Equestrian saddle pads and manufacturing process

Abstract

The invention relates to an equestrian saddle pad, with two fabric layers (3) and an intermediate compressible layer (4), and wherein the compressible layer (4) has different thickness and density at different points or regions of the saddle pad. The manufacturing process is by heat moulding (5) by means of a mould (2) that is selected or custom-created for the horse.

Description

Object of the invention

[0001] The present invention is a saddle pad for horseback riding, of the type installed between the saddle and the animal for the animal's protection and the absorption of sweat, and the manufacturing process thereof. The saddle pad is created without seams, by means of heat moulding, with improved properties of density, thickness, breathability, ergonomics, and personalisation. The invention also relates to the saddle pad thus produced.

[0002] The present invention belongs to the equestrian accessory sector, specifically to the manufacture of saddle pads used to protect the horse's skin and optimise comfort during horseback riding. The invention introduces an advanced heat moulding process that improves the functional, hygienic, ergonomic, and aesthetic properties of the end product.

[0003] Given the arrangement, the ingenuity and the achievable social good, it confers on the invention a significant step forward with respect to the current state of the art, in particular with regard to the comfort of the horse and the low risk of injury.Background of the invention

[0004] Conventional saddle pads are usually manufactured by means of the assembly of different layers of materials (fabrics and foams) attached by means of seams or adhesives. This process has some limitations: Firstly, the seams can cause discomfort for the horse and accumulate dirt and microorganisms, making it difficult to clean the saddle pad, which takes in a significant amount of dirt during normal use. Furthermore, these mechanical attachments usually undergo wear due to use.

[0005] The density and thickness of the saddle pad are uniform, regardless of the region where it is positioned during use, the pressure it receives, etc. In other words, the properties of the saddle pad cannot be personalised according to the specific needs of support and comfort of each part. Accordingly, the saddle can be moved, and the horse can be considerably more uncomfortable.

[0006] In no other case are there known to be systems as simple to apply, to configure and to implement as quickly as this invention.Description of the invention

[0007] The invention relates to an equestrian saddle pad according to the claims. It also relates to a manufacturing process for equestrian saddle pads.

[0008] The saddle pad is adapted precisely to the shape of the horse and the saddle, as a result of its variations in thickness and density according to the contact areas. This allows optimal distribution of the pressure of the saddle and the rider on the horse.

[0009] The saddle pad can be manufactured with an ergonomic shape adapted to the horse, which allows a precise adjustment that prevents the shifting of the saddle pad during the equestrian activity, improving the stability of the saddle. In other words, unwanted movements of the saddle are prevented. For example, thicker regions can be created in shock absorbing areas and thinner regions to ensure better contact with the saddle.

[0010] It is a saddle pad that can be manufactured without seams, thereby eliminating pressure points, reducing the possibility of rubbing or lesions on the horse's skin, particularly in disciplines requiring long working hours, such as dressage or endurance. By reducing the discomfort caused by pressure points or rubbing, the horse can move in a more natural and efficient manner, maximising the horse's performance during the equestrian activity.

[0011] The present invention also describes an advanced manufacturing process for horseback riding saddle pads without seams by means of heat moulding technical fabrics and compressible materials, such as polyurethane (PU) foams, providing significant improvements over conventional saddle pads. The process allows integration in a single piece of different densities and thicknesses, optimising ergonomics and comfort by adapting the product to the anatomy of the horse and the saddle.

[0012] The different embodiments of the invention achieve, inter alia, the following technical advantages: Eliminating the seams and mechanical attachments which compromise the comfort, hygiene, and durability of the product. Integrating different densities and thicknesses in one and the same piece to improve the distribution of loads and the comfort of the horse. Ensuring the breathability and protection of the horse's skin against the accumulation of moisture. Improving the resistance to wear and facilitating cleaning, even after repeated washing.

[0013] This process provides a product that is durable, hygienic, and adaptable to different equestrian disciplines, with direct benefits for the health and comfort of the horse and rider.

[0014] The adaptability of the manufacturing process allows the production of saddle pads designed specifically for disciplines such as jumping, dressage, cross-country, inter alia, or even for stable work.

