A rotor hoisting device

Abstract

The utility model discloses a rotor horizontal hoisting equipment, including the shaft hoisting frame A, the one side of shaft hoisting frame A is installed with the shaft hoisting frame B, and is equipped with the winding core clamping mechanism on it, be equipped with the suspender on the shaft hoisting frame A, and the inside of suspender is provided with the adjusting channel, the inside of adjusting channel is inserted with the adjusting arm, and the adjusting arm end is fixed with hoisting arm B, the bottom of hoisting arm B and hoisting arm A all is equipped with the fixed cylinder. This rotor horizontal hoisting equipment, through drive cylinder and connecting rod mechanism realizes the mechanization and automation of clamping, and accurate, two "C" hoisting hands are wrapped from both sides core, and the design of combination pad provides uniform and powerful clamping force, effectively prevents the rotor from shaking, rotating or slipping in the hoisting process, ensures the stability and safety of hoisting, is applicable to the rotor winding core of different diameter, and the versatility is strong, promotes the efficiency and reliability of hoisting operation.

Description

Technical Field

[0001] This utility model relates to the field of hoisting equipment, specifically a rotor horizontal hoisting device. Background Technology

[0002] The stator and rotor of a motor are the rotating components. To facilitate continuous production on the assembly line, the stator and rotor need to be hoisted, requiring hoisting equipment. Currently, most hoisting equipment uses hooks to suspend the stator and rotor, which is prone to swaying during hoisting and may fall upon impact, increasing the risk and failing to meet usage requirements.

[0003] To solve the above problems, after searching, Chinese patent with publication number CN211183744U was found, which discloses a hoisting device for producing motor stators and rotors. The device includes a hoisting frame, and a transmission chamber is provided on the outside of the hoisting frame. The transmission chamber is slidably connected to the hoisting frame, and a servo motor is provided inside the transmission chamber.

[0004] Although the above-mentioned device can clamp one side of the rotor shaft with two sets of scissor-shaped clamping blocks and lift and transport it with a hoisting frame, in actual use, when the motor rotor is lifted into the air, the rotor is equipped with a shaft, rotor core and rotor windings, which are heavy. When the rotor is lifted, the gravity distribution is uneven, and the rotor is prone to falling, or the rotor shaft will deform due to uneven force on both ends. Utility Model Content

[0005] The purpose of this invention is to provide a rotor horizontal hoisting device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, a rotor horizontal hoisting device is provided, including a shaft hoisting frame A. A shaft hoisting frame B is installed on one side of the shaft hoisting frame A, and a winding core clamping mechanism is provided on it. A hoisting beam is provided on the shaft hoisting frame A, and an adjustment channel is opened inside the hoisting beam. An adjustment arm is inserted inside the adjustment channel, and a hoisting arm B is fixed at the end of the adjustment arm. A fixing cylinder is provided at the bottom of both the hoisting arm B and the hoisting arm A, and a rotor shaft is inserted inside the fixing cylinder. A rotor winding core is fixed on the rotor shaft.

[0007] Furthermore, both lifting arm B and lifting arm A are L-shaped, and the fixing cylinders at the bottom of lifting arm B and lifting arm A are horizontally arranged, with rubber pads inside the fixing cylinders.

[0008] Furthermore, the bottom of the lifting beam has multiple sets of slots, and the distance between two adjacent sets of slots is the same. The upper side of the inside of the slot is circular, and a folding arm suspension component is installed on the lifting beam.

[0009] Further, a hoisting ring is arranged at the top of the folding boom hanger, the folding boom hanger is in a shape of a Chinese character "kou", a plurality of sets of clamping posts are fixed inside the folding boom hanger, and the plurality of sets of clamping posts are all clamped in the clamping grooves.

[0010] Further, a winding iron core clamping mechanism is mounted on each of the rotating shaft hoisting frame A and the rotating shaft hoisting frame B, and both the rotating shaft hoisting frame A and the rotating shaft hoisting frame B clamp and fix the rotor winding iron core through the winding iron core clamping mechanisms thereon.

