BREW CHAMBER, BREW UNIT, MACHINE AND SYSTEM FOR PREPARING A LIQUID FOOD FROM A CAPSULE
Patent Information
- Application Number
- DE502020009842
- Authority / Receiving Office
- DE · DE
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-05-21
- Filing Date
- 2020-03-26
- Publication Date
- 2024-12-19
- Estimated Expiration
- 2040-03-26
AI Technical Summary
Existing brewing chambers require high closing force from users to ensure a tight seal, which can be cumbersome and costly to produce, while also complicating the mechanical closing movement.
A brewing chamber design with a capsule holder divided into two telescopically movable parts, featuring an outer and inner sealing lip, allows for decoupling of the closing movement from the sealing process, enabling a force-free closure and using brewing fluid as hydraulic pressure to simplify the mechanism.
This design reduces user effort for closing the brewing chamber, maintains a tight seal without high contact pressure, and simplifies production and construction by leveraging existing machine components, such as a pump for hydraulic pressure, and integrates a check valve for hygiene and fluid management.
Description
[0001] The present invention relates to a brewing chamber, a brewing unit, a machine and a system for preparing a liquid food from a capsule.
[0002] Numerous brewing chambers are known from the prior art. The capsules, made of plastic or aluminum, are inserted into the brewing chamber, where they are penetrated on at least one side when the brewing chamber is closed. A specific closing pressure must be applied to close the brewing chamber, as the extraction process partially occurs under high pressure. When the brewing chamber is opened, the used portion pack falls downwards into a collecting container. Actuating elements, for example in the form of single-armed pivoting levers, are used to close the brewing chamber and to apply the necessary force. Such lever mechanisms are known, for example, from EP 1 646 305, WO 2008 / 004116, WO 2009 / 074553, and WO 2012 / 032019.
[0003] WO 2012 / 020343 A1 discloses a brewing chamber in which the movable part of the brewing chamber is constructed in two telescopic parts. After the closing movement is complete, an additional movement is triggered by the brewing liquid to compensate for manufacturing tolerances in the mechanism.
[0004] The object of the invention is to overcome the disadvantages of the prior art. In particular, the closing force for the user should be reduced without reducing the force required to tightly close the brewing chamber. Furthermore, the brewing chamber should be simple and cost-effective to manufacture.
[0005] This object is achieved by the devices defined in the independent patent claims. Further embodiments are set out in the dependent patent claims.
[0006] A brewing chamber according to the invention for preparing a liquid food from a capsule comprises a capsule receptacle and a closure plate for enclosing a capsule. The capsule receptacle and the closure plate are displaceable relative to one another from an open position for inserting the capsule to a closed position for enclosing the capsule. The brewing chamber has at least one fluid inlet for introducing a brewing fluid, in particular water, into the brewing chamber and at least one fluid outlet for dispensing the liquid food. The capsule receptacle is designed in at least two parts and has a base part and a holder part. In the closed position, the holder part of the capsule receptacle can be pressed against the closure plate to enable the capsule to be tightly enclosed in the brewing chamber.The capsule receptacle has a seal that enables a fluid-tight connection between the holder part and the base part. The base part and the holder part are telescopically movable relative to one another in an axial direction, at least partially, with the seal between the holder part and the base part having an outer sealing lip and an inner sealing lip.
[0007] Telescopically, here and in the following, means that the two parts that can be moved relative to one another are designed such that an inner contour of an outer part and an outer contour of an inner part correspond at least in part, so that they can be inserted into one another. Accordingly, the outer part can at least partially accommodate the inner part.
[0008] By dividing the capsule holder into at least two parts, a decoupling of the mechanical closing movement of the brewing chamber and the final sealing of the brewing chamber is made possible. The brewing chamber can be closed by a user, for example, by operating a closing lever after inserting a capsule. Subsequently, an additional movement of the holder part of the capsule holder occurs, which enables a tightly enclosed capsule, preferably a sealing of a flange area of the capsule with the holder part and the closing plate. This additional movement of the holder part can be carried out by the user or by the machine itself. The decoupling of the two movements allows a force-free closing movement for the user, which does not already have to apply the high contact pressure required for a tight seal.
[0009] A design of the capsule holder with a holder part and base part that can be moved telescopically into one another allows for a simple construction and the use of a simple seal between the holder part and base part.
