Setup system and setup procedure

Abstract

A setup system comprises a storage section, a setup device, and a change section. The storage section stores at least one component container information, i.e., information relating to a component container configured to hold a component to be mounted on a plate, and component feeder unit information, i.e., information relating to a component feeder unit configured to feed the component held in the component container to a collection location. The setup device adjusts the component container to the component feeder unit so that the component can be fed from the component feeder unit.The change section modifies an operating condition when the setup device sets the component container to the component feeder based on at least one component container information and component feeder information stored in the memory section.

Description

Technical area

[0001] The present specification discloses a technique related to a device system and a device method. State of the art

[0002] A tape roll setting device described in Patent Literature 1 automatically performs at least part of the work of setting a tape roll to a carriage. Specifically, the tape roll setting device accommodates the tape roll mounted on a cassette according to a receiving portion formed in a main body portion of the carriage. For example, an actuator having a grip portion is used to accommodate the tape roll. Furthermore, the tape roll setting device associates identification information with the tape roll loaded into the carriage and the carriage. Patent literature

[0003] Patent Literature 1: International Publication No. 2019 / 142336 Summary of the inventionTechnical problem

[0004] However, in the tape roll adjustment device described in Patent Literature 1, an operating condition of the tape roll adjustment device when adjusting the tape roll for feeding is not considered. In order to appropriately adjust a component container such as a tape roll to a component feeding unit such as a feeder using a setup device, it is sometimes necessary to change an operating condition of the setup device according to the component container. In some cases, it is necessary to change the operating condition of the setup device according to the component feeding unit. Furthermore, it may be necessary to change the operating condition of the setup device according to both the component container and the component feeding unit.

[0005] In view of such circumstances, the present specification discloses a setup system and a setup method capable of changing an operating condition when a setup device sets a component container on a component supply unit. Solution to the problem

[0006] The present description discloses a setup system comprising a storage section, a setup device, and a changing section. The storage section stores at least one of component container information, i.e., information related to a component container configured to accommodate a component to be mounted on a board, and component supply unit information, i.e., information related to a component supply unit configured to supply the component accommodated in the component container to a collection position. The setup device adjusts the component container to the component supply unit so that the component can be supplied from the component supply unit.The changing section changes an operation condition when the setting device sets the component container to the component supply unit based on at least one of component container information and component supply unit information stored in the storage section.

[0007] The present description discloses a setup method comprising a storing step and a changing step. In the storing step, at least one of component container information, ie, information related to a component container configured to accommodate a component to be mounted on a board, and component supply unit information, ie, information related to a component supply unit configured to supply the component accommodated in the component container to a collection position, is stored in the storage section.In the changing step, an operating condition is changed based on at least one of component container information and component supply unit information stored in the storage section when a setting device configured to set the component container to the component supply unit so that the component can be supplied from the component supply unit sets the component container to the component supply unit. Advantageous effect of the invention

[0008] With the setup system described above, when the setup device sets the component container to the component feed unit, it is possible to change the operating condition based on at least one of component container information and component feed unit information stored in the storage section. The above description of the setup system can be similarly applied to the setup method. Short description of the drawings Fig. 1 is a perspective view showing an example of a furnishing device. Fig. 2 is a plan view of the device of the Fig. 1. Fig. 3 is a perspective view showing an example of a feeder provided in a feeder holding section. Fig. 4 is a plan view showing an example of a carrier tape. Fig. 5 is a cross-sectional view of the carrier tape in the Fig. 4. Fig. 6 is a flowchart showing an example of a control operation by the setup device. Fig. Figure 7 is a configuration diagram showing an example of a furnishing system. Fig. 8 is a flowchart showing an example of the control operation by the facility system. Fig. 9 is a cross-sectional view showing an example of a positional relationship between the carrier tape in the Fig. 4, from which a cover tape is peeled off, and an imaging device or a measuring device. Description of Embodiments 1. Embodiment 1-1. Configuration Example of the Device 10

[0009] The setup device 10 adjusts the component container 92, such as the tape reel 70, to the component feed unit 93 so that the component 91 can be fed from the component feed unit 93, such as the feeder 60. The setup device 10 only needs to be able to adjust the component container 92 to the component feed unit 93 and can have various forms.

[0010] As in the Fig. 1 to 3, the setup device 10 of one embodiment includes the tape roll attachment / detachment section 20, the tape roll supply section 30, the tape roll transfer mechanism 40, and the feeder supply section 50. Note that, for convenience of description in the drawings, a viewing direction from the feeder 60 and the tape roll 70 when the tape roll 70 is attached to and detached from the feeder 60 is referred to as a first direction (arrow direction X). In the first direction (arrow direction X), a direction (side) from the feeder 60 to the tape roll 70 is referred to as a first end side (arrow direction X1) in the first direction, and a direction (side) from the tape roll 70 to the feeder 60 is referred to as a second end side (arrow direction X2) in the first direction.

[0011] Furthermore, as in the Fig. 3, a sliding direction of the slide 60 in the slot 21b, which is a direction perpendicular to the first direction (arrow direction X) in a horizontal plane, is referred to as a second direction (arrow direction Y). In the second direction (arrow direction Y), a sliding direction (side) when the slide 60 is detached is referred to as a first end side (arrow direction Y1) in the second direction, and a sliding direction (side) when the slide 60 is attached is referred to as a second end side (arrow direction Y2) in the second direction.

[0012] In the tape roll attachment / detachment section 20, various elements are mounted in the first housing 11. The first housing 11 is a rectangular parallelepiped-shaped housing, and a second end side (arrow direction X2) in the first direction thereof and a first end side (arrow direction Y1) in the second direction thereof are partially opened. The tape roll supply section 30 is provided so as to be coupled to a first end side (arrow direction Y1) in the second direction of the tape roll attachment / detachment section 20. The tape roll supply section 30 is formed in a box-shaped base 12 smaller than the first housing 11. The tape roll transfer mechanism 40 is provided on a plate seat 12b extending from a bottom part of the base 12 to a second end side (arrow direction X2) in the first direction.The feeder supply section 50 is provided to be coupled to a second end side (arrow direction X2) in the first direction of the tape roll attaching / detaching section 20. In the feeder supply section 50, various elements are mounted within the second housing 13, which is smaller than the first housing 11 and has a storage space 13a in an upper part.

[0013] The tape roll attaching / detaching section 20 includes the feed holding section 21, the tape roll attaching mechanism 22, the tape loading mechanism 23 and the tape roll detaching mechanism 24. As shown in the Fig. 2, the feed holding section 21 is located at the second end side (arrow direction X2) in the first direction and at the first end side (arrow direction Y1) in the second direction within the first housing 11. The feed holding section 21 holds the feed 60 in a work execution position in a vertical position. As shown in the Fig. As shown in Fig. 3, the slide holding portion 21 includes a bottom plate 21a, a slot 21b, and a holding plate 21c. The slot 21b is formed in a groove shape extending along the second direction (arrow direction Y) in the bottom plate 21a. The slide 60 is inserted from a first end side (arrow direction Y1) in the second direction from the slot 21b toward the second end side (arrow direction Y2) in the second direction and held at the work execution position. The holding plate 21c is provided upright from the bottom plate 21a and comes into contact with the side surface of the slide 60 at the work execution position on the second end side (arrow direction X2) in the first direction. The holding plate 21c bears a compressive load on the second end side (arrow direction X2) in the first direction, which is generated when the tape roll 70 is attached to the feeder 60.