[0015] Furthermore, the process of production allows personalisation of the saddle pad with logotypes, brand names, or exclusive designs, particularly engravings or reliefs that are impossible in other known techniques.

[0016] Finally, the moulding process optimises the use of the material, minimising the waste generated during the manufacture. This contributes to a more sustainable process compared with conventional production, which generates significant waste due to the cutting of materials and due to the seams.

[0017] In summary, this invention combines functionality, ergonomics, durability, and aesthetics, providing a technical and modern solution that meets the needs of the equestrian sector.

[0018] To that end, the equestrian saddle pad comprises at least two fabric layers and an intermediate compressible layer, for example polyurethane foam. The thickness and density of the compressible layer is different in different regions of the saddle pad. In some regions, it will be finer and denser, and in other regions it will be thicker but less dense.

[0019] The manufacturing process comprises the steps of: Selecting a mould depending on the measurements of the horse. This mould can be manufactured in a custom manner based on the anatomical measurements of the horse and other optional variables (type of saddle, weight of the rider, etc.). Applying a series of fabric layers and of compressible layers in the mould. Heat moulding of the layers, preferably at a temperature of 120-220 °C and at 5-15 bar. Cooling (6).

[0020] Other variants will be described in the final section of this description.Description of the drawings

[0021] To this end, and for the purpose of complementing the description being made and to help to better understand the features of the invention, a set of drawings are attached as an integral part of said description, where the following has been depicted: Figure 1 shows a view of part of a saddle pad according to one embodiment. Figure 2 shows a section of the preceding example. Figure 3 shows a view of a female part of an exemplary mould. Figure 4 shows an exemplary diagram of the steps of the process.

[0022] In said figures, the various parts, steps, or components are referenced as follows: 1- Taking measurements. 2- Mould. 3- Fabric layer. 4- Compressible layer. 5- Moulding (heat). 6- Cooling. 7- Trim. 8- Pieces (inserted). Preferred embodiment of the invention.

[0023] The embodiment of the invention is briefly described below as an illustrative and non-limiting example thereof.

[0024] The present invention proposes a manufacturing process for saddle pads for horseback riding by means of heat moulding and compression of technical fabrics and compressible materials, such as foams or non-woven hot-melt fabrics, for example polyurethane (PU) foam. The polyurethane foam preferred has a uniform initial thickness and a density of 25 kg / m 3< to 180 kg / m 3< .

[0025] The preferred fabrics will be technical, breathable, and resistant. Fabrics that comply with OEKO-Tex 100, CADS, or ROH standards, for example, will be considered. They have a biocide treatment to reduce the accumulation of microorganisms.

[0026] The process can start by taking measurements (1) of the horse for which the saddle pad is intended, which can be done with the desired precision. For example, 3D modelling can be performed based on measurements taken using laser measuring equipment. From these measurements, a mould (2) can be created with the anatomical measurements of the horse. It is also possible to create a whole series of moulds (2) with different dimensions and proportions so that the person in charge of manufacturing can choose the most suitable one in each case.

[0027] Each mould (2) will consist of two parts, generally male and female, with an irregular surface, designed according to the measurements of the horse, type, and size of saddle, etc. Therefore, at each point the distance between the two parts will be different. In the regions where the distance is smaller, the final thickness will be less and the material will have a higher density. The mould (2) will press the elements which are inserted between both parts with the defined pressure. Figure 3 shows an exemplary female part which can be closed by a substantially flat male part that fits into the border seen in the figure.

[0028] Once the mould (2) is prepared, the materials are positioned in same, generally with a fabric layer (3) at both ends. Generally, one or more fabric layers (3), a compressible layer (4), and one or more fabric layers (3), will be placed to form the saddle pad.

[0029] Once the layers (3,4) are deposited, heat moulding (5) is performed by applying temperatures and pressure to melt the foam or the material of the non-woven fabric and lead to its repositioning and reconfiguration. The temperatures will depend on the material of the compressible layer. The pressure can be uniform or variable according to the region, according to the space left by the mould (2) in each region. The edges of the saddle pad can be closed by applying a trim (7), which can be fixed by heat-sealing.