[0010] By designing the seal with an outer and an inner sealing lip, different sealing functions can be assigned to the seal, which are effective depending on the operating state of the brewing chamber. The two terms "outer" and "inner" refer to the spatial distance from the central axis of the capsule holder. Thus, the outer sealing lip is further away from the central axis than the inner sealing lip.
[0011] The seal can be ring-shaped and fixed to the holder part or the base part.
[0012] The outer and inner sealing lips can be arranged coaxially.
[0013] The outer sealing lip can be designed to enable a sealing connection with a sealing surface perpendicular to the axial direction. Accordingly, this sealing lip can, for example, seal in the axial direction. This sealing function will change accordingly if the parts, i.e., the holder part and the base part, are displaced relative to each other.
[0014] The outer sealing lip can be radially expandable to the axial direction to enable a sealing connection with a sealing surface parallel to the axial direction. Such a sealing function can fulfill its sealing function independently of the telescopic movement between the holder part and the base part.
[0015] The base part and the holder part can be hydraulically displaced relative to each other. A hydraulically triggered movement between the holder part and the base part allows the movement to be carried out independently of the user. Furthermore, no additional drive mechanism is required, as a pump for providing the hydraulic pressure required for the movement is already present in a beverage preparation machine.
[0016] A hydraulic fluid required for the hydraulic displacement can also be the brewing fluid. If the brewing fluid for preparing the beverage is also used as the hydraulic fluid for the relative movement between the holder and base, a particularly simple design can be achieved. For example, a control valve can be eliminated.
[0017] The brewing chamber can be equipped with a check valve that prevents fluid from flowing back from the brewing chamber into the fluid inlet. Such a check valve is particularly useful with regard to hygiene requirements, since experience shows that users only clean easily accessible areas of a beverage preparation machine.
[0018] The inner sealing lip of the gasket can serve as a check valve. Using the inner sealing lip as a check valve eliminates an additional component and simplifies the brewing chamber design.
[0019] When the brewing chamber is closed, the seal can form a closed sealing chamber between the inner and outer sealing lips, which is directly connected to the fluid inlet. This sealing chamber can, for example, be used directly for the hydraulic drive of the relative movement between the holder part and the base part.
[0020] The sealing chamber can have an outlet valve for emptying the sealing chamber. Such an outlet valve is advantageous for draining the remaining hydraulic fluid from the water circuit after a beverage has been prepared. Especially when the hydraulic fluid is also the brewing fluid, such an outlet valve prevents the use of stale water for the next beverage preparation.
[0021] The outer sealing lip of the seal can form the outlet valve. By designing the seal with a radially expandable outer sealing lip, it is possible to ensure that, at low internal pressure in the sealing chamber, the outer sealing lip no longer rests against the sealing surface running parallel to the axial direction, thus forming the outlet valve. This again eliminates an additional component and simplifies the design of the brewing chamber.
[0022] The brewing chamber can be designed such that, when the brewing chamber is open, the outlet valve is open and the sealing chamber is connected to a residual water drain. The hydraulic fluid remaining in the sealing chamber after preparing a beverage can drain directly into a residual water drain after the brewing chamber is opened.
[0023] The holder part can have a contact contour at its end associated with the closure plate, which corresponds to a sealing section of a capsule inserted or to be inserted into the brewing chamber. Such a contact contour can, for example, be a contact rib. It goes without saying that this contact contour can also have a different shape, adapted to the capsule to be used with the brewing chamber or the beverage preparation device.
[0024] A spring element can be arranged between the base part and the holder part in such a way that the holder part and the base part can be moved relative to one another counter to a restoring force of this spring element. This can ensure that when the brewing chamber is open, the holder part and the base part are pressed apart by the spring element. When the brewing chamber is closed, the capsule can therefore already be enclosed with a certain contact pressure between the closure plate, capsule flange and capsule receptacle. It can also be ensured, for example, that when the brewing chamber is open, the outlet valve of the sealing chamber is open, i.e. that the outer sealing lip does not touch the base part, so that the hydraulic fluid can flow out of the sealing chamber.A spring element is understood to be any type of element which, in this case, provides a force which must be overcome when the holder part and the base part are moved towards each other.
[0025] A further aspect of the present invention relates to a brewing unit for preparing a liquid food from a capsule comprising a brewing chamber as described above.
[0026] A further aspect of the present invention relates to a machine for preparing a liquid food from a capsule comprising a brewing chamber or a brewing unit as described above.
[0027] The machine further comprises a pump for generating the fluid pressure required for beverage preparation, wherein the pump is connected to the fluid inlet of the brewing chamber.
