Connectors with differential mode end node termination module

Abstract

A connector (200) comprises a plug housing (210) with a power contact channel (212) and a first and a second module channel (214). The connector includes a power contact accommodated in the power contact channel and a data module (400) accommodated in the first module channel. The data module comprises a data module housing (410) that holds signal contacts (402) connected to the ends of signal wires (404) of a data cable (206). The connector includes a common-mode end-node termination module (500) accommodated in the second module channel and features a common-mode signal processing arrangement with an end-node circuit board (552) comprising a common-mode control circuit and a signal processing component for processing signals on the common-mode control circuit.The connector includes bridging contacts (600) and a grounding bridging contact (700) which are electrically connected to the common-mode end node termination module.

Description

[0001] This application claims priority over U.S. application no. 63 / 704,605, filed on October 8, 2024; U.S. application no. 63 / 704,608, filed on October 8, 2024; U.S. application no. 63 / 704,623, filed on October 8, 2024; U.S. application no. 63 / 704,641, filed on October 8, 2024; U.S. application no. 63 / 704,634, filed on October 8, 2024; U.S. application no. 63 / 704,646, filed on October 8, 2024; and U.S. application no. 63 / 706,100, filed on October 17, 2024, the subject matter of which is hereby incorporated in its entirety by reference.

[0002] The subject matter of the present invention generally relates to electrical connector systems.

[0003] Modern vehicles increasingly rely on sophisticated electronic control systems to manage various engine functions, including fuel injection, ignition timing, exhaust aftertreatment, and turbocharging. At the heart of these systems is the engine control unit (ECU), a microcontroller-based device connected to numerous sensors and actuators throughout the vehicle. Communication between the ECU and these peripheral components typically occurs via serial communication buses such as Controller Area Network (CAN), Local Interconnect Network (LIN), or similar proprietary or standardized networks.

[0004] In such systems, proper signal integrity and network performance are essential for accurate and timely data exchange. To achieve this, termination networks are often used at the ends of communication buses to match impedance, reduce reflections, and ensure reliable data transmission. These termination networks often include resistive and / or capacitive components configured for this purpose on the ECU's printed circuit board (PCB).

[0005] However, integrating termination and signal conditioning circuits directly onto the ECU's printed circuit board (PCB) presents several challenges. First, the ECU is a space-constrained environment where PCB space is highly valuable. Integrating termination networks and associated signal processing components consumes valuable PCB space that could otherwise be used for critical processing, memory, or power management components. Second, the design and integration of these components increase the overall complexity of the ECU, leading to increased design time and costs, as well as potential points of failure within the system.

[0006] In one embodiment, a connector is provided comprising a plug housing with a mating end and a cable end. The mating end is configured to connect to a head connector. The plug housing includes a power contact channel between the mating end and the cable end. The plug housing includes a first and a second module channel between the mating end and the cable end. The connector includes a power contact that is accommodated in the power contact channel. The power contact is connected to a power cable. The power contact includes a mating end that is configured to connect to the head connector. The connector includes a data module that is accommodated in the first module channel. The data module includes a data module housing that holds signal contacts that are connected to the ends of signal wires of a data cable.Each signal contact includes a mating end configured to connect to the head connector. The connector includes a common-mode end-node termination module housed in the second module channel. The common-mode end-node termination module includes a termination module housing with a pocket. The common-mode end-node termination module includes a common-mode signal processing assembly housed in the pocket. The common-mode signal processing assembly includes an end-node printed circuit board (PCB) with common-mode control circuitry. The common-mode signal processing assembly includes a common-mode signal processing component mounted on the end-node PCB to process signals on the common-mode control circuitry. The connector includes jumper contacts held by the connector housing.Each bridge contact comprises a signal contact connector that is electrically connected to the corresponding signal contact, and an end-node connector that is electrically connected to the common-mode end-node termination module to electrically connect the signal contacts to the common-mode control circuitry within the connector. The connector includes a ground bridge contact that is coupled to an electrically grounded component of the connector. The ground bridge contact includes a mating ground contact interface that is electrically connected to the common-mode end-node termination module to electrically ground the common-mode end-node termination module.

[0007] The invention is described by way of example with reference to the attached figures, wherein Fig. 1 is a perspective view of an electrical connector system according to an exemplary embodiment. Fig. 2 is a side view of the electrical connector system according to an exemplary embodiment. Fig. 3 is a cross-sectional view of the electrical connector system according to an exemplary embodiment. Fig. 4 is a perspective view from below of the connector according to an exemplary embodiment. Fig. 5 is a rear view of the connector according to an exemplary embodiment. Fig. Figure 6 is a front view of the head connector according to an exemplary embodiment. Fig. Figure 7 is a perspective view of a section of the connector showing a pair of power contacts according to an exemplary embodiment. Fig. Figure 8 is a front perspective view of the connector according to an exemplary embodiment. Fig. Figure 9 is a top view of the connector according to an exemplary embodiment. Fig. Figure 10 is a front view of the connector according to an exemplary embodiment. Fig. Figure 11 is a front view of the connector according to an exemplary embodiment. Fig. Figure 12 is a front view of the connector according to an exemplary embodiment. Fig. Figure 13 is a front view of the connector according to an exemplary embodiment. Fig. Figure 14 is a front view of the connector according to an exemplary embodiment. Fig. Figure 15 is an exploded view of the data module according to an exemplary embodiment. Fig. Figure 16 is a partially assembled view of the data module according to an exemplary embodiment. Fig. Figure 17 is an assembled view of the data module according to an exemplary embodiment. Fig. Figure 18 is a side view of the data module according to an exemplary embodiment. Fig. Figure 19 is an exploded view of the data module according to an exemplary embodiment. Fig. Figure 20 is an assembled view of the data module according to an exemplary embodiment. Fig. Figure 21 is an exploded view of the end node termination module according to an exemplary embodiment. Fig. Figure 22 is a top view of the end module housing according to an exemplary embodiment. Fig. Figure 23 shows the signal processing arrangement according to an exemplary embodiment. Fig. Figure 24 shows the signal processing arrangement according to an exemplary embodiment. Fig. Figure 25 shows a variety of end-node printed circuit boards during manufacturing according to an exemplary embodiment. Fig. Figure 26 is a perspective view of the signal processing arrangement according to an exemplary embodiment, showing the bridging contacts and the grounding bridge contact coupled to the signal processing arrangement. Fig. Figure 27 is a side view of the end node termination module according to an exemplary embodiment. Fig. Figure 28 is a cross-sectional view of the end node termination module according to an exemplary embodiment. Fig. Figure 29 is an exploded view of a section of the connector according to an exemplary embodiment. Fig. Figure 30 is a top view of the position locking device according to an exemplary embodiment. Fig. Figure 31 is an end view of the position locking device according to an exemplary embodiment. Fig. Figure 32 is a cross-sectional view of the connector according to an exemplary embodiment. Fig. Figure 33 is a perspective view of a section of the connector according to an exemplary embodiment, showing the internal components of the connector. Fig. Figure 34 is a top view of a section of the connector according to an exemplary embodiment, showing the internal components of the connector. Fig. Figure 35 is a front view of a section of the connector according to an exemplary embodiment, showing the internal components of the connector. Fig. Figure 36 is a perspective view of a section of the connector according to an exemplary embodiment, showing the internal components of the connector. Fig. Figure 37 is a top view of a section of the connector according to an exemplary embodiment, showing the internal components of the connector. Fig. Figure 38 is a front view of a section of the connector according to an exemplary embodiment, showing the internal components of the connector.

[0008] Fig. Figure 1 is a perspective view of an electrical connector system 10 according to an exemplary embodiment. Fig. Figure 2 is a side view of the electrical connector system 10 according to an exemplary embodiment. The electrical connector system 10 comprises a head connector 100 and a plug connector 200, which is connected to the head connector 100. The head connector 100 is connected to a first electrical component 20 of the electrical connector system 10. The plug connector 200 is connected to a second electrical component 30 of the electrical connector system 10. The head connector 100 and the plug connector 200 electrically connect the first and second electrical components 20 and 30.

[0009] The electrical connector system 10 can be used in various embodiments in an automotive application. For example, the electrical connector system 10 can be used in a vehicle, such as an electric vehicle. The electrical connector system can be part of a battery system, an engine control unit (ECU), an engine management system, a vehicle infotainment system, a vehicle lighting system, a vehicle heating and cooling system, or another system within a vehicle. The electrical connector system 10 can be used in applications other than automotive applications, such as aerospace applications, marine applications, military applications, industrial applications, robotics applications, data communication systems, network systems, server systems, building wiring systems, and the like.In one exemplary embodiment, the electrical connector system 10 is used for data and / or power transmission between the electrical components 20, 30. The electrical connector system 10 can be used for low-speed and / or high-speed data transmission. In various embodiments, the connectors 100, 200 can form a common-mode termination for the electrical connector system 10. In other various embodiments, the connectors 100, 200 can form a differential-mode termination for the electrical connector system 10.

