Wear-resistant Anti-slip webbing and a preparation process thereof

Abstract

A wear-resistant anti-slip webbing and a preparation process thereof, including that the wear-resistant anti-slip webbing is divided into two edge yarn regions and a stitching region, the webbing weaving comprises that spiral overlock combined with a plurality of groups of core-spun weaving is adopted for the webbing at two sides, twill weaving is adopted for weaving of middle warps, the warps are staggered up and down to clamp two ends of wefts, and are tightened and prevented from loosening by the wefts to play the role of inter-unit reinforcement; the stitching setting mode of the webbing is that, starting from after 14 edge yarns, 1 stitch is provided every 8 warps, and the crocheting method of the warps is a circulation pattern of 1313 2424 5757 6868. The invention realizes an overall improvement in structural stability, wear resistance, anti-slip performance, durability and edge protection.

Description

1. Technical Field

[0001] The invention relates to the technical field of webbing, in particular to a wear-resistant anti-slip webbing and a preparation process thereof.2. Background Art

[0002] As a common connecting and fixing material in daily life and various industrial applications, the performance of webbing directly affects the quality and service life of products. Ordinary flat webbing has some limitations in practical use due to its plain weave structure, although the preparation process is simple. For example, when the webbing is subjected to large tensile force or friction, wefts are prone to break, resulting in instant loosening of warps, thus reducing the overall strength and stability of the webbing. In addition, ordinary webbing has a relatively smooth wave pattern, which performs poorly in terms of abrasion resistance and anti-slip properties.

[0003] In order to overcome the above problems, it is necessary to develop a wear-resistant anti-slip webbing and a preparation process thereof. This kind of webbing should have the following characteristics: firstly, it has high abrasion resistance and anti-slip property, and can adapt to the complex and changeable environment; secondly, it has good strength and stability, and even if the wefts are broken, the warps can maintain a certain degree of structural integrity.

[0004] For this reason, we propose a wear-resistant anti-slip webbing and a preparation process thereof to solve the problems in prior art.3. Summary of the Invention

[0005] The invention, aiming at the problems in the background art, aims to provide a wear-resistant anti-slip webbing and a preparation process thereof.

[0006] In order to achieve the purpose, the invention provides the following technical scheme: a wear-resistant anti-slip webbing and a preparation process thereof, including left side spiral overlock stitches, right side spiral overlock stitches, strong fiber dyed yarns, warps, and wefts; the wear-resistant anti-slip webbing is divided into two edge yarn regions and a stitching region, two edge yarn regions are divided into left side spiral overlock stitches and right side spiral overlock stitches, the left side spiral overlock stitches and right side spiral overlock stitches are both woven by fourteen edge warps, wherein three groups of high strength core-spun yarns are set up in a middle core layer, four groups of strong fiber dyed yarns in the stitching region; there is one hundred twenty groups of warps in total, and one group of wefts, and the wefts run through whole webbing weaving process.

[0007] A preparation process for the wear-resistant anti-slip webbing includes webbing weaving, webbing dyeing and setting, webbing printing and webbing cutting, which is characterized in that: the webbing weaving comprises that spiral overlock combined with a plurality of groups of core-spun weaving is adopted for the webbing at two sides, twill weaving is adopted for weaving of middle warps, the warps are staggered up and down to clamp two ends of wefts, and are tightened and prevented from loosening by the wefts to play the role of inter-unit reinforcement; the stitching setting mode of the webbing is that, starting from after 14 edge yarns, 1 stitch is provided every 8 warps, and the crocheting method of the warps is a circulation pattern of 1313 2424 5757 6868.

[0008] Preferably, the left side overlock stitches comprise steps of installing warps on a weaving machine, 120 groups in total, and adjusting the weaving machine to ensure that wefts can penetrate through the whole weaving process; starting weaving the left side overlock stitches by using 14 edge warps, winding one edge warp around a stitch, pulling out a new coil, penetrating the new coil in a middle of a previous coil to form an overlock, repeating the steps to gradually form a spiral shape, and performing 14 times to complete one circle, penetrating a thread end through a last coil when weaving to a required length, tensioning and fixing to finish the overlock; embedding 3 groups of high strength core-spun yarns into a middle core layer to be woven together with the edge warps in the weaving process to finish weaving of the left side overlock stitches.

