SUPPORTING DEVICE FOR A SOLAR MODULE AND METHOD FOR MANUFACTURING IT
Patent Information
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- ENERGIEWENDEPLANER GMBH
- Filing Date
- 2019-01-30
- Publication Date
- 2026-06-11
AI Technical Summary
Existing solar module mounting systems face challenges in efficiently securing and aligning solar modules, particularly on non-flat surfaces, while minimizing shading and soiling issues, and require cost-effective manufacturing with standard components.
A holding device with opposing surfaces and stop elements is used to mount solar modules, utilizing fiber cement panels for support and bulk material, allowing for improved alignment and reduced shading, and employing standard components for cost-effective assembly.
The solution enhances system performance by optimizing surface utilization, reducing maintenance costs, and enabling efficient assembly with standard components, while accommodating irregular substrates and providing robust fixation against wind forces.
Description
AREA OF INVENTION
[0001] The present invention relates to the field of solar power systems. BACKGROUND
[0002] WO 2010 / 0108288 A2 describes an arrangement for mounting multiple solar modules to form a solar field on a building roof or facade, comprising several support profiles arranged in rows spaced apart from one another, each carrying one or more clamping elements for mounting the solar modules onto the support profiles. The clamping elements are designed such that each clamping element can mount two adjacent solar modules onto the support profile supporting the clamping element, by engaging the opposing and transverse boundary edges of the two solar modules, which border the clamping element on both sides, and thereby securing them positively against lifting off the support profile.The clamping elements each comprise a web element for placement between the boundary edges of the solar modules and a head element, designed separately from the web element, for overlapping the boundary edges of the solar modules. The web elements are designed as profile sections and are oriented with their longitudinal profile direction in the longitudinal direction of the supporting profile. They are positively attached to the respective supporting profile at their lower ends by engaging with and / or encompassing profile sections of the supporting profile with the profile contours formed by these sections.The head elements are positively attached to the respective web element in the area of its upper end by being inserted and / or pushed into and / or onto the contours of the web element in the longitudinal direction of the profile element and thereby projecting beyond the web element on both sides in the longitudinal direction of the web element to overlap the boundary edges of the solar modules to be attached.
[0003] DE 20 2010 017458 U1 discloses a profile rail, a holding element and a solar module arrangement formed therewith, in particular for a transverse mounting of solar modules.
[0004] DE 20 2011 005202 U1 discloses a profile element for fastening solar modules.
[0005] EP 2924365 A1 discloses a profile for supporting a solar panel.
[0006] DE 20 2009 01 0984 U1 relates to an anchoring element for anchoring a support element for a flat body, in particular a solar collector or a solar module, to at least one profiled roof panel. The profiled roof panel can, for example, have a corrugated or trapezoidal profile. Furthermore, the roof panel can be made of fiber cement.
[0007] WO 2018 / 069333 A1 discloses a photovoltaic element comprising a photovoltaic converter panel and at least one mounting arrangement. The at least one mounting arrangement is designed as a plate, in particular as a one-piece plate, especially made of metal and / or plastic. The at least one mounting arrangement may comprise one or more of the following materials: metal, ceramic, plastic, cement, in particular fiber cement.
[0008] WO 2010 / 113003 A1 concerns a system for fixing a photovoltaic module on a covering wall roof of buildings, in particular of a box profile or corrugated sheet metal type, but also made of asbestos cement, composite resin, cement, tiles or the like.
[0009] DE 10 2007 000 697 A1 discloses that a rear support and / or a front receptacle for the solar collector each have a rearwardly or forward-facing lower part at their lower ends for resting on a base and are articulated to the associated lower part, wherein at least one of the lower parts is designed in a trough or trough shape for receiving ballast.
[0010] DE 10 2005 033 545 A1 describes that in a known heavy-duty method, concrete bases or concrete slabs were placed on the flat roof without further fastening and a mounting frame for solar elements was attached to them with screw anchors, and that instead of concrete slabs, lightweight trays made of UV-resistant plastic or fiber cement were used, which were filled with paving slabs or gravel on the flat roof.
[0011] US 2016 / 0373052 A1 discloses a solar field support structure with vertical support columns that are embedded in the ground, so that the solar field support structure is fixed in them.
[0012] DE 10 2012 208 107 A1 discloses a device with a roof structure formed from at least two longitudinal beams, each longitudinal beam being connected to the upper ends of two lateral supports.
[0013] US 2019 / 0013768 A1 discloses a solar energy system for ship docks, wherein a telescopic support can comprise several sections, with a first telescopic section being slidably seated in a second telescopic section, which is slidably seated in a third telescopic section. SUMMARY
[0014] Given the situation described above, there is a need for a technique that allows for improved mounting of at least one solar module, while avoiding or at least mitigating one or more of the problems mentioned or apparent above.
[0015] This need is addressed by the independent claims, which define the claimed invention. Advantageous embodiments are specified in the dependent claims. Further embodiments not included as mandatory features in the independent claims are optional features of the claimed subject matter. Should parts of the following description be incompatible with the subject matter of an independent claim, these parts are not embodiments of the claimed subject matter in question, but merely serve to improve understanding of the embodiments of the independent claims.
[0016] According to a first aspect of the items disclosed herein, a holding device is provided.