[0010] In an exemplary embodiment, the connector 200 is a cable connector provided at the ends of cables 202 extending from the connector 200 to the second electrical component 30. In an exemplary embodiment, the cables 202 comprise one or more power cables 204 and one or more data cables 206. In the illustrated embodiment, the connector 200 comprises a pair of power cables 204, representing a positive supply power cable and a negative return power cable. In an exemplary embodiment, the negative power cable can be referenced to ground to provide a ground reference point for the connector 200. In alternative embodiments, the power cables 204 can comprise three power cables, representing a positive, a negative, and a ground power cable. In other various embodiments, more or fewer power cables 204 can be provided in the connector 200.In one exemplary embodiment, the data cables 206 can be twisted twin cables comprising a pair of signal wires twisted along the length of the data cables 206. In another exemplary embodiment, the data cables 206 can be unshielded twisted twin cables comprising a pair of unshielded signal wires. In alternative embodiments, other types of data cables can be used, such as coaxial cables, twinaxial cables, single-wire cables, multi-wire cables, and the like.

[0011] In one exemplary embodiment, the head connector 100 is mounted on a printed circuit board 102. The printed circuit board 102 can be part of the electrical component 20. The electrical component 20 can comprise one or more electronic devices 22 mounted on the printed circuit board 102. For example, the electronic devices 22 can be an integrated circuit, a chip, a processor, a memory module, a computing device, a network device, a switching device, a data communication device, or another type of electronic device. In various embodiments, several head connectors 100 can be mounted on the printed circuit board 102 and electrically connected to the electronic device(s) 22. The head connector 100 can be attached to another component, for example, a bracket, a plate, a wall, a housing, or another component of the electrical component 20.In alternative embodiments, the head connector 100 can be a cable connector instead of a printed circuit board connector, with the head connector 100 being connected to the ends of cables.

[0012] Fig. Figure 3 is a cross-sectional view of the electrical connector system 10 according to an exemplary embodiment. Fig. Figure 3 shows the connector 200, which interlocks with the head connector 100. For example, part of the connector 200 is inserted into the head connector 100. In an exemplary embodiment, the electrical connector system 10 comprises a sealed mating interface between the head connector 100 and the connector 200.

[0013] In an exemplary embodiment, the head connector 100 comprises a head housing 110 that holds a plurality of head contacts 150. The head housing 110 includes walls 112 that form a receptacle 114. The head contacts 150 extend into the receptacle 114. The receptacle 114 receives the connector 200. The connector 200 is connected to the head contacts 150 in the receptacle 114.

[0014] In one exemplary embodiment, the connector 200 comprises a plug housing 210. In various embodiments, the connector 200 comprises one or more power contacts 300, which are held by the plug housing 210, for example, in power contact channels 212 of the plug housing 210. In various embodiments, the connector 200 comprises one or more data modules 400, which are held by the plug housing 210, for example, in module channels 214 of the plug housing 210. In various embodiments, the connector 200 comprises an end-node termination module 500, which is held by the plug housing 210, for example, in the module channels 214 of the plug housing 210. In one exemplary embodiment, the connector 200 has a modular design, so that it can be configured by exchanging different data modules 400 and / or end-node termination modules 500.For example, the module channels 214 can be configured to accommodate different types of data modules 400 and / or different types of end node termination modules 500 to change the configuration of the connector 200.

[0015] Fig. Figure 4 is a perspective view from below of the head connector 100 according to an exemplary embodiment. Fig. Figure 5 is a rear view of the head connector 100 according to an exemplary embodiment. Fig. Figure 6 is a front view of the head connector 100 according to an exemplary embodiment.

[0016] In one exemplary embodiment, the head housing 110 includes a locking element 116 for locking the connector 200 to the head connector 100. In the illustrated embodiment, the locking element 116 is located along the top surface of the head housing 110. Other positions are possible in alternative embodiments. In various embodiments, the locking element 116 is a catch element having a catch surface configured to receive a lock on the connector 200. In alternative embodiments, other types of locking elements can be used. For example, the locking element 116 can include a deflectable lock configured to engage the connector 200 in a locking manner.

[0017] The head housing 110 extends between a top 120 and a bottom 122. The head housing 110 extends between a front 124 and a back 126. The head housing 110 includes sides 128 between the top 120 and the bottom 122 and / or between the front 124 and the back 126. In an exemplary embodiment, the head housing 110 includes a mating end 130 configured to engage with the connector 200. In the illustrated embodiment, the mating end 130 is located on the front 124. Other positions are possible in alternative embodiments. In an exemplary embodiment, the head housing 110 includes a mounting end 132 configured to be attached to the printed circuit board 102 ( Fig. 1) In the illustrated embodiment, the fastening end 132 is located on the underside 122 and / or on the rear side 126.

[0018] In an exemplary embodiment, the head housing 110 comprises an end wall 134. The end wall 134 can extend between the sides 128. The end wall 134 can extend between the top 120 and the bottom 122. In an exemplary embodiment, the end wall 134 holds the head contacts 150. For example, the end wall 134 includes contact channels 136 that receive the head contacts 150. In an exemplary embodiment, the receptacle 114 is located in front of the end wall 134. The head contacts 150 extend from the end wall 134 into the receptacle 114. The head contacts 150 can extend from the end wall 134 to the mounting end 132 to make a connection with the printed circuit board 102.

[0019] In one exemplary embodiment, the head housing 110 comprises a sheath 138 that extends in front of the end wall 134. The sheath 138 forms a nose cone at the front face 124. The sheath 138 surrounds and / or defines the receptacle 114. The sheath 138 surrounds the ends of the head contacts 150 to protect them. The sheath 138 can be oval-shaped, for example, with a laterally extended shape. In other embodiments, the sheath 138 can be rectangular. The sheath 138 can have other shapes in alternative embodiments. In one exemplary embodiment, the sheath 138 is configured to be received into the connector 200 and to be sealed with the connector 200.

[0020] In an exemplary embodiment, the head housing 110 includes a mounting bracket 140 at the mounting end 132. The mounting bracket 140 is configured to be attached to the printed circuit board 102. In an exemplary embodiment, the mounting bracket 140 includes one or more mounting arms 142 that serve to support the head housing 110 on the printed circuit board 102. The mounting feet 142 can extend rearward from the mounting bracket 140 and / or the end wall 134. In an exemplary embodiment, the mounting bracket 140 includes one or more mounting posts 144 that are configured to be received in corresponding openings in the printed circuit board 102. The mounting supports 144 can extend downward from the mounting feet 142. The mounting supports 144 provide the alignment of the head housing 110 with respect to the printed circuit board 102. The mounting supports 144 can form a mechanical support for the circuit board 102.For example, the mounting supports 144 may have a split carrier configured to be held in the opening of the printed circuit board 102 by a spring fit or an interference fit. In an exemplary embodiment, the mounting bracket 140 may include a mounting flange 146 configured to be attached to a panel, wall, or other mounting structure. For example, a front face or a rear face of the mounting flange 146 may abut the mounting structure. The mounting flange 146 may extend outward from the end wall 134 and / or the mounting bracket 140. The mounting flange 146 may extend outward from the top 120 and / or the bottom 122 and / or the sides 128. In various embodiments, the mounting flange 146 may extend completely around the head housing 110.

[0021] The head contacts 150 are configured to interlock with the connector 200. The head contacts 150 are configured to be connected to the printed circuit board 102. In one exemplary embodiment, the head contacts 150 are stamped and formed contacts. The pin header contacts 150 can be right-angle contacts, for example, with a 90° bend. In alternative embodiments, the pin header contacts 150 can have other shapes. One or more of the head contacts 150 can be power contacts. One or more of the head contacts 150 can be ground contacts. One or more of the head contacts 150 can be signal contacts. Optionally, the signal contacts can be arranged in pairs. The head contacts 150 can be arranged in rows and / or columns within the head housing 110.In the illustrated embodiment, the head contacts 150 are arranged vertically offset in pairs over the head housing 110, for example in three sets.

[0022] In an exemplary embodiment, each head contact 150 extends between a mating end 152 and a termination end 154. The head contact 150 transitions between the mating end 152 and the termination end 154. Optionally, the transition can include bends or angled sections to compensate for the contact length displacement of the overall lengths of the head contacts 150.

[0023] The mating end 152 is configured to connect to the connector 200. In the illustrated embodiment, the mating end 152 includes a plug pin 156. The plug pin 156 can be a square pin or a cylindrical pin. In alternative embodiments, the plug pin 156 can have other shapes. In other various embodiments, the mating end 152 can include a different type of interface, for example, a socket contact, a spring bar, or another type of mating contact.

[0024] The termination end 154 is configured to connect to the printed circuit board 102. In the illustrated embodiment, the termination end 152 includes a solder foot 158 ​​configured to be received in a plated through-hole of the printed circuit board 102. Alternatively, the solder foot 158 ​​may be bent at 90° to allow surface mounting on a pad of the printed circuit board 102. In other various embodiments, the termination end 154 may include a different type of interface, such as a compliant pin, a press-fit pin, a solder pad, a solder ball, a spring bar, or another type of contact.