[0030] For example, for polyurethane temperatures of 120 °C - 220 °C and pressures of 5 to 15 bar will generally be used. The number and thickness of the fabric layers (3) can cause changes in these temperatures and pressures. The time of moulding (5) will depend on all these factors, generally being 2-5 minutes. The partial melting of the compressible layer (4) will allow the fabric layers (3) to be fixed, such that seams and other attachments are not necessary.

[0031] When moulding (5) has concluded, cooling (6) is performed to fix the densities and thicknesses. The cooling (6) can be performed at room temperature.

[0032] Reinforcement pieces, or pieces having other functions, can be placed before or after the moulding process (5), for example after placing the first fabric layer (3), such that they are inserted. This innovation allows the reinforcement of specific areas, such as regions for the passage of the straps used for anchoring the girth, ensuring a greater resistance to wear and to traction without compromising the flexibility of the rest of the saddle pad. The reinforcement pieces (8) will be made of a material compatible with the compressible material, such that adhesion is maximum. Therefore, if it is polyurethane foam, the pieces (8) can also be made of polyurethane. It is also possible to apply pieces (8) with other technical functions (non-slip functions, etc.), or merely aesthetic functions.

[0033] The fabric layers (3) can have designs that are visible after moulding (5). In turn, the mould (2) can integrate designs in relief or engraving, which can be seen once the compressible material is stabilised.

[0034] The end product will have a compressible layer (4) the density and thickness of which will be different at each point, which allows a higher density in support areas and a lower density in smooth contact regions, among other advantages. Furthermore, the thicknesses of each region will be optimised to balance out the ergonomics, comfort, and functionality.

[0035] The saddle pad can be moulded in a single piece, defining a hinge with a thinner centre, but it is generally made up of two pieces like the one shown in Figure 1, attached at the thinner side. The attachment can be by means of a zigzag seam, which is more resistant, given that this part does not cause the horse so many problems as it is relatively immobile. Furthermore, the trim (7) can be longer in that part and be used to overlap the seam and separate it from the horse's skin.

[0036] The elimination of the seams in contact with the skin allows the prevention of pressure points and the accumulation of microorganisms and hair, improving hygiene and comfort.

[0037] The fabric layers (3) can be chosen to be breathable, durable, hypoallergenic with natural and recycled fibres that maintain their properties even after intensive use and multiple washing cycles. The fabric layers (3) of each side of the saddle pad can be different materials.Example

[0038] In a preferred example, the saddle pad is manufacturing used a PU foam with an initial thickness of 20 mm and a base density of 30 kg / m 3< . By means of heat moulding, regions with high density (120 kg / m 3< ) and reduced thickness (8 mm) are generated in the areas in most contact with the saddle. Regions with low density (40 kg / m 3< ) and higher thickness (15 mm) are also generated in the areas in contact with the horse. The remaining regions have a mean density (70 kg / m 3< ) in the side areas between the saddle blanket, the rider's leg, and the horse.

Examples

example

[0038]In a preferred example, the saddle pad is manufacturing used a PU foam with an initial thickness of 20 mm and a base density of 30 kg / m 3< . By means of heat moulding, regions with high density (120 kg / m 3< ) and reduced thickness (8 mm) are generated in the areas in most contact with the saddle. Regions with low density (40 kg / m 3< ) and higher thickness (15 mm) are also generated in the areas in contact with the horse. The remaining regions have a mean density (70 kg / m 3< ) in the side areas between the saddle blanket, the rider's leg, and the horse.

Object of the invention

[0001] The present invention is a saddle pad for horseback riding, of the type installed between the saddle and the animal for the animal's protection and the absorption of sweat, and the manufacturing process thereof. The saddle pad is created without seams, by means of heat moulding, with improved properties of density, thickness, breathability, ergonomics, and personalisation. The invention also relates to the saddle pad thus produced.

[0002] The present invention belongs to the equestrian accessory sector, specifically to the manufacture of saddle pads used to protect the horse's skin and optimise comfort during horseback riding. The invention introduces an advanced heat moulding process that improves the functional, hygienic, ergonomic, and aesthetic properties of the end product.