[0014] The feed 60 is detachably mounted on a component assembly device. As shown in the Fig. 3, in the feeder 60, the tape roll 70 around which a carrier tape 72 is wound is fixed to the main body portion 71, and the carrier tape 72 is fed to the feed member 91. Each tape roll 70 is assigned an identification code for identifying the tape roll 70. The feeder 60 is formed in the shape of a flat box. The feeder 60 includes a tape roll support shaft 61 projecting from a side plate on the second end side (arrow direction X2) in the first direction toward the first end side (arrow direction X1) in the first direction at a substantially central position. The tape roll support shaft 61 is inserted into a center hole formed in the center of the tape roll 70 and detachably and rotatably supports the tape roll 70.

[0015] As in the Fig. As shown, the carrier tape 72 comprises a base tape 72a, a cover tape 72b, and a sub-tape 72c. The base tape 72a is a base part of the carrier tape 72 and is provided with a plurality of receiving sections 72d and a plurality of guide holes 72e. The component 91 is received in each of the plurality of receiving sections 72d. As shown in the Fig. shown, a predetermined number (for example, three in the Fig. ) of receiving portions 72d from the distal end side of the carrier tape 72, empty receiving portions 72d1 in which the components 91 are not received are formed. A plurality of receiving portions 72d are provided at predetermined pitch intervals in the longitudinal direction of the carrier tape 72 in the central part in the width direction of the base tape 72a.

[0016] Each of the plurality of guide holes 72e is a through hole and is used when the carrier tape 72 is conveyed in the conveying direction (the second end side (arrow direction Y2) in the second direction). A plurality of guide holes 72e are provided at a predetermined pitch interval in the longitudinal direction of the carrier tape 72 on a first end side in the width direction of the base tape 72a. The cover tape 72b closes the receiving portion 72d of the base tape 72a. The cover tape 72b is fixed to the upper surfaces of both end parts of the base tape 72a in the width direction, for example, by adhesive 72f or thermocompression bonding. The bottom tape 72c is fixed to the lower surface of the base tape 72a, for example, by adhesive 72f or thermocompression bonding, and prevents the component 91 accommodated in the receiving portion 72d from falling off.

[0017] A central part of the side plate 62 at a first end side (arrow direction X1) in the first direction of the feeder 60 is open to facilitate the attachment and detachment of the tape roll 70. At least one of the materials of the carrier tape 72, the width dimension of the carrier tape 72, the width dimension of the tape roll 70, and the diameter dimension of the tape roll 70 is different among multiple types of tape rolls 70, and there are multiple types of feeders 60 corresponding to multiple types of tape rolls 70. The feeder 60 includes a collecting position 63, a gear 64, and a tape peeling section.

[0018] The collecting position 63 is provided at a second end side (arrow direction Y2) in the second direction of the upper surface of the carriage 60, and the component mounter collects the component 91 at the collecting position 63. The gear 64 is rotatably provided at a first end side (arrow direction Y1) in the second direction from the collecting position 63. A tooth part of the gear 64 engages the guide holes 72e of the carrier tape 72. The gear 64 is intermittently driven by a drive motor and feeds the carrier tape 72 at a constant pitch. The tape peeling section can peel the cover tape 72b from the base tape 72a immediately before the collecting position 63 to take out the component 91. After passing through the collecting position 63, the carrier tape 72 is cut by a tape cutting device provided in the component mounter.

[0019] Note that each of the feeders 60 is assigned an identification code for identifying the feeder 60. The feeder 60 is provided with a feed control section. The feed control section stores the identification code of the feeder 60 and the identification code of the tape roll 70 and controls the component feeding process. When the feeder 60 is held by the feed holding section 21, the connection terminals are connected to each other, and the feed control section is communicatively connected to the setup device 10.

[0020] The tape roll fixing mechanism 22 is provided on a first end side (arrow direction X1) in the first direction of the feeder holding section 21. The tape roll fixing mechanism 22 uses the tape roll transfer mechanism 40 to transfer the tape roll 70 from a horizontal position to a vertical position and fix the tape roll 70 to the feeder 60 at the work execution position. The tape roll fixing mechanism 22 includes the pair of guide rails 22a and 22a, the movable table 22b, the fixing material 22c, the placement section 22d, and the temporary placement section 22e. Note that, in the tape roll fixing mechanism 22, a mechanism that transfers the tape roll 70 from the horizontal position to the vertical position and a mechanism that fixes the tape roll 70 in the vertical position to the feeder 60 may be separated.

[0021] The pair of guide rails 22a and 22a extend along the first direction (arrow direction X) at a substantially central position in the second direction (arrow direction Y) of the first housing 11 and are arranged in parallel to be separated from each other. The movable table 22b extends along the second direction (arrow direction Y) and is provided to straddle the top of the pair of guide rails 22a and 22a. As shown in the Fig. 1 and Fig. 2, the movable table 22b moves along the pair of guide rails 22a and 22a and reciprocates between a standby position provided on the first end side (arrow direction X1) in the first direction and the feed holding section 21 provided on the second end side (arrow direction X2) in the first direction.

[0022] The fixing material 22c is in the shape of a square bar and is provided so as to extend upward from the movable table 22b. The fixing material 22c faces the tape roll support shaft 61 of the feeder 60 at the work execution position. Specifically, the fixing material 22c is provided at a position separated by a predetermined distance in the first direction from a distal end portion of the tape roll support shaft 61 toward the first end side (arrow direction X1). The fixing material 22c pivots (arrow SW1 in the Fig. 1) between one in the Fig. 1 and Fig. 2 and a horizontal position in which the fastening material 22c is inclined in the first direction toward the second end side (arrow direction X2) around the pivot shaft 22c1 provided on the movable table 22b side. The collecting portion 22c2 is provided at an end portion different from an end portion of the pivot shaft 22c1 side of the fastening material 22c. The collecting portion 22c2 detachably collects the tape roll 70. As the collecting portion 22c2, a claw portion inserted into the center hole of the tape roll 70, a gripping mechanism that grips a peripheral edge of the tape roll 70, a lifting mechanism that lifts the tape roll 70 using negative pressure, or the like can be used.

[0023] The placement area 22d is provided on the first end side (arrow direction X1) in the first direction in a pair of guide rails 22a and 22a. The tape roll 70 to be fixed is placed in a horizontal position in the placement area 22d. The temporary placement area 22e is provided on a pair of guide rails 22a and 22a on the second end side (arrow direction X2) in the first direction with respect to the placement area 22d. In the temporary placement area 22e, the tape rolls 70 are temporarily placed in the horizontal position, and the use order of the tape rolls 70 is changed when the tape roll fixing mechanism 22 changes the use order of the tape rolls 70. In the temporary placement area 22e, an area is secured in which a plurality of tape rolls 70 can be temporarily placed.The movable table 22b and the fixing material 22c move over the placement area 22d and the temporary placement area 22e.