[0025] Fig. Figure 7 is a perspective view of a section of the connector 200, showing a pair of power contacts 300 according to an exemplary embodiment. The power contacts 300 are connected to the ends of the power cables 204. In the illustrated embodiment, the power contacts 300 are crimped to the power cables 204. In alternative embodiments, the power contacts 300 can be welded or soldered to the power cables 204. The power contacts 300 can be arranged in a vertical configuration, for example, one above the other. One of the power contacts 300 can be a positive contact, while the other can be a negative contact. Optionally, the negative contact can be referenced to ground.

[0026] In an exemplary embodiment, the electrical contact 300 is a stamped and formed contact. Each electrical contact 300 extends between a mating end 310 and a termination end 320. The mating end 310 is configured to connect to the corresponding head contact 150 of the head connector 100. The termination end 320 is configured to be terminated with the end of the power cable 204. In the illustrated embodiment, the mating end 310 comprises a socket 312. For example, the mating end 310 may have four walls forming a box-shaped socket 312. The mating end 310 includes a mating bar 314 that extends into the socket 312 to establish an electrical connection with the head contact 150.In alternative embodiments, other types of mating interfaces can be provided at the mating end 310, for example a pin, a spring bar or other types of mating interfaces.

[0027] In an exemplary embodiment, the mating end 310 includes a stop surface 316 configured to engage with a primary locking mechanism of the connector housing of the connector 200, thereby using the power contacts 300 in the connector housing as a retainer. The stop surface 316 may be located on the rear side of the mating end 310. The stop surface 316 may be rearward-facing to prevent the power contact 300 from being pulled out of the connector housing.

[0028] In an exemplary embodiment, the power contact 300 comprises an interface surface 318. The interface surface 318 can be located along one side of the mating end 310 of the power contact 300, for example, along the top, bottom, or one of the side edges. The mating surface 318 can be planar. The mating surface 318 is configured to be connected to a bridging contact to establish an electrical connection to another component, for example, the end-node termination module 500.

[0029] Fig. Figure 8 is a front view of connector 200 according to an exemplary embodiment. Fig. Figure 9 is a top view of connector 200 according to an exemplary embodiment. Fig. Figure 10 is a front view of the connector 200 according to an exemplary embodiment. The connector 200 comprises the plug housing 210, the power contacts 300, the data module 400, and the end-node termination module 500. Alternative embodiments include other arrangements, for example, with multiple data modules 400.

[0030] In an exemplary embodiment, the connector housing 210 is a multi-part housing comprising an outer housing 216 and an inner housing 218 connected to the outer housing 216. The outer housing 216 surrounds the inner housing 218 and forms a housing shaft 217 between the inner housing 218 and the outer housing 216. The housing shaft 217 is configured to accommodate the sheath 138 of the head housing 110. In an exemplary embodiment, a housing seal 219 is located in the housing shaft 217 to engage with the sheath 138 when the connector 200 is connected to the head connector 100. The housing seal 219 provides a seal between the connector housing 210 and the head housing 110. The outer housing 216 can surround the sheath 138 of the head housing 110. The inner housing 218 is configured to be inserted into the receptacle 114 of the head housing 110.While the outer housing 216 and the inner housing 218 are separate housing structures configured to be joined together, it is conceivable that in alternative embodiments the outer housing 216 and the inner housing 218 could be integral structures. For example, the outer housing 216 and the inner housing 218 could be formed together to create a single, monolithic, or one-piece housing.

[0031] The connector housing 210 extends between a top 220 and a bottom 222. The connector housing 210 extends between a front 224 and a back 226. The connector housing 210 includes sides 228 between the top 220 and the bottom 222 and / or between the front 224 and the back 226. In an exemplary embodiment, the connector housing 210 includes a mating end 230 configured to interlock with the head connector 100. In the illustrated embodiment, the mating end 230 is located at the front 224. Other positions are possible in alternative embodiments. In an exemplary embodiment, the connector housing 210 includes a cable end 232 at which the cables 202 enter / exit the connector housing 210. In the illustrated embodiment, the cable end 232 is located at the back 226. Other positions are possible in alternative embodiments.

[0032] In an exemplary embodiment, the inner housing 218 comprises the power contact channels 212 within the module channels 214. The inner housing 218 holds the power contacts 300, the data module 400, and the end-node termination module 500. The power contact channels 212 and the module channels 214 are open at the mating end 230 (e.g., the front 224) to provide access for connection to the head connector 100. In an exemplary embodiment, the power contact channels 212 and the module channels 214 are open at the rear 226 to allow the power contacts 300 to be inserted into the power contact channels 212, and the data module 400 and the end-node termination module 500 into the module channels 214. The power cables 204 and the data cables 206 extend from the power contact channels 212 and the module channels 214 to the cable end 232 (for example, the rear 226).

[0033] In an exemplary embodiment, the plug housing 210 includes a locking element 240 configured to be lockably coupled to the head connector 100. In the illustrated embodiment, the locking element 240 is located on the top 220. Alternative positions are possible in alternative embodiments. The locking element 240 includes a deflectable lock 242 that is movable between a locked position and an unlocked position. In an exemplary embodiment, the deflectable lock 242 includes an actuator 244 that can be pressed or actuated to move the lock 242 between the locked and unlocked positions. In the illustrated embodiment, the locking element 240 includes a locking cover 246 that covers the deflectable lock 242.In an exemplary embodiment, the locking element 240 comprises a locking detent 248 that can be moved from an unlocked position to a locked position. For example, the locking detent 248 can be moved along the connector housing 210, for example, from front to back or from side to side between the unlocked and locked positions. When the locking detent 248 is in the locked position, it prevents movement of the locking mechanism 242 (for example, into the unlocked position). The locking mechanism 248 can define a position-locking device that is used to ensure the positioning of the locking mechanism 242 and / or to ensure the correct positioning of the connector 200 and the head connector 100 in a mated condition.For example, the locking mechanism 248 can only be moved into the locked position if the connector 200 is correctly plugged into the head connector 100.

[0034] In the illustrated embodiment, the data module 400 is located at a central position at the mating end 230 of the connector housing 210. The power contacts 300 are located on a first side of the data module 400, and the end-node termination module 500 is located on the opposite second side of the data module 400. Alternative arrangements are possible in other embodiments. In one exemplary embodiment, the end-node termination module 500 can be electrically connected to the data module 400 and / or one or more of the power contacts 300. For example, internal contacts or connections can be established between the end-node termination module 500 and the data module 400 and / or the power contacts 300 to enable signal processing within the connector 200.For example, the end-node termination module 500 can perform common-mode signal processing, differential-mode signal processing, or other types of signal processing within the connector 200. This eliminates the need for signal processing to take place on the circuit board 102 connected to the connector 100, thereby saving space on the circuit board 102 and / or reducing its size.

[0035] Fig. Figure 11 is a front view of the connector 200 according to an exemplary embodiment. In the illustrated embodiment, the connector 200 comprises a pair of data modules 400 arranged in the corresponding module channel 214, but not the end-node termination module 500. In an exemplary embodiment, the connector 200 is modular, so that it can be configured to achieve the desired configuration by exchanging components. The same connector housing 210 can be used in the different configurations, thereby saving design and manufacturing costs of the electrical connector system 10, since the same components are used across multiple platforms.

[0036] Fig. Figure 12 is a front view of the connector 200 according to an exemplary embodiment. In the illustrated embodiment, the connector 200 comprises a pair of data modules 400, which are arranged in the corresponding module channels 214, and includes bridging contacts 600 that electrically connect the data modules 400. The bridging contacts 600 are arranged in bridging contact channels 260 of the connector housing 210. The bridging contacts 600 extend into the module channels 214 to communicate with the data modules 400.

[0037] Fig. Figure 13 is a front view of the connector 200 according to an exemplary embodiment. In the illustrated embodiment, the connector 200 comprises the data module 400 and the end-node termination module 500, which are arranged in the corresponding module channels 214. The connector 200 includes the bridging contacts 600, which electrically connect the data module 400 to the end-node termination module 500. The end-node termination module 500 is capable of processing the signals from the data module 400 by connecting to the signals of the data module 400. In an exemplary embodiment, the end-node termination module 500 can provide differential-mode end-node signal processing.

[0038] Fig. Figure 14 is a front view of the connector 200 according to an exemplary embodiment. In the illustrated embodiment, the connector 200 comprises the data module 400 and the end-node termination module 500, which are arranged in the corresponding module channels 214. The connector 200 includes the bridging contacts 600, which electrically connect the data module 400 to the end-node termination module 500. The connector 200 includes a grounding bridge contact 700, which electrically connects the end-node termination module 500 to a grounded component of the connector 200. In an exemplary embodiment, the grounded component of the connector 200 is one of the power contacts 300, which is connected to the ground reference (for example, the negative power terminal). The end node termination module 500 can process the signals from the data module 400 by connecting it to the signals of the data module 400 and to the ground reference point.In an exemplary embodiment, the end-node termination module 500 can provide common-mode end-node signal processing.

