Protective packaging

The paper-based packaging with a tabbed rear wall design addresses the limitations of existing paper and plastic packaging by enabling multiple uses and recyclability, ensuring secure object protection and environmental sustainability.

DE102024104142A1Pending Publication Date: 2025-08-14MONDI AG
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Patent Information

Application Number
DE102024104142
Authority / Receiving Office
DE · DE
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-02-14
Publication Date
2025-08-14

AI Technical Summary

Technical Problem

Existing protective packaging made of paper or plastic is prone to mechanical damage, limits object insertion, and is not environmentally friendly due to non-recyclability, while paper-based solutions with adhesive strips are single-use and plastic-based solutions pose waste management issues.

Method used

A paper-based protective packaging design with a tabbed rear wall that inserts into a pocket of the front wall, allowing secure multiple uses without adhesives, ensuring easy opening and closing, and using multi-ply construction for durability and recyclability.

Benefits of technology

Provides secure, reusable, and environmentally friendly packaging that protects objects from mechanical damage without adhesives, maintaining structural integrity and recyclability, while avoiding material waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a protective packaging made of paper for an object, wherein the protective packaging has a front wall (2) with an upper edge (8), a lower edge (20) and two mutually opposite side edges (10) and a rear wall (4) with an upper edge (22), a lower edge (20) and two mutually opposite side edges (10), wherein the front wall (2) and the rear wall (4) are connected to one another along their lower edges (20) so that an interior space for receiving the object is present between the front wall (2) and the rear wall (4), wherein the upper edge (22) of the rear wall (4) is formed by a flap (6) which projects beyond the upper edge (8) of the front wall (2), and the front wall (2) has, at least in the region of its upper edge (8), at least one inner layer (14) and at least one outer layer (16) and is arranged such that the flap (6) is sandwiched between an inner layer (14) and an outer layer (16). the front wall (2) can be inserted.
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Description

[0001] The invention relates to a protective packaging made of paper for an object, wherein the protective packaging has a front wall with an upper edge, a lower edge and two opposite side edges and a rear wall with an upper edge, a lower edge and two opposite side edges, wherein the front wall and the rear wall are connected to one another along their lower edges, so that an interior space for receiving the object is present between the front wall and the rear wall.

[0002] Protective packaging, particularly for bulky objects such as bumpers or motor vehicle body components, has for some time now been made from kraft paper, using a technology familiar from paper bag production. For example, a multi-layered paper is simply folded once lengthwise to form the front and rear walls. The folds form the lower edges of the front and rear walls, along which the two walls are connected. DE 10 2005 027 202 B4 discloses protective packaging in which the protective packaging is formed by skillfully folding kraft paper, with the front wall forming an open slit through which the interior is accessible. A disadvantage is that this slit is so limited that not all objects that fit into the interior can be inserted through the slit.In addition, the slot is susceptible to mechanical stress and damage, meaning the protective packaging is damaged after just a few uses and must be disposed of.

[0003] One version of the described protective packaging is provided with an adhesive strip so that the slit can be closed after the item to be packaged has been inserted. However, upon opening, the protective packaging is usually so severely damaged that reuse is impossible.

[0004] It is also known in the prior art to use plastics, such as multilayer films, to package the corresponding objects. Such plastic packaging is preferably designed with a zipper to protect an object from damage once inserted into the interior of this packaging. However, a disadvantage is that plastics, and especially multilayer films made from different plastics, are problematic in terms of waste management and are difficult or even impossible to recycle and dispose of.

[0005] Currently, for example, protective packaging is used based on a composite material made from a polypropylene fabric with foam inserts. Cushioning films based on LDPE ("low-density polyethylene") and HDPE ("high-density polyethylene") are also used, with and without zipper systems. While these can be used multiple times, at least twice, they are not recyclable and are therefore currently considered environmentally unfriendly and not environmentally friendly.

[0006] The invention is therefore based on the object of further developing a protective packaging made of paper in such a way that it can be produced easily and inexpensively, can be used multiple times and is nevertheless easily recycled.

[0007] The invention solves the stated problem by a protective packaging according to the preamble of claim 1, which is characterized in that the upper edge of the rear wall is formed by a tab which projects beyond the upper edge of the front wall, and the front wall has at least one inner layer and at least one outer layer at least in the region of its upper edge and is arranged such that the tab can be inserted between an inner layer and an outer layer of the front wall.

[0008] With the protective packaging according to the invention, an object can be packaged securely and protected from mechanical damage without the need for an adhesive strip, which would make multiple use of the protective packaging difficult or even impossible. The object to be packaged is inserted into the opening between the front and rear walls and is thus received in the interior. The opening is located between the upper edges of the two walls, i.e. on the side opposite the lower edge. This opening preferably extends across the entire width of the protective packaging, with the width of the protective packaging corresponding to the length of the upper edges, which is preferably identical to the length of the lower edges. In a preferred embodiment, the front and rear walls are rectangular. Of course, other geometric shapes for the front and rear walls are also possible, depending on the object to be packaged.