[0024] As in the Fig. As shown in Figure 2, the tape loading mechanism 23 is provided near the feed holding section 21. The tape loading mechanism 23 loads the carrier tape 72 into the feeder 60 so that the carrier tape 72 can be fed. For example, an articulated robot can be used as the tape loading mechanism 23. The tape loading mechanism 23 of the embodiment includes an articulated arm 23a, a camera 23b, and a plurality of fingers 23c.

[0025] The articulated arm 23a can perform operations such as rotating and bending the arm, and can adjust the positions and directions of the camera 23b and the plurality of fingers 23c. The camera 23b is provided at the distal end of the articulated arm 23a. The camera 23b images the carriage 60 at the work execution position to detect the positions and states of the tape roll 70 and the carrier tape 72. A plurality of fingers 23c are provided side by side, with the camera 23b at the distal end of the articulated arm 23a. In addition to the operation of gripping and releasing a work target, a plurality of fingers 23c can perform a moving operation, a rotating operation, and the like.

[0026] A plurality of fingers 23c load the carrier tape 72 so that the guide hole 72e at the distal end of the carrier tape 72 engages with the gear 64, placing the carrier tape 72 in a feedable state. A plurality of fingers 23c facilitate the loading operation of the carrier tape 72 by rotating the tape roll 70 around the tape roll support shaft 61 as needed. The tape loading mechanism 23 assumes a retracted position in which the hinge arm 23a is bent so as not to interfere with the attachment and detachment operation of the tape roll 70 during periods other than the operating time.

[0027] The tape roll removal mechanism 24 is provided at a first end side (arrow direction X1) in the first direction of the feed holding section 21 and is arranged above the tape roll fixing mechanism 22. The tape roll removal mechanism 24 removes the tape roll 70 from the feeder 60 at the work execution position. The tape roll removal mechanism 24 includes a guide rail 24a, a movable table 24b, a removal material 24c, and a collection box 24d.

[0028] The guide rail 24a is provided near the ceiling of the first housing 11 and is formed to extend along the second direction (arrow direction Y). The movable table 24b is formed to extend along the first direction (arrow direction X) and is provided below the guide rail 24a. As shown in the Fig. 1 and Fig. 2, the movable table 24b moves along the guide rail 24a and reciprocates between the feed holding section 21 and a standby position provided on the second end side (arrow direction Y2) in the second direction.

[0029] The removal material 24c consists of a thick plate-shaped member which is longer than the movable table 24b and is provided so as to extend along the first direction (arrow direction X) below the movable table 24b. The removal material 24c pivots (arrow SW2 in the Fig. 1) between one in the Fig. 1 and Fig. 2 and a vertical position in which the take-off material 24c is tilted downward around the pivot shaft 24c1 provided at a second end side (arrow direction X2) in the first direction of the movable table 24b. The collecting portion 24c2 is provided at an end part on a side different from the end part on the pivot shaft 24c1 side of the take-off material 24c. The collecting portion 24c2 collects the tape roll 70 in a detachable manner. The collecting method by the collecting portion 24c2 may be the same as or different from the collecting portion 22c2 of the tape roll fixing mechanism 22.

[0030] The collection box 24d is provided so that it is positioned below the removal material 24c when the movable table 24b is moved to the standby position. The collection box 24d collects a plurality of removed tape rolls 70. The collection box 24d is box-shaped and opens upward. Accordingly, the collection box 24d can collect falling tape rolls 70 by the collection section 24c2 of the removal material 24c releasing the tape roll 70.

[0031] The tape roll supply section 30 includes the tape roll holding section 31, which is detachably provided. A pair of guide plates 12a and 12a extending along the second direction (arrow direction Y) is provided at a first end side (arrow direction X1) in the first direction and a second end side (arrow direction X2) in the first direction of the upper surface of the base 12. The tape roll holding section 31 is arranged between the pair of guide plates 12a and 12a of the base 12. As shown in FIG. Fig. As shown in Fig. 2, the surfaces of the pair of guide plates 12a and 12a facing each other at the first end side (arrow direction Y1) in the second direction are formed in a conical shape, and a separation distance at the first end side (arrow direction Y1) in the second direction is longer than at the second end side (arrow direction Y2) in the second direction. This facilitates the work of inserting the tape roll holding portion 31 toward the base 12 from the first end side (arrow direction Y1) in the second direction.

[0032] The tape roll holding section 31 stacks and holds a plurality of tape rolls 70 in a horizontal position. Note that the tape roll 70 is not limited to an unused tape roll and may be a tape roll in use in which the carrier tape 72 is half used up. The tape roll holding section 31 includes a horizontally arranged circular plate-shaped holding plate 31a and a round rod-shaped holding shaft 31b provided upward from the center of the holding plate 31a and protruding through the center hole of the tape roll 70. Accordingly, the tape roll holding section 31 can hold a plurality of tape rolls 70 in a state where the holding shaft 31b protrudes through the center holes of a plurality of tape rolls 70, even if the tape rolls 70 having at least one different diameter dimension and different width dimension are mixed, and the tape roll 70 can be easily removed.The identification code 31c is assigned to an upper surface of the holding plate 31a. The identification code 31c includes information for specifying the tape roll holding section 31.

[0033] For example, a worker acquires a plurality of tape rolls 70 based on work instruction data and performs a stacking work in which a plurality of tape rolls 70 are stacked on the tape roll holding section 31.

[0034] The work instruction data indicates a work content of the setup work performed by the setup device 10. That is, in the work instruction data, the type information of the plurality of tape rolls 70 required for the progress of the production of the plate product by the component mounter is associated with the type information of the plurality of feeders 60 applicable to the tape rolls 70. Note that a known automated guided vehicle or the like can be used to transport a plurality of tape rolls 70. The tape roll transfer mechanism 40 is provided on a plate seat 12b extending from a lower part of the base 12 to a second end side (arrow direction X2) in the first direction. The tape roll transfer mechanism 40 includes a support column 41, an arm 42, and a collecting section 43.The support column 41 stands upright in the vertical direction on a second end side (arrow direction Y2) in the second direction of the insert seat 12b. The arm 42 is provided so that it can be raised and lowered with respect to the support column 41. Furthermore, the arm 42 is provided so that it can rotate on a horizontal plane about the rotation axis 44 near the support column 41.

[0035] The collecting section 43 is provided so that it can be extended and contracted with respect to the arm 42. The collecting section 43 collects the tape roll 70 in a detachable manner. The collecting method of the collecting section 43 can be the same as or different from that of the collecting section 22c2 of the tape roll attachment mechanism 22 and the collecting section 24c2 of the tape roll detachment mechanism 24. The collecting section 43 is provided with a code reader. The code reader reads the identification code 31c of the tape roll holding section 31. In addition, the code reader can read the identification code of the uppermost tape roll 70.

[0036] The tape roll transfer mechanism 40 functions as part of the tape roll fixing mechanism 22. Specifically, the tape roll transfer mechanism 40 removes the tape roll 70 from the tape roll holding section 31 through the drive arm 42 and the collecting section 43. Furthermore, in the horizontal position state, the tape roll transfer mechanism 40 places the removed tape roll 70 in the placement area 22d or the temporary placement area 22e through the drive arm 42 and the collecting section 43. The tape roll transfer mechanism 40 then uses a plurality of tape rolls 70 stacked from the topmost section on the tape roll holding section 31.