[0011] Further, the winding iron core clamping mechanism comprises a clamping arm A and a clamping arm B, hoisting hands are arranged at the bottoms of the clamping arm A and the clamping arm B, the hoisting hands are C-shaped and wrap around the circumferential outer wall of the rotor winding iron core, and a clamping block is arranged at the end of each hoisting hand.

[0012] Further, a connecting shaft is inserted between the clamping arm A and the clamping arm B, a fixing seat is arranged at the end of the connecting shaft, the fixing seat is connected to the hoisting arm A, a second transmission arm is rotatably connected to the clamping arm A, and a first transmission arm is rotatably connected to the clamping arm B.

[0013] Further, the second transmission arm and the first transmission arm are V-shaped, the upper parts of the second transmission arm and the first transmission arm are movably connected through a pin shaft, a driving seat is arranged on the pin shaft at the ends of the second transmission arm and the first transmission arm, a driving cylinder is arranged on the driving seat, the driving cylinder is fixed on the hoisting beam, the output end of the driving cylinder is fixedly connected with the driving seat, and the driving cylinder drives the clamping arm A and the clamping arm B to expand and gather through the first transmission arm, the second transmission arm and the driving seat.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. This solution realizes mechanization and automation of clamping through the driving cylinder and the link mechanism, which is labor-saving and accurate in operation. Two C-shaped hoisting hands wrap the iron core from both sides, and combined with the design of the clamping blocks, uniform and strong clamping force is provided, which effectively prevents the rotor from shaking, rotating or slipping off during the hoisting process, and ensures the stability and safety of hoisting; this solution is applicable to rotor winding iron cores of different diameters, has strong versatility, and greatly improves the efficiency and reliability of hoisting operations.

[0016] 1. This solution uses the fixed cylinders at the bottom of the shaft hoisting frame A and shaft hoisting frame B to horizontally support and fix both ends of the rotor shaft, effectively preventing rotor shaft deformation caused by uneven force at both ends. The winding core clamping mechanism tightly wraps around and clamps the outer circumference of the rotor winding core from both sides through its "C"-shaped hoisting handle and clamping blocks, forming a coordinated fixation of the rotor shaft and rotor winding core together with the fixed cylinder. This solves the key safety problem of the rotor being prone to falling or shaft deformation when lifted into the air due to its large weight and uneven gravity distribution, significantly improving the stability and reliability of hoisting. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the connection structure of the lifting arm B of this utility model;

[0019] Figure 3 This is a schematic diagram of the installation structure of the winding core clamping mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the structural beam and its connection structure of this utility model;

[0021] Figure 5 This is a three-dimensional view of the winding core clamping mechanism of this utility model.

[0022] Figure 6 This is a schematic diagram of the connection structure of the card arm A and card arm B of this utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the lifting beam and the suspension component of the folding arm crane of this utility model;

[0024] Figure 8 This is a cross-sectional view of the structural beam and articulated arm suspension component of this utility model.

[0025] The following are the labeling elements in the diagram: 100, Rotor shaft; 101, Rotor winding core; 200, Shaft lifting frame A; 21, Lifting arm A; 22, Fixed cylinder; 23, Lifting beam; 24, Slot; 25, Adjustment channel; 26, Folding arm suspension component; 261, Clamping column; 300, Shaft lifting frame B; 31, Lifting arm B; 32, Adjustment arm; 400, Winding core clamping mechanism; 41, Fixed seat; 42, Connecting shaft; 43, Clamping arm A; 431, Lifting hand; 432, Clamping block; 44, Clamping arm B; 45, First transmission arm; 46, Second transmission arm; 47, Drive seat; 48, Drive cylinder. Detailed Implementation

[0026] Please see Figures 1-8The present utility model provides a horizontal rotor hoisting device, comprising a rotating shaft hoisting frame A200. A rotating shaft hoisting frame B300 is installed on one side of the rotating shaft hoisting frame A200, and a winding iron core clamping mechanism 400 is arranged thereon. The rotating shaft hoisting frame A200 is provided with a hoisting beam 23, and an adjusting channel 25 is opened inside the hoisting beam 23. An adjusting arm 32 is inserted into the adjusting channel 25, and a hoisting arm B31 is fixed at the end of the adjusting arm 32. The bottoms of both the hoisting arm B31 and the hoisting arm A21 are provided with fixing cylinders 22, a rotor rotating shaft 100 is inserted into the fixing cylinders 22, and a rotor winding iron core 101 is fixed on the rotor rotating shaft 100.

