Hydraulic braking system with an intermediate storage tank

Abstract

Hydraulic braking system (30) for a land vehicle, with at least one wheel brake (48, 50) assigned to a wheel of the land vehicle; a master brake cylinder (36) which is hydraulically connected to the at least one wheel brake (48, 50), wherein the master brake cylinder (36) is configured to move hydraulic fluid into the at least one wheel brake (48, 50) when the brake system (30) is actuated by the driver; a pump (58) whose output is hydraulically connected to the at least one wheel brake (48, 50) and the pump (58) is designed to move hydraulic fluid into the at least one wheel brake (48, 50); a variety of valve arrangements (42, 44, 46, 54, 56, 60); a control unit (68) configured to control the pump (58) and the plurality of valve arrangements (42, 44, 46, 54, 56, 60); and an intermediate storage tank (10) which is hydraulically connected to the at least one wheel brake (48, 50) and an inlet of the pump (58), wherein the intermediate storage tank (10) includes a return element and is configured to - to accommodate a hydraulic fluid reserve volume during a rest state of the brake system (30), - to provide the pump (58) with the absorbed hydraulic fluid reserve volume during an actuation state for displacement into the at least one wheel brake (48, 50), and the return element comprises a piston (16) limiting the intermediate storage (10) and a first spring (22) acting on the piston (16), characterized in that the restoring element further comprises a second spring (24), wherein the first and the second spring (22, 24) are arranged such that the first spring (22) causes a restoring force directed in a first direction and the second spring (24) causes a restoring force directed in a second direction.

Description

Technical field

[0001] This describes a vehicle braking system for a land vehicle, wherein the vehicle braking system includes an intermediate reservoir for holding hydraulic fluid. In an unactuated initial state of the vehicle braking system, the intermediate reservoir holds a reserve volume of hydraulic fluid. background

[0002] Vehicles typically have a braking system in which hydraulic fluid is directed into the wheel brakes to apply the braking force. Increasingly, however, vehicles also have an electric motor that serves to propel the vehicle, at least as a supplement to an internal combustion engine. The electric motor offers the advantage over an internal combustion engine that it can be operated as a generator. In generator mode, the vehicle's kinetic energy is converted into electrical energy. This energy recovery from the vehicle's kinetic energy using the electric motor can be described as recuperation.

[0003] During normal braking, the vehicle's kinetic energy is converted into heat energy through the frictional interaction of brake pads and discs at the wheel brakes. In contrast, during recuperation, this kinetic energy is used to charge the vehicle's battery. The chemical energy stored in the charged battery is then used to power the electric motor, propelling the vehicle. The electric motor is responsible for deceleration, allowing the wheel brakes to remain unused. This is generally desirable, as any kinetic energy converted into heat at the wheel brakes is no longer available for charging the battery.

[0004] Compared to a purely hydraulic braking process, the build-up of regenerative braking torque often takes somewhat longer. Furthermore, the braking effect of the regeneratively driven electric machine decreases at low speeds. Therefore, the electric machine is generally unable to bring the vehicle to a complete stop and / or hold it safely at a standstill.

[0005] Therefore, the idea is that during recuperation, a hydraulic braking torque is initially built up and then replaced by a regenerative braking torque. Furthermore, considerations are being given to building up hydraulic braking torque when a minimum speed is undershot, i.e., at the end of recuperation. To ensure the driver continues to experience the familiar braking feel, meaning no unexpected pedal feedback occurs and the driver doesn't have to re-engage the brake pedal in the final phase of recuperation, numerous valve switching operations and the activation of a hydraulic pump are currently required. Due to the noise generated during these processes, the switching operations of the valve arrangements, in particular, can be perceived as disruptive by the driver.

[0006] Such a valve control system is shown, for example, in DE 695 00 130 T2, where a large number of hydraulic valves are controlled depending on the braking mode. In addition, a brake pressure regulator consisting of a traction brake valve, master brake cylinder, and pump is provided, which has a supply line above the traction brake valve from a main line of the master brake cylinder and applies fluid pressure to a wheel brake via a brake pressure regulating valve.