[0017] According to one embodiment of the first aspect, a holding device for mounting at least one solar module on a support is provided, the holding device comprising: a first surface and a second surface, wherein the first surface and the second surface are facing away from each other; a first stop surface which can be positioned on the support, wherein the support is opposite the first surface; and a second stop surface on which a solar module can be positioned, wherein the solar module is opposite the second surface.
[0018] According to a second aspect of the items disclosed herein, a mounting system for a solar module is provided.
[0019] According to one embodiment of the second aspect, a mounting system for a solar module is provided, the mounting system comprising: a first support; and at least one holding device according to the first aspect or an embodiment thereof, which can be positioned on the first support.
[0020] According to a third aspect of the subject matter disclosed herein, a method for mounting a solar module on a mounting system is provided.
[0021] According to an embodiment of the third aspect, a method for mounting a solar module on a mounting system according to the second aspect or an embodiment thereof is provided, comprising the method of: positioning the holding device on the first support such that the first stop surface of the holding device is positioned on the first support and the first support is opposite the first surface of the holding device.
[0022] According to a fourth aspect of the items disclosed herein, a support device for at least one solar module is provided, the support device comprising: at least one fiber cement panel; at least one support attached to the
[0023] a fiber cement board is attached, wherein at least one solar module can be positioned on the support; in particular, wherein the at least one fiber cement board is designed to receive a bulk material.
[0024] According to a fifth aspect of the items disclosed herein, a solar power plant is provided.
[0025] According to one embodiment of the fifth aspect, a solar installation is provided comprising: a support device according to the fourth aspect or an embodiment thereof; a holding device according to the first aspect or an embodiment thereof; at least one solar module which is positioned on the second stop surface of the holding device.
[0026] According to embodiments of the first aspect, the holding device is configured to provide the functionality of one or more of the aforementioned embodiments and / or to provide the functionality required for one or more of the aforementioned embodiments, in particular the embodiments of the first, second, third, fourth and / or fifth aspect.
[0027] According to embodiments of the second aspect, the assembly system is designed to provide the functionality of one or more of the aforementioned embodiments and / or to provide the functionality required for one or more of the aforementioned embodiments, in particular the embodiments of the first, second, third, fourth and / or fifth aspect.
[0028] According to embodiments of the third aspect, the method is designed to provide the functionality of one or more of the aforementioned embodiments and / or to provide the functionality as required for one or more of the aforementioned embodiments, in particular the embodiments of the first, second, third, fourth and / or fifth aspect.
[0029] According to embodiments of the fourth aspect, the support device is configured to provide the functionality of one or more of the aforementioned embodiments and / or to provide the functionality required for one or more of the aforementioned embodiments, in particular the embodiments of the first, second, third, fourth and / or fifth aspect.
[0030] According to embodiments of the fifth aspect, the solar system is configured to provide the functionality of one or more of the aforementioned embodiments and / or to provide the functionality required for one or more of the aforementioned embodiments, in particular the embodiments of the first, second, third, fourth and / or fifth aspect. DESCRIPTION OF EXEMPLARY FORMS
[0031] According to one embodiment of the items disclosed herein, a holding device is provided for mounting at least one solar module on a support. According to one embodiment, the holding device has a first surface and a second surface, the first surface and the second surface facing away from each other. Furthermore, according to one embodiment, the holding device has a first stop surface that can be positioned on the support, the support being opposite the first surface. Furthermore, according to one embodiment, the holding device has a second stop surface on which a solar module can be positioned, the solar module being opposite the second surface.
[0032] Aspects and embodiments of the items disclosed herein are based on the idea that the assembly of at least one solar module can be improved by using a holding device on which a support and a solar module are arranged (or can be arranged) on surfaces facing away from each other.
[0033] According to another embodiment, the support is an elongated element, for example, an extruded profile or a tube. A support in the form of a tube, which may, for example, have a round or a square cross-section, can also be referred to as a modular support tube. According to one embodiment, the support is a rectangular tube, i.e., a tube with a rectangular cross-section.
[0034] Herein, the expression "lying opposite" is used synonymously with the expression "arranged facing". Furthermore, according to one embodiment, the expression "lying opposite" includes "being in contact". For example, the feature "whereby the support is opposite the first surface" includes, in particular, the meaning "whereby the support is arranged facing the first surface" as well as the meaning "whereby the support is in contact with the first surface".
[0035] According to one embodiment, the holding device is designed to be positioned between two solar modules. In this case, the holding device is also referred to as a module mid clamp.
[0036] According to one embodiment, the holding device has a third stop surface on which another solar module can be positioned, with the additional solar module facing the first surface. Consequently, according to one embodiment, the first surface and the second surface of the holding device extend between two solar modules.
[0037] According to one embodiment, the holding device has a base element comprising the first surface and the second surface. According to another embodiment, the second stop surface and the third stop surface are formed by a stop element that can be attached to the base element.
[0038] According to another embodiment, the base element is a plate-shaped base element. For example, according to one embodiment, the base element is formed from a metal plate, such as a plate made of stainless steel, aluminum, or steel. According to one embodiment, a stop surface formed by the base element is formed by a projection, which is formed, for example, by deforming a plastically deformable element (for example, bending a tab out of the plane of the plate-shaped base element).