[0039] Fig. Figure 15 is an exploded view of the data module 400 according to an exemplary embodiment. Fig. Figure 16 is a partially composite view of the data module 400 according to an exemplary embodiment. Fig. Figure 17 is a composite view of the data module 400 according to an exemplary embodiment. Fig. Figure 18 is a side view of the data module 400 according to an exemplary embodiment.

[0040] The data module 400 comprises a data module housing 410 configured to accommodate signal contacts 402 and the data cable 206. In the illustrated embodiment, the data cable 206 comprises signal wires 404 surrounded by an insulator 406, for example, a cable sheath. In one exemplary embodiment, the signal wires 404 are a twisted pair of signal wire. In another exemplary embodiment, the signal wires 404 are an unshielded twisted pair of signal wire.

[0041] The signal contacts 402 are connected to the ends of the signal wire 404. For example, the signal contacts 402 can be crimped onto the ends of the signal wire 404. In an exemplary embodiment, a section of the insulator 406 is peeled back to expose the ends of the signal wire 404. A section of the signal wire 404 is untwisted in front of the insulator 406 to be connected to the signal contacts 402. The untwisted section of the signal wire 404 can be kept relatively short to ensure signal integrity along the signal transmission lines.

[0042] In an exemplary embodiment, the signal contacts 402 are stamped and formed contacts. Each signal contact 402 extends between a mating end 470 and a termination end 480. The mating end 470 is configured to connect to the corresponding head contact 150 of the head connector 100. The termination end 480 is configured to terminate with the end of the corresponding signal wire 404. In an exemplary embodiment, the termination end 480 includes a crimp cylinder configured to crimp with the end of the corresponding signal wire 404. In alternative embodiments, other types of terminations can be used, such as soldering, welding, insulation displacement connections, and the like.In one exemplary embodiment, one of the signal contacts 402 can form a positive signal transmission line, while the other signal contact 402 can form a negative signal transmission line. The signal contacts 402 can transmit differential-mode signals. In other various embodiments, the signal contacts 402 can transmit common-mode signals.

[0043] In the illustrated embodiment, the mating end 470 comprises a socket 472. For example, the mating end 470 may comprise four walls forming a box-shaped socket 472. The mating end 470 comprises one or more mating carriers 474 extending into the socket 472 to establish an electrical connection with the head contact 150. In an exemplary embodiment, the mating end 470 comprises a locking element 476 configured to engage with the data module housing 410 to retain the signal contact 402 within the data module housing 410. Alternatively, the mating end 470 may comprise a stop surface configured to engage with the primary locking element extending from the data module housing 410.In alternative embodiments, other types of mating points can be provided at the mating end 470, such as a pin, a spring bar or other types of mating points.

[0044] In an exemplary embodiment, the signal contact 402 comprises an interface surface 478. The interface surface 478 can be located along one side of the mating end 470 of the signal contact 402, for example, along the top, the bottom, or one of the side edges. The mating surface 478 can be planar. The mating surface 478 is configured to connect to the corresponding bridging contact 600 ( Fig. 12) to intervene in order to establish an electrical connection to another component, for example the end node termination module 500.

[0045] The data module housing 410 comprises contact channels 412 and associated wire channels 414. The contact channels 412 accommodate the corresponding signal contacts 402. The wire channels 414 accommodate the corresponding signal wires 404. The wire channels 414 are separated from one another by a partition 416, which separates the signal wires 404 from each other. The partition 416 can extend to the insulator 406 to separate the parallel sections of the signal wire lines 404 from the twisted sections of the signal wire lines 404. The partition 416 controls the impedance and other electrical properties of the signal transmission lines along parallel sections of the signal wire lines 404 as the signal wire lines 404 transition into the signal contacts 402. The partition 416 extends between the contact channels 412 to separate the signal contacts 402 from each other.

[0046] The data module housing 410 extends between a top 420 and a bottom 422. The data module housing 410 extends between a front 424 and a rear 426. The data module housing 410 comprises a first side 428 and a second side 430. The front 424 defines a mating end of the data module housing 410, which is configured to interlock with the head connector 100. The data cable 206 enters and exits the data module housing 410 at the rear 426.

[0047] In an exemplary embodiment, the data module housing 410 is a multi-part housing comprising a main body 432 and a cover 434, which is configured to connect to the main body 432 to close the contact channels 412 in the wire channels 414 after the signal contacts 402 in the signal wires 404 have been loaded into the data module housing 410. In the illustrated embodiment, the cover 434 is located on the first side 428. In an exemplary embodiment, the cover 434 is integrally formed with the main body 432, for example, by connection via a hinge element 436. For example, the cover 434 and the main body 432 can be molded together during a single injection molding process. The cover 434 can be connected to the main body 432 by rotating the cover 434 into a closed position.In alternative embodiments, the cover 434 can be manufactured separately from the main body 432 and connected to it.

[0048] Fastening elements 438 are provided to attach the cover 434 to the main body 432, for example, latches, clamps, fasteners, or other types of fasteners. In the illustrated embodiment, the fastening elements 438 comprise locking arms that extend from the top and bottom of the cover 434 and are configured to lock onto the top and bottom of the main body 432.

[0049] In an exemplary embodiment, the cover 434 includes a groove 440 that receives the distal end of the partition 416. The groove 440 and the partition 416 can be used to position the cover 434 relative to the main body 432.

[0050] In an exemplary embodiment, the cover 434 comprises tabs 442 extending from the interior of the cover 434. The tabs 442 are configured to engage with the signal contacts 402 and / or the signal wires 404 to insert the signal contacts 402 or the signal wires 404 into the contact channels 412 and the wire channels 414, respectively. The tabs 442 can be used to retain the lateral and / or front and rear positions of the signal contacts 402 and / or the signal wires 404 within the data module housing 410. For example, the tabs 442 can prevent the signal contacts 402 from being pulled out of the contact channels 412.

[0051] In an exemplary embodiment, the cover 434 includes a retaining rib 444 configured to engage with the data cable 206. For example, the retaining rib 444 can engage with the insulator 406 (e.g., the cable sheath) when the cover 434 is connected to the main body 432. The retaining rib 444 can easily penetrate the material of the insulator 406 to secure the insulator 406 in the data module housing 410, for example, to provide strain relief and / or prevent the data cable 206 from being pulled out of the data module housing 410. The retaining rib 444 is dimensioned / shaped for retention but is designed so as not to damage the wire. The data module 400 can be used with bare cables. In this case, the retaining rib 444 can engage in the conductor, or the retaining rib 444 cannot be used for wire fastening.

[0052] In an exemplary embodiment, the main body 432 includes a cable pocket 446 on its rear side 426. The cable pocket 446 receives the end of the data cable 206. The cable pocket 446 can also receive the insulator 406. In another exemplary embodiment, the main body 432 includes one or more retaining ribs 448 extending into the cable pocket 446. The retaining ribs 448 are configured to engage with the data cable 206. For example, the retaining ribs 448 can engage with the insulator 406 (e.g., the cable jacket) when the cover 434 is connected to the main body 432. The retaining ribs 448 can easily dig into the material of the insulator 406 to lock the insulator 406 in the data module housing 410, for example to provide strain relief and / or to prevent the data cable 206 from being pulled out of the data module housing 410.The retaining ribs 448 are dimensioned / shaped to provide a hold, but are designed so as not to damage the wire.

[0053] In one exemplary embodiment, the data module housing 410 includes access windows 450. The access windows 450 provide access to the contact channels 412. The access windows 450 provide access to the socket contacts 402 in the contact channels 412 for the bridging contacts 600. In the illustrated embodiment, the access windows 450 are located on or near the front face 424 to allow access to the signal contacts 402. In the illustrated embodiment, the access windows 450 are located on the top 420 and the bottom 422 to provide access to both signal contacts 402 on the top and bottom of the data module housing 410. In alternative embodiments, the access windows 450 can be provided at other locations.

[0054] In one exemplary embodiment, the data module housing 410 includes locking openings 452 that receive the locking elements 476 of the signal contacts 402. In the illustrated embodiment, the locking openings 452 are provided on the first side 428. In alternative embodiments, other locations are also possible. When the signal contacts 402 are loaded into the data module housing 410, the locking elements 476 can spring outwards into the locking openings 452 to secure the signal contacts 402 in the contact channels 412. The locking elements 476 can prevent the signal contacts 402 from being pulled out of the contact channels 412.

[0055] In one exemplary embodiment, the data module housing 410 includes a locking slot 454 configured to receive a locking element used to secure the data module 400 in the plug-in housing 210. In the illustrated embodiment, the locking slot 454 is a notch formed in one of the sides of the data module housing 410. For example, the locking slot 454 may be formed in the cover 434. The locking slot 454 may be arranged along the first side 428. Other arrangements are possible in alternative embodiments. The locking slot 454 may be open at the top 420 and / or the bottom 422 to receive the locking element.

[0056] Fig. Figure 19 is an exploded view of the data module 400 according to an exemplary embodiment. Fig. Figure 20 is an assembled view of the data module 400 according to an exemplary embodiment. Fig. 19 and Fig. Figure 20 shows the data module housing 410 as a two-part housing, with the cover 434 being separate and independent from the main body 432. The cover 434 is configured to be attached to the side of the main body 432 after the signal contacts 402 and the signal wires 404 have been inserted into the data module housing 410.