[0007] It would therefore be desirable to implement this function with the lowest possible noise level. Furthermore, it would be desirable for the vehicle braking system to be suitable for both purely hydraulically braked vehicles and regeneratively braked vehicles, or at least to be relatively easy to adapt to the respective requirements. Underlying task

[0008] The task is therefore to provide a vehicle braking system that is simple in design and cost-effective to manufacture, enabling both hydraulic and regenerative braking. Furthermore, the braking system should offer the driver comfortable braking performance and feel, while minimizing noise generated by the braking system. Proposed solution

[0009] To solve the problem, a hydraulic braking system for a land vehicle is proposed. The hydraulic braking system comprises at least one wheel brake assigned to a wheel of the land vehicle; a master brake cylinder hydraulically connected to the at least one wheel brake, the master brake cylinder being configured to move hydraulic fluid into the at least one wheel brake when the braking system is actuated by the driver; a pump whose output is hydraulically connected to the at least one wheel brake and the pump being configured to move hydraulic fluid into the at least one wheel brake; a plurality of valve arrangements; a control unit configured to control the pump and the plurality of valve arrangements; and an intermediate storage tank.The intermediate storage unit is hydraulically connected to the at least one wheel brake and an input of the pump, includes a return element and is designed to hold a hydraulic fluid reserve volume during a rest state of the brake system and to provide the pump with the held hydraulic fluid reserve volume for transfer to the at least one wheel brake during an actuation state.

[0010] According to another aspect, a hydraulic power unit is proposed to solve the problem. This hydraulic power unit includes the pump, valve arrangements, and buffer tank defined above.

[0011] In the proposed solution, the hydraulic fluid reserve volume is already stored in the intermediate reservoir during the vehicle's rest state, i.e., a state in which the braking system is not actuated. Therefore, during the final phase of recuperation or after recuperation—a deceleration process in which an electric motor converts the vehicle's kinetic energy into electrical energy—a portion of the hydraulic fluid reserve volume can be transferred from the intermediate reservoir to at least one wheel brake. The hydraulic fluid volume transferred from the intermediate reservoir to at least one wheel brake can be dimensioned to ensure that a minimum braking pressure can be generated in at least one wheel brake. This minimum braking pressure, in turn, can be dimensioned to ensure that the vehicle can be safely braked to a standstill and / or safely held at a standstill.Even if the volume of hydraulic fluid shifted to the wheel brakes and from there to the buffer tank during operation were insufficient to decelerate the vehicle and / or hold it stationary, the pump can deliver a sufficient volume of hydraulic fluid to the wheel brakes. This allows the build-up of hydraulic braking torque in the final phase of recuperation to be decoupled from the volume of hydraulic fluid shifted to and / or from the wheel brakes to the buffer tank during recuperation. Because the hydraulic fluid reserve volume is provided in the buffer tank, the build-up of hydraulic braking torque can occur more quickly than if the pump were to draw hydraulic fluid from the master cylinder or the brake fluid reservoir. Furthermore, it is not necessary to open a supply valve of the brake system to build up hydraulic braking torque, thus reducing noise. Design and properties

[0012] The control unit can be configured to specify switching states for the multiple valve arrangements during an initial phase of the actuation state. These specified switching states cause an initial volume of hydraulic fluid to be transferred from at least one wheel brake to the intermediate storage tank. This initial hydraulic fluid volume can correspond to the volume transferred by the driver from the master cylinder to the wheel brakes by actuating the brake pedal. The initial hydraulic fluid volume can be transferred from the wheel brakes to the intermediate storage tank to suppress hydraulic braking torque, for example, during recuperation. The initial phase of the actuation state can, for example, be the initial phase of recuperation.

[0013] The control unit can be configured to specify switching states and a control signal to the pump during a second phase of the actuation state of the plurality of valve arrangements. This control signal and the switching states cause a second volume of hydraulic fluid to be transferred from the intermediate reservoir to the at least one wheel brake. This second volume of hydraulic fluid can comprise at least a portion of the hydraulic fluid reserve volume. The second phase of the actuation state can, for example, be the final phase of a recuperation cycle. The sum of the first and second volumes of hydraulic fluid can correspond to the volume required to build up a minimum brake pressure in the at least one wheel brake. The first volume of hydraulic fluid can also be zero.

[0014] The second hydraulic fluid volume can be larger than the first hydraulic fluid volume.

[0015] The control unit can be configured to actuate a first valve assembly located between at least one wheel brake and the master cylinder during the actuation state, such that the first valve assembly throttles the volume displacement from the master cylinder to the at least one wheel brake. The control unit can, for example, actuate the first valve assembly only partially. The first valve assembly can be an isolating valve of the brake system. The control unit can specify the throttling effect of the valve assembly so that the driver receives pedal feedback via the brake pedal that approximates pedal feedback during a purely hydraulic braking process.

[0016] The return element can comprise a piston that delimits the intermediate storage and a first spring acting on the piston. The first spring can be attached to the piston and a wall of the intermediate storage. The first spring attached to the piston and the wall of the intermediate storage can exert a return force on the piston acting in two different directions. The two different directions can be essentially opposite to each other.