[0039] According to one embodiment, the stop element has a surface profile that matches a corresponding surface profile on a solar module to fix the solar module to the stop element (for example, to prevent the solar module from slipping off the stop element). The surface profile can, for example, have a projection on one of the elements (surface profile and solar module) and a recess on the other. For example, the stop element can have a projection that engages in a recess in the solar module. According to one embodiment, the projection can be created during assembly. For example, the stop element can have deformable sections that can be deformed to create the surface profile.A deformable section could, for example, be a tab that can be bent out of the plane of the stop surface.
[0040] According to one embodiment, the holding device has a fourth stop surface, wherein the fourth stop surface is opposite the first stop surface and the support can be positioned between the first stop surface and the fourth stop surface. In other words, according to one embodiment, the third stop surface and the fourth stop surface point in opposite directions.
[0041] According to one embodiment, the stop element has a fourth stop surface. In other words, according to one embodiment, the fourth stop surface is formed by the stop element. For example, according to another embodiment, the stop element is plate-shaped, with the third stop surface and the fourth stop surface each being formed by a main surface of the plate-shaped stop element.
[0042] According to another embodiment, the fourth stop surface is arranged at a distance from the stop element. For example, according to one embodiment, the fourth stop surface is formed by the base element, for example by an angled tab of the base element.
[0043] According to one embodiment, the support is arranged between the first stop surface and the fourth stop surface.
[0044] According to a further embodiment, the holding device has a fifth stop surface, which is opposite the third stop surface and arranged at a distance from the third stop surface, with the additional solar module extending between the third stop surface and the fifth stop surface. According to one embodiment, the additional solar module is fixed vertically by the third stop surface and the fifth stop surface.
[0045] According to one embodiment, the holding device further comprises a sixth stop surface, which is opposite the second stop surface and arranged at a distance from the second stop surface, with the solar module extending between the second stop surface and the sixth stop surface. According to one embodiment, the solar module is fixed vertically by the second stop surface and the sixth stop surface.
[0046] According to one embodiment, the fifth and sixth stop surfaces are formed by a further stop element. According to another embodiment, this further stop element can be attached to the base element.
[0047] According to one embodiment, a stop element described herein (for example, the stop element and / or the further stop element) can be locked to the base element. For this purpose, the stop element or the further stop element can have a first locking element, and the base element can have a second locking element which interacts with the first locking element to lock the stop element (or the further stop element) to the base element. A locking element (first locking element or second locking element) can be, for example, a projection, a hook, a locking lug, a recess, a cutout, etc. According to one embodiment, a locking element (for example, a locking pin) is provided with which the locking action can be secured.
[0048] According to one embodiment, the base element has at least one locking lug at one end, which is arranged at a distance from the first stop surface, via which the further stop element can be attached to the base element and can be locked into place with the base element by moving the further stop element transversely relative to the base element.
[0049] According to one embodiment, at least one of the stop surfaces has a plastically deformable element for fixing a component arranged on that stop surface. The component can be, for example, the support, the solar module, or another solar module, to name just a few. According to one embodiment, the term "fixing" in this context, and generally herein, means fixing in at least one direction, unless otherwise specified.
[0050] According to one embodiment, the stop element and the base element can be plugged into one another to create a plug connection between the stop element and the base element. According to another embodiment, the stop element can be plugged onto the base element. According to one embodiment, the plug connection has at least one fixing element for fixing the plug connection. According to another embodiment, the fixing element is a plastically deformable element. According to another embodiment, the fixing element is a locking element, for example, a locking pin.
[0051] According to one embodiment, a mounting system for a solar module has a (first) support and at least one holding device according to embodiments of the items disclosed herein, which can be positioned (or is positioned) on the support.
[0052] According to a further embodiment, the mounting system has a second support and an edge holder, which has a first stop surface that can be positioned on the second support. According to a further embodiment, the edge holder has a second stop surface, wherein the solar module can be positioned on the second stop surface of the holding device and the second stop surface of the edge holder for supporting the solar module by means of the second stop surface of the holding device and the second stop surface of the edge holder.
[0053] According to one embodiment, the rim holder has a base element and a stop element, and the second stop surface of the rim holder is formed by the stop element of the rim holder. For example, the stop element and the base element (of the rim holder) can be designed to fit into one another to create a plug-in connection between the stop element of the rim holder and the base element of the rim holder.
[0054] According to one embodiment of the items disclosed herein, a method for mounting a solar module on the mounting system includes positioning the holding device on the first support such that the first stop surface of the holding device is positioned on the first support and the first support is opposite the first surface of the holding device.
[0055] In general, "positioning" here can only include positioning or, according to another embodiment, positioning and fixing (fastening).
[0056] According to one embodiment, the method further comprises: positioning the edge holder on the second support such that the first stop surface of the edge holder is positioned on the second support; and positioning the solar module on the second stop surface of the holding device and the second stop surface of the edge holder.
[0057] It is understood that a solar module can also be arranged on the second mounting surfaces of two adjacent holding devices (in particular between two adjacent mid clamps).
[0058] According to one embodiment of the items disclosed herein, a support device for at least one solar module has in particular the following features: at least one fiber cement board; at least one support which is attached to the fiber cement board, wherein at least one solar module can be positioned on the support.
[0059] According to one embodiment, the at least one fiber cement panel is designed to hold a bulk material (for example, gravel). In another embodiment, the fiber cement panel is a corrugated fiber cement panel. The corrugated shape can improve its mechanical stability.