[0057] Fig. Figure 21 is an exploded view of the end-node termination module 500 according to an exemplary embodiment. The end-node termination module 500 comprises a termination module housing 510 and a signal processing arrangement 550, which is held by the termination module housing 510. In an exemplary embodiment, the signal processing arrangement 550 comprises an end-node printed circuit board (PCB) 552, which has one or more end-node control circuits 554 with one or more signal processing components 556 for controlling the end-node control circuit 554.

[0058] With further reference to Fig. Figure 22, which shows a top view of the termination module housing 510, shows that the termination module housing 510 comprises a main body 512 with a pocket 514 that accommodates the signal processing arrangement 550. For example, the end node circuit board 552 and the corresponding signal processing components 556 are configured to be accommodated in the pocket 514. In an exemplary embodiment, the termination module housing 510 includes a handle 516 extending from the main body 512. The handle 516 is used to insert and remove the end node termination module 500 into and out of the connector housing 210. The handle 516 closes the cable opening for the channel in the connector housing 210, for example, to provide a seal for the channel.

[0059] In an exemplary embodiment, the end module housing 510 has similar dimensions to the data module housing 410 ( Fig. 15) to enable interchangeable loading of the end node termination module 500 and the data module 400 into the module channels 214 of the connector housing 210. The termination module housing 510 may include similar features to the data module housing 410, such as positioning features, fastening features, and the like for positioning and fastening the end node termination module 500 and the data module 400 in the module channels 214 of the connector housing 210.

[0060] The termination module housing 510 extends between a top 520 and a bottom 522. The termination module housing 510 extends between a front 524 and a back 526. The termination module housing 510 comprises a first side 528 and a second side 530. The front 524 defines a terminal end of the termination module housing 510, configured for connection to the jumper contacts 600 and / or the grounding jumper contact 700. The handle 516 is located on the back 526.

[0061] In one exemplary embodiment, the end module housing 510 includes a loading port 532 on the first side 528. The signal processing arrangement 550 is configured to be loaded into the pocket 514 through the loading port 532. The loading port 532 is open on the first side 528. Other positions are possible in alternative embodiments.

[0062] In an exemplary embodiment, the end module housing 510 comprises one or more fastening devices 534 for securing the signal processing arrangement 550 in the pocket 514. In an exemplary embodiment, the fastening devices 534 comprise a post 536 arranged in the pocket 514. The end node circuit board 552 can be connected to the post 536. The post 536 can position the end node circuit board 552 from front to back and / or from side to side. In the illustrated embodiment, the post 536 is located near a rear portion of the pocket 514. Other positions are possible in alternative embodiments. The post 536 can provide a mechanical support for the end node circuit board 552.For example, the post 536 may have a split support configured to be held in place by a spring fit or an interference fit in an opening of the end-node circuit board 552. In an exemplary embodiment, the fastening features 534 include a catch wall 538 configured to receive one end of the end-node circuit board 552. The catch wall 538 may be located near the front face 524. During assembly, the front end of the end-node circuit board 552 can be loaded into the pocket 514 behind the catch wall 538 to receive the front end of the end-node circuit board 552, while the rear end of the end-node circuit board 552 is connected to the post 536. In this way, the front and rear portions of the end-node circuit board 552 are held in the pocket 514 by the fastening features 534.Alternative designs may also use other types of fasteners.

[0063] In one exemplary embodiment, the termination module housing 410 includes access windows 540. The access windows 540 provide access to the signal processing arrangement 550 in the pocket 514. The access windows 540 provide access to sections of the end-node circuit board 552 in the pocket 514 for the bridging contacts 600. In the illustrated embodiment, the access windows 540 are located on or near the front face 424. In the illustrated embodiment, the access windows 540 are located on the top 420 and the bottom 422 to provide access to both the top and bottom edges of the end-node circuit board 552 on the top and bottom of the termination module housing 410. In alternative embodiments, the access windows 540 may be provided at other locations.

[0064] In one exemplary embodiment, the termination module housing 410 includes one or more grounding access windows 542. The grounding access window 542 provides access to the signal processing arrangement 550 in the pocket 514. The grounding access window 542 provides access to a section of the end node circuit board 552 in the pocket 514 for the grounding bridge contacts 700. In the illustrated embodiment, the grounding access window 542 is located on the top surface 420. In alternative embodiments, the grounding access window 542 can be provided at other locations.

[0065] In one exemplary embodiment, the end module housing 510 includes a locking slot 544 configured to receive a locking element used to secure the end module 500 in the plug-in housing 210. In the illustrated embodiment, the locking slot 544 is a notch formed in one of the sides of the end module housing 510. For example, the locking slot 544 may be located along the first side 528. Other positions are possible in alternative embodiments. The locking slot 544 may be open at the top 520 and / or the bottom 522 to receive the locking element.

[0066] Fig. Figure 23 shows the signal processing arrangement 550 according to an exemplary embodiment. The signal processing arrangement 550 comprises the end-node circuit board 552, the end-node control circuit 554, and the signal processing component 556.

[0067] The end-node circuit board 552 comprises a substrate having surfaces 560 on opposite sides of the substrate. The end-node circuit board 552 can be manufactured by conventional printed circuit board manufacturing processes. The end-node circuit board 552 includes circuits printed on one or more layers of the substrate, for example, on the outer surface 560. The circuits can be traces, pads, vias, or other conductive elements that form circuit patterns on one or more layers of the substrate. The end-node circuit board 552 comprises a leading edge 562, a trailing edge 564, a first edge 566 (e.g., top edge) between the leading and trailing edges 562 and 564, and a second edge 568 (e.g., bottom edge) between the leading and trailing edges 562 and 564.In an exemplary embodiment, the signal processing components 556 are attached to the corresponding circuits on the surface 560 of the end node circuit board 552 to form the end node control circuit 554.

[0068] In an exemplary embodiment, the end-node circuit board 552 comprises a first signal edge pad 570 at the first edge 566 and a second signal edge pad 572 at the second edge 568. In an exemplary embodiment, the end-node circuit board 552 comprises a ground edge pad 574 along the first edge 566 or the second edge 568. Additional signal edge pads and / or ground edge pads may be provided along the first edge 566 and / or the second edge 568. The first signal edge pad 570 may be a positive signal conductor configured to be electrically connected to the positive signal transmission line of the data module 400. The second signal edge pad 572 may be a negative signal conductor configured to be electrically connected to the negative signal transmission line of the data module 400.

[0069] In an exemplary embodiment, the end-node circuit board 552 comprises notches 576 along the first and second edges 566, 568. The signal edge pads 570, 572 and / or the ground edge pad 574 can be arranged in the notches 576 such that the pads are recessed opposite the edges 566, 568. The notches 576 can be formed in the end-node circuit board 552 to provide a space for cladding the edges 566, 568 to form the edge pads 570, 572, 574.

[0070] In an exemplary embodiment, the signal edge pads 570, 572 can extend over one or more layers of the end-node circuit board 552. For example, the signal edge pads 570, 572 can extend over the width of the first edge 566 and the second edge 568, respectively, between the opposing surfaces 560 of the end-node circuit board 552. A section of the first signal edge pad 570 can extend into the surface 560 and be connected to one or more conductors on the surface 560. A section of the second signal edge pad 572 can extend into the surface 560 and be connected to one or more conductors on the surface 560. In an exemplary embodiment, the ground edge pad 574 can extend over one or more layers of the end-node circuit board 552.For example, the grounding edge pad 574 can extend across the width of the first edge 566 or the second edge 568 between the opposing surfaces 560 of the end-node circuit board 552. A section of the grounding edge pad 574 can extend to the surface 560 and be connected to one or more conductor tracks on the surface 560.

[0071] The first and second signal edge pads 570, 572 are configured to be electrically connected to corresponding signal processing components 556, for example, by traces or other conductive circuitry on the end-node circuit board 552. The signal processing components 556 perform signal processing for the signals transmitted to / from the jumper contacts 600 via the signal edge pads 570, 572. The signal processing components 556 perform signal processing for the signal processing arrangement 550. The signal processing components 556 may include transistors, resistors, capacitors, diodes, integrated circuits, operational amplifiers, filters, microprocessors, microcontrollers, oscillators, switches, transformers, relays, or other types of electrical components for performing signal processing. The signal processing components 556 may be active and / or passive components.The signal processing components 556 can be electrically connected to the first signal edge pad 570, the second signal edge pad 572, or both the first and second signal edge pads 570 and 572. The signal processing components 556 can also be connected to the grounding edge pad 574, either additionally or alternatively.

[0072] In one exemplary embodiment, the end-node circuit board 552 includes an opening 580. The opening 580 can be used as a positioning feature and / or a fastening feature for positioning the end-node circuit board 552 in the end-module housing 510. For example, the opening 580 can accommodate the pin 536 to position the end-node circuit board 552 in the pocket 514 of the end-module housing 510. In the illustrated embodiment, the opening 580 is located near the rear side of the end-node circuit board 552. In alternative embodiments, other positions are also possible. The opening 580 extends between the surfaces 560 through the end-node circuit board 552.