[0028] A further aspect of the present invention relates to a system for preparing a liquid foodstuff, comprising a machine as described above and a capsule, wherein the capsule has a capsule body and a lid. The capsule body and the lid are connected circumferentially at a flange such that a closed chamber is formed for receiving a food substance. The food substance can be dry or liquid. Likewise, the food substance can be an extractable or soluble substance.
[0029] The invention is explained in more detail below with reference to figures that merely represent exemplary embodiments. They show: Figure 1: a section through a brewing chamber according to the invention, wherein the brewing chamber is open, Figure 2: a section through the brewing chamber from Figure 1 , with the brewing chamber closed, Figure 3: a section through the brewing chamber from Figure 2, wherein a hydraulic pressure is applied, and Figure 4: a schematic sectional view of a brewing unit according to the invention.
[0030] The Figure 1 shows a section through a brewing chamber 1 according to the invention, wherein the brewing chamber 1 is open. The brewing chamber 1 is essentially formed by a capsule holder 2 and a closure plate 3. A capsule 10 can be inserted between the capsule holder 2 and the closure plate 3. When the brewing chamber 1 is closed, the capsule 10 is completely enclosed (see Figures 2 and 3 ), whereby the direction of movement when closing the brewing chamber follows an axial direction 40.
[0031] The capsule 10 consists of a capsule body 11 with a capsule base 12. The capsule body 11 has a flange 14 at its open end, to which a lidding film 13 is attached. The flange 14 has a groove 15 on its side opposite the lidding film 13. The capsule body 11 and the lidding film 13 define a substance chamber 16, which accommodates a food substance (not shown). The substance chamber 16 can be sealed aroma-tight by appropriately selecting the materials of the lidding film 13 and the capsule body 11.
[0032] The closure plate 3 has a relief structure on the capsule side, which allows the lid film 13 of the capsule 10 to be opened under pressure or even when the brewing chamber 1 is closed. This relief structure can comprise known perforations, for example pyramids, truncated pyramids, cones, truncated cones, spikes, or similar structures. Furthermore, the closure plate 3 has a plurality of fluid outlets 6 through which a prepared beverage can exit the brewing chamber 1. These fluid outlets 6 can be arranged in the perforations and / or in valleys between the perforations.
[0033] The capsule receptacle 2 is essentially designed in two parts and has a base part 20 and a holder part 26. The holder part 26 serves to hold the capsule 10 and has an inner contour which essentially corresponds to a side wall of the capsule body 11. At its end facing the closure plate 3, the holder part 26 has a pressure rib 27. This pressure rib 27 corresponds to the groove 15 of the flange 14 of the capsule 10 and, when the brewing chamber 1 is closed, forms a tight connection with the flange 14 of the capsule 10. Instead of a groove 15 and a pressure rib 27, other corresponding means for forming a tight connection can also be provided. The holder part 26 has a seal 30 at its end facing away from the closure plate 3, which enables a tight connection with the base part 20. The base part 20 has a base 21 and a side wall 22.A fluid inlet 5 is arranged in the base 21 of the base part 20, through which a brewing fluid can flow into the brewing chamber 1. Furthermore, the base part 20 has press-on pins 23, which pierce or press open the capsule base 12 of a capsule 10 when closing the brewing chamber 1. The holder part 26 with the seal 30 is enclosed in a partial area by the side wall 22 of the base part 20, enabling a telescopic movement between the holder part 26 and the base part 20. A spring 8 is arranged between the holder part 26 and the base part 20, which applies a spring force to the telescopic movement of the holder part 26 towards the base part 20. This spring 8 also ensures that the seal 30 is relaxed as much as possible when the brewing chamber 1 is open.
[0034] The seal 30 is annular and has two essentially concentric sealing lips 32, 33. An inner sealing lip 32 is in permanent contact with the base part 20 and ensures a fluid-tight connection between the holder part 26 and the base part 20. This inner sealing lip 32 forms a check valve 34, which only allows brewing fluid from the fluid inlet into the brewing chamber 1, or into the receiving space for the capsule 10. In the opposite direction, i.e. from the receiving space for the capsule 10 to the fluid inlet 5, this sealing lip 32 permanently blocks flow. An outer sealing lip 33 does not touch the base part 20 when the brewing chamber 1 is open. The spring 8 keeps the holder part 26 with the sealing lip 33 at a distance from the base 21 of the base part 20. When closing the brewing chamber 1, the holder part 26 must be moved against the spring force of the spring 8 towards the base part 20. Thus, only when the brewing chamber 1 is closed (see Figures 2 and 3) the outer sealing lip 33 engages the base part 20 and ensures a fluid-tight connection. Accordingly, this outer sealing lip 33 serves as an outlet valve 35 to drain any remaining brewing fluid from the fluid inlet 5 or a sealing chamber 31 formed by the two sealing lips 32, 33 after the beverage has been prepared. This residual fluid is drained through the outlet valve 35 via a residual water drain 4. If necessary, the sealing chamber 31 can also be actively rinsed.