[0060] According to one embodiment of the items disclosed herein, a solar power system comprises: a support device according to embodiments of the items disclosed herein; a holding device according to embodiments of the items disclosed herein; and at least one solar module which is positioned on the second stop surface of the holding device.
[0061] Regarding the numbering of the surfaces (for example, the surfaces or the contact surfaces), it should be noted that the numbering used herein merely corresponds to the order in which the respective surfaces are mentioned and does not impose any further restrictions. Therefore, the numbering may be modified for certain combinations of features to reflect the order in which the corresponding features are mentioned. Such a change in numbering does not affect the scope of disclosure and is therefore within the scope of the present application.
[0062] Embodiments of the items disclosed herein can achieve higher system performance through improved surface utilization. Maintenance costs resulting from soiling and shading, particularly in cases of competing use with green roofs, but also from the growth of windblown seeds, etc., can be reduced through the improved surface utilization according to embodiments of the items disclosed herein. In particular, a plate-shaped design of a base element can reduce the spacing between solar modules compared to conventional solutions. According to some embodiments of the items disclosed herein, an attractive appearance of the systems can be achieved through smooth and flatly aligned module surfaces.According to embodiments of the items disclosed herein, the substructure of a solar power system, in particular the support devices and mounting systems, can be manufactured even in small quantities and essentially without significant investment costs such as mold making, etc. According to embodiments of the items disclosed herein, many standard components, standard semi-finished products, and standard raw materials can be used. Furthermore, little energy is required for the manufacture of the substructure. According to one embodiment, the solar modules are mounted vertically, i.e., the modules are oriented with their greater longitudinal extent in the direction of the slope. According to one embodiment, the modules are fastened in the area with the highest static load-bearing capacity (edge insertion approximately 1 / 4 of the module length). According to another embodiment, standard rectangular steel tubes are used as supports along the longitudinal sides of the modules.This results in a minimal rail length to utilize an optimal mounting point. According to one embodiment, telescopic round tubes are used as supports. According to another embodiment, a roof fill is used as ballast for the solar array across its entire surface. According to yet another embodiment, panels or trays, particularly made of fiber cement, are installed to support the ballast. According to one embodiment, the panels or trays are placed on a base for the supports, for example, linear base brackets. The substructure according to embodiments of the items disclosed herein allows for the accommodation of irregularities in the existing substrate (for example, funnel-shaped drainage of the roof surface, constructed on-site, for instance, with insulation material).Due to the good height adjustability according to embodiments of the objects disclosed herein, a large degree of relocatability of supports and base angles is possible in order to bypass or build over roof structures (for example, vents).
[0063] A holding device according to embodiments of the items disclosed herein can have the following advantages: Tensile forces (wind suction) are transferred from the solar module to the substructure by means of the additional stop element, which, according to one embodiment, acts as a pressure plate, and the first stop surface. According to one embodiment, the additional stop element consists of a flat plate which is snapped into retaining lugs of a base element. According to one embodiment, the solar modules rest on the stop element, with compressive forces from the solar module being transferred, at least partially, via the stop element to the substructure. Fixing elements can facilitate the assembly of the holding device. According to one embodiment, the holding device or the base element is mounted laterally next to the support, with each module resting laterally flush above the support, according to another embodiment.According to one embodiment, the holding device has a fixing element (for example, a bore for a fastener such as a screw) that prevents the holding device from sliding along the support. According to another embodiment, the stop element has tabs that, bent out of the plane of the plate, prevent the solar module from sliding away from the holding device and parallel to it. According to a further embodiment, after the additional stop element has been mounted, a locking pin can be inserted to prevent the additional stop element from slipping out of the retaining lugs.
[0064] According to one embodiment, an edge holder comprises two parts. A first part is a base element (e.g., an edge plate) with a chamfer on its upper surface to counteract tensile forces on the module, and tabs or a chamfer on its lower surface to transfer the tensile force into the support. A second part is a stop element (e.g., a support plate) to prevent the solar module from sliding away from the edge holder or parallel to it. According to one embodiment, the stop element has tabs connected to the base element that prevent the base element from sliding away from the support. According to another embodiment, the base element has a fixing element (e.g., a hole for a fastener such as a screw) that prevents the holding device from sliding along the support.
[0065] The supports for the beams consist of two interlocking round tubes, which are positively connected to each other using a conventional pipe press, so that the supports can transmit tensile and compressive forces in the longitudinal direction.
[0066] According to another embodiment, fiber cement elements (for example, fiber cement sheets or corrugated fiber cement sheets) are used for ballast (bulk material). According to one embodiment, the fiber cement elements are placed without constraint on a support (for example, linear support angles), wherein according to a
[0067] In this embodiment, the gap between a substrate (e.g., a roof surface) and the underside of the fiber cement elements is dimensioned such that, during the planned ballast distribution, this gap disappears in the center of the elements. This means that the fiber cement element, when loaded with ballast material, sags down to the substrate in the middle. When the fiber cement panel is walked on (e.g., during installation), a significant portion of the load is transferred directly to the substrate, thus protecting the fiber cement element from damage due to overloading.