[0073] Fig. Figure 24 shows the signal processing arrangement 550 according to an exemplary embodiment. Fig. Figure 24 shows a different arrangement of the signal processing components 556 on the end-node circuit board 552 compared to the one in Fig. 23 embodiment shown. The arrangement of the signal processing components 556 in Fig. 24 performs a different type of signal processing than the arrangement of signal processing components 556 in Fig. 23. For example, Fig. 24 is used for differential mode signal processing, while Fig. 23 is used for common-mode signal processing. In one exemplary embodiment, the same end-node circuit board 552 is used in both arrangements, which allows the fabrication of a single end-node circuit board 552 for use in different applications. Other arrangements of the signal processing components 556 can be used in alternative embodiments for other types of signal processing.

[0074] Fig. Figure 25 shows a plurality of end-node printed circuit boards 552 during manufacturing according to an exemplary embodiment. The end-node printed circuit boards 552 are manufactured as part of a common printed circuit board, and the individual end-node printed circuit boards 552 are cut out or separated from the structure. In alternative embodiments, other manufacturing techniques may be used.

[0075] Fig. Figure 26 is a perspective view of the signal processing arrangement 550 according to an exemplary embodiment, showing the bridging contacts 600 and the grounding bridge contact 700 connected to the signal processing arrangement 550. The signal processing arrangement 550 comprises the end node circuit board 552, the end node control circuit 554, and the signal processing components 556 mounted on the end node circuit board 552. While the signal processing components 556 are shown mounted on one of the surfaces 560, in alternative embodiments the signal processing components 556 can be mounted on both surfaces 560 on opposite sides of the end node circuit board 552. The signal edge pads 570, 572 and the grounding edge pad 574 are shown at the first and second edges 566, 568 (for example, between the opposite surfaces 560 of the end node circuit board 552).

[0076] The bridging contacts 600 comprise end node spring bars 610, which have end node mating interfaces 612 that are electrically connected to the corresponding signal edge pads 570, 572. The end node spring bars 610 are flexible and have separable mating points. The end node spring bars 610 are configured to connect to the signal edge pads 570, 572 when the end node termination module 500 is inserted into the plug housing 210 of the connector 200.

[0077] The grounding bridge contact 700 comprises an end node spring bar 710 with an end node mating interface 712, which is electrically connected to the corresponding grounding edge pad 574. The end node spring bar 610 is deflectable and has a detachable mating interface. The end node spring bar 710 is configured to connect to the grounding edge pad 574 when the end node termination module 500 is inserted into the plug housing 210 of the connector 200.

[0078] Fig. Figure 27 is a side view of the end node termination module 500 according to an exemplary embodiment. Fig. Figure 28 is a cross-sectional view of the end node termination module 500 according to an exemplary embodiment. Fig. 27 and Fig. Figure 28 shows the signal processing arrangement 550 in the pocket 514 of the termination module housing 510.

[0079] After assembly, the end-node circuit board 552 is connected to the fastening elements 534 of the end module housing 510. For example, the pin 536 is inserted into the opening 580. The pin 536 aligns the end-node circuit board 552 in the pocket 514. In an exemplary embodiment, a distal end of the post 536 includes retaining devices that receive and hold the end-node circuit board 552 in the pocket 514. The retaining wall 538 receives the front end of the end-node circuit board 552 in the pocket 514. For example, the end-node circuit board 552 cannot be removed through the loading opening 532 if the front end of the end-node circuit board 552 is located behind the retaining wall 538. In an exemplary embodiment, the end node circuit board 552 and the signal processing components 556 are completely contained within the footprint of the termination module housing 510.In its assembled state, the end-node circuit board 552 is positioned in the pocket 514 such that the signal edge pads 570 and 572 are aligned with the corresponding access windows 540, and the grounding edge pad 574 is aligned with the corresponding grounding access opening 542. The access windows 540 and 542 provide access to the edge pads 570, 572, and 574.

[0080] Fig. Figure 29 is an exploded view of part of connector 200 according to an exemplary embodiment. Fig. Figure 29 shows the inner housing 218, which holds the power contacts 300, the data module 400, and the end-node termination module 500. It should be noted that the outer housing 216 ( Fig. 8) was removed for clarity in order to show parts of the inner housing 218. Fig. Figure 29 additionally shows a position locking device 800, which is used to ensure the positioning of the power contacts 300, the data module 400, and the end-node termination module 500 within the plug housing 210. In an exemplary embodiment, the position locking device 800 is configured to hold the grounding bridge contact 700. The position locking device 800 can additionally or alternatively hold the bridging contacts 600.

[0081] In an exemplary embodiment, the plug-in housing 210 comprises a position locking device pocket 250 that receives the position locking device 800. The position locking device pocket 250 can be open at the top 220 to receive the position locking device 800, for example, in a downward-facing, interlocking gripping direction. The position locking device pocket 250 can additionally or alternatively be open at one or both sides 228 to receive the position locking device 800. In an exemplary embodiment, the current contact channels 212 and the module channels 214 are accessible to the position locking device pocket 250. Thus, the position locking device 800 is configured to be connected to the current contacts 300 and the current contact channels 212 and to the data module 400 and the end-node termination module 500 in the corresponding module channels 214.

[0082] During assembly, the power contacts 300 are loaded into the power contact channels 212 through the rear 226 of the connector housing 210. The connector housing 210 may include latches or other retaining devices to use the power contacts 300 as a holder within the connector housing 210. The connector housing 210 may include positioning features such as stops to position the power contacts 300 in the power contact channel 212, for example, to limit forward loading of the power contacts 300 into the power contact channels 212. The position locking device 800 is configured to engage with the connector housing 210 to ensure that the power contacts 300 are loaded correctly into the connector housing 210. For example, the position locking device 800 may not engage with the connector housing 210 if the power contacts 300 are not fully loaded into the power contact channels 212.In various embodiments, the position locking device 800 is configured to interact with the latches that hold the power contacts 300 in the power contact channels 212 to prevent the latches from unlocking and / or bending or breaking when the power cables 204 are pulled backward.

[0083] During assembly, the data module 400 is loaded into the module channel 214 through the rear 226 of the connector housing 210. The connector housing 210 may include a latch or other securing device to hold the data module 400 within the connector housing 210. The connector housing 210 may include positioning features such as stops to position the data module 400 and the module channel 214, for example, to limit forward loading of the data module 400 into the module channel 214. The position locking device 800 is configured to engage with the connector housing 210 to ensure that the data module 400 is loaded correctly into the connector housing 210. For example, the position locking device 800 may not be able to engage with the connector housing 210 if the data module 400 is not fully loaded into the module channel 214.In various embodiments, the position locking device 800 is configured to be directly connected to the data module 400 in order to hold the data module 400 in module channel 214.

[0084] During assembly, the end node termination module 500 is loaded into the module channel 214 through the rear 226 of the connector housing 210. The connector housing 210 may include a latch or other fastening device to hold the end node termination module 500 within the connector housing 210. The connector housing 210 may include positioning features such as stop walls to position the end node termination module 500 and the module channel 214, for example, to limit forward loading of the end node termination module 500 into the module channel 214. The position locking device 800 is configured to couple with the connector housing 210 to ensure that the end node termination module 500 is loaded correctly into the connector housing 210. For example, the position locking device 800 may not be able to connect to the connector housing 210 if the end node termination module 500 is not fully loaded into the module channel 214.In various embodiments, the position locking device 800 is configured to be directly connected to the end node termination module 500 in order to hold the end node termination module 500 in the module channel 214.

[0085] With further reference to Fig. 30, which shows a top view of the position locking device 800, and Fig. Figure 31, which shows an end view of the position locking device 800, shows the position locking device 800 holding the grounding bridge contact 700. In an exemplary embodiment, the position locking device 800 comprises a body 810 having an end wall 812, a first side wall 814 extending from a first side of the end wall 812, and a second side wall 816 extending from a second side of the end wall 812. The end wall 812 is configured to be connected to the top 220 of the plug housing 210. The side walls 814 and 816 are configured to be connected to the sides 228 of the plug housing 210. In an exemplary embodiment, the side walls 814, 816 comprise locking elements 818 which are configured to be lockably connected to the sides 228 of the plug housing 210 in order to secure the position locking device 800 to the plug housing 210.Alternative designs may use other types of fastening devices.

[0086] In one exemplary embodiment, the position locking device 800 comprises a primary lock 820 extending from the end wall 812. The primary lock 820 is configured to interact with the locks of the plug housing 210, which secure the power contacts 300 in the power contact channels 212. Optionally, multiple primary locks 820 can be provided, for example, to connect with different locks used to secure the various power contacts 300. In the illustrated embodiment, the primary lock 820 is a beam or post extending downward from the inner surface of the end wall 812. The primary lock 820 can be rectangular. The distal end of the primary lock 820 can be chamfered to guide the assembly. However, in alternative embodiments, the primary lock 820 can have other shapes.