[0037] The feed supply section 50 comprises a detachably provided feed receiving section 51 and a feed conveying section 52. As shown in the Fig. 2, the storage space 13a in the upper part of the second housing 13 is open at the first end side (arrow direction Y1) in the second direction and can accommodate several (for example, two in the Fig. 2) Support feed receiving sections 51 arranged along the first direction (arrow direction X). As shown in the Fig. 1, a plurality of belt roller conveyors 13b extending along the first direction (arrow direction X) are provided on a floor surface defining the storage space 13a, so that a storage operation of the feed accommodating section 51 is facilitated.

[0038] The slide receiving section 51, whose first end side (arrow direction Y1) is open in the second direction, is box-shaped. A plurality of slots having the same shape as the slot 21b of the slide holding section 21 are formed on the bottom surface of the slide receiving section 51. The slide receiving section 51 can accommodate a plurality of slides 60 in a vertical position arranged along a first direction (arrow direction X). When a plurality of slides 60 are accommodated in the slide receiving section 51 and the slide receiving section 51 is properly stored in the storage space 13a, the connecting terminals of the slide 60 and the slide receiving section 51 are connected to each other, and a plurality of slide control sections are communicatively connected to the setup device 10.

[0039] The feeder receiving section 51 is assigned an identification code for identifying the feeder receiving section 51. For example, based on the work instruction data, the worker acquires a plurality of feeders 60 for use and performs the receiving work for receiving the feeders 60 in the feeder receiving section 51. The number of feeder receiving sections 51 that can be accommodated in the storage space 13a may be one, three, or more. A known automated guided vehicle or the like can also be used to convey a plurality of feeders 60.

[0040] The guide rail 13c is provided in a lower portion at a first end side (arrow direction Y1) in the second direction of the storage space 13a of the second housing 13. The guide rail 13c is provided in the storage space 13a substantially over the entire first direction (arrow direction X) and is provided to extend to a first end side (arrow direction Y1) in the second direction of the feed holding section 21. The guide rail 13c is provided with a feed conveying section 52. The feed conveying section 52 moves along the guide rail 13c and reciprocates between the feed receiving section 51 and the feed holding section 21.

[0041] The feed conveying section 52 is box-shaped and has an opening portion on the second end side (arrow direction Y2) in the second direction. The feed conveying section includes a built-in space that temporarily accommodates the feed 60, and a feed operating mechanism that carries the feed 60 into the built-in space through the opening portion and carries the feed 60 out of the built-in space. Accordingly, the feed conveying section 52 can carry the feed 60 out of the feed receiving section 51 and the feed holding section 21 and carry the feed 60 into the feed receiving section 51 and the feed holding section 21.An openable and closable safety fence is provided at a first end side (arrow direction Y1) in the second direction of the tape roll feeding section 30 and the feed feeding section 50, and the worker's approach to the tape roll feeding section 30 and the feed feeding section 50 is prevented. 1-2. Control example of the device 10

[0042] The setup device 10 causes the feed conveying section 52 to convey the feed 60 corresponding to the uppermost tape roll 70 of the s 31 (step S1 shown in Fig. 6). The feed conveying section 52 pulls out and picks up the feed 60 from the feed receiving section 51, moves to the feed holding section 21, and inserts the picked-up feed 60 into the feed holding section. Accordingly, the feed 60 is held at the work execution position, and the identification code of the feed 60 is read.

[0043] If no suitable feeder 60 is available for the uppermost tape roll 70 of the tape roll holding section 31, the tape roll 70 is placed in the temporary placement area 22e by the tape roll transfer mechanism 40. The above-described placement is repeated until a suitable feeder 60 is available, and the feeder 60 corresponding to the uppermost tape roll 70 of the tape roll holding section 31 is inserted into the feeder holding section 21. After the control shown in step S1, in the setup device 10, a first series control shown in steps S2 to S5 and a second series control shown in steps S11 to S14 are executed in parallel.

[0044] In the first series control, the setup device 10 checks the state of the tape roll 70 based on the read identification code of the carriage 60 or the read identification code of the tape roll 70 and changes the control according to the state of the tape roll 70 (step S2). Particularly, in a case where the carriage 60 is used in advance in the component mounting apparatus, there is a possibility that the used tape roll 70 in which the carrier tape 72 is half used is provided in the carriage 60. In this case, the tape loading mechanism 23 performs a fastening process of fixing the distal end portion of the carrier tape 72 with a tape or the like to prevent the carrier tape 72 from slackening (step S3). At this time, the tape loading mechanism 23 can wind the carrier tape 72 around the tape roll 70 as needed.Thereafter, the tape loading mechanism 23 assumes a retracted position in which the articulated arm 23a is bent.

[0045] Next, the tape roll removal mechanism 24 removes the tape roll 70 from the carriage 60 (step S4). Specifically, the movable table 24b moves from the standby position to the carriage holding section 21. Then, when the removal material 24c is pivoted from the horizontal to the vertical position, the collecting section 24c2 abuts the tape roll 70 and collects the tape roll 70. Then, when the removal material 24c returns from the vertical to the horizontal position, the collecting section 24c2 pulls the tape roll 70 out of the tape roll holding shaft 61 and holds the tape roll 70 in the horizontal position. At this time, the setup device 10 deletes the identification code of the tape roll 70 from the storage section of the feed control section of the feeder 60. In addition, the setup device 10 transmits the identification code of the feeder 60 from which the tape roll 70 was removed to a higher-level management device.At this time, the setup device 10 can transmit the identification code of the removed tape roll 70 together with the identification code of the feeder 60 to the higher-level management device.

[0046] Next, the tape roll removal mechanism 24 collects the tape roll 70 (step S5). Specifically, first, the movable table 24b moves from the feed holding section 21 to the standby position. Then, the collecting section 24c2 releases the tape roll 70. Thus, the released tape roll 70 falls into the collecting box 24d and is collected. Once the tape roll 70 is collected, the first-series control is in a standby state until the second-series control ends.

[0047] It should be noted that it is possible that the feeder 60 is equipped with a used tape roll 70 in which all the carrier tapes 72 have been used (step S2). In this case, in the control of the first series, the control shown in step S3 is omitted, and the controls shown in steps S4 and S5 are executed. It is possible that the feeder 60 is not equipped with the tape roll 70 (step S2). In this case, in the control of the first series, the control shown in steps S3 to S5 is omitted.

[0048] During the second series control, the tape roll transfer mechanism 40 collects the uppermost tape roll 70 from the tape roll holding section 31 using the collecting section 43 and places the tape roll 70 on the placement area 22d (step S11). Then, the tape roll transfer mechanism 40 returns the collecting section 43 to above the tape roll holding section 31. If there is no applicable feeder 60, the tape roll transfer mechanism 40 places the tape roll 70 in the temporary placement area 22e.