[0027] As a preferred embodiment, both the hoisting arm B31 and the hoisting arm A21 are L-shaped, the fixing cylinders 22 at the bottoms of the hoisting arm B31 and the hoisting arm A21 are arranged horizontally, and a rubber pad is arranged inside the fixing cylinder 22.

[0028] A plurality of sets of clamping grooves 24 are opened at the bottom of the hoisting beam 23, the distance between every two adjacent sets of clamping grooves 24 is consistent, the upper side inside the clamping groove 24 is circular, and a folding boom crane hanger 26 is mounted on the hoisting beam 23.

[0029] The top of the folding boom crane hanger 26 is provided with a hoisting ring, the folding boom crane hanger 26 is in a square shape, a plurality of sets of clamping posts 261 are fixed inside the folding boom crane hanger 26, and the plurality of sets of clamping posts 261 are all clamped inside the clamping grooves 24.

[0030] Working principle: A shaft lifting frame B300 is installed on one side of the shaft lifting frame A200, and a winding core clamping mechanism 400 is provided on the shaft lifting frame A200 to clamp the rotor winding core 101. The lifting beam 23 is set on the shaft lifting frame A200, and an adjustment channel 25 is opened inside it. An adjustment arm 32 is inserted inside the adjustment channel 25, and a lifting arm B31 is fixed to the end of the adjustment arm 32. By adjusting the position of the adjustment arm 32 in the adjustment channel 25, the distance between the lifting arm B31 and the lifting arm A21 can be adjusted to accommodate rotor shafts 100 of different lengths. Both the lifting arm B31 and the lifting arm A21 are "L" shaped, and a horizontally set fixing cylinder 22 is provided at the bottom. The rotor shaft 100 is inserted inside the fixing cylinder 22, and a rubber pad is provided inside the fixing cylinder 22 to buffer and fix the rotor shaft 100 to prevent slippage and damage. The bottom of the lifting beam 23 has multiple sets of slots 24. The upper side of the inside of the slots 24 is circular. The folding arm crane suspension component 26 is engaged in the slots 24 by multiple sets of locking pins 261 fixed inside. The top of the folding arm crane suspension component 26 is provided with a lifting ring for connecting external lifting equipment, i.e., the folding arm crane. When lifting, the rotor shaft 100 is fixed in the fixed cylinder 22 by the folding arm crane. The winding core clamping mechanism 400 ensures the stability of the rotor winding core 101. The locking position of the locking pins 261 of the folding arm crane suspension component 26 in the slots 24 is adjustable to achieve flexible adjustment of the lifting point, thereby ensuring that the rotor remains horizontal during the lifting process and avoiding tilting or shaking.

[0031] The adjustable lifting arm A21 and fixed cylinder 22 can accommodate rotor shafts 100 of different sizes, improving the versatility and flexibility of the equipment. The rubber pads effectively protect the surface of the rotor shaft 100 from scratches and wear, extending the life of the components. The slot 24 and locking post 261 structure allows for quick adjustment of the lifting point position, ensuring lifting balance and stability. The horizontal lifting method reduces stress concentration and potential damage to the rotor during the lifting process, improving operational safety and lifting efficiency. The overall structure is simple and reliable, suitable for various industrial lifting scenarios.

[0032] In a preferred embodiment, both the shaft hoisting frame A200 and the shaft hoisting frame B300 are equipped with a winding core clamping mechanism 400, and both the shaft hoisting frame A200 and the shaft hoisting frame B300 clamp and fix the rotor winding core 101 through the winding core clamping mechanism 400.