[0017] The restoring element may further comprise a second spring. The first and second springs may be arranged such that the first spring exerts a restoring force in a first direction and the second spring exerts a restoring force in a second direction. The first and second directions may be essentially opposite to each other.

[0018] The restoring force can cause hydraulic fluid to flow from at least one wheel brake and / or the master brake cylinder into the intermediate storage tank during the brake system's rest state or when the hydraulic braking torque is reduced.

[0019] The hydraulic fluid reserve volume can be greater than 0.5 cm³. 3 For example, the hydraulic fluid reserve volume can be in a range between 2 cm 3 and 0.5 cm 3 In a specific embodiment, the hydraulic fluid reserve volume can be 1 cm³. 3 The above information is to be understood as an example; in specific applications, the respective values ​​may differ. Brief description of the drawings

[0020] Further objectives, features, advantages and application possibilities will result from the following description of exemplary embodiments, which are not to be understood as limiting, and the associated drawings. Fig. Figure 1 shows a schematic sectional view of a first embodiment of an intermediate storage device; Fig. Figure 2 shows a schematic sectional view of a second embodiment of an intermediate storage device; Fig. Figure 3 shows a schematic hydraulic circuit diagram of a brake system; Fig. Figure 4 shows a schematic view of a hydraulic power unit. Detailed description of implementation examples

[0021] The following describes exemplary embodiments of a hydraulic braking system for a land vehicle. Corresponding elements are designated with the same reference numerals in the figures.

[0022] Fig. Figure 1 shows a schematic cross-section of a first embodiment of an intermediate storage device 10. The intermediate storage device 10 comprises a storage chamber 12. The storage chamber 12 is designed to hold hydraulic fluid from the brake system. The storage chamber 12 is bounded by the wall 14 and the piston 16. An opening 18 is provided in the wall 14, which connects the storage chamber 12 of the intermediate storage device 10 to hydraulic fluid lines of the brake system. The shape of the opening in the wall 14 is shown in Figure 1. Fig. The storage chamber 12 shown in Figure 1 is essentially cylindrical. However, other shapes for the intermediate storage 10 and storage chamber 12 are also possible. The piston 16 is movable, meaning it can be shifted along the wall 14. This is indicated by the double arrow 20.

[0023] A first spring 22 supports the piston 16. The in Fig. The first spring 22 shown in Figure 1 is attached to the piston 16 and the wall 14. One end of the first spring 22 is attached to the piston 16 and the other end of the first spring 22 is attached to the wall 14. This is shown in Figure 1. Fig. 1 indicated by the fact that the outer coils of the first spring 22 project into the wall 14 and the piston 16. In the illustration of the Fig. In 1, the first spring 22 is arranged on the side of the piston 16 facing away from the storage chamber 12. However, it is also possible that the first spring 22 is arranged in the storage chamber 12. In the Fig. In the embodiment shown in Figure 1, the piston 16 and the first spring 22 form a return element.

[0024] In Fig. Figure 1 depicts a rest state. In the rest state, the piston 16 is in its rest position. Moving the piston 16 to the left, thus increasing the volume of the storage chamber 12, pre-tensions the first spring 22. Moving the piston 16 to the right, thus decreasing the volume of the storage chamber 12, reduces the tension of the first spring 22. Fig. In the resting state shown in Figure 1, the spring 22 is untensioned. The stretched or compressed first spring 22 exerts a restoring force on the piston 16. This restoring force causes the piston 16 to return to its rest position after a deflection resulting from a volume intake or discharge.

[0025] When the piston 16 is in the rest position, there is a hydraulic fluid reserve volume V in the storage chamber 12. RThe rest position of the piston 16 can be determined by the length of the first spring 22 and the hydraulic pressure present in the intermediate reservoir 10 when the brake system is at rest. The length of the first spring 22 can be selected such that the hydraulic fluid reserve volume V R This is sufficient to generate a minimum braking pressure in at least one wheel brake. The minimum braking pressure, in turn, can be selected so that the land vehicle can be braked to a standstill and / or held safely at a standstill. Thus, the hydraulic fluid reserve volume V R depend on the size of at least one wheel brake. The hydraulic fluid reserve volume V R This can vary depending on the number and size of the wheel brakes and may, for example, be at least 0.5 cm. 3 In a specific embodiment, the hydraulic fluid reserve volume can be 1 cm³. 3Furthermore, the hydraulic fluid reserve volume can be, for example, 10-25% of the total storage volume of the intermediate storage reservoir 10. It is evident that in embodiments where several intermediate storage reservoirs 10 are provided, the numerical values ​​for the individual intermediate storage reservoirs 10 may differ. If, for example, two partial intermediate storage reservoirs arranged in parallel are provided in a brake circuit, the values ​​refer instead to the total storage volume of both partial intermediate storage reservoirs and the sum of the hydraulic fluid reserve volume V stored in both partial intermediate storage reservoirs. R .