[0068] Holding devices according to embodiments of the articles disclosed herein are suitable for use on flat roof substructures as well as on rooftop installations (on pitched roofs). Likewise, holding devices according to embodiments of the articles disclosed herein are suitable for any other substrate and also for wall mounting. According to one embodiment, the edge holders can have the advantage of being visually appealing and completing the installation without protruding supports.
[0069] Exemplary embodiments of the items disclosed herein are described below, with reference, for example, to a method for mounting a solar module, a holding device, a mounting system, a support device, and a solar power plant. It should be emphasized that, of course, any combination of features of different aspects, embodiments, and examples is possible. In particular, some embodiments are described with reference to a method, while other embodiments are described with reference to a device (for example, a holding device, a mounting system, a support device, and / or a solar power plant).However, the person skilled in the art will understand from the foregoing and following description, the claims, and the drawings that, unless otherwise stated, features of different aspects, embodiments, and examples can be combined, and such combinations of features are to be considered disclosed by this application. For example, even a feature relating to a method can be combined with a feature relating to a device, and vice versa.
[0070] Further advantages and features will result from the following exemplary description of currently preferred embodiments.
[0071] The individual figures in the drawings of this application are to be regarded merely as schematic and not to scale. The invention is defined by the independent claims. BRIEF DESCRIPTION OF THE DRAWINGS
[0072] Fig. 1 shows a mounting system with a holding device 100 according to embodiments of the items disclosed herein. Fig. 2 shows a top view of the basic element 118 from Fig. 1 from above, from line II-II in Fig. 1 seen. Fig. 3 shows a side view of the base element 118 as seen from line III-III in Fig. 1 . Fig. 4 shows a view of the stop element 120 from Fig. 1 from above. Fig. 5 The further stop element 128 is shown. Fig. 1 in a top view. Fig. 6 shows a rim holder 156 according to embodiments of the objects disclosed herein. Fig. 7 shows the base element 158 of the edge holder 156. Fig. 6 Viewed from line VII-VII. Fig. 8 shows a top view of the stop element 160 of the edge holder 156. Fig. 6 . Fig. 9 A further holding device 200 according to embodiments of the objects disclosed herein is shown in a sectional view. Fig. 10 A side view shows a further holding device 300 according to embodiments of the items disclosed herein. Fig. 11 shows part of a solar power system 182 with a first solar module 102 and a second solar module 202. Fig. 12 shows part of another solar power system with a support device according to embodiments of the items disclosed herein. DETAILED DESCRIPTION
[0073] It is noted that similar or identical elements or components in different figures are assigned the same reference numbers, or reference numbers that differ only in the first digit. Such features or components, which are identical or at least functionally equivalent to the corresponding features or components in another figure, are described in detail only upon their first occurrence in the subsequent text, and the description is not repeated upon subsequent occurrences of these features and components (or the corresponding reference numbers).
[0074] Fig. 1 shows a mounting system with a holding device 100 according to embodiments of the items disclosed herein in a front view.
[0075] The holding device 100 is designed for mounting at least one solar module, for example a first solar module 102 and a second solar module 104, on a support 106. The holding device 100 has a base element 118, which forms a first surface 108 and a second surface 110 of the holding device 100. According to one embodiment, the first surface 108 and the second surface 110 of the holding device face away from each other, for example as in Fig. 1 depicted.
[0076] The holding device further comprises a first stop surface 112 and a second stop surface 114. According to one embodiment, the first stop surface 112 faces the support 106, for example as shown in Fig. 1 shown. According to one embodiment, the first stop surface 112 is formed integrally with the base element 118.
[0077] According to one embodiment, the second stop surface 114 and a third stop surface 116 are formed by a stop element 120 which can be plugged into the base element 118, for example as in Fig. 1 depicted.
[0078] For example, according to one embodiment, the support 106 is positioned on the first stop surface 112 and on the first surface 108, for example as in Fig. 1 The stop element 120 is shown, and then the stop element 120 is placed onto the base element 118 in an insertion direction 121 until the stop element 120 rests on the carrier 106. In this position, the stop element 120 is fixed according to embodiments of the articles disclosed herein, for example, to the base element 118.
[0079] According to one embodiment, the stop element 120 has a fixing element 130 which fixes the carrier 106 relative to the stop element. In particular, according to one embodiment, the carrier is arranged between the fixing element 130 and the first surface 108, for example as shown in Fig. 1 depicted.
[0080] According to one embodiment, the stop element has a fourth stop surface 122, wherein the carrier 106 is positioned or positionable between the first stop surface 112 and the fourth stop surface 122.
[0081] According to one embodiment, the solar modules 102, 104 are then placed onto the second stop surface 114 and the third stop surface 116, respectively. According to one embodiment, the third stop surface 116 has a surface profile 132 which fits with a corresponding surface profile 134 on the associated solar module 104 to fix the solar module 104 to the stop surface 116. According to one embodiment, the surface profile 132 is formed by the stop element 120, for example, by a plastically deformable element (for example, a tab) of the stop element 120. According to one embodiment, the surface profile 132 has a projection, for example, as shown in Fig. 1 As shown. According to a further embodiment, the surface profile 134 on the associated solar module 104 has a recess, for example as shown. Fig. 1 depicted.
[0082] Although in Fig. 1 Since the surface profiles 132, 134 are shown for the third stop surface 116 and the further solar module 104 respectively, it is understood that corresponding surface profiles can also be provided between other elements / stop surfaces, for example between the second stop surface 114 and the first solar module 102.