[0003] Given the arrangement, the ingenuity and the achievable social good, it confers on the invention a significant step forward with respect to the current state of the art, in particular with regard to the comfort of the horse and the low risk of injury.Background of the invention

[0004] Conventional saddle pads are usually manufactured by means of the assembly of different layers of materials (fabrics and foams) attached by means of seams or adhesives. This process has some limitations: Firstly, the seams can cause discomfort for the horse and accumulate dirt and microorganisms, making it difficult to clean the saddle pad, which takes in a significant amount of dirt during normal use. Furthermore, these mechanical attachments usually undergo wear due to use.

[0005] The density and thickness of the saddle pad are uniform, regardless of the region where it is positioned during use, the pressure it receives, etc. In other words, the properties of the saddle pad cannot be personalised according to the specific needs of support and comfort of each part. Accordingly, the saddle can be moved, and the horse can be considerably more uncomfortable.

[0006] In no other case are there known to be systems as simple to apply, to configure and to implement as quickly as this invention.Description of the invention

[0007] The invention relates to an equestrian saddle pad according to the claims. It also relates to a manufacturing process for equestrian saddle pads.

[0008] The saddle pad is adapted precisely to the shape of the horse and the saddle, as a result of its variations in thickness and density according to the contact areas. This allows optimal distribution of the pressure of the saddle and the rider on the horse.

[0009] The saddle pad can be manufactured with an ergonomic shape adapted to the horse, which allows a precise adjustment that prevents the shifting of the saddle pad during the equestrian activity, improving the stability of the saddle. In other words, unwanted movements of the saddle are prevented. For example, thicker regions can be created in shock absorbing areas and thinner regions to ensure better contact with the saddle.

[0010] It is a saddle pad that can be manufactured without seams, thereby eliminating pressure points, reducing the possibility of rubbing or lesions on the horse's skin, particularly in disciplines requiring long working hours, such as dressage or endurance. By reducing the discomfort caused by pressure points or rubbing, the horse can move in a more natural and efficient manner, maximising the horse's performance during the equestrian activity.

[0011] The present invention also describes an advanced manufacturing process for horseback riding saddle pads without seams by means of heat moulding technical fabrics and compressible materials, such as polyurethane (PU) foams, providing significant improvements over conventional saddle pads. The process allows integration in a single piece of different densities and thicknesses, optimising ergonomics and comfort by adapting the product to the anatomy of the horse and the saddle.

[0012] The different embodiments of the invention achieve, inter alia, the following technical advantages: Eliminating the seams and mechanical attachments which compromise the comfort, hygiene, and durability of the product. Integrating different densities and thicknesses in one and the same piece to improve the distribution of loads and the comfort of the horse. Ensuring the breathability and protection of the horse's skin against the accumulation of moisture. Improving the resistance to wear and facilitating cleaning, even after repeated washing.

[0013] This process provides a product that is durable, hygienic, and adaptable to different equestrian disciplines, with direct benefits for the health and comfort of the horse and rider.

[0014] The adaptability of the manufacturing process allows the production of saddle pads designed specifically for disciplines such as jumping, dressage, cross-country, inter alia, or even for stable work.

[0015] Furthermore, the process of production allows personalisation of the saddle pad with logotypes, brand names, or exclusive designs, particularly engravings or reliefs that are impossible in other known techniques.

[0016] Finally, the moulding process optimises the use of the material, minimising the waste generated during the manufacture. This contributes to a more sustainable process compared with conventional production, which generates significant waste due to the cutting of materials and due to the seams.

[0017] In summary, this invention combines functionality, ergonomics, durability, and aesthetics, providing a technical and modern solution that meets the needs of the equestrian sector.

[0018] To that end, the equestrian saddle pad comprises at least two fabric layers and an intermediate compressible layer, for example polyurethane foam. The thickness and density of the compressible layer is different in different regions of the saddle pad. In some regions, it will be finer and denser, and in other regions it will be thicker but less dense.

