Polymer concrete and processes for the production of polymer concrete

By using modified vegetable oil or natural resin binders, polymer concretes are made safer and more durable, addressing health hazards and enhancing mechanical properties.

DE102011001539B4Active Publication Date: 2026-02-12MEYER POLYCRETE GMBH
View PDF 9 Cites 0 Cited by

Patent Information

Application Number
DE102011001539
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Filing Date
2011-03-24
Publication Date
2026-02-12
Estimated Expiration
2031-03-24

AI Technical Summary

Technical Problem

Existing polymer concretes use petrochemical-based binders that are hazardous to health, posing risks such as eye and respiratory tract irritation and pulmonary edema.

Method used

Use of vegetable oil or natural resin as binders, modified through functionalization to create acrylates, polyols, epoxy resins, or polyesters, combined with fillers and a hardener system, forming a composite material with improved health safety.

Benefits of technology

The composite material achieves high strength, chemical resistance, and long service life while being non-hazardous to health, with improved bending and compressive properties through heat treatment.

✦ Generated by Eureka AI based on patent content.
Patent Text Reader

Abstract

Polymer concrete as a material consisting of fillers, a binder, and a hardener, wherein the weight fraction of the fillers is between 75% and 95%, the weight fraction of the vegetable oil or natural resin is between 3% and 18%, and the weight fraction of the hardener is between 2% and 15%, wherein the fillers comprise quartz flour with a weight fraction of 10% to 20%, sand with a grain size of 0 mm to 2 mm and a weight fraction of 20% to 30%, gravel with a grain size of 2 mm to 8 mm and a weight fraction of 30% to 40%, and gravel with a grain size of 8 mm to 16 mm and a weight fraction of 20% to 40%, characterized in that the binder consists of chemically modified vegetable oil or chemically modified natural resin, wherein the binder is triglycerides from vegetable oil or terpenes from natural resin, preferably from rosin. are modified to acrylates or polyols or epoxy resins or polyesters, wherein modified polyols are hardened by the addition of isocyanates or polyisocyanates, and / or wherein polyesters are hardened by the addition of polyols and / or wherein native acrylates or native unsaturated polyesters are polymerized by radicals.
Need to check novelty before this filing date? Find Prior Art

Citation Information

Patent Citations

  • Fiber composite materials are made using natural epoxide resins matrices obtained by acid reaction of ethoxylated linseed oil epoxides or other highly ethoxylated fatty acid epoxides without use of comonomers

    DE102006003762A1

  • Hardener system obtained by dissolving solid maleic acid anhydride in liquid methyltetrahydrophthalic acid anhydride, under moderate heat, useful for producing filled concrete polymer based on native epoxide

    DE102006060917A1

  • Fibre reinforced composite material useful for production of press moulded structural elements

    DE19647671A1

  • Material containing polyreaction products for the top coat of fabrics

    DE19709477A1

  • Process for the production of fiber composite materials

    DE19930770A1