (5).
5. The winding device for processing novel film materials according to claim 1, characterized in that, The linkage teeth (15) are distributed in a ring at equal intervals on the outer side of one end of the connecting rod (14), and the linkage teeth (15) are engaged with the linkage wheel (9).
6. The winding device for processing novel film materials according to claim 1, characterized in that, The slot inside the limiting frame (4) is designed to be straight at the front and inclined downward at the back. The width of the slot inside the limiting frame (4) is slightly larger than the diameter of the connecting rod (14).