[0026] Due to the restoring force of the return element, hydraulic fluid flows into the intermediate reservoir 10 during the brake system's resting state. If, for example, the intermediate reservoir 10 is completely empty after the brake system has been actuated, the restoring force causes the piston 16 to be moved back to its resting position. This creates a vacuum in the intermediate reservoir 10 compared to the pressure level in the rest of the brake system. As a result of this vacuum, hydraulic fluid flows into the intermediate reservoir 10 until equilibrium is restored. Thus, the return element ensures that the hydraulic fluid reserve volume V is sufficient for the next actuation of the brake system. R is already contained in the cache 10.

[0027] In Fig. Figure 2 shows a cross-section of a second embodiment of an intermediate storage device 10. The basic structure of the device shown in Figure 2 is shown in Figure 2. Fig. The intermediate storage shown in section 2 resembles the one in Fig. 1 intermediate storage unit shown. However, the reset elements of intermediate storage unit 10 differ. The reset element of the one shown in Fig. The intermediate storage unit 10 shown in Figure 2 comprises a piston 16, a first spring 22, and a second spring 24. The first and second springs 22, 24 are arranged on opposite sides of the piston 16. In the illustration of the Fig. For example, the second spring 24 is arranged in the storage chamber 12 and the first spring 22 is arranged on the side of the piston 16 opposite the storage chamber 12.

[0028] At the in Fig. In the embodiment shown in Figure 2, it is not necessary for the first spring 22 or the second spring 24 to be attached to the piston or the wall 14. Rather, the spring constant and / or the length of the first and second springs 22, 24 can be adjusted to achieve a desired rest position of the piston 16. In the rest state, the first and second springs 22, 24 are approximately in equilibrium. However, the equilibrium state of the first and second springs 22, 24 is influenced by the pressure of the hydraulic fluid contained in the storage chamber 12 in the rest state.

[0029] The one in the Fig. 1 or Fig. The intermediate storage tank 10 shown in Figure 2 can, for example, be a low-pressure intermediate storage tank. The pressure of the hydraulic fluid in the intermediate storage tank 10 can, for example, be approximately 2 bar. The spring characteristics of the first and second springs 22, 24 can be selected such that the pressure of the hydraulic fluid stored in the intermediate storage tank 10 increases only slightly when the intermediate storage tank 10 is filled.

[0030] The Fig. Figure 3 is a schematic hydraulic circuit diagram of a brake system 30. This hydraulic brake system 30 includes the [unclear] in conjunction with the Fig. 1 or Fig. 2 described intermediate storage 10.

[0031] The braking system 30 enables recuperation, i.e., a deceleration process in which an electric motor of the land vehicle converts the vehicle's kinetic energy into electrical energy. The braking system 30 has two hydraulically separate brake circuits, and the following description focuses on one of these circuits. What is said about the components of this circuit applies accordingly to the other circuit. Although only one circuit is considered below, there are interactions between the two circuits. For example, pressure equalization occurs via the land vehicle's master brake cylinder, so that the same brake pressure is generally present in both circuits.

[0032] The in Fig. The brake system 30 shown in Figure 3 comprises a brake pedal 32. The brake pedal 32 is connected to a master brake cylinder 36 via a brake booster 34. The master brake cylinder 36 is connected to a brake fluid reservoir 38, in which hydraulic fluid is stored.

[0033] The master brake cylinder 36 is connected to a first wheel brake 48 and a second wheel brake 50 via supply lines 40, 40a, and 40b. A first isolation valve 42 is provided in the supply line 40a to the first wheel brake 48, and this first isolation valve 42 is configured to selectively block the supply line 40a to the first wheel brake. A second isolation valve 44 is provided in the supply line 40b to the second wheel brake 50, and this second isolation valve 44 is configured to selectively block the supply line 40b to the second wheel brake 50. A third isolation valve 46 is arranged in the supply line 40 between the master brake cylinder 36 and the wheel brakes, and this valve is configured to block the supply line 40. Thus, in the closed switching state, the third isolation valve 46 isolates the master brake cylinder 36 from the wheel brakes 48, 50.

[0034] Return lines 52, 52a, 52b lead from the first and second wheel brakes 48 and 50 to an inlet of a pump 58. A first pressure relief valve 54 is arranged in the return line 52a from the first wheel brake 48, the first pressure relief valve 54 being configured to selectively close the return line 52a from the first wheel brake 58. A second pressure relief valve 56 is arranged in the return line 52b from the second wheel brake 50, the second pressure relief valve 56 being configured to selectively close the return line 52b from the second wheel brake 50.