[0087] In an exemplary embodiment, the position locking device 800 comprises a data module lock 830 extending from the end wall 812. The data module lock 830 is configured to engage with the data module 400 to secure the data module 400 in the module channel 214. For example, the data module lock 830 can be dimensioned and shaped to fit into the locking slot 454 of the data module housing 410 to secure the data module 400 in the module channel 214. In the illustrated embodiment, the data module lock 830 is a beam or post extending downward from the inner surface of the end wall 812. The data module lock 830 can have a rectangular shape. The distal end of the data module lock 830 can be chamfered to guide the assembly. However, the data module locking mechanism 830 can also have other forms in alternative embodiments.

[0088] In an exemplary embodiment, the position locking device 800 comprises an end-node termination module lock 840 extending from the end wall 812. The end-node termination module lock 840 is configured to engage with the end-node termination module 500 to secure the end-node termination module 500 in the module channel 214. For example, the end-node termination module lock 840 can be dimensioned and shaped to fit into the locking slot 544 of the termination module housing 510 to secure the end-node termination module 500 in the module channel 214. In the illustrated embodiment, the end-node termination module lock 840 is a beam or post extending downward from the inner surface of the end wall 812. The end-node termination module lock 840 can be rectangular in shape. The distal end of the end node termination module locking device 840 may be chamfered to guide the assembly.However, the end node termination module lock 840 can also have other forms in alternative embodiments. The end node termination module lock 840 can lock other components in the housing, for example, a data module if it is configured as a two-position data module.

[0089] In an exemplary embodiment, the position locking device 800 comprises a grounding bridge contact channel 850 that receives the grounding bridge contact 700. The grounding bridge contact channel 850 may be open at the front of the position locking device 800 to receive the grounding bridge contact 700. The position locking device 800 holds the grounding bridge contact 700 and positions it so that it engages with the end-node termination module 500 and an electrically grounded component of the connector 200. In an exemplary embodiment, the negative current contact 300 is connected to a reference ground and defines a grounded component of the connector 200. The grounding bridge contact 700 is configured to engage with the negative current contact 300.

[0090] In an exemplary embodiment, the grounding bridge contact 700 is a stamped and formed contact. The grounding bridge contact 700 comprises a connecting bar 720 that extends between the end-node spring bar 710 and a grounding connection spring bar 730. The end-node spring bar 710 comprises the end-node mating interface 712. The grounding connection spring bar 730 comprises a grounding connection mating interface 732. The spring bars 710 and 730 are flexible. The spring bars 710 and 730 can extend downwards from the connecting bar 720 to engage with the end-node termination module 500 and the current contact 300. The spring bars 710, 730 can be deflected upwards when connected to the end-node termination module 500 and the current contact 300. In the illustrated embodiment, the spring bars 710, 730 extend in different directions.For example, the end-node spring bar 710 extends rearward from the connecting bar 720, while the grounding connection spring bar 730 extends forward from the connecting bar 720. In alternative embodiments, however, the spring bars 710 and 730 can be oriented differently, for example, by extending in the same directions. The spring bars 710 and 730 can have different lengths, so that the end-node mating interfaces 712 and 732 are located at different vertical heights for connection to the end-node termination module 500 and the current contact 300.

[0091] In one exemplary embodiment, the grounding bridge contact 700 comprises a counter tab 740, which is used for the grounding bridge contact 700 to engage with the position locking device 800. In the illustrated embodiment, the counter tab 740 extends from the connecting beam 720, for example, rearward from the connecting beam 720. The counter tab 740 comprises barbs 742 along its side edges. The barbs 742 are configured to dig into the plastic material of the position locking device 800 to secure the grounding bridge contact 700 in the grounding bridge contact channel 850. In alternative embodiments, other types of counterparts can be used to attach the grounding bridge contact 700 to the position locking device 800.

[0092] Fig. Figure 32 is a cross-sectional view of connector 200 according to an exemplary embodiment. Fig. Figure 32 shows the position locking device 800, which is connected to the connector housing 210. Fig. Figure 32 shows the position locking device 800, which is connected to the power contacts 300, the data module 400, and the end-node termination module 500. In the assembled state, the position locking device 800 is connected to the connector housing 210. For example, the locking elements 818 on the side walls 814, 816 are configured to connect to the locking devices along the sides 228 of the connector housing 210. Optionally, the locking devices along the sides 228 can have stepped locking positions to allow the positioning of the position locking device 800 in different step positions, for example, an initial connection position and a final connection position.

[0093] In its assembled state, the primary latch 820 is configured to interact with the primary latches 213 of the connector housing 210, which secure the power contacts 300 in the power contact channels 212. The primary latch 820 supports or holds the primary latches 213 in the locked positions to prevent unlocking and damage to the primary latches 213. In its assembled state, the data module latch 830 is configured to interact with the data module 400 to secure the data module 400 in the module channel 214. For example, the data module latch 830 fits into the latch slot 454 of the data module housing 410 to secure the data module 400 in the module channel 214. When assembled, the end node termination module lock 840 is configured to work in conjunction with the end node termination module 500 to secure the end node termination module 500 in module channel 214.For example, the end node termination module lock 840 fits into the locking slot 544 of the termination module housing 510 to secure the end node termination module 500 in the module channel 214.

[0094] Fig. Figure 33 is a perspective view of a section of connector 200 according to an exemplary embodiment, showing the internal components of connector 200. Fig. Figure 34 is a top view of a section of connector 200 according to an exemplary embodiment, showing the internal components of connector 200. Fig. Figure 35 is a front view of a section of connector 200 according to an exemplary embodiment, showing the internal components of connector 200. Fig. Figures 33 to 35 illustrate an embodiment of the connector 200 configured in a common-mode end-node configuration. The connector housing 210, the data module housing 410, and the termination module housing 510 are shown in the Fig. 33-35 removed to show the power contacts 300, the signal contacts 402, the signal processing arrangement 550, the bridging contacts 600 and the ground bridging contact 700.

[0095] In the common-mode end-node configuration, the bridging contacts 600 are connected between the signal contacts 402 and the signal processing assembly 550, and the grounding bridge contact 700 is connected between the ground-referenced current contact 300 and the signal processing assembly 550. The signal processing components 556 perform the signal processing within the signal processing assembly 550 in the connector 200, without requiring separate signal processing at the head connector 100 or the printed circuit board 102 connected to the head connector 100.

[0096] The grounding bridge contact 700 is a stamped and formed contact. The bridge contact 700 comprises the connecting bar 720, which extends between the end node spring bar 710 and the ground connection spring bar 730. The end node spring bar 710 comprises the end node mating interface 712. The ground connection spring bar 730 comprises the ground connection mating interface 732. The spring bars 710 and 730 are flexible. The spring bars 710 and 730 extend from the connecting bar 720 to engage with the respective grounding edge pad 574 of the end node circuit board 552 and the current contact 300, respectively. In an exemplary embodiment, the ground connection spring bar 730 is configured to be directly connected to the interface surface 478 of the current contact 300. The spring beams 710, 730 can be deflected when connected to the signal processing arrangement 550 and the power contact 300.The grounding bridge contact 700 includes the plug-in tab 740 with the barbs 742 along the side edges of the plug-in tab 740.

[0097] In an exemplary embodiment, each bridging contact 600 is a stamped and formed contact. The bridging contact 600 comprises a connecting bar 620 that extends between the end-node spring bar 610 and a signal contact spring bar 630. The end-node spring bar 610 comprises the end-node mating interface 612. The signal contact spring bar 630 comprises a signal contact mating interface 632. The spring bars 610 and 630 are flexible. The spring bars 610 and 630 extend from the connecting bar 620 to engage with the corresponding signal edge pads 570 and 572 of the end-node circuit board 552 and the signal contact 402, respectively. In an exemplary embodiment, the signal contact spring bar 630 is configured to be directly connected to the interface surface 468 at the mating end 470 of the socket contact 402.The spring beams 610, 630 can be deflected when they interlock with the signal processing arrangement 550 and the signal contact 402.

[0098] In one exemplary embodiment, the bridging contact 600 comprises a mating tab 640, which is used for the interlocking of the bridging contact 600 with the connector housing 210. In the illustrated embodiment, the mating tab 640 extends from the connecting bar 620, for example, rearward from the connecting bar 620. The mating tab 640 comprises barbs 642 along its side edges. The barbs 642 are configured to dig into the plastic material of the connector housing 210 to secure the bridging contact 600 in a bridging contact channel of the connector housing 210. In alternative embodiments, other types of mating parts can be used to attach the bridging contact 600 to the connector housing 210 or to another component, such as the position locking device 800.