[0009] Once the object has been accommodated in the interior, the flap forming the upper edge of the rear wall is inserted into the pocket formed in the front wall. The front wall is formed with at least two layers in the area of ​​its upper edge, so that the flap of the rear wall can be inserted between two layers of the front wall. For this purpose, the upper edge of the rear wall is preferably inserted into the pocket between the inner layer and the outer layer of the front wall.

[0010] In a preferred embodiment, the pocket extends across the entire width of the front wall, and the flap extends across the entire width of the rear wall. This width can be several meters, for example, 2 m, 2.5 m, or 3 m. To make inserting the flap into the pocket of the front wall as easy as possible, it is advantageous to first insert the two side edges of the flap into the pocket and then work toward the center.

[0011] Even if the side edges of the front and rear walls are not connected to each other, which is a possible but not necessary design of the protective packaging, the object is then surrounded by the paper of the protective packaging to such an extent that it is protected against damage, for example due to mechanical stress, such as impacts.

[0012] In a preferred embodiment, the front wall is connected to the back wall along their respective side edges, preferably by adhesive bonding. This ensures that an object accommodated in the interior of the protective packaging is completely surrounded by the paper of the protective packaging and is thus protected as soon as the flap of the back wall is inserted into the pocket of the front wall. Both the back wall and the front wall have an outer side, which in each case designates the side facing away from an object accommodated in the interior of the protective packaging. Preferably, a fastening strip, for example an adhesive strip, is used to connect the back wall to the front wall along the side edges. For this purpose, the fastening strip is arranged on both the outer side of the front wall and the outer side of the back wall.

[0013] The use of one or more such fastening strips ensures that the front wall is securely connected to the back wall, preventing an item contained within the protective packaging from accidentally falling out. At the same time, the available internal volume for the item is not reduced, as no adhesive or other fastening element is required between the front and back walls.

[0014] The side edges of the front wall are usually shorter than the side edges of the rear wall, as the rear wall protrudes beyond the front wall due to the tab. Preferably, the rear wall is connected to the front wall over the entire length of the side edge of the front wall. This can be done using a single fastening strip or using several fastening strips arranged next to each other, possibly overlapping each other. To save material, it can be useful not to connect the rear wall to the front wall over the entire length of the side edge of the front wall, but to connect the rear wall to the front wall only in sections. For this purpose, several fastening strips arranged at a distance from each other can be used.

[0015] Preferably, the interior of the protective packaging is accessible through an opening which can be closed by inserting the flap between the inner layer and the outer layer of the front wall.

[0016] Preferably, the flap is formed integrally with the back panel. This makes the protective packaging particularly easy to manufacture. Alternatively, the flap can also be formed as a separate component that is attached, for example, glued, to the back panel. This allows different materials to be used for the flap and the rest of the back panel, which is particularly advantageous when the flap is exposed to particularly strong mechanical stress.

[0017] The flap preferably extends over the entire width of the rear wall and has a length L that projects beyond the upper edge of the front wall. The width of the rear wall corresponds to the length of the upper edge of the rear wall. The flap can preferably be inserted into the pocket between the inner layer and the outer layer of the front wall over its entire length L. This is particularly the case when the upper edge of the front wall rests on the rear wall when the protective packaging is closed. If this is not the case, for example because a large object is contained inside the protective packaging, the flap cannot be inserted into the pocket over its entire length L. Nevertheless, the opening between the front wall and the rear wall is completely closed by the flap, thus protecting the object inside the protective packaging.

[0018] In a preferred embodiment, both the front wall and the rear wall comprise at least one inner layer and at least one outer layer, with the inner layers being connected, preferably glued, to the displays along the two side edges. The inner layer of the front wall is thus connected to the outer layer of the front wall. The inner layer of the rear wall is thus connected to the outer layer of the rear wall. This ensures that the layers remain in the desired position relative to each other during production of the protective packaging and are not accidentally moved against each other.

[0019] Advantageously, the inner layer of the front wall is not connected to the outer surface of the front wall along a section of the two side edges, wherein the respective section extends from the top edge and preferably has at least the length L, particularly preferably exactly the length L. This ensures that the width of the pocket available for the flap between the inner layer and the outer surface of the front wall is not reduced by fastening, for example by applied adhesive. The flap of the rear wall, which extends over the entire length of the top edge, i.e. the width of the protective packaging, thus fits completely into the pocket formed between the inner layer and the outer surface without having to be kinked, folded or deformed in any other way.In order to ensure this for each object to be accommodated in the interior of the protective packaging, it is advantageous if the section along which the inner layer is not connected to the outer system extends over at least the length L.

[0020] Preferably, the outer layer of the back panel is folded over the top edge of the inner layer of the back panel. This makes it easier to insert the top edge of the back panel, i.e., the top edge of the flap, into the pocket, as the two layers forming the back panel cannot separate or move apart.

[0021] Preferably, the upper edge of the front panel, preferably the upper edge of the outer surface of the front panel, is folded over and particularly preferably fixed in this position. This fixation can be achieved, for example, by gluing. This smooths the edge of the pocket into which the flap is to be inserted, simplifying insertion.