[0019] The manufacturing process comprises the steps of: Selecting a mould depending on the measurements of the horse. This mould can be manufactured in a custom manner based on the anatomical measurements of the horse and other optional variables (type of saddle, weight of the rider, etc.). Applying a series of fabric layers and of compressible layers in the mould. Heat moulding of the layers, preferably at a temperature of 120-220 °C and at 5-15 bar. Cooling (6).

[0020] Other variants will be described in the final section of this description.Description of the drawings

[0021] To this end, and for the purpose of complementing the description being made and to help to better understand the features of the invention, a set of drawings are attached as an integral part of said description, where the following has been depicted: Figure 1 shows a view of part of a saddle pad according to one embodiment. Figure 2 shows a section of the preceding example. Figure 3 shows a view of a female part of an exemplary mould. Figure 4 shows an exemplary diagram of the steps of the process.

[0022] In said figures, the various parts, steps, or components are referenced as follows: 1- Taking measurements. 2- Mould. 3- Fabric layer. 4- Compressible layer. 5- Moulding (heat). 6- Cooling. 7- Trim. 8- Pieces (inserted). Preferred embodiment of the invention.

[0023] The embodiment of the invention is briefly described below as an illustrative and non-limiting example thereof.

[0024] The present invention proposes a manufacturing process for saddle pads for horseback riding by means of heat moulding and compression of technical fabrics and compressible materials, such as foams or non-woven hot-melt fabrics, for example polyurethane (PU) foam. The polyurethane foam preferred has a uniform initial thickness and a density of 25 kg / m 3< to 180 kg / m 3< .

[0025] The preferred fabrics will be technical, breathable, and resistant. Fabrics that comply with OEKO-Tex 100, CADS, or ROH standards, for example, will be considered. They have a biocide treatment to reduce the accumulation of microorganisms.

[0026] The process can start by taking measurements (1) of the horse for which the saddle pad is intended, which can be done with the desired precision. For example, 3D modelling can be performed based on measurements taken using laser measuring equipment. From these measurements, a mould (2) can be created with the anatomical measurements of the horse. It is also possible to create a whole series of moulds (2) with different dimensions and proportions so that the person in charge of manufacturing can choose the most suitable one in each case.

[0027] Each mould (2) will consist of two parts, generally male and female, with an irregular surface, designed according to the measurements of the horse, type, and size of saddle, etc. Therefore, at each point the distance between the two parts will be different. In the regions where the distance is smaller, the final thickness will be less and the material will have a higher density. The mould (2) will press the elements which are inserted between both parts with the defined pressure. Figure 3 shows an exemplary female part which can be closed by a substantially flat male part that fits into the border seen in the figure.

[0028] Once the mould (2) is prepared, the materials are positioned in same, generally with a fabric layer (3) at both ends. Generally, one or more fabric layers (3), a compressible layer (4), and one or more fabric layers (3), will be placed to form the saddle pad.

[0029] Once the layers (3,4) are deposited, heat moulding (5) is performed by applying temperatures and pressure to melt the foam or the material of the non-woven fabric and lead to its repositioning and reconfiguration. The temperatures will depend on the material of the compressible layer. The pressure can be uniform or variable according to the region, according to the space left by the mould (2) in each region. The edges of the saddle pad can be closed by applying a trim (7), which can be fixed by heat-sealing.

[0030] For example, for polyurethane temperatures of 120 °C - 220 °C and pressures of 5 to 15 bar will generally be used. The number and thickness of the fabric layers (3) can cause changes in these temperatures and pressures. The time of moulding (5) will depend on all these factors, generally being 2-5 minutes. The partial melting of the compressible layer (4) will allow the fabric layers (3) to be fixed, such that seams and other attachments are not necessary.

[0031] When moulding (5) has concluded, cooling (6) is performed to fix the densities and thicknesses. The cooling (6) can be performed at room temperature.

[0032] Reinforcement pieces, or pieces having other functions, can be placed before or after the moulding process (5), for example after placing the first fabric layer (3), such that they are inserted. This innovation allows the reinforcement of specific areas, such as regions for the passage of the straps used for anchoring the girth, ensuring a greater resistance to wear and to traction without compromising the flexibility of the rest of the saddle pad. The reinforcement pieces (8) will be made of a material compatible with the compressible material, such that adhesion is maximum. Therefore, if it is polyurethane foam, the pieces (8) can also be made of polyurethane. It is also possible to apply pieces (8) with other technical functions (non-slip functions, etc.), or merely aesthetic functions.