[0035] In the Figure 2 is a section through the brewing chamber 1 from Figure 1shown, with the brewing chamber 1 closed and enclosing the capsule. The closing movement occurred in the axial direction 40. When the brewing chamber 1 is closed, the closure plate 3 pushes the capsule into the capsule receptacle 2 or into the holder part 26, with the closure plate 3 resting on the lid film 13 of the capsule. The holder part 26 engages with its pressure rib 27 in the groove 15 of the flange 14 of the capsule. The flange 14 of the capsule presses the holder part 26 against the spring force of the spring 8 into the base part 20, the seal 30 is compressed, with the inner sealing lip 32 continuing to rest on the base of the base part 20, while the outer sealing lip 33 touches the base part 20 for the first time at a sealing surface 24. This sealing surface 24 can be located on the base 21 of the base part 20 and / or on its side wall 22. The outlet valve 35 is thus closed and a closed sealing chamber 31 is formed accordingly.The capsule base 12 is pressed open by the pressing pins 23 of the base part 20.
[0036] The Figure 3 shows a section through the closed brewing chamber 1 from Figure 2, whereby hydraulic pressure is applied. The holder part 26 is pressed in the axial direction 40 against the closure plate 3. A brewing fluid, usually hot water, is pressed through the fluid inlet 5 into the brewing chamber 1. This brewing fluid passes through the fluid inlet 5 into the sealing chamber 31. The hydraulic pressure in the sealing chamber 31 presses the outer sealing lip 33 radially outwards against the side wall of the base part 20, where a fluid-tight connection is created with a sealing surface 24'. The hydraulic pressure in the sealing chamber 31 also causes a relative displacement of the holder part 26 with respect to the base part 20, so that the holder part 26 is pressed towards the closure plate 3 of the brewing chamber. The connection with the sealing surface 24 is released. The pressure rib of the holder part 26 engages further into the groove of the flange 14 of the capsule 10 and presses the flange 14 against the closure plate 3.This creates a fluid-tight connection, which can be ensured, if necessary, by additional sealing elements on the closure plate 3 or the holder part 26. Due to the relative displacement between the holder part 26 and the base part 20, the push-on pins 23 are partially retracted from the capsule base 12, so that the pierced openings in the capsule base 12 have a larger cross-section. Furthermore, the spring 8 between the holder part 26 and the base part 20 is released.
[0037] The brewing fluid can overcome the check valve 34 under increased pressure and penetrates through the pierced openings in the capsule base 12 into the substance chamber 16 of the capsule. The fluid pressure also builds up in the substance chamber 16, so that the lid film 13 of the capsule is pressed against the relief structure of the closure plate 3. Depending on the design of the lid film 13 or the opening means of the relief structure of the closure plate 3, the lid film 13 is opened, pierced, or torn open, and the prepared beverage can exit through the fluid outlets 6. The check valve 34 or the inner sealing lip 32 prevents fluid from flowing back from the capsule-accommodating area of the brewing chamber 1 into the sealing chamber 31.
[0038] In the Figure 4is a schematic sectional view of a brewing unit 41 according to the invention with a closed brewing chamber 1. The brewing chamber 1 can be moved between an open position and a closed position via a pivot lever 45, a gear 46, and a toggle lever 48. Simultaneously with the movement of the brewing chamber 1, two sliding elements 53, 54 are also moved, which close or open a capsule inlet opening 50 and a capsule outlet opening 51. A hose connection 49 is connected to the fluid inlet 5 (see Figures 1 to 3 ). A pump (not shown) is connected to this hose connection 49, which provides the brewing fluid required for beverage production with the appropriate brewing pressure. The prepared beverage exits the brewing chamber through a beverage outlet 52, which is connected to the fluid outlet 6 (see Figures 1 to 3 ) is connected.