[0035] The intermediate storage tank 10 is connected to the return line 52 and is designed to temporarily receive hydraulic fluid flowing from the wheel brakes 48, 50. A check valve 67 is provided in the return line 52 between the intermediate storage tank 10 and the inlet of the pump 58. Further check valves for pressure limitation are provided in parallel with the isolation valves 42, 44, 46 and the pressure relief valves 54, 56, in order to bypass them if the pressure applied to one side of the check valves exceeds a predetermined value.

[0036] Pump 58 is designed to deliver hydraulic fluid to the wheel brakes 48 and 50. For this purpose, the outlet of pump 58 is connected to the supply line 40. The inlet of pump 58 is connected to a supply valve 60, allowing the inlet of pump 58 to be connected to the brake fluid reservoir 38 via the supply valve 60. By opening the supply valve 60, pump 58 can draw hydraulic fluid from the brake fluid reservoir 38. Pump 58 can be a radial piston pump with a variable delivery rate, the following applies: Fig. The pump shown in Figure 3 is a radial piston pump with six pistons.

[0037] The isolation valves 42, 44, 46, pressure relief valves 54, 56, and the supply valve 60 can, for example, be electromagnetically actuated 2 / 2-way valves. The isolation valves 42, 44, and 46 are normally open valve assemblies that allow the flow of hydraulic fluid when de-energized. The pressure relief valves 54, 56, and the supply valve 60 are normally closed valve assemblies that prevent the flow of hydraulic fluid when de-energized. However, it is also possible to use other valves to achieve the same effect.

[0038] The isolation valves 42, 44, 46 and the pressure relief valves 54, 56 can be configured to be fully or partially actuated. In the case of partial actuation, the actuation energy is insufficient to fully open or close the valves. The valves are therefore in a partially open switching state, in which a smaller volume of hydraulic fluid can flow through the valves than in the fully open switching state. Thus, in the partially open switching state, the valves restrict the flow of hydraulic fluid.

[0039] Furthermore, in Fig. Figure 3 shows a control unit 68. The control unit 68 is electrically connected to the isolation valves 42, 44, 46, the pressure relief valves 54, 56 and the supply valve 60 and is configured to specify switching states for these valves. This control of the valves can also be described as opening or closing.

[0040] The closing of the valves is described. The control unit 68 is also electrically connected to a motor of the pump 58 and is configured to specify the delivery rate of the pump 58. For example, the control unit 68 can output a pulse width modulation signal (PWM signal) and thereby specify the speed of the pump 58. For the sake of clarity, the respective electrical connections are not shown.

[0041] Furthermore, a pedal travel sensor 66 is arranged on the brake pedal 32 to detect the actuation of the brake pedal 32, the pedal travel sensor 66 transmitting a signal corresponding to the actuation of the brake pedal 32 to the control unit 68. The braking system may include other components, such as sensors, but these are not essential for understanding the present braking system and are not shown here for the sake of clarity.

[0042] In Fig. Figure 3 indicates an electric machine 70. The electric machine 70 is designed to convert the kinetic energy of the land vehicle into electrical energy during deceleration. In doing so, the electric machine 70 generates a regenerative braking torque. The electric machine 70 can be part of the land vehicle's drivetrain. Alternatively, the electric machine 70 can be a generator that is coupled to the wheels of the land vehicle independently of the drivetrain and is specifically designed to convert kinetic energy into electrical energy. The operation of the electric machine 70 is controlled by a control unit 72. The control unit 72 is connected to the control unit 68 of the braking system. Accordingly, data and / or control signals can be exchanged between the control unit 72 of the electric machine and the control unit 68 of the braking system.In addition to two separate controls for brake system 30 and electric machine 70, a joint control can also be provided.

[0043] The following are discussed with reference to the Fig. 3. The rest state and the actuation state of the brake system 30 are explained. In the rest state of the brake system 30, i.e., in a state in which no hydraulic braking torque is applied, the first, second, and third isolation valves 42, 44, 46 and the first and / or second pressure relief valve 54, 56 are open. During the rest state, the hydraulic fluid is depressurized. Due to the restoring force of the return element, hydraulic fluid flows from the brake fluid reservoir 38 or from the wheel brakes 48, 50 into the intermediate reservoir 10 until the piston 16 is in its rest position and the intermediate reservoir 10 contains the hydraulic fluid reserve volume V. R records.