[0083] According to a further embodiment, the holding device 100 has a fifth stop surface 124 and a sixth stop surface 126, which, according to one embodiment, are formed by a further stop element 128. According to one embodiment, the further stop element 128 is attached to the base element 118 after the solar modules 102, 104 have been positioned on their respective stop surfaces 114, 116 (for example, placed on them or pivoted between the respective stop surfaces). According to one embodiment, at least one fixing element is provided to fix the further stop element 128 relative to the base element 118. In this way, the solar modules 102, 104 can be mounted on the support 106 in a simple and efficient manner.
[0084] Fig. 2 shows a top view of the basic element 118 from Fig. 1 from above, from line II-II in Fig. 1 seen.
[0085] According to one embodiment, the base element 118 has at least one locking element 136 at its upper end, for example two locking elements, as in Fig. 2 as shown. Furthermore, according to one embodiment, the first stop surface 112 is formed by a part of the base element 118, in particular a plastically deformed part of the base element 118. For example, it may be provided that the base element 118 has a tab which is angled with respect to the base element 118 in order to form the first stop surface 112, for example as shown in Fig. 2 depicted.
[0086] Fig. 3 shows a side view of the base element 118 as seen from line III-III in Fig. 1 .
[0087] According to one embodiment, the locking element 136 of the base element 110 has an undercut 138 in which a part of the further stop element 128 (see Fig. 1 , in Fig. 3 (not shown) can be positioned, for example by sliding it in, to lock the further stop element 128 with the base element 118.
[0088] Furthermore, the base element 118 has a fixing element 140, for example in the form of a slot (for example as in Fig. 1 (shown), which is connected to a corresponding locking element of the stop element 120 (in Fig. 3 (not shown) can be locked in place.
[0089] Fig. 4 shows a view of the stop element 120 from Fig. 1 from above.
[0090] According to one embodiment, the base element 118 and the stop element 120 can be plugged into one another. For this purpose, the stop element 120 can, for example, have an opening 142 through which the base element 118 can be inserted into a first position 144, which is in Fig. 4 The base element 118, shown with a dashed line, can be inserted through the stop element 120. By subsequently moving the base element 118 laterally into a second position, shown at 146, a fixing element 148 of the stop element 120 can engage with the fixing element 140 of the base element to fix the base element 118 and the stop element 120 relative to each other. For example, the fixing element 148 of the stop element can be formed by a tab that can be inserted through the corresponding slot (fixing element 140) of the base element 118. According to one embodiment, the tab can be plastically deformable to secure the second position 146 of the base element 118.
[0091] According to one embodiment, one of the elements described herein, for example the stop element 120, has a plastically deformable element 150, for example a bendable tab, for example as in Fig. 4 Illustrated by example at 150.
[0092] As above with reference to Fig. 1 As described, the plastically deformable elements 150 can be used to produce the surface profile 132 or the fixing element 130. According to one embodiment, several plastically deformable elements 150 are provided to produce a suitable element (e.g., a fixing element 130 or a surface profile 132) depending on the specific application (e.g., depending on the solar module 102, 104 used or the support 106 used). According to one embodiment, the corresponding deformation of the plastically deformable element 150 can take place during the assembly of the solar module at the installation site of the solar power system.
[0093] Fig. 5 The further stop element 128 is shown. Fig. 1 in a top view.
[0094] According to one embodiment, the further stop element 128 has an opening 152 for each locking element 136 of the base element 118, through which the locking element 136 can be inserted so that, by subsequent displacement of the further stop element 128 relative to the base element 118, an adjacent part 154 of the further stop element 128 is inserted into the undercut 138 of the base element (see Fig. 3 ) and thus lock the further stop element 128 and the base element 118 together. To fix this position, a locking element, for example a locking pin, a locking plastic, etc., can be inserted into the exposed part of the opening 152. In this way, tensile forces on the further stop element 128 can be reliably transferred to the base element 118.
[0095] Fig. 6 shows a rim holder 156 according to embodiments of the objects disclosed herein.
[0096] According to one embodiment, the rim holder also has a base element 158 and a stop element 160. A first stop surface 162 of the rim holder 156 is formed, according to one embodiment, by the base element 158, for example by a bent portion of a plate-shaped base element, for example as shown in Fig. 6 As shown. According to one embodiment, a second stop surface 164 of the rim holder 156 is formed by the stop element 160 of the rim holder. According to one embodiment, the stop element 160 of the rim holder is inserted through at least one opening 166 in the base element 158 of the rim holder.
[0097] According to one embodiment, a second support 206 is positioned on the first stop surface 162. A fixing element can be provided to fix the position of the second support 206, as described in relation to Fig. 1 was described (in Fig. 6 (not shown). According to one embodiment, a solar module, for example the solar module 102, is positioned on the second stop surface 164. It is understood that the edge holder 156 and the holding device 100 are thus made of Fig. 1 Together, the solar module 102 is fixed from two sides. According to one embodiment, both the solar module 102 and the second support 206 are located opposite the same side (i.e., the same surface 170) of the base element 158. Thus, with a suitable number of edge supports 156 and holding devices 100, areas of any size can be covered with solar modules without large gaps.
[0098] Fig. 7 shows the base element 158 of the edge holder 156. Fig. 6 Viewed from line VII-VII.