[0049] Next, the tape roll fixing mechanism 22 changes the posture of the tape roll 70 in the placement area 22d (step S12). Specifically, first, the fixing material 22c is changed from the upright to the horizontal posture, and the collecting section 22c2 abuts against the tape roll 70 to collect the tape roll 70. Then, the fixing material 22c is returned from the horizontal to the upright posture, and the collecting section 22c2 changes the tape roll 70 from the horizontal to the vertical posture and holds the tape roll 70. When the tape roll 70 is used in the temporary placement area 22e, the movable table 22b moves in the first direction by a predetermined distance to the second end side (arrow direction X2) before the fixing material 22c changes from the upright to the horizontal posture.The second-series controller is in a standby state until an end condition is met, which represents the completion of the control of step S4 of the first series. This avoids a conflict between the tape roll attachment mechanism 22 and the tape roll removal mechanism 24.

[0050] When the end condition is met, the tape roll fixing mechanism 22 fixes the tape roll 70 to the carriage 60 (step S13). Specifically, in a state where the collecting section 22c2 holds the tape roll 70 in the vertical position, the movable table 22b moves toward the carriage holding section 21. Accordingly, the tape roll 70 moves toward the tape roll holding shaft 61 and is fixed to the tape roll holding shaft 61. The movement of the movable table 22b can be performed simultaneously with the movement of the movable table 24b to the standby position.

[0051] When the attachment of the tape roll 70 is completed, the setup device 10 stores the identification code of the tape roll 70 in the feed control section of the carriage 60 to which the tape roll 70 is attached. Furthermore, the setup device 10 transmits the identification code of the carriage 60 and the identification code of the tape roll 70 mounted on the carriage 60 in association with each other to the higher-level management device. The movable table 22b returns to the standby position. Next, the tape loading mechanism 23 loads the carrier tape 72 until the guide holes 72e of the carrier tape 72 engage with the toothed portion of the sprocket 64 (step S14).

[0052] When the control of the first series and the control of the second series end, the feed conveying section 52 pulls the feed 60 out of the feed holding section 21, receives the feed 60 therein, moves the feed 60 to the feed receiving section 51, and inserts the received feed 60 into the feed receiving section 51 (step S6). Thus, the setup work for one feed 60 ends. The setup device 10 determines whether the setup work for all feeds 60 ends (step S7). When the setup work for all feeds 60 ends (Yes in step S7), the control by the setup device 10 temporarily ends. If the setup work for all the feeds 60 does not end (No in step S7), the control by the setup device 10 returns to the control shown in step S1, and the above-described control is repeated until the setup work for all the feeds 60 ends.

[0053] When the control by the setup device 10 ends, for example, the worker conveys the feeder receiving section 51 that receives the feeder 60 set to the component mounting device and performs the setup change of the feeder 60. In a case where the tape roll 70 is placed in the temporary placement area 22e, the tape roll 70 becomes usable when the worker receives the feeder 60 suitable for the tape roll 70 into the feeder receiving section 51. Furthermore, the tape roll 70 left unused in the temporary placement area 22e is returned to the tape roll holding section 31 by the tape roll transfer mechanism 40 and collected by the worker. Furthermore, the above-described conveying work of the worker can also be automated using a known automated guided vehicle or the like. 1-3. Configuration example of the furnishing system 80

[0054] For example, if the type of tape roll 70 is different, the type of carrier tape 72 wound around the tape roll 70 may also be different. If the type of carrier tape 72 is different, the operating condition of the tape loading mechanism 23 when loading the carrier tape 72 may also be different. Furthermore, if, for example, the type of feeder 60 is different, the opening method for opening the receiving portion 72d of the carrier tape 72 may also be different. If the opening method of the receiving portion 72d is different, the operating condition of the tape loading mechanism 23 when loading the carrier tape 72 may also be different.

[0055] As described above, in order to properly adjust the component container 92, for example, the tape reel 70, to the component feed unit 93, for example, the feeder 60, using the setup device 10, it may be necessary to change the operating condition of the setup device 10 according to the component container 92. In some cases, it may be necessary to change the operating condition of the setup device 10 according to the component feed unit 93.

[0056] Furthermore, it may be necessary to change the operating condition of the setup device 10 according to both the component container 92 and the component feed unit 93. In the embodiment, the setup system 80 is provided. The setup system 80 includes the storage section 81, the setup device 10, and the change section 82. The setup system 80 may include the adjustment section 83. The setup system 80 may include the correction section 84. As shown in the Fig. As shown in Figure 7, the setup system 80 of the embodiment includes the storage section 81, the setup device 10, the changing section 82, the adjusting section 83, and the correcting section 84. As described above, the setup device 10 adjusts the component container 92 to the component supply unit 93 so that the component 91 can be supplied from the component supply unit 93. The setup device 10 only needs to be able to adjust the component container 92 to the component supply unit 93 and can have various forms as described above.

[0057] The storage section 81 stores information described later. The storage section 81 only needs to be capable of storing information described later and may be any known storage device, database, or the like. The modification section 82, the reconciliation section 83, and the correction section 84 may be provided in various computing devices, control devices, and management devices. At least one of the storage section 81, the modification section 82, the reconciliation section 83, and the correction section 84 may be formed in a cloud. As shown in the Fig. As shown in Fig. 7, in the embodiment, the storage section 81 is provided in the material database 97d and the production management system 97f of the production system 97. The change section 82, the adjustment section 83, and the correction section 84 are provided in the control device of the setup device 10.

[0058] The device system 80 of the embodiment performs the control according to the Fig. 8. The storage section 81 performs the processing shown in step S21. The modification section 82 performs the processing shown in steps S23 and S24. The adjustment section 83 performs the determination shown in step S22. The correction section 84 performs the determination and processing shown in steps S25 and S26. 1-3-1. Storage Section 81

[0059] The storage section 81 stores at least one of component container information and component supply unit information. The component container information is the information related to the component container 92 that accommodates the component 91 mounted on the board, and includes various information related to the component container 92. The component supply unit information is the information related to the component supply unit 93 that supplies the component 91 accommodated in the component container 92 to the collection position 63, and includes various information related to the component supply unit 93.

[0060] For example, the component container 92 of the embodiment is the tape roll 70. As shown in the Fig. 3, the carrier tape 72 is wound around the tape roll 70. As shown in the Fig. 4 and Fig. 5, in the carrier tape 72, the cover tape 72b, which closes the receiving portion 72d, is provided in the base tape 72a, which is provided with the receiving portion 72d that receives the component 91. As described later, for example, when the type of tape roll 70 is different and the type of the carrier tape 72 is different, the operating condition of the setup device 10 may be different in the case of positioning the leading receiving portion 72d that receives the component 91 at a predetermined position with respect to the collecting position 63.

[0061] As described above, when the types of component containers 92, such as the tape roll 70 and the carrier tape 72, are different, the operating conditions of the setup device 10 may be different. Therefore, the component container information may include information related to the type of component container 92. Even if the type of component container 92 is the same, for example, if the manufacturer of the component container 92 is different, the operating conditions of the setup device 10 may be different. Therefore, the component container information may include information related to the manufacturer of the component container 92.

[0062] In addition, as described later, the determination method in positioning may vary depending on the component 91. Therefore, the component container information may include component information that is information about the component 91 contained in the component container 92. Information on the shape of the component 91 (for example, information such as the size of the component 91, the presence or absence of the guide of the component 91, the position of the conductor, the length of the conductor, and the pitch of the guide) is included in the component information. In addition, information on the remaining number of components 91 accommodated in the carrier tape 72 is included in the component information. Furthermore, information on the electrical properties (for example, a resistance value when the component 91 is a resistor) of the component 91 is included in the component information.