[0044] In an actuation state of the brake system 30, i.e. in a state in which at least one wheel of the land vehicle is decelerated or is intended to be decelerated by the brake system 30, the hydraulic fluid reserve volume V can RThe hydraulic fluid is drawn in by pump 38 and delivered to the wheel brakes 48 and 50. This allows brake pressure to be built up quickly and effectively in the wheel brakes 48 and 50, even during braking operations in which no hydraulic fluid has been transferred from the master brake cylinder 36 to the wheel brakes 48 and 50 and from there to the intermediate reservoir 10. Such braking operations may be necessary, for example, when the vehicle – for instance, during a crawl or in a traffic jam – has only been slowed by the electric motor 70 (purely regenerative braking) and the hydraulic braking torque needs to be built up to keep the vehicle safely stationary, or when a hydraulic braking torque needs to be built up during regenerative braking to implement slip control.

[0045] The provided hydraulic fluid reserve volume V RThis can also be used if, during a driver-initiated actuation state of the brake system 30, the volume displacement from the master brake cylinder 36 to the wheel brakes 48, 50 has been throttled. To throttle this volume displacement, the control unit 68 can partially actuate one or more of the isolation valves 42, 44, 46, so that the actuated isolation valve is partially closed. Throttled volume displacement results in less hydraulic fluid being displaced to the wheel brakes 48, 50 than would be required to build up a minimum brake pressure. During recuperation, the missing hydraulic fluid volume can be compensated for by the regenerative braking torque; however, in the final phase of recuperation, the regenerative braking torque decreases. This decrease is then compensated for by the buildup of hydraulic braking torque. The hydraulic fluid reserve volume V RThe fluid can be partially or completely directed into the wheel brakes 48, 50 to build up the desired hydraulic braking torque there.

[0046] This specific operating state is explained in more detail below. During recuperation, part of the total braking torque is provided by the braking system 30 and the other part by the electric motor 70. To ensure that the braking process remains predictable for the driver and that no unexpected effects occur, the total braking torque, composed of hydraulic and regenerative braking torques, should correspond to the driver's braking request as indicated by the actuation of the brake pedal 32 throughout the entire braking process. The substitution of the hydraulic braking torque for a regenerative braking torque, and vice versa, can be described as diaphragm braking.

[0047] At the in Fig. In the brake system 30 shown in Figure 3, the isolation valves 42, 44, 46 are open during the initial phase of recuperation. As a result, when the driver presses the brake pedal 32, the hydraulic fluid is displaced from the master brake cylinder 36 to the wheel brakes 48, 50. Accordingly, by pressing the brake pedal 32, the driver builds up brake pressure and thus a hydraulic braking torque in the wheel brakes 48, 50.

[0048] During the build-up of the hydraulic braking torque by the driver, at least one of the isolation valves 42, 44, 46 can be partially actuated. For example, the first and second isolation valves 42, 44, or the third isolation valve 46 can be actuated. The partial actuation of one of the isolation valves 42, 44, 46 causes the volume displacement from the master brake cylinder 36 to the wheel brakes 48, 50 to be throttled. By throttling the volume displacement, the pressure build-up in the wheel brakes 48, 50 is delayed. Furthermore, the brake pressure applied to the wheel brakes 48, 50 is lower than the brake pressure applied to the master brake cylinder 36. This allows the hydraulic braking torque to be built up less intensely even during the build-up of the overall braking torque.

[0049] The control unit 68 can predefine the throttling effect of the isolation valve(s) 42, 44, 46 such that the pedal return due to the throttling effect largely corresponds to the pedal return during a purely hydraulic braking process. For example, the isolation valve(s) 42, 44, 46 can be controlled such that an increasing deflection of the brake pedal 12 leads to an increasing closing of the isolation valve(s) 42, 44, 46.

[0050] Due to the resistance caused by the throttling effect, a suitable counterforce can be generated at the brake pedal. This prevents the driver from feeling as if they are depressing the brake pedal 32 without any force. Since less hydraulic fluid is shifted into the wheel brakes due to the throttling effect, the increase in pedal travel that often occurs during recuperation can at least be reduced. The pedal feedback of the braking system designed in this way therefore essentially corresponds to, or is at least very close to, that of conventional braking systems. A special pedal feedback simulation device is therefore unnecessary. Furthermore, the partial closing of the isolation valves 22, 24 occurs almost without noise.

[0051] The pressure relief valves 54, 56 can be open or closed during the build-up of braking torque by the driver, depending on how the transition from hydraulic braking torque to regenerative braking torque is implemented. For example, the backpressure control described in document DE 10 2012 023 345.0 can be provided to reduce the hydraulic braking torque depending on the regenerative braking torque built up by the electric machine 70. The disclosure of document DE 10 2012 023 345.0 is hereby incorporated in its entirety by reference.

