circuit breaker

DE602020047585T2Active Publication Date: 2025-03-12EATON INTELLIGENT POWER LTD
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Patent Information

Application Number
DE602020047585
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Priority Date
2019-07-16
Filing Date
2020-06-30
Publication Date
2025-03-12
Estimated Expiration
2040-06-30

AI Technical Summary

Technical Problem

The reduced mass of the movable contact in circuit breakers leads to increased bouncing effects during contact closure, which can result in repeated impacts and inefficiencies in switching operations.

Method used

The implementation of two separate mechanisms for moving the second contact allows for precise control of its speed, with a fast opening mechanism using a Thomson coil actuator and a slower closing mechanism using an electro-mechanical drive, thereby minimizing bouncing effects.

Benefits of technology

This approach enables faster opening and controlled closing of the contacts, reducing bouncing and improving the overall efficiency and reliability of the circuit breaker.

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Description

[0001] The invention relates to a circuit breaker, such as a vacuum interrupter, for use in medium voltage applications, which circuit breaker comprises: a housing; a first contact arranged on an end of a first contact stem, which first contact stem extends fixedly through the housing; a second contact arranged on an end of a second contact stem, which second contact stem extends axially movable through the housing; moving means for moving the second contact between a closed position in contact with the first contact and an open position spaced apart from the first contact, wherein the mass of the second contact is less than the mass of the first contact,and wherein, the moving means comprises a separate closing mechanism for urging the second contact to the closed position and a separate opening mechanism for urging the second contact to the open position.

[0002] Such a circuit breaker is for example known from GB 342615. This publication discloses a vacuum interrupter wherein the second, movable contact has a different design than the first, stationary contact. The first and second contacts are asymmetric. GB 342615 describes that the mass of the second, movable contact is kept low in order to achieve a great increase in switching speed.

[0003] Although reducing the mass of the second, movable contact decreases the inertia of the contact and therefore allows for very fast opening of the contacts of the circuit breaker, the reduced mass also has the disadvantage of an increase in the so-called bouncing effect when closing the contacts.

[0004] Typically for DC applications a very fast opening of the contacts is desired to reduce arcing and as a result wear of the contacts. However, when the movable, second contact is moved at the same high speed to the closed position, the impact of the low mass second contact on the fixed, high mass first contact will cause the low mass second contact to bounce off from the first contact. This bouncing effect will be repeated a number of times until the second contact is in full contact with the first contact.

[0005] It is an object of the invention to reduce or even remove the above mentioned disadvantages.

[0006] This object is achieved according to the invention with a circuit breaker according to claim 1.

[0007] By using two separate mechanisms for moving the second contact, it is possible to control the speed of the second contact more accurately. The opening mechanism can be designed for a fast opening of the second contact making optimal use of the low mass of the second contact, while the closing mechanism can be designed for a slower closing of the second contact, such that the bouncing effect is minimized.

[0008] Using two separate mechanism allows for a mechanical separation of the opening action and the closing action. This allows for a mechanism to be designed and optimized solely for the opening action and another mechanism to be designed and optimized solely for the closing action.

[0009] Preferably, the closing mechanism is an electro-mechanical drive mechanism and the opening mechanism comprises a Thomson coil actuator.

[0010] A Thomson coil actuator allows for a very quick acceleration of the second contact from the closed position to the open position. This is achieved by using induction forces generating by applying a current to a coil, which will then expel the second contact. These induction forces can easily be increased simply by increasing the current.

[0011] The closing mechanism is embodied in a more conventional way with an electro-mechanical drive mechanism, such as a motor and spring mechanism. This allows for a slower, more controlled closing of the second contact and reduction or even removal of the bouncing effect.

[0012] The Thomson coil actuator is an optimized mechanism for the opening action, while the electro-mechanical drive mechanism is an optimized mechanism for the closing action.

[0013] It must be understood that apart of the Thomson drive and the electro-mechanical drive mechanism other mechanisms could also be used and can be optimal depending on the specific requirements for the circuit breaker.

[0014] In a preferred embodiment of the circuit breaker according to the invention the closing mechanism, the opening mechanism and the movable contact are coupled in series and wherein the opening mechanism is adjacent to the movable contact.

[0015] By arranging both mechanisms in series with the movable contact, a compact drive of the movable contact is obtained, which compact drive can easily be applied in present designs of switching gear.

[0016] In a further preferred embodiment of the circuit breaker according to the invention the spring means are arranged between the opening mechanism and the closing mechanism.

[0017] The spring means allow for the opening mechanism to open quickly without the need to also move the closing mechanism at the same speed. The spring means provide a compensation, such that the closing mechanism can have lag with respect to the opening speed of the opening mechanism.

[0018] In another preferred embodiment a damper is coupled to the moving part of the closing mechanism.

[0019] The damper ensures that any tendency of the opening mechanism, which can be directly coupled to the closing mechanism, does not bounce back.

[0020] In the circuit breaker according to the invention, the first contact is the cathode.

[0021] When the second contact of the circuit breaker is moved to the open position, arcing will typically occur, where the plasma of the arc is generated on the cathode. As the first contact has more mass than the second contact, it is of advantage to have the first contact as the cathode, especially in DC applications of the circuit breaker according to the invention. The erosion of the first contact due to the generation of the plasma has a less destructive effect on the first contact as more mass is available, then when the erosion would take place on the second contact, which is typically designed for light weight and fast movement.