[0099] According to one embodiment, for example, two openings 166 may be provided, for example as in Fig. 7 depicted.
[0100] Fig. 8 shows a top view of the stop element 160 of the edge holder 156. Fig. 6 .
[0101] According to one embodiment, the stop element 160 of the edge holder 156 has projections 168 which are connected by the openings 166 of the base element (compare Fig. 7 ) are insertable through to fix the stop element 160 of the edge holder 156 to the base element 158. According to one embodiment, the projections 168 can be plastically deformable so that, by deforming (e.g., bending or twisting) the projections 168, the stop element 160 is secured in this inserted position in the base element 158. According to another embodiment, the stop element 160 can have one or more plastically deformable elements 150, as described by way of example with reference to Fig. 4 were described and how they can be used, for example, to fix the second support 206 and / or the associated solar module 102.
[0102] Fig. 9 A further holding device 200 according to embodiments of the objects disclosed herein is shown in a sectional view.
[0103] According to one embodiment, in the holding device 200 the fourth stop surface 122, which is opposite the first stop surface 112, is formed by the base element 118, for example as in Fig. 9 as shown. In other words, in this embodiment the fourth stop surface 122 is arranged at a distance 172 from the stop element 120.
[0104] Fig. 10 A side view shows a further holding device 300 according to embodiments of the items disclosed herein.
[0105] According to one embodiment, the stop element 120 has projections 174 which (for example, at their ends) form the fourth stop surface 122. For example, the projections 174 can be formed by a portion of a plate-shaped stop element 120 which is angled relative to a plate plane, for example, as in Fig. 10 shown. In this way, a distance 176 between the solar module 102 and the fourth stop surface 122 (or a top surface of the support 106) is defined via the projections 174.
[0106] Fig. 10 further shows locking elements 136, such as those used with reference to Fig. 3 as described above. According to one embodiment, in an inserted state in which the further stop element 128 is inserted into the undercut 138, a locking element 180 is introduced into the exposed part 178 of the opening 152, for example as shown in Fig. 10 depicted.
[0107] The design of the locking mechanism with the locking elements 136 of the base element 118 and the further stop element 128 allows for a high degree of mechanical strength to be achieved in a simple manner, particularly against tensile forces acting on the solar modules in a direction away from the second stop surface 114. Such tensile forces occur, for example, when wind flows over the solar modules. The forces acting on the fifth and sixth stop surfaces in this process (see, for example, [reference]) Fig. 1 ) are transferred via the first stop surface 112 to the carrier 106.
[0108] Fig. 11 shows part of a solar power system 182 with a first solar module 102 and a second solar module 202.
[0109] According to one embodiment, the solar modules 102 and 202 are arranged at an angle to a horizontal direction 183, with the first solar module 102 positioned below the second solar module 202 in a downslope direction 184. Furthermore, the first solar module 102 is arranged in an overlap area with the second solar module 202 above the second solar module 202, for example as shown in Fig. 11 The first solar module 102 thus forms a barrier 186 above the surface 185 of the solar module 202, which, for example, prevents snow located on the solar modules 102, 202 from sliding off. The tilt angle of the solar modules is typically 15 degrees (for example, between 10 degrees and 20 degrees).
[0110] Fig. 12 shows part of another solar power system with a support device according to embodiments of the items disclosed herein.
[0111] According to one embodiment, the solar system 282 has a support device for at least one solar module (solar module in Fig. 12 (not shown). The beam 106 is supported against a substrate 191 (for example, a flat roof, a pitched roof, or the ground) by means of supports 190. According to one embodiment, the supports 190 are telescopic supports whose height is continuously or incrementally adjustable. Furthermore, the beam 106 is attached to a fiber cement board 192 via the supports 190 by placing the fiber cement board 192 on a base 193 of the supports 190. The fiber cement board is designed to receive a bulk material, in Fig. 12 An example is shown at 195. The fiber cement board can have a recess 194, for example as shown in Fig. 12 As shown. According to another embodiment, the fiber cement board can be a flat board (or a corrugated board) on which the bulk material 195, for example gravel, can be deposited. Due to the weight of the bulk material and the mechanical stability of the fiber cement board, the solar system can also withstand high wind forces.
[0112] According to one embodiment, one or more of the holding devices disclosed herein are attached to the support 106 (in Fig. 12 (not shown). At least one solar module can be mounted on the support 106 using the holding devices.
[0113] It should be noted that a solar power system or its elements as described herein are not limited to the specific entities described in some embodiments. Rather, the items disclosed herein can be implemented in numerous ways with varying degrees of granularity at the device or process level, while still providing the disclosed specific functionality.
[0114] It should be noted that the embodiments described herein represent only a limited selection of possible embodiments of the objects disclosed herein. It is possible to combine the features of different embodiments in a suitable manner, so that, for a person skilled in the art, a multitude of different embodiments are to be considered disclosed with the embodiments explicitly described here. Furthermore, it should be mentioned that terms such as "a" or "one" do not preclude a plurality. Terms such as "containing" or "having" do not exclude further features or process steps. Consequently, according to one embodiment, the term "having" means "having, among other things." According to another embodiment, the term "having" means "consisting of." According to one embodiment, the term "set up for" includes, among other things, the meaning "configured to."