[0052] Once the regenerative braking torque from the electric machine 70 has been built up, the hydraulic braking torque can generally be completely eliminated. For this purpose, an initial volume of hydraulic fluid V, which is absorbed in the wheel brakes 48, 50, flows into the hydraulic system. B via the open pressure relief valves 54, 56 into the intermediate storage tank 10. By receiving the first hydraulic fluid volume VB , the reset element is tensioned in intermediate storage 10. For example, the one in Fig. 1. Piston 16 shown is moved to the left, thereby tensioning the first spring 22.

[0053] To bring the land vehicle to a standstill, a hydraulic braking torque is often reapplied at the end of the recuperation process. For this purpose, the control unit 68 can control the pump 58 such that the pump 58 delivers hydraulic fluid from the intermediate storage tank 10 to the wheel brakes 48, 50. Should the first volume of hydraulic fluid V taken up from the wheel brakes 48, 50 B If the available hydraulic fluid is insufficient to build up the aforementioned minimum brake pressure in the wheel brakes 48, 50, the pump 58 can additionally supply the hydraulic fluid reserve volume V. R Take from the intermediate storage tank 10 and feed into the wheel brakes 48, 50. This will cause the Fig. 1. Piston 16 shown is shifted to the right and the first spring 22 is stretched.

[0054] To build up the hydraulic braking torque in the wheel brakes 48, 50, not only the first hydraulic fluid volume V can be used. B but also the hydraulic fluid reserve volume V R can be used. Since the hydraulic fluid reserve volume V R Since it can be dimensioned in such a way that this alone is sufficient to generate a minimum braking pressure in the wheel brakes, the build-up of the hydraulic braking torque can be independent of the first hydraulic fluid volume V. B This occurs. Therefore, it is irrelevant how much hydraulic fluid was transferred from the master brake cylinder 36 to the wheel brakes 48, 50 during the build-up of braking torque. Rather, the provision of the hydraulic fluid reserve volume V allows for... RThe build-up of hydraulic brake pressure in the final phase of the braking process is decoupled from the build-up of hydraulic brake pressure in the initial phase of the braking process. Therefore, even during braking processes in which little or no hydraulic fluid is transferred to the wheel brakes, it is not necessary for the control unit 68 to, for example, open the supply valve 60 and for the pump 58 to draw hydraulic fluid from the brake fluid reservoir 38 in the final phase of recuperation. Thus, the hydraulic fluid reserve volume V held in reserve can be used to... R Sufficient hydraulic braking torque can be generated without requiring valve switching operations.

[0055] By throttling the volume displacement, a counterforce can be provided to the driver at the brake pedal, and the pedal travel extension can be reduced. Since the "pedal travel to pedal force" curve is only slightly shifted by recuperation, the driver can maintain a familiar pedal feel. Because less hydraulic fluid is transferred to the wheel brakes 48, 50 during the build-up of braking torque, a larger proportion of the total braking torque can be absorbed by the regenerative braking torque, thus increasing the recuperation performance. Furthermore, the special design of the intermediate storage tank 10 reduces the residual pressure present in the braking system during recuperation. This is because the intermediate storage tank 10 already holds the hydraulic fluid reserve volume V at rest. R As it absorbs, the residual pressure only increases to the extent necessary to absorb the first hydraulic fluid volume V. BThis is necessary. Accordingly, the spring needs to be tensioned less.

[0056] The Fig. Figure 4 is a schematic representation of a hydraulic power unit 80. The hydraulic power unit 80 comprises a metal body 82, which can be made of aluminum, for example. Inside the metal body 82 are at least the pistons of the pump 58, the isolation valves 42, 44, 46 and pressure relief valves 54, 56. In the Fig. 4 are simply the motor 84 of the pump 58 and the coil bodies 86 for the

[0057] Actuation of the valves is visible. In addition, the hydraulic unit can accommodate 80 further elements of the system in conjunction with... Fig. The brake circuit described in section 3 should be included. However, these are located inside the metal body and are therefore not visible.

[0058] The in Fig.The hydraulic unit 80 shown in Figure 4 further comprises hydraulic connections 88 to which the wheel brakes 48, 50 and the master brake cylinder 36 can be connected. In addition, one or more intermediate storage tanks 10 can be provided in or on the hydraulic unit 80. The intermediate storage tanks 10 incorporated in the hydraulic unit 80 can be designed as bores in the metal body 82. The bore accommodates the piston 16, the first spring, and optionally also the second spring 22, 24. The bore can be closed, with one of the springs 22, 24 being able to bear against the closure of the bore. Alternatively, connections 88 for one or more intermediate storage tanks 10 can also be provided on the hydraulic unit 80. Finally, the control unit 68 can be attached to the hydraulic unit 80.