[0009] Preferably, the right side overlock stitches include starting to weave the right side overlock stitches by using another 14 edge warps, and also, during weaving, another 3 groups of high strength core-spun yarns are inserted into the middle core layer and woven together with the edge warps, maintaining symmetry and stability of the spiral overlock stitches.

[0010] Preferably, said weaving of middle warps includes setting up a crocheting method of the weaving machine, determining the direction of the twill pattern after completing overlock, then introducing wefts and starting twill weaving; the warps are dislocated back and forth on a top and bottom of wefts during the twill weaving to form the twill pattern, cycling in accordance with the crocheting method to ensure that two ends of the wefts are strung tightly by the wefts each time the wefts pass through to play the role of inter-unit reinforcement, and starting from after 14 edge yarns, 1 stitch is provided every 8 warps for securing woven edges and reinforcing the structure.

[0011] Preferably, said crocheting method of warps comprises ensuring that the weaving machine has been set up, that all the warps have been correctly passed through the loom, and that the warps should be arranged in a crochet cycle pattern, i.e., each warp corresponds to a number ready to be started to be crocheted according to a pattern of 1313 2424 5757 6868.

[0012] Preferably, a first round of crocheting method: crocheting 1st and 3rd warps, passing the wefts through a shed formed by these two warps, making sure that the wefts are flat and straight in the shed and are not kinked; a second round of crocheting: crocheting 2nd and 4th warps, passing the wefts through a shed formed by these two warps, checking again whether the wefts are flat and straight; a third round of crocheting: crocheting 5th and 7th warps, passing the wefts through a shed formed by these two warps; a fourth round of crocheting: crocheting 6th and 8th warps, pass the wefts through a shed formed by these two warps, and after completing one round of crocheting, return to the first step, and repeat the crocheting cycle pattern of 1313 2424 5757 6868, and a twill weave pattern is formed in each cycle.

[0013] Compared with the prior art, the advantageous effects of the invention are as follows: Enhanced structural stability: the new twill wear-resistant webbing significantly improves the overall structural stability of the webbing by means of spiral overlock and a plurality of groups of core-spun weaving technology. This design allows the webbing to maintain its shape and function and not come loose when subjected to external forces or abrasion; Improved wear resistance: the application of twill weaving technology and the staggered wrapping between warps and wefts enhances the wear resistance of a surface of the webbing. This structure is better able to resist friction and abrasion, extending the life of the webbing; Enhanced anti-slip performance: due to the spaced fixation of the wefts, a convex-concave texture is formed on the surface of the webbing. This texture provides a better grip, which significantly improves the anti-slip performance of the webbing for applications requiring a high coefficient of friction; Enhanced durability: the design of the new webbing not only improves wear resistance, but also enhances durability, allowing the webbing to maintain its performance even when used in harsh environments, reducing replacement frequency and maintenance costs; Optimized edge protection: the spiral overlock technology on edges ensures that the edges will not be easily damaged when the webbing is cut or abraded, thus protecting the overall structure of the webbing; In summary, the design of this twill wear-resistant webbing incorporates a number of innovative technologies, realizing an overall improvement in structural stability, wear resistance, anti-slip performance, durability and edge protection. 4. Brief Description of Accompany Drawings

[0014] FIG. 1 is a schematic diagram of the twill wear-resistant webbing provided by the invention. FIG. 2 is a schematic diagram of weaving method of the twill wear-resistant webbing provided by the invention.

[0015] As shown in the accompanying drawings: 1 left side spiral overlock stitch, 2 right side spiral overlock stitch, 3 strong fiber dyed yarn, 4 warp, 5 weft.5. Specific Embodiment of the invention

[0016] The technical scheme of the invention is further described clearly and detailedly hereinafter with reference to the drawings. Obviously, only partial embodiments of the invention are shown and the actual structure is not limited thereto. All other embodiments, which can be obtained by those skilled in the art without making any creative effort based on the embodiments in the present invention, shall all fall within the protective scope of the invention.Embodiment 1

[0017] As shown in FIG. 1, the invention provides a wear-resistant anti-slip webbing, including left side spiral overlock stitches 1, right side spiral overlock stitches 2, strong fiber dyed yarns 3, warps 4, and wefts 5; the wear-resistant anti-slip webbing is divided into two edge yarn regions and a stitching region, two edge yarn regions are divided into left side spiral overlock stitches 1 and right side spiral overlock stitches 2, the left side spiral overlock stitches 1 and right side spiral overlock stitches 2 are both woven by fourteen edge warps, wherein three groups of high strength core-spun yarns are set up in a middle core layer, four groups of strong fiber dyed yarns 3 in the stitching region; there is one hundred twenty groups of warps 4 in total, and one group of wefts 5, and the wefts run through whole webbing weaving process.