[0033] The winding core clamping mechanism 400 includes clamping arm A43 and clamping arm B44, and both clamping arm A43 and clamping arm B44 are provided with lifting handles 431 at the bottom. The lifting handles 431 are "C" shaped and wrapped around the outer circumference of the rotor winding core 101. The end of the lifting handles 431 is provided with a clamping block 432.

[0034] A connecting shaft 42 is inserted between clamping arms A43 and clamping arms B44, and a fixed seat 41 is provided at the end of the connecting shaft 42. The fixed seat 41 is connected to the lifting arm A21. A second transmission arm 46 is rotatably connected to clamping arm A43, and a first transmission arm 45 is rotatably connected to clamping arm B44.

[0035] The second transmission arm 46 and the first transmission arm 45 are V-shaped, and their upper parts are movably connected by a pin. A drive seat 47 is provided on the pin at the end of the second transmission arm 46 and the first transmission arm 45. A drive cylinder 48 is provided on the drive seat 47, and the drive cylinder 48 is fixed on the lifting beam 23. The output end of the drive cylinder 48 is fixedly connected to the drive seat 47. The drive cylinder 48 drives the clamping arms A43 and B44 to unfold and converge through the first transmission arm 45, the second transmission arm 46 and the drive seat 47.

[0036] The winding core clamping mechanism 400 operates as follows: The drive cylinder 48 is activated, its output end pushes or pulls the drive seat 47. The drive seat 47 drives the first transmission arm 45 and the second transmission arm 46 connected to it to move. Since the first transmission arm 45 and the second transmission arm 46 are V-shaped and their upper parts are movably connected by a pin, they form a linkage mechanism similar to scissors, converting the linear motion of the drive cylinder 48 into the motion of the clamping arms A43 and B44 around the connecting shaft 42. When the drive cylinder 48 pushes the drive seat 47, the first transmission arm 45 and the second transmission arm 46 will spread apart, thereby driving the clamping arms A43 and B44 to overcome the constraint of the connecting shaft 42 and swing away from each other, achieving a converging action. This causes the two C-shaped lifting handles 431 installed at the bottom of the clamping arms to tightly wrap around and clamp the outer circumference of the rotor winding core 101. At the same time, the clamping blocks 432 at the ends of the lifting handles 431 further tighten to enhance the fixation. Conversely, when the drive cylinder 48 pulls the drive seat 47, it causes the clamping arms A43 and B44 to unfold, releasing the clamping of the rotor winding core 101. This process is carried out simultaneously on the shaft hoisting frame A200 and the shaft hoisting frame B300, achieving stable horizontal hoisting and fixing of both ends of the rotor winding core 101.

[0037] The clamping is mechanized and automated through the drive cylinder 48 and linkage mechanism, making operation labor-saving and accurate. Two "C"-shaped lifting arms 431 wrap around the iron core from both sides, and combined with the design of the clamping block 432, they provide uniform and powerful clamping force, effectively preventing the rotor from shaking, rotating or slipping during the lifting process, ensuring the stability and safety of the lifting. This design is applicable to rotor winding iron cores 101 of different diameters, with strong versatility, which greatly improves the efficiency and reliability of the lifting operation.

[0038] The rotor shaft 100 is horizontally supported and fixed at both ends by the fixing cylinder 22 at the bottom of the shaft lifting frame A200 and shaft lifting frame B300, ensuring a symmetrical distribution of the stress points and effectively preventing deformation of the rotor shaft 100 due to uneven stress at both ends. Simultaneously, the winding core clamping mechanism 400 installed on both shaft lifting frames A200 and B300 tightly wraps around and clamps the outer circumference of the rotor winding core 101 from both sides through its "C"-shaped lifting handle 431 and clamping block 432, forming a support for the rotor shaft 100 together with the fixing cylinder 22. The coordinated fixation of the rotor winding core 101 evenly distributes the massive rotor weight across the two lifting frames, greatly improving the rotor's gravity distribution and preventing tilting or swaying caused by an unstable center of gravity. In addition, the lifting beam 23, adjustable adjusting arm 32, and folding arm suspension 26 allow adjustment of the balance point of the entire lifting system, ensuring that the rotor remains horizontal during lifting. This fundamentally solves the key safety problem of the rotor easily falling or the shaft deforming when lifted into the air due to its large weight and uneven gravity distribution, significantly improving the stability and reliability of the lifting operation.