[0033] The fabric layers (3) can have designs that are visible after moulding (5). In turn, the mould (2) can integrate designs in relief or engraving, which can be seen once the compressible material is stabilised.

[0034] The end product will have a compressible layer (4) the density and thickness of which will be different at each point, which allows a higher density in support areas and a lower density in smooth contact regions, among other advantages. Furthermore, the thicknesses of each region will be optimised to balance out the ergonomics, comfort, and functionality.

[0035] The saddle pad can be moulded in a single piece, defining a hinge with a thinner centre, but it is generally made up of two pieces like the one shown in Figure 1, attached at the thinner side. The attachment can be by means of a zigzag seam, which is more resistant, given that this part does not cause the horse so many problems as it is relatively immobile. Furthermore, the trim (7) can be longer in that part and be used to overlap the seam and separate it from the horse's skin.

[0036] The elimination of the seams in contact with the skin allows the prevention of pressure points and the accumulation of microorganisms and hair, improving hygiene and comfort.

[0037] The fabric layers (3) can be chosen to be breathable, durable, hypoallergenic with natural and recycled fibres that maintain their properties even after intensive use and multiple washing cycles. The fabric layers (3) of each side of the saddle pad can be different materials.Example

[0038] In a preferred example, the saddle pad is manufacturing used a PU foam with an initial thickness of 20 mm and a base density of 30 kg / m 3< . By means of heat moulding, regions with high density (120 kg / m 3< ) and reduced thickness (8 mm) are generated in the areas in most contact with the saddle. Regions with low density (40 kg / m 3< ) and higher thickness (15 mm) are also generated in the areas in contact with the horse. The remaining regions have a mean density (70 kg / m 3< ) in the side areas between the saddle blanket, the rider's leg, and the horse.

Examples

example

[0038]In a preferred example, the saddle pad is manufacturing used a PU foam with an initial thickness of 20 mm and a base density of 30 kg / m 3< . By means of heat moulding, regions with high density (120 kg / m 3< ) and reduced thickness (8 mm) are generated in the areas in most contact with the saddle. Regions with low density (40 kg / m 3< ) and higher thickness (15 mm) are also generated in the areas in contact with the horse. The remaining regions have a mean density (70 kg / m 3< ) in the side areas between the saddle blanket, the rider's leg, and the horse.

Claims

1. An equestrian saddle pad, of the type positioned between the saddle and the horse, characterised in that it comprises at least two fabric layers (3) and an intermediate compressible layer (4), and wherein the thickness and the density of the compressible layer (4) is different in different regions of the saddle pad.

2. The equestrian saddle pad according to claim 1, characterised in that the compressible layer (4) is made of polyurethane.

3. The equestrian saddle pad according to claim 1, characterised in that it comprises inserted pieces (8).

4. The equestrian saddle pad according to claim 1, characterised in that it comprises a heat-sealed perimeter trim (7).

5. A manufacturing process for equestrian saddle pads according to claim 1, characterised in that it comprises the steps of: selecting a mould (2) depending on the measurements of the horse; applying a series of fabric layers (3) and of compressible layers (4) in the mould (2); performing heat moulding (5) on the layers (3,4); cooling (6).

6. The manufacturing process for equestrian saddle pads according to claim 5, characterised in that the mould (2) is created based on the anatomical measurements of the horse.

7. The manufacturing process for equestrian saddle pads according to claim 5, characterised in that moulding (5) is performed at 120-220 °C.

8. The manufacturing process for equestrian saddle pads according to claim 5, characterised in that the moulding (5) is performed at 5-15 bar.

9. The manufacturing process for equestrian saddle pads according to claim 5, characterised in that it comprises the heat-sealing of a perimeter trim (7).

10. The manufacturing process for equestrian saddle pads according to claim 5, characterised in that it comprises placing pieces (8) in the mould (2) prior to the moulding (5).

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