[0018] Based on Embodiment 1: Two sides of the wear-resistant anti-slip webbing adopts spiral overlock combined with a plurality of groups of core-spun weaving, with dense and solid overlock, twisted around each other, wear-resistant and multi-channel protection, even if an outer side is broken in the use process, a back selvedge is still maintained in a tightened state; twill weaving is adopted for weaving of middle warps, the warps are staggered up and down to clamp two ends of wefts, and are tightened and prevented from loosening by the wefts to play the role of inter-unit reinforcement, which increases the wear-resistant nature of the webbing; this pattern creates a convex-concave texture due to indirect locking of the wefts, which increases the anti-slip properties of the webbing.Embodiment 2

[0019] As shown in FIG. 2, the invention provides a preparation process for the wear-resistant anti-slip webbing, including webbing weaving, webbing dyeing and setting, webbing printing and webbing cutting; the webbing weaving comprises that spiral overlock combined with a plurality of groups of core-spun weaving is adopted for the webbing at two sides, twill weaving is adopted for weaving of middle warps, the warps are staggered up and down to clamp two ends of wefts, and are tightened and prevented from loosening by the wefts to play the role of inter-unit reinforcement; the stitching setting mode of the webbing is that, starting from after 14 edge yarns, 1 stitch is provided every 8 warps, and the crocheting method of the warps is a circulation pattern of 1313 2424 5757 6868.

[0020] Installing warps on a weaving machine, 120 groups in total, and adjusting the weaving machine to ensure that wefts can penetrate through the whole weaving process; starting weaving the left side overlock stitches by using 14 edge warps, in which 14 stitches are crocheted using a crochet hook as a starter stitch for the spiral overlock, winding one edge warp around a stitch, pulling out a new coil, penetrating the new coil in a middle of a previous coil to form an overlock, repeating the steps to gradually form a spiral shape, and performing 14 times to complete one circle, penetrating a thread end through a last coil when weaving to a required length, tensioning and fixing to finish the overlock; embedding 3 groups of high strength core-spun yarns into a middle core layer to be weaved together with the edge warps in the weaving process to finish weaving of the left side overlock stitches; in a similar way, the right side overlock stitches include starting to weave the right side overlock stitches by using another 14 edge warps, during weaving, another 3 groups of high strength core-spun yarns are inserted into the middle core layer and woven together with the edge warps, to finish weaving of the right side overlock; maintaining an even thread tension during the weaving process to ensure tight and neat spiral overlock, and maintaining symmetry and stability of the spiral overlock stitches at the same time.

[0021] Setting up a crocheting method of the weaving machine, determining the direction of the twill pattern after completing overlock, then introducing wefts and starting twill weaving; the warps are dislocated back and forth on a top and bottom of wefts during the twill weaving to form the twill pattern, cycling in accordance with the crocheting method to ensure that two ends of the wefts are strung tightly by the wefts each time the wefts pass through to play the role of inter-unit reinforcement; at an end of each twill unit, specially reinforcing start and end points of the wefts to ensure that they do not come loose, keep the tension of the warps and wefts even during the weaving process to ensure that the weave is tightly and neatly structured, and when the weave reaches the desired length, pass the wefts through a last group of warps and fix an end, check the whole weave work, trim excess threads, and tidy up edges of the weave to ensure that the twill weave has an even and beautiful pattern; starting from after 14 edge yarns, 1 stitch is provided every 8 warps for securing woven edges and reinforcing the structure, specifically as follows: at one end of the webbing, start stitch fixing from the position after 14 edge yarns, and place the first stitch between the warps at the positioned starting point, making sure that the stitch is underneath the warps; determine the interval for placing a stitch every 8 warps, which means that after the first stitch, 8 warps will be skipped, and then a second stitch will be placed at the next warp position, placing the stitches in turn at the determined intervals. Each time you place a stitch, make sure the stitch is underneath the warps and pulled tight to hold the woven edge in place;

[0022] After placing the stitches, tighten each stitch one by one to ensure that they are evenly distributed around edges of the webbing and that they hold the warps tightly in place, checking that the stitches are evenly tightened and that they hold edges of the webbing securely in place. If necessary, make adjustments to ensure optimal fastening;

[0023] After finishing fixing of stitches, mark an end point so that the same fixing process can be repeated at an other end of the webbing; at the other end of the webbing, starting from after the 14 edge yarns, repeat the above steps, setting 1 stitch every 8 warps until the entire edge of the webbing has been secured.