Claims

1. A rotor horizontal hoisting device, comprising a shaft hoisting frame A (200), characterized in that: A rotating shaft hoisting frame B (300) is mounted on one side of the rotating shaft hoisting frame A (200), and a winding iron core clamping mechanism (400) is arranged thereon. A hoisting beam (23) is arranged on the rotating shaft hoisting frame A (200), an adjusting channel (25) is formed inside the hoisting beam (23), an adjusting arm (32) is inserted into the adjusting channel (25), and a hoisting arm B (31) is fixed at the end of the adjusting arm (32). The bottoms of the hoisting arm B (31) and the hoisting arm A (21) are both provided with a fixing cylinder (22), a rotor rotating shaft (100) is inserted into the fixing cylinder (22), and a rotor winding iron core (101) is fixed on the rotor rotating shaft (100).

2. The rotor horizontal hoisting equipment according to claim 1, characterized in that: Both the hoisting arm B (31) and the hoisting arm A (21) are L-shaped, the fixing cylinders (22) at the bottoms of the hoisting arm B (31) and the hoisting arm A (21) are arranged horizontally, and a rubber pad is arranged inside the fixing cylinder (22).

3. The rotor horizontal hoisting equipment according to claim 1, characterized in that: A plurality of sets of clamping grooves (24) are formed at the bottom of the hoisting beam (23), the distance between every two adjacent sets of the clamping grooves (24) is consistent, the upper side inside the clamping groove (24) is circular, and a folding boom crane suspension member (26) is mounted on the hoisting beam (23).

4. The rotor horizontal hoisting equipment according to claim 3, characterized in that: A hoisting ring is arranged at the top of the folding boom crane suspension member (26), the folding boom crane suspension member (26) is in a square shape, a plurality of sets of clamping posts (261) are fixed inside the folding boom crane suspension member (26), and the plurality of sets of the clamping posts (261) are all clamped inside the clamping grooves (24).

5. The rotor horizontal hoisting equipment according to claim 1, characterized in that: The winding iron core clamping mechanism (400) is mounted on each of the rotating shaft hoisting frame A (200) and the rotating shaft hoisting frame B (300), and both the rotating shaft hoisting frame A (200) and the rotating shaft hoisting frame B (300) clamp and fix the rotor winding iron core (101) through the winding iron core clamping mechanism (400) thereon.

6. A rotor horizontal hoisting device according to claim 5, characterized in that: The winding iron core clamping mechanism (400) comprises a clamping arm A (43) and a clamping arm B (44), the bottoms of the clamping arm A (43) and the clamping arm B (44) are both provided with a hoisting hand (431), the hoisting hand (431) is C-shaped and wraps around the circumferential outer wall of the rotor winding iron core (101), and a clamping block (432) is arranged at the end of the hoisting hand (431).

7. A rotor horizontal hoisting device according to claim 6, characterized in that: A connecting shaft (42) is inserted between the clamping arm A (43) and the clamping arm B (44), a fixing seat (41) is arranged at the end of the connecting shaft (42), the fixing seat (41) is connected to the hoisting arm A (21), the clamping arm A (43) is rotatably connected with a second transmission arm (46), and the clamping arm B (44) is rotatably connected with a first transmission arm (45).

8. A rotor horizontal hoisting device according to claim 7, characterized in that: The second transmission arm (46) and the first transmission arm (45) are in a "V" shape, and the upper parts of the second transmission arm (46) and the first transmission arm (45) are movably connected by a pin. A drive seat (47) is provided on the pin at the end of the second transmission arm (46) and the first transmission arm (45). A drive cylinder (48) is provided on the drive seat (47), and the drive cylinder (48) is fixed on the lifting beam (23). The output end of the drive cylinder (48) is fixedly connected to the drive seat (47). The drive cylinder (48) drives the clamping arm A (43) and the clamping arm B (44) to unfold and converge through the first transmission arm (45), the second transmission arm (46) and the drive seat (47).

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