[0022] The circuit breaker according to the invention further comprising a reconditioning power source, such as a low voltage capacitor bank, and a controller for providing, in a reconditioning mode of the circuit breaker, a reconditioning current from the reconditioning power source to the first and second contact, wherein the first contact is the anode and the second contact is the cathode.

[0023] Although plasma generated on the first contact, which has a greater mass, has a less destructive effect, the particles of the plasma will be deposited onto the second contact. These particles will increase the weight of the second contact after each opening of the circuit breaker. After a number of openings of the circuit breaker, the increase in weight will reduce the speed of the second contact upon opening to such an extent, that the short circuit current in the system, which is to be stopped by opening the circuit breaker, reaches levels, which are not desirable.

[0024] By providing a reconditioning power source and by reversing the current through the contacts, a plasma can be generated on the second, movable contact, such that the excess of particles, which increase the weight of the second contact, are deposited back onto the first contact.

[0025] With this embodiment, the controller can ensure that after a number of openings of the circuit breaker, the circuit breaker is brought into a reconditioning mode and that current from the reconditioning power source is transferred in reverse direction through the contacts.

[0026] These and other features will be elucidated in conjunction with the accompanying drawings.

[0027] Figure 1 shows a schematic view of a first embodiment of a circuit breaker according to the invention.

[0028] Figure 2 shows a schematic view of a second embodiment of a circuit breaker according to the invention.

[0029] Figure 1 shows a circuit breaker 1 according to the invention. The circuit breaker 1, in particular a vacuum interrupter, has a housing 2 with a fixed contact 3 arranged on a contact stem 4 and a movable contact 5 arranged on a movable contact stem 6.

[0030] The circuit breaker 1 has outside of the housing 2 a spring 7 to maintain contact pressure when the contacts 3, 5 are closed.

[0031] An insulating rod 8 connects the spring 7 with the opening mechanism 9, which is in series connected with the closing mechanism 10.

[0032] The opening mechanism 9 is a Thomson coil having a copper disc 11 and a coil 12, which generates a repulsing force onto the disc 11 when provided with current.

[0033] The closing mechanism 10 is an electro magnetic actuator, which has a core 13 of magnetizable material, in which a coil 14 is arranged. The operating rod 15 extending through the core 13 is also of magnetizable material, such that on providing a current the coil 14, the operating rod 15 is pulled into the core 13, which will bring the contacts 3, 5 together.

[0034] In order to hold the circuit breaker either in open or in closed position, permanent magnets 16 are arranged around the operating rod 15 of magnetizable material.

[0035] Finally a damper 17 is provided to dampen any tendency of the circuit breaker to bounce back especially at the opening movement.

[0036] Figure 2 shows an alternative of a circuit breaker 20 according to the invention. The circuit breaker corresponds largely with the circuit breaker of figure 1 and the same features are designated with the same reference signs.

[0037] The difference of the circuit breaker 20 is that the insulating rod 8 is directly coupled to the moving contact 5 and the Thomson coil 9 is directly coupled to the insulating rod 8. As a result the spring 7 is arranged between the opening mechanism 9 and the closing mechanism 10. This ensures that the fast movement of the opening mechanism 9 is less impeded by the inertia of the closing mechanism 10.

Claims

1. Circuit breaker (1; 20), such as a vacuum interrupter, for use in medium voltage applications, which circuit breaker (1; 20) comprises: - a housing (2); - a first contact (3) arranged on an end of a first contact stem (4), which first contact stem (4) extends fixedly through the housing (2); - a second contact (5) arranged on an end of a second contact stem (6), which second contact stem (6) extends axially movable through the housing (2); - moving means (9, 10) for moving the second contact (5) between a closed position in contact with the first contact (3) and an open position spaced apart from the first contact (3), wherein the first contact (3) is the cathode and the second contact is the anode, wherein the mass of the second contact (5) is less than the mass of the first contact (3), and wherein, the moving means (9, 10) comprises a separate closing mechanism (10) for urging the second contact (5) to the closed position and a separate opening mechanism (9) for urging the second contact (5) to the open position, characterized in that, the circuit breaker (1; 20) further comprising a reconditioning power source, such as a low voltage capacitor bank, and a controller for providing, in a reconditioning mode of the circuit breaker, a reconditioning current from the reconditioning power source to the first and second contact, wherein in the reconditioning mode the current direction is reversed such that the first contact (3) is the anode and the second contact (5) is the cathode.

2. Circuit breaker (1; 20) according to claim 1, wherein the closing mechanism (10) is an electro-mechanical drive mechanism and wherein the opening mechanism (9) comprises a Thomson coil actuator.

3. Circuit breaker (1; 20) according to claim 1 or 2, wherein the closing mechanism (10), the opening mechanism (9) and the movable contact (5) are coupled in series and wherein the opening mechanism (9) is adjacent to the movable contact (5).

4. Circuit breaker (20) according to claim 3, wherein spring means (7) are arranged between the opening mechanism (9) and the closing mechanism (10).

5. Circuit breaker (1; 20) according to claim 3 or 4, wherein a damper (17) is coupled to the moving part (15) of the closing mechanism (10).