[0024] Reinforcement measures include preparing a tool, weft tension controller for applying additional tension during the weaving process; as the wefts pass through the warps to form a new twill unit, paying attention to two ends of the wefts, at a starting end of the wefts, use the weft tension controller to gently pull the wefts tighter to ensure that the wefts are tightly fitted to the warps, and at an ending end of the wefts, repeating the same reinforcement steps, making sure that the wefts are also tightened after passing through the last group of warps, and repeating the above reinforcement steps at the beginning and end of each twill unit until the entire weaving process is complete. After the weaving is completed, the entire structure is thoroughly inspected to ensure that all the wefts are properly reinforced at both ends, and if any slack or unevenness is found, the necessary adjustments are made, so that it can be ensured that the reinforcement at two ends of the wefts, which are strung tightly by the wefts, has been effectively implemented, thereby improve the overall quality and service life of the woven structure.

[0025] Preferably, said weaving of middle warps includes setting up a crocheting method of the weaving machine, determining the direction of the twill pattern after completing overlock, then introducing wefts and starting twill weaving; the warps are dislocated back and forth on a top and bottom of wefts during the twill weaving to form the twill pattern, cycling in accordance with the crocheting method to ensure that two ends of the wefts are strung tightly by the wefts each time the wefts pass through to play the role of inter-unit reinforcement, and starting from after 14 edge yarns, 1 stitch is provided every 8 warps for securing woven edges and reinforcing the structure.

[0026] Said crocheting method of warps comprises ensuring that the weaving machine has been set up, that all the warps have been correctly passed through the loom, and that the warps should be arranged in a crochet cycle pattern, i.e., each warp corresponds to a number ready to be started to be crocheted according to a pattern of 1313 2424 5757 6868; a first round of crocheting method: crocheting 1st and 3rd warps, passing the wefts through a shed formed by these two warps, making sure that the wefts are flat and straight in the shed and are not kinked; a second round of crocheting: crocheting 2nd and 4th warps, passing the wefts through a shed formed by these two warps, checking again whether the wefts are flat and straight; a third round of crocheting: crocheting 5th and 7th warps, passing the wefts through a shed formed by these two warps; a fourth round of crocheting: crocheting 6th and 8th warps, pass the wefts through a shed formed by these two warps, and after completing one round of crocheting, return to the first step, and repeat the crocheting cycle pattern of 1313 2424 5757 6868, and a twill weave pattern is formed in each cycle. Throughout the entire weaving process, it is important to maintain the consistency of the crocheting method and make sure that each round of crocheting is accurate, pay attention to the order and rhythm of crocheting the warps to maintain the uniformity of the weaving pattern, check the progress of the weaving on a regular basis to make sure that there is no deviation in the crocheting cycle pattern, and stop weaving and make adjustments immediately if any errors are found, and also make sure an even tension of all the warps, which is crucial to maintaining the accuracy of the crocheting cycle pattern. It is vital to adjust the size of the sheds according to the thickness of the wefts to ensure that the wefts are able to pass through smoothly. By taking the above steps, it can be ensured that the warps are accurately woven in accordance with the crocheting cycle pattern of 1313 2424 5757 6868, so as to form the desired twill pattern.Webbing dyeing and setting includes

[0027] Blank preparation: finishing the webbing blanks, removing impurities, ensuring that the blanks are clean and flat; dyeing preparation: according to customer requirements, selecting the appropriate dyes and auxiliaries, configuring the dyeing solution; dyeing: putting the blanks into the dyeing vat and heating them up to a specified temperature, so as to enable the dyes to fully penetrate into the fibers of the webbing. The pH value, temperature and time of the dyeing solution should be controlled during the dyeing process; color fixing: after the dyeing is completed, the webbing will be color-fixed to improve the color fastness; washing: the webbing will be washed after color-fixing to remove the floating color and auxiliaries; drying: the webbing will be dried after washing to achieve a certain degree of dryness; setting: the dried webbing will be set at a high temperature to make it have good dimensional stability and appearance.Webbing printing includes