[0039] After the beverage preparation has been completed, a user can swing the pivot lever 45 upwards again so that the brewing chamber 1 is moved from the closed to the open position via the gear 46 and the toggle lever 48, as shown in the Figure 1 shown. Since the pump no longer works after the beverage has been prepared, the brewing pressure in the sealing chamber 31 is not maintained. Any residual pressure that may still be present will be released into the interior of the capsule holder 2 via the inner sealing lip 32 or the check valve 34 formed thereby. The outer sealing lip 33 is accordingly no longer pressed radially outwards against the sealing surface 24' (see Figure 3), so that the outlet valve 35 opens. Residual water from the sealing chamber 31 can thus escape via the residual water drain.
Claims
1. Brewing chamber (1) for the preparation of a liquid foodstuff from a capsule (10), comprising a capsule holder (2) and a closure plate (3) for enclosing a capsule (10), wherein the capsule receptacle (2) and the closure plate (3) are displaceable relative to one another from an open position for inserting the capsule (10) into a closed position for enclosing the capsule (10), wherein the brewing chamber (1) has at least one fluid inlet (5) for introducing a brewing fluid, in particular water, into the brewing chamber (1) and at least one fluid outlet (6) for discharging the liquid foodstuff, wherein the capsule holder (2) is designed in at least two parts and has a base part (20) and a holder part (26), wherein, in the closed position, the holder part (26) of the capsule receptacle (2) can be pressed against the closure plate (3) in order to enable the capsule (10) to be sealed tightly in the brewing chamber (1), wherein the capsule receptacle (2) has a seal (30) which enables a fluid-tight connection between the holder part (26) and the base part (20), wherein the base part (20) and the holder part (26) are telescopically displaceable relative to one another in an axial direction (40), characterised in that the seal (30) has an outer sealing lip (33) and an inner sealing lip (32).
2. Brewing chamber (1) according to claim 1, wherein the outer sealing lip (33) is designed in such a way as to enable a sealing connection with a sealing surface (24) transverse to the axial direction (40).
3. Brewing chamber (1) according to claim 1 or 2, wherein the outer sealing lip (33) is expandable radially to the axial direction in order to enable a sealing connection with a sealing surface (24') parallel to the axial direction (40).
4. Brewing chamber (1) according to one of claims 1 to 3, wherein the base part (20) and the holder part (26) are hydraulically displaceable relative to one another.
5. Brewing chamber (1) according to claim 4, wherein a hydraulic fluid required for the hydraulic displacement is at the same time the brewing fluid.
6. The brewing chamber (1) according to any one of claims 1 to 5, wherein the brewing chamber (1) comprises a non-return valve (34) which prevents a fluid from flowing back from the brewing chamber (1) into the fluid inlet (5).
7. Brewing chamber (1) according to claim 6, wherein the inner sealing lip (32) of the seal (30) forms the non-return valve (34).
8. Brewing chamber (1) according to one of claims 1 to 7, wherein the seal (30) forms a closed sealing chamber (31) between the inner sealing lip (32) and the outer sealing lip (33) when the brewing chamber (1) is closed, which is directly connected to the fluid inlet (5).
9. Brewing chamber (1) according to claim 8, wherein the sealing chamber (31) has an outlet valve (35) for emptying the sealing chamber (31).
10. Brewing chamber (1) according to claim 9, wherein the outer sealing lip (33) of the seal (30) forms the outlet valve.
11. Brewing chamber (1) according to claim 9 or 10, wherein when the brewing chamber (1) is open, the outlet valve (35) is open and the sealing chamber (31) is connected to a residual water outlet (4).
12. Brewing chamber (1) according to one of claims 1 to 11, wherein a spring (8) is arranged between the base part (20) and the holder part (26) in such a way that the holder part (26) and the base part (20) are displaceable relative to one another against a restoring force of the spring (8).
13. A brewing unit (41) for preparing a liquid food product from a capsule (10) comprising a brewing chamber (1) according to any one of claims 1 to 12.
14. A machine for preparing a liquid food product from a capsule (10) comprising a brewing chamber (1) according to any one of claims 1 to 12 or a brewing unit (41) according to claim 13.
15. A system for the preparation of a liquid foodstuff comprising a machine according to claim 14 and a capsule (10), wherein the capsule (10) has a capsule body (11) and a lid (13), wherein the capsule body (11) and the lid (13) are connected circumferentially at a flange (14) such that a closed chamber (16) for receiving a food substance is formed.