[0063] For example, the component feeding unit 93 of the embodiment is the feeder 60. As shown in the Fig. 3, the conveyor 60 feeds the carrier tape 72 in a state where the tape roll 70 is rotatably supported. Then, the conveyor 60 opens the receiving portion 72d closed by the cover tape 72b on the upstream side (the first end side (arrow direction Y1) in the second direction) of the collecting position 63, and feeds the component 91 to the collecting position 63. For example, as described later, the opening method of the receiving portion 72d may be different depending on the type of the conveyor 60.

[0064] As described above, the operating condition of the setup device 10 may be different if the type of the component feeding unit 93, such as the feeder 60, is different. Therefore, the component feeding unit information may include information related to the type of the component feeding unit 93. Even if the type of the component feeding unit 93 is the same, for example, if the manufacturer of the component feeding unit 93 is different, the operating condition of the setup device 10 may be different. Therefore, the component feeding unit information may also include information related to the manufacturer of the component feeding unit 93.

[0065] In the embodiment, the storage section 81 stores both the component container information and the component supply unit information (in the Fig. 8 shown step S21). As in the Fig. 7, the storage section 81 is provided in the material database 97d and the production management system 97f of the production system 97. The Fig. 7 shows an example of the production system 97 for manufacturing a plate product by performing a plate operation on a plate. The production system 97 is communicatively connected to various plate processing machines via the wired or wireless communication section 96. The production system 97 is communicatively connected to the setup device 10 via the communication section 96.

[0066] The production system 97 of the embodiment includes the maintenance database 97a, the higher-level system 97b, the site management system 97c, the material database 97d, the layout management system 97e, and the production management system 97f. The maintenance database 97a stores maintenance information (e.g., the maintenance timing, the number of maintenance executions, and the like) of various elements to be used in the production of the plate products. For example, the maintenance database 97a stores maintenance information of the component feeding unit 93, such as the feeder 60. The higher-level system 97b is a higher-level management system and manages various types of information.

[0067] The location management system 97c manages location information on the production floor of the elements to be used. The location management system 97c manages, for example, location information of the component container 92 and the component feed unit 93. The material database 97d stores information about an element to be used. The material database 97d stores, for example, component information, manufacturers of the component container 92 and the component feed unit 93, and the like. The material database 97d stores, in addition to the component information, information about the remaining number of components 91 accommodated in the carrier tape 72, information about the electrical properties of the components 91, and the like. The material database 97d may store other component container information or component feed unit information.

[0068] The layout management system 97e stores a configuration of a production line for manufacturing a plate product, a configuration of a plate processing machine provided in each production line, and the like. The production management system 97f manages the manufacturing of plate products in the plate processing machine. Furthermore, the production management system 97f stores information about the elements to be used. In the component mounting device, the production management system 97f stores, for example, a mounting position of the component feed unit 93, such as the feeder 60. The production management system 97f stores, for example, component information. Among the component information, the production management system 97f stores, for example, information related to the shape of the component 91.The production management system 97f may store other component container information and may also store component feed unit information. For example, the production management system 97f stores at least the type of component container 92 and the type of component feed unit 93. Furthermore, the component container information and component feed unit information stored in the storage section 81 of the production management system 97f are used to control the plate processing machine. 1-3-2. Amendment Section 82

[0069] The changing section 82 changes the operating condition when the setup device 10 sets the component container 92 to the component supply unit 93 based on at least one of component container information and component supply unit information stored in the storage section 81. In the embodiment, the storage section 81 stores both the component container information and the component supply unit information. The changing section 82 obtains both the component container information and the component supply unit information stored in the storage section 81 (step S23 shown in FIG. Fig. 8). Then, the changing section 82 changes the operating condition of the setup device 10 based on the component container information and the component supply unit information (step S24).

[0070] The changing section 82 only needs to be able to change the operating condition of the setup device 10 and can take various forms. The changing section 82 changes the operating condition to an operating condition corresponding to the component container 92 and the component supply unit 93 to be set by the setup device 10. In the embodiment, the component container 92 is a tape roll 70 in which the carrier tape 72, provided with a cover tape 72b that closes the receiving section 72d, is wound around the base tape 72a, which is provided with a receiving section 72d that receives the component 91.

[0071] As in the Fig. 4, a predetermined number (for example, three in the Fig. 4) Empty receiving sections 72d1 in which the component 91 is not received are formed from the receiving sections 72d on the distal end side of the carrier tape 72. When loading the carrier tape 72, the tape loading mechanism 23 feeds the carrier tape 72 by the number of empty receiving sections 72d1 and positions the leading receiving section 72d receiving the component 91 at a predetermined position relative to the collecting position 63.

[0072] The predetermined number may vary depending on the type of carrier tape 72. The predetermined number may vary depending on whether the carrier tape 72 is unused or used. In either case, if the number of empty receiving sections 72d1 is different, the tape loading mechanism 23 must change the operating condition (such as the feed amount of the carrier tape 72) when loading the carrier tape 72.

[0073] Here, the changing section 82 changes the operating condition of the setup device 10 based on the component container information in a case where the carrier tape 72 is conveyed by the number of empty receiving sections 72d1 and the leading receiving section 72d in which the component 91 is received is positioned at a predetermined position with respect to the collecting position 63. The predetermined position can be freely set with respect to the collecting position 63. For example, if the leading receiving section 72d in which the component 91 is received is positioned at the collecting position 63 or on the downstream side (the second end side (arrow direction Y2) in the Fig. 3) of the collecting position 63, there is a probability that the component 91 will fall off because the receiving portion 72d is open.

[0074] Therefore, the predetermined position on the upstream side (the first end side (arrow direction Y1) in the Fig. 3) of the collecting position 63. For example, the predetermined position on the upstream side (the first end side (arrow direction Y1) in the second direction) of the collecting position 63 can be set by a distance of the pitch interval of the receiving portion 72d. For example, in the case of the tape roll 70 onto which the Fig. 4, the number of empty receiving sections 72d1 is three and is included in the component container information.

[0075] The changing section 82 changes the operating condition to an operating condition for conveying the carrier tape 72 by three empty receiving sections 72d1 from the distal end side of the carrier tape 72. After confirming that the component 91 is received in the fourth receiving section 72d from the distal end side of the carrier tape 72, the changing section 82 changes the operating condition to the operating condition for rewinding the carrier tape 72 by a distance of the pitch interval of the receiving section 72d toward the upstream side (the first end side (arrow direction Y1) in the second direction) of the collecting position 63.

[0076] Whether the receiving section 72d is the empty receiving section 72d1 can be determined by various methods. The changing section 82 can also change the operating conditions of the setup device 10 by selecting the determination method. Specifically, the setup device 10 can execute multiple determination methods, including at least a first determination method and a second determination method. The changing section 82 changes the operating conditions of the setup device 10 by selecting any one of the multiple determination methods.