[0022] In a particularly simple design of the protective packaging, the front and back walls are formed from a multi-layered paper sheet folded along the bottom edges. A multi-layered paper sheet is used as the starting material, with its width corresponding to the width of the subsequent protective packaging. The length of the paper sheet corresponds to the combined length of the side edge of the front wall and the side edge of the back wall, which also includes the side edge of the flap. Such a multi-layered paper sheet is folded so that one part of it forms the back wall with the flap, and another part forms the front wall, which are thus connected to each other along their bottom edges.

[0023] An embodiment of the present invention is explained in more detail below with the aid of the accompanying figures. They show: Fig. 1 - the schematic view of a protective packaging in a side and a front view, Fig. 2 - the schematic view of a protective packaging in the opened state and Fig. 3 - the schematic view of a protective packaging in the closed state.

[0024] Fig. 1 shows a protective packaging according to a first embodiment of the present invention in two schematic representations.

[0025] It has a front wall 2 and a rear wall 4. The rear wall 4 has a tab 6 that projects beyond an upper edge 8 of the front wall. In the front view shown on the right, an adhesive strip 12 is shown on each of the side walls 10 of the front wall 2, by means of which the front wall 2 is connected to the rear wall 4. In the side view shown on the left, it can be seen that the front wall 2 and the rear wall 4 are designed as two layers and each have an inner layer 14 and an outer layer 16. The inner layer 14 and the outer layer 16 of the front wall 2 are connected to one another up to the schematically shown adhesive point 18 starting from the lower edge 20.

[0026] The left-hand illustration shows that the two inner layers 14 and the two outer layers 16 are formed integrally with one another and folded at the bottom edge. In the illustrated embodiment, both the upper edge 22 of the rear wall and the upper edge 22 of the front wall are formed by a folded-over outer layer 16 of the respective wall 2, 4. This is schematically illustrated by the dashed lines in the right-hand front view.

[0027] Fig. Figure 2 shows the protective packaging in the opened state. It can be seen in particular that the inner layer 14 and the outer layer 16 of the front wall 2 are not connected to each other in one area starting from the upper edge 8 of the front wall 2. The lower boundary of this area is schematically illustrated by the dashed line 24. It forms the lower boundary of the pocket into which the flap 6 of the rear wall 4 can be inserted. This situation is shown in Fig. 3 shown. List of reference symbols 2 front wall 4 Rear wall 6 tab 8 Upper edge of the front wall 10 Side edge 12 adhesive strips 14 inner layer 16 Outer layer 18 adhesive points 20 bottom edge 22 Top edge of the rear wall 24 dashed line QUOTES CONTAINED IN THE DESCRIPTION

[0000] This list of documents submitted by the applicant was generated automatically and is included solely for the convenience of the reader. This list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions. Cited patent literature

[0000] DE 10 2005 027 202 B4

[0002]

Claims

[1] Protective packaging made of paper for an object, the protective packaging a front wall (2) with an upper edge (8), a lower edge (20) and two opposite side edges (10) and b. a rear wall (4) with an upper edge (22), a lower edge (20) and two opposite side edges (10), wherein the front wall (2) and the rear wall (4) are connected to each other along their lower edges (20), so that an interior space for receiving the object is provided between the front wall (2) and the rear wall (4), characterized by , that the upper edge (22) of the rear wall (4) is formed by a tab (6) which projects beyond the upper edge (8) of the front wall (2), and the front wall (2) has at least one inner layer (14) and at least one outer layer (16) at least in the region of its upper edge (8) and is arranged such that the tab (6) can be inserted between an inner layer (14) and an outer layer (16) of the front wall (2). [2] Protective packaging according to claim 1, characterized by that the front wall (2) is connected, preferably glued, to the rear wall (4) along its side edges (10), [3] Protective packaging according to claim 1 or 2, characterized by that the interior is accessible through an opening which is closed by inserting the tab (6) between the inner layer (14) and the outer layer (16) of the front wall (2). [4] Protective packaging according to one of the preceding claims, characterized bythat the tab (6) extends over the entire width of the rear wall (4) and has a length L which projects beyond the upper edge (8) of the front wall (2). [5] Protective packaging according to one of the preceding claims, characterized by that the front wall (2) and the rear wall (4) have at least one inner layer (14) and at least one outer layer (16), wherein the inner layers (14) are each connected, preferably glued, to the outer layers (16) along the two side edges (10). [6] Protective packaging according to claim 5, characterized by that the inner layer (14) of the front wall (2) is not connected to the outer layer (16) of the front wall (2) along a section of the two side edges (10), wherein the section extends from the upper edge (8) and preferably has at least the length L, preferably exactly the length L. [7] Protective packaging according to one of the preceding claims, characterized bythat the outer layer (16) of the rear wall (4) is folded over an upper edge of the inner layer (14) of the rear wall (4). [8] Protective packaging according to one of the preceding claims, characterized by that the upper edge (8) of the front wall (2), preferably the upper edge (22) of the outer layer (4) of the front wall (2), is folded over and preferably fixed in this position, particularly preferably glued. [9] Protective packaging according to one of the preceding claims, characterized by that the front wall (2) and the rear wall (4) are formed from a multi-layered paper sheet folded along the lower edges (20).

Citation Information

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