[0115] It should also be noted that reference numerals in the claims should not be interpreted as limiting the scope of the claims. Furthermore, it should be noted that reference numerals in the description and the description's reference to the drawings should not be interpreted as limiting the scope of the description. Rather, the drawings merely illustrate an exemplary implementation of a particular combination of several embodiments of the items disclosed herein, with any other combination of embodiments being equally possible and considered disclosed with this application.
[0116] In summary, the following is disclosed: A holding device 100 for mounting at least one solar module 102, 104 on a support 106, the holding device 100 comprising: a first surface 108 and a second surface 110, wherein the first surface 108 and the second surface 110 are facing away from each other; a first stop surface 112, which can be positioned on the support 106, wherein the support 106 is opposite the first surface 108; and a second stop surface 114, on which a solar module 102 can be positioned, wherein the solar module 102 is opposite the second surface.
Claims
1. A support device for at least one solar module, the support device comprising: at least one fiber cement plate (192); at least one carrier (106), wherein at least one solar module (102) is positionable at the carrier (106); wherein the at least one fiber cement plate (192) is configured to receive a bulk material (195); wherein the carrier (106) is supported with respect to a ground (191) via supports (190); wherein the carrier (106) is fastened to the fiber cement plate (192) via the supports (190) by placing the fiber cement plate (192) on a base (193) of the supports (190); wherein the supports (190) consist of two round pipes which are plugged into one another and which are connected to one another in a form-fitting manner such that the supports (190) can transmit tensile and compressive forces in longitudinal direction, wherein the form-fitting connection has been produced with a pipe press.
2. The support device according to claim 1, wherein the fiber cement plate (192) is a flat plate.
3. The support device according to claim 1, wherein the fiber cement plate (192) is a corrugated plate.
4. The support device according to claim 1, wherein the fiber cement plate (192) comprises a recess (194) for receiving the bulk material (195).
5. A solar installation comprising: a support device according to any one of claims 1 to 4; a holding device (100, 200, 300) for mounting of at least one solar module (102, 104) to the carrier (106), the holding device (100) comprising: a first surface (108) and a second surface (110), wherein the first surface (108) and the second surface (110) face away from each other; a first stop face (112) which is positionable at the carrier (106), wherein the carrier (106) is opposite the first surface (108) and; a second stop face (114) at which a solar module (102) is positionable, wherein the solar module (102) is opposite the second surface; and at least one solar module (102) which is positioned at the second stop face (114) of the holding device (100).
6. The solar installation according to claim 5, wherein the holding device (100, 200, 300) further comprises a third stop face (116) at which a further solar module (104) is positionable, wherein the further solar module (104) is opposite the first surface (108); in particular wherein the holding device (100, 200, 300) further comprises a base element (118), in particular a plate-shaped base element, which comprises the first surface (108) and the second surface (110); in particular wherein the second stop face (114) and the third stop face (116) are formed by a stop element (120) which is attachable to the base element (118).
7. The solar installation according to claim 6, wherein the holding device (100, 200, 300) further comprises a fourth stop face (122), wherein the fourth stop face (122) is opposite the first stop face (112) and the carrier is positionable between the first stop face (112) and the fourth stop face (122); in particular wherein the holding device comprises at least one of the following features: the stop element (120) comprises the fourth stop face (122) and the third stop face (116) and the fourth stop face (122) face in opposite directions; the fourth stop face is arranged at a distance from the stop element (120); the fourth stop face (122) is formed by the base element (118).
8. The solar installation according to any one of claims 6 to 7, wherein the holding device (100, 200, 300) further comprises a fifth stop face (124) which is opposite the third stop face (116) and which is arranged at a distance from the third stop face (116), wherein the further solar module (104) extends between the third stop face (116) and the fifth stop face.
9. The solar installation according to any one of claims 5 to 8, wherein the holding device (100, 200, 300) further comprises a sixth stop face (126) which is opposite the second stop face (114) and which is arranged at a distance from the second stop face (114), wherein the solar module (104) extends between the second stop face (114) and the sixth stop face.
10. A solar installation comprising the features according to claim 8 and claim 9, wherein the fifth stop face (124) and the sixth stop face (126) are formed by a further stop element (128); in particular wherein the further stop element (128) is pluggable onto the base element (118) and is latchable to the base element (118).
11. The solar installation according to any one of claims 5 to 10, wherein at least one of the stop faces comprises a plastically deformable element for fixing a component arranged at the respective stop face; and / or wherein the stop element (120) and the base element (118) are configured to be plugable into one another for producing a plug-type connection; in particular wherein the plug-type connection comprises a plastically deformable element for fixing the plug-type connection.
12. A method for producing a support device for at least one solar module, the method comprising: providing at least one fiber cement plate (192); providing at least one carrier (106), wherein at least one solar module (102) is positionable at the carrier (106); wherein the at least one fiber cement plate (192) is configured to receive a bulk material (195); wherein the carrier (106) is supported with respect to a ground (191) via supports (190); wherein the carrier (106) is fastened to the fiber cement plate (192) via the supports (190) by placing the fiber cement plate (192) on a base (193) of the supports (190); wherein the supports (190) consist of two round pipes which are plugged into one another; the method further comprising connecting in a form-fitting manner the round pipes which are plugged into one another to one another with a pipe press such that the supports (190) can transmit tensile and compressive forces in longitudinal direction.