[0077] As in the Fig. 9, in the first determination method, the receiving portion 72d from which the cover tape 72b is peeled off from the base tape 72a is imaged by the imaging device 94, and it is determined based on the image captured by the imaging device 94 whether the receiving portion 72d is the empty receiving portion 72d1. The imaging device 94 only needs to be capable of imaging the receiving portion 72d and can be various known imaging devices. In the embodiment, the image processing device shown in FIG. Fig. 2, which is provided in the tape loading mechanism 23, is used as the imaging device 94.

[0078] If the component 91 is not detected in the image of the receiving portion 72d imaged by the imaging device 94, the setup device 10 determines that the receiving portion 72d is the empty receiving portion 72d1. Conversely, if the component 91 is detected in the image of the receiving portion 72d imaged by the imaging device 94, the setup device 10 determines that the receiving portion 72d is not the empty receiving portion 72d1.

[0079] When selecting the first determination method, the changing section 82 may change at least one of the imaging condition when the imaging device 94 images the image of the pickup section 72d, and the image processing condition when the image captured by the imaging device 94 is subjected to image processing based on the component container information. For example, an exposure time, an aperture value, a type of light source, and a light irradiation direction of the imaging device 94 are included in the imaging conditions. The operating condition of the imaging device 94 is changed by the changing section 82, which changes the imaging condition according to at least one of the type of the component 91 and the type of the carrier tape 72.The imaging conditions include, for example, the presence or absence of preprocessing, such as noise removal, the type of image processing, such as binarization processing, and a threshold for performing binarization processing. The operating condition of the imaging device is changed by the changing section 82, which changes the image processing condition according to at least one of the type of component 91 and the type of carrier tape 72.

[0080] As in the Fig. As shown in Figure 9, in the second determination method, a distance from the base tape 72a to the component 91 accommodated in the accommodation portion 72d, from which the cover tape 72b is peeled off, is measured using the measuring device 95, and it is determined based on the distance whether the accommodation portion 72d is the empty accommodation portion 72d1. The measuring device 95 only needs to be capable of measuring the distance to the component 91 accommodated in the accommodation portion 72d and can be various known measuring devices. The measuring device 95 can be, for example, a laser measuring device that irradiates the component 91 with laser light and measures the distance to the component 91.

[0081] The setup device 10 determines that the receiving portion 72d is the empty receiving portion 72d1 when the distance measured by the measuring device 95 is within a predetermined range, which is assumed when the receiving portion 72d is the empty receiving portion 72d1. Conversely, the setup device 10 determines that the receiving portion 72d is not the empty receiving portion 72d1 when the distance measured by the measuring device 95 is shorter than the predetermined range.

[0082] Furthermore, due to a color difference of the component 91, a limitation of an imaging condition of the imaging device 94, or the like, it is difficult to detect the component 91 using only the first determination method. Furthermore, as the size of the component 91 decreases, measurement by the measuring device 95 becomes more difficult, and it is more difficult to detect the component 91 using only the second determination method. Therefore, the setup device 10 can perform the first determination method or the second determination method, for example, depending on the type of the component 91. The setup device 10 can also perform the first determination method, the second determination method, and other determination methods depending on the type of the component 91.The other determination methods are not limited, and a known determination method capable of determining the presence or absence of the component 91 can be adopted.

[0083] In the embodiment, the component feeding unit 93 is the feeder 60, which feeds the carrier tape 72 in a state in which the tape roll 70 is rotatably supported, opens the receiving portion 72d closed by the cover tape 72b on the upstream side of the collecting position 63, and provides the component 91 at the collecting position 63. As shown in the Fig. 4 and Fig. As shown in FIG. 5, the cover tape 72b is attached to both end portions of the base tape 72a in the width direction. Specifically, the cover tape 72b is attached to the upper surfaces of both end portions of the base tape 72a in the width direction, for example, by adhesive 72f or thermocompression bonding.

[0084] The changing section 82 can also change the operating conditions of the installation device 10 according to an opening method in which the feeder 60 opens the receiving section 72d. For example, the opening method includes a first opening method and a second opening method. In the first opening method, the cover tape 72b is peeled off from the base tape 72a at both end portions in the width direction of the base tape 72a to open the receiving section 72d. In the second opening method, the receiving section 72d is opened in a state in which the cover tape 72b is attached to the base tape 72a at a first of the two end portions of the base tape 72a in the width direction.

[0085] For example, in the embodiment, the feeder 60 includes a peeling blade (tape peeling section) that peels the cover tape 72b from the base tape 72a. The peeling blade is arranged on the upstream side (the first end side (arrow direction Y1) in the direction shown in the Fig. 3) of the collecting position 63 and penetrates between the base tape 72a and the cover tape 72b to peel the cover tape 72b from the base tape 72a. In the first opening method, the peeling blade is arranged at a portion where the cover tape 72b is attached to both end portions of the base tape 72a in the width direction, and peels the cover tape 72b from the base tape 72a.

[0086] In the second opening method, the peeling blade is disposed at a portion where the cover tape 72b is attached, at a second end portion (for example, end portion on the side where the guide hole 72e is not provided) of the two end portions in the width direction of the base tape 72a, and peels the cover tape 72b from the base tape 72a. Accordingly, the receiving portion 72d is opened in a state where the cover tape 72b is attached to the base tape 72a at the first end portion (for example, end portion on the side where the guide hole 72e is provided) of the two end portions of the base tape 72a in the width direction.

[0087] In this way, the changing section 82 can change the operating conditions of the setup device 10 by selecting the first opening method or the second opening method. Opening the receiving section 72d only needs to be capable of bringing the component 91 supplied at the collection position 63 into a state where it can be collected by the component mounting device, and is not limited to peeling off the cover tape 72b. 1-3-3. Reconciliation Section 83

[0088] The matching section 83 compares whether the component container 92 and the component supply unit 93 to be set by the setting device 10 are compatible with each other (step S22 shown in the Fig. 8). The matching section 83 only needs to be able to match whether the component container 92 and the component supply unit 93 are compatible with each other and can have various shapes.

[0089] In the embodiment, the component container 92 is the tape roll 70. Each tape roll 70 is assigned an identification code to identify the tape roll 70. In the embodiment, the component supply unit 93 is the feeder 60. Each of the feeders 60 is assigned an identification code to identify the feeder 60. The setup device 10 includes a code reader that can read the identification code. The matching section 83 obtains the identification information of the tape roll 70 read by the code reader and the identification information of the feeder 60 read by the code reader.

[0090] For example, the matching section 83 recognizes the type of the tape roll 70 based on the acquired identification information of the tape roll 70. The matching section 83 recognizes the type of the feeder 60 based on the acquired identification information of the feeder 60. If the recognized type of the tape roll 70 and the recognized type of the feeder 60 are compatible with each other, the matching section 83 determines that the component container 92 and the component feeding unit 93 are compatible with each other (Yes in step S22). Conversely, if the recognized type of the tape roll 70 and the recognized type of the feeder 60 are incompatible with each other, the matching section 83 determines that the component container 92 and the component feeding unit 93 are incompatible with each other (No in step S22).