[0099] Fig. Figure 36 is a perspective view of a section of connector 200 according to an exemplary embodiment, showing the internal components of connector 200. Fig. Figure 37 is a top view of a section of connector 200 according to an exemplary embodiment, showing the internal components of connector 200. Fig. Figure 38 is a front view of a section of connector 200 according to an exemplary embodiment, showing the internal components of connector 200. Fig. Figures 36 to 38 illustrate an embodiment of the connector 200 configured in an end-node configuration in differential mode. The connector housing 210, the data module housing 410, and the termination module housing 510 are shown in the Fig.Figures 36-38 are removed to represent the power contacts 300, the signal contacts 402, the signal processing assembly 550, and the jumper contacts 600. The ground jumper contact 700 is not required for the end node configuration in differential mode. For example, the end node circuit board 552 does not need to be connected to ground in the end node configuration in differential mode.

[0100] In the differential-mode end-node configuration, the bridging contacts 600 are connected between the signal contacts 402 and the signal processing assembly 550. The signal processing components 556 perform the signal processing within the signal processing assembly 550 in the connector 200, without requiring separate signal processing at the head connector 100 or the printed circuit board 102 connected to the head connector 100. QUOTES INCLUDED IN THE DESCRIPTION

[0000] This list of documents cited by the applicant was automatically generated and is included solely for the reader's convenience. The list is not part of the German patent or utility model application. The DPMA accepts no liability for any errors or omissions. Cited patent literature

[0000] US 63 / 704,605 ​​

[0001] US 63 / 704,608

[0001] US 63 / 704,623

[0001] US 63 / 704.641

[0001] US 63 / 704.634

[0001] US 63 / 704.646

[0001] US 63 / 706.100

[0001]

Claims

[1] Connectors (200), comprising: a plug housing (210) with a mating end (230) and a cable end (232), wherein the mating end is configured to be connected to a head connector (100), the plug housing comprising a first and a second module channel (214) between the mating end and the cable end; a data module (400) that is received in the first module channel, the data module comprising a data module housing (410) holding signal contacts that are connected to the ends of signal wires (404) of a data cable (206), each signal contact comprising a mating end configured to connect to the head connector; a differential mode end-node termination module (500) received in the second module channel, wherein the differential mode end-node termination module comprises a termination module housing (510) with a pocket (514), wherein the differential mode end-node termination module comprises a differential mode signal processing arrangement contained in the pocket, wherein the differential mode signal processing arrangement comprises an end-node printed circuit board (PCB) (552) with a differential mode control circuit (554); wherein the differential mode signal processing arrangement comprises a differential mode signal processing component mounted on the end-node printed circuit board to process signals on the differential mode control circuit; and Bridging contacts (600) which are held by the connector housing, each bridging contact comprising a signal contact connector (632) which is electrically connected to the corresponding signal contact (402) and an end node mating interface (712) which is electrically connected to the differential mode end node termination module to electrically connect the signal contacts to the differential mode control circuit within the connector. [2] Connector (200) according to claim 1, wherein the first module channel and the second module channel (214) are identical, so that the data module (400) and the differential mode end node termination module (500) can be interchangeably accommodated in the first and second module channels. [3] Connector (200) according to claim 1, wherein the connector housing (210) comprises bridging contact channels (260) extending between the first module channel and the second module channel (214), the bridging contact channels accommodating the bridging contacts (600). [4] Connector (200) according to claim 1, wherein the end node circuit board (552) comprises a first surface (316) and a second surface, wherein the end node circuit board comprises a first edge (566) and a second edge (568) between the first and the second surface, wherein the differential mode control component (556) is attached to the first surface, wherein the end node circuit board has a first signal edge pad (570) along the first edge and a second signal edge pad (572) along the second edge, wherein the first and the second signal edge pad are coupled to the differential mode control circuit and the jumper contacts (600) are coupled to the first and the second signal edge pad. [5] Connector (200) according to claim 4, wherein the differential mode control component (556) is coupled to the differential mode control circuit between the first and the second signal edge pad (570, 572). [6] Connector (200) according to claim 4, wherein the first and second signal edge pads (570, 572) and the bridging contacts (600) are contained within the connector housing (210) and are configured to be separate from the head connector (100) and not physically connected to it. [7] Connectors (200) according to claim 1, wherein the end node circuit board (552) and the differential mode control component (556) are contained in the pocket (514) of the termination module housing (510). [8] Connectors (200) according to claim 1, wherein the termination module housing (510) comprises access windows (450, 540), wherein the bridging contacts (600) pass through the access windows to establish an electrical connection with the end node circuit board (552). [9] Connector (200) according to claim 1, wherein the termination module housing (510) comprises a loading opening (532) on one side (128) of the termination module housing, wherein the end node circuit board (552) is loaded into the pocket (514) through the loading opening. [10] Connectors (200) according to claim 9, wherein the termination module housing (510) comprises a fastening mechanism to hold the end node circuit board (552) in the pocket (514). [11] Connector (200) according to claim 1, which further comprises a position locking device connected to the connector housing (210), wherein the position locking device is connected to the data module (400) to ensure the positioning of the data module in the first module channel (214) and to hold the data module in the connector housing, wherein the position locking device is connected to the differential mode end node termination module (500) to ensure the positioning of the differential mode end node termination module in the second module channel and to hold the differential mode end node termination module in the connector housing. [12] Connector (200) according to claim 11, wherein the data module housing (410) has a notch, the position locking device comprises a first positioning tab configured to be received into the notch of the data module housing, the termination module housing (510) has a notch and the position locking device comprises a second positioning tab configured to be received into the notch of the termination module housing. [13] Connector (200) according to claim 1, wherein the bridging contact (600) comprises a signal contact counter bar with the signal contact counter interface (632) and an end node counter bar with the end node counter interface (612), wherein the bridging contact comprises a connecting bar between the signal contact counter bar and the end node counter bar, wherein the signal contact counter bar and the end node counter bar are deflectable relative to the connecting bar. [14] Differential mode end node termination module (500) for a connector (200), comprising: a termination module housing (510) with a main body having a pocket (514), the main body having an access window (540) that is open towards the pocket; and a pocket-sized differential mode signal processing arrangement, wherein the differential mode signal processing arrangement comprises an end-node printed circuit board (PCB) (552) with a differential mode control circuit (554), wherein the differential mode signal processing arrangement comprises a differential mode signal processing component mounted on the end-node printed circuit board to process signals on the differential mode control circuit, wherein the end-node printed circuit board has a circumferential edge between opposing first and second surface (316) of the end node circuit board, wherein the differential mode signal processing component is attached to the first surface, wherein the end node circuit board includes a signal edge pad (570) along the periphery edge, wherein the signal edge pad is coupled to the differential mode control circuit; wherein the end node circuit board is configured to be electrically connected to a signal contact (402) of the connector via a bridging contact (600) of the connector through the access window. [15] Differential mode end node termination module (500) according to claim 14, wherein the end node circuit board (552) comprises a second signal edge pad (572) along the circumferential edge configured to interlock with a second bridging contact (600) electrically connected to a second signal contact (402) of the plug housing (210). [16] Differential mode end node termination module (500) according to claim 15, wherein the differential mode control component (556) is coupled to the differential mode control circuit (554) between the first and the second signal edge pad (570, 572). [17] Differential mode end node termination module (500) according to claim 14, wherein the circumferential edge comprises a first side edge (566) and a second side edge (568) opposite the first side edge, wherein the signal edge pad (570) is located along the first side edge and the second signal edge pad (572) is located along the second side edge. [18] Differential mode end node termination module (500) according to claim 14, wherein the end node circuit board (552) and the differential mode control component (556) are contained in the pocket (514) of the termination module housing (510). [19] Differential mode end node termination module (500) according to claim 14, wherein the termination module housing (510) comprises a loading opening (532) on a side (128) of the termination module housing, wherein the end node circuit board (552) is loaded into the pocket (514) through the loading opening. [20] Electrical connector system (10), comprising: a head connector (100) with a head housing (110) that holds head contacts (150), the head housing comprising a receptacle and the head contacts comprising mating ends (230) that fit into the receptacle; and a connector (200) which is received in the receptacle and engages with the connector contacts (150), the connector comprising: a connector housing (210) with a mating end and a cable end (232), wherein the mating end is configured to be connected to a head connector, and wherein the connector housing comprises a first and a second module channel (214) between the mating end and the cable end; a data module (400) which is included in the first module channel, the data module comprising a data module housing (410) which holds signal contacts (402) which are connected to the ends of signal wires (404) of a data cable (206), each signal contact comprising a mating end, that is configured so that it can be connected to the head connector; a differential mode end-node termination module (500) included in the second module channel, wherein the differential mode end-node termination module comprises a termination module housing (510) with a pocket (514), wherein the differential mode end-node termination module comprises a differential mode signal processing arrangement included in the pocket, wherein the differential mode signal processing arrangement comprises an end-node printed circuit board (PCB) (552) with a differential mode control circuit (554), wherein the differential mode signal processing arrangement includes a differential mode signal processing component attached to the end-node PCB to process signals on the differential mode control circuit (554); and Bridging contacts (600) which are held by the connector housing, each bridging contact comprising a signal contact connector (632) which is electrically connected to the corresponding signal contact and an end node mating interface (712) which is electrically connected to the differential mode end node termination module to electrically connect the signal contacts to the differential mode control circuit within the connector.

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