[0059] The variants of the braking system 30 and the intermediate storage device 10 described above serve only to improve understanding of the structure, function, and properties of the braking system 30 and the intermediate storage device 10; they do not limit the disclosure to these exemplary embodiments. The figures are partly schematic, with essential properties and effects sometimes significantly enlarged to illustrate the functions, operating principles, technical designs, and features.Each function, principle, technical design, and feature disclosed in the figures or text can be freely and arbitrarily combined with all claims, features in the text and in other figures, other functions, principles, technical designs, and features contained in or arising from this disclosure, such that all conceivable combinations can be attributed to the described braking system 30 and intermediate storage device 10. This includes combinations between all individual descriptions in the text, that is, in each section of the description, in the claims, and also combinations between different variants in the text, in the claims, and in the figures.

Claims

[1] Hydraulic braking system (30) for a land vehicle, with at least one wheel brake (48, 50) assigned to a wheel of the land vehicle; a master brake cylinder (36) which is hydraulically connected to the at least one wheel brake (48, 50), wherein the master brake cylinder (36) is configured to move hydraulic fluid into the at least one wheel brake (48, 50) when the brake system (30) is actuated by the driver; a pump (58) whose output is hydraulically connected to the at least one wheel brake (48, 50) and the pump (58) is designed to move hydraulic fluid into the at least one wheel brake (48, 50); a variety of valve arrangements (42, 44, 46, 54, 56, 60); a control unit (68) configured to control the pump (58) and the plurality of valve arrangements (42, 44, 46, 54, 56, 60); and an intermediate storage tank (10) which is hydraulically connected to the at least one wheel brake (48, 50) and an inlet of the pump (58), wherein the intermediate storage tank (10) includes a return element and is configured to - to accommodate a hydraulic fluid reserve volume during a rest state of the brake system (30), - to provide the pump (58) with the absorbed hydraulic fluid reserve volume during an actuation state for displacement into at least one wheel brake (48, 50), and the return element comprises a piston (16) limiting the intermediate storage (10) and a first spring (22) acting on the piston (16), characterized by ,that the restoring element further comprises a second spring (24), wherein the first and the second spring (22, 24) are arranged such that the first spring (22) causes a restoring force directed in a first direction and the second spring (24) causes a restoring force directed in a second direction. [2] Hydraulic braking system according to claim 1, wherein the control unit (68) is configured to - to specify switching states during a first phase of the actuation state of the plurality of valve arrangements (42, 44, 46, 54, 56, 60), wherein the specified switching states of the valve arrangements cause a first volume of hydraulic fluid to be moved from the at least one wheel brake (48, 50) into the intermediate storage reservoir (10); and / or - during a second phase of the actuation state of the plurality of valve arrangements (42, 44, 46, 54, 56, 60) switching states and the pump (58) to specify a control signal, wherein the control signal and the switching states cause a second hydraulic fluid volume to be moved from the intermediate storage (10) into the at least one wheel brake (48, 50), wherein the second hydraulic fluid volume comprises at least a part of the hydraulic fluid reserve volume. [3] Hydraulic brake system according to claim 2, wherein the second hydraulic fluid volume is larger than the first hydraulic fluid volume. [4] Hydraulic braking system according to claim 2 or 3, wherein the first phase is the initial phase of a recuperation and the second phase is the final phase of a recuperation, and during recuperation an electric machine (70) of the land vehicle converts kinetic energy of the land vehicle into electrical energy. [5] Hydraulic brake system according to one of the preceding claims, wherein the control unit (68) is configured to actuate at least one first valve arrangement (42, 44, 46) arranged between the at least one wheel brake (48, 50) and the master brake cylinder (36) during the actuation state such that the first valve arrangement (42, 44, 46) throttles a volume displacement from the master brake cylinder (36) into the at least one wheel brake (48, 50). [6] Hydraulic brake system according to one of the preceding claims, wherein the first spring (22) is arranged such that the first spring (22) provides a restoring force which counteracts a deflection of the piston (16) in a first direction and a deflection of the piston (16) in a second direction. [7] Hydraulic brake system according to one of the preceding claims, wherein the hydraulic fluid reserve volume is greater than 0.5 cm³ 3 is, and preferably 1 cm 3 is. [8] Hydraulic unit for a brake system as defined in the preceding claims, wherein the hydraulic unit includes the pump, the valve arrangements and the intermediate storage tank.

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