[0091] The types of the compatible tape reel 70 and the feeder 60 are confirmed in advance and stored in the storage section 81. If the component container 92 and the component feed unit 93 are compatible with each other (Yes in step S22), the control by the setup system 80 proceeds to the control shown in step S23. If the component container 92 and the component feed unit 93 are incompatible with each other (No in step S22), the control by the setup system 80 temporarily ends. If the component container 92 and the component feed unit 93 are incompatible with each other, the matching section 83 can also inform the worker of this fact. 1-3-4. Correction Section 84

[0092] If the operating condition of the device 10 changed by the changing section 82 is unsuitable, the correcting section 84 corrects the operating condition of the device 10 (in the Fig. 8). In the above case, the correcting section 84 only needs to be able to correct the operating conditions of the setup device 10 and may have various forms.

[0093] For example, assume that the number of errors in which the component container 92 cannot be properly set to the component supply unit 93 for the component container 92 of a predetermined type exceeds the allowable number. In this case, the correcting section 84 determines that the operating condition of the setup device 10 is unsuitable for the component container 92 of the predetermined type (Yes in step S25). Then, the correcting section 84 corrects the operating condition of the setup device 10 (step S26). For example, the correcting section 84 may inform the worker that the operating condition of the setup device 10 is unsuitable and accept the worker's correction of the operating condition.

[0094] If the number of errors is equal to or less than the allowable number, the correction section 84 determines that the operating condition of the setup device 10 is suitable for the component container 92 of the predetermined type (No in step S25). In this case, control by the setup system 80 temporarily ends. What was described above regarding the component container 92 also applies to the component feed unit 93. 2. Further embodiments

[0095] The change in the operating conditions of the setup device 10 by the change section 82 is not limited to the above description. The change section 82 can change various operating conditions of the setup device 10. For example, when the type of feeder 60 is different, a transport path of the carrier tape 72 may be different, and the operating condition of the finger 23c of the tape loading mechanism 23 that grips the carrier tape 72 may be different. The change section 82 can change the operating condition of the finger 23c of the tape loading mechanism 23 depending on the type of feeder 60. Furthermore, the change section 82 can change the operating condition when the tape roll detaching mechanism 24 detaches the tape roll 70 based on at least one of component container information and component supply unit information. The component container 92 may be a tray on which the components 91 are arranged.In addition, the component feeding unit 93 may be a tray pallet equipped with a tray and feeding the component 91 to the collecting position. 3. Setup procedure

[0096] The above description of the setup system 80 also applies to the setup method. Specifically, in a storage step, at least one of component container information and component supply unit information is stored in the storage section 81. In a change step, the operating condition for setting the component container 92 to the component supply unit 93 is changed by the setup device 10 based on at least one of component container information and component supply unit information stored in the storage section 81.

[0097] The setup method may include an adjustment step. In the adjustment step, it is checked whether the component container 92 and the component feed unit 93 to be adjusted by the setup device 10 are compatible with each other. The setup method may include a correction step. In the correction step, the operating condition of the setup device 10 is corrected if the operating condition of the setup device 10 changed by the change step is unsuitable. 4. Example of beneficial effects of the embodiment

[0098] With the setup system 80, the operating condition when the setup device 10 sets the component container 92 to the component feed unit 93 can be changed based on at least one of component container information and component feed unit information stored in the storage section 81. The above description of the setup system 80 can be similarly applied to the setup method. List of reference symbols 10 Setup device, 60 feed, 63 collective position, 70 tape rolls, 72 carrier tape, 72a baseband, 72b cover band, 72d recording section, 72d1 empty recording section, 80 furnishing system, 81 storage section, 82 Amendment Section, 83 reconciliation section, 84 Correction section, 91 component, 92 component containers, 93 component feeding unit, 94 imaging device, 95 Measuring device

Claims

[1] A furnishing system comprising: a storage section configured to store at least one of component container information, ie, information related to a component container configured to accommodate a component to be mounted on a board, and component supply unit information, ie, information related to a component supply unit configured to supply the component accommodated in the component container to a collection position; a setting device configured to set the component container onto the component feeding unit so that the component can be fed from the component feeding unit; and a changing section configured to change an operating condition when the setting device sets the component container to the component supply unit based on at least one of component container information and component supply unit information stored in the storage section. [2] The facility system according to claim 1, wherein the component container information includes information related to a type of the component container and the component supply unit information includes information related to the type of the component supply unit. [3] The facility system according to claim 1 or 2, wherein the component container information comprises component information relating to the component accommodated in the component container. [4] The setup system according to any one of claims 1 to 3, wherein the changing section changes an operation condition to the operation condition corresponding to the component container and the component supply unit to be set by the setup device. [5] The setup system according to any one of claims 1 to 4, wherein the component container is a tape roll around which a carrier tape is wound, in which a cover tape closing a receiving portion configured to receive the component is provided on a base tape provided with the receiving portion, and the component supply unit is a feeder configured to feed the carrier tape in a state where the tape roll is rotatably held, open the receiving portion closed by the cover tape on an upstream side of the collecting position, and provide the component at the collecting position. [6] The setup system according to claim 5, wherein the changing section changes the operating condition of the setup device when the carrier tape is conveyed by the number of empty accommodation sections which are a predetermined number of accommodation sections from a distal end side of the carrier tape and are accommodation sections in which the component is not accommodated, and a leading accommodation section in which the component is accommodated is positioned at a predetermined position with respect to the collecting position based on the component container information. [7] The setup system according to claim 6, wherein the setup device can perform a plurality of determination methods including at least a first determination method of imaging the receiving portion in which the cover tape is peeled off from the base tape using an imaging device and determining whether the receiving portion is the empty receiving portion based on an image captured by the imaging device, and a second determination method of measuring a distance to the component accommodated in the receiving portion in which the cover tape is peeled off from the base tape using a measuring device and determining whether the receiving portion is the empty receiving portion based on the distance, and the changing section changes the operating condition of the setup device by selecting any one of the plurality of determination methods. [8] The facility system according to claim 7, wherein, when the first determination method is selected, the changing section changes at least one of an imaging condition under which the imaging device images the pickup section and an image processing condition under which the image picked up by the imaging device is image-processed based on the component container information. [9] The device system according to any one of claims 5 to 8, wherein the changing section changes the operating condition of the device according to an opening method in which the feeder opens the receiving section. [10] The device system according to claim 9, wherein the cover tape is attached to both end parts of the base tape in the width direction, and the opening method is a first opening method of opening the receiving portion by peeling the cover tape from the base tape at both end parts of the base tape in the width direction, or a second opening method of opening the receiving portion in a state where the cover tape is attached to the base tape at one of the two end parts of the base tape in the width direction. [11] The setup system according to any one of claims 1 to 10, further comprising a matching section configured to match whether the component container and the component supply unit to be set by the setup device are compatible with each other. [12] The device system according to any one of claims 1 to 11, further comprising a correcting section configured to correct the operating condition of the device device when the operating condition of the device device changed by the changing section is inappropriate. [13] A setup method comprising: a storage step for storing in a storage section at least one of component container information, ie, information relating to a component container configured to accommodate a component to be mounted on a board, and component supply unit information, ie, information relating to a component supply unit configured to supply the component accommodated in the component container to a collection position; and a changing step of changing an operating condition when a setting device configured to set the component container to the component supply unit so that the component can be supplied from the component supply unit sets the component container to the component supply unit based on at least one of component container information and component supply unit information stored in the storage section.

Images