[0028] Design: design the printing patterns and fonts according to the customer's demand; plate making: make the designed patterns and fonts into printing plates; printing preparation: choose the suitable ink and auxiliaries, and configure a printing ink; printing: fix the webbing on the printing machine, adjust the position of the printing plate and the webbing, and carry out the printing; drying: dry the webbing after printing, so as to make the ink firmly adhered to surface of the webbing.Webbing cutting includes

[0029] Cutting preparation: adjust the blade angle and speed of the cutting machine according to the customer's demand; arrangement of the webbing: arrange the webbing neatly on the conveyor belt of the cutting machine; cutting: start the cutting machine to cut the webbing; deburring: deburring the webbing after cutting to ensure that the cutting surface is smooth; inspection: carry out quality inspection on the cut webbing to ensure that the cutting size is accurate and free of burrs.

[0030] The above specific embodiments are only several preferred embodiments of the invention, and based on the technical solution of the invention and the relevant revelations of the above embodiments, the person skilled in the art may make a variety of alternative improvements and combinations of the above specific embodiments.

[0031] The invention and its embodiments have been described above, but the description is not limited thereto; only one embodiment of the invention is shown in the drawings, and the actual structure is not limited thereto. In general, it is to be understood by those skilled in the art that non-creative design of structural forms and embodiments that are similar to the technical solutions without departing from the spirit of the invention shall all fall within the protective scope of the invention.

Claims

1. A wear-resistant anti-slip webbing, including left side spiral overlock stitches, right side spiral overlock stitches, strong fiber dyed yarns, warps, and wefts; the wear-resistant anti-slip webbing is divided into two edge yarn regions and a stitching region, two edge yarn regions are divided into left side spiral overlock stitches and right side spiral overlock stitches, the left side spiral overlock stitches and right side spiral overlock stitches are both woven by fourteen edge warps, wherein three groups of high strength core-spun yarns are set up in a middle core layer, four groups of strong fiber dyed yarns in the stitching region; there is one hundred twenty groups of warps in total, and one group of wefts, and the wefts run through whole webbing weaving process.

2. A preparation process for the wear-resistant anti-slip webbing, including webbing weaving, webbing dyeing and setting, webbing printing and webbing cutting, which is characterized in that: the webbing weaving comprises that spiral overlock combined with a plurality of groups of core-spun weaving is adopted for the webbing at two sides, twill weaving is adopted for weaving of middle warps, the warps are staggered up and down to clamp two ends of wefts, and are tightened and prevented from loosening by the wefts to play the role of inter-unit reinforcement; the stitching setting mode of the webbing is that, starting from after 14 edge yarns, 1 stitch is provided every 8 warps, and the crocheting method of the warps is a circulation pattern of 1313 2424 5757 6868.

3. The preparation process for the wear-resistant anti-slip webbing of claim 2, wherein the left side overlock stitches comprise steps of installing warps on a weaving machine, 120 groups in total, and adjusting the weaving machine to ensure that wefts can penetrate through the whole weaving process; starting weaving the left side spiral overlock stitches by using 14 edge warps, winding one edge warp around a stitch, pulling out a new coil, penetrating the new coil in a middle of a previous coil to form an overlock, repeating the steps to gradually form a spiral shape, and performing 14 times to complete one circle, penetrating a thread end through a last coil when weaving to a required length, tensioning and fixing to finish the overlock; embedding 3 groups of high strength core-spun yarns into a middle core layer to be woven together with the edge warps in the weaving process to finish weaving of the left side overlock stitches.

4. The preparation process for the wear-resistant anti-slip webbing of claim 2, wherein the right side spiral overlock stitches include starting to weave the right side overlock stitches by using another 14 edge warps, and also, during weaving, another 3 groups of high strength core-spun yarns are inserted into the middle core layer and woven together with the edge warps, maintaining symmetry and stability of the spiral overlock stitches.

5. The preparation process for the wear-resistant anti-slip webbing of claim 2, wherein said weaving of middle warps includes setting up a crocheting method of the weaving machine, determining the direction of the twill pattern after completing overlock, then introducing wefts and starting twill weaving; the warps are dislocated back and forth on a top and bottom of wefts during the twill weaving to form the twill pattern, cycling in accordance with the crocheting method to ensure that two ends of the wefts are strung tightly by the wefts each time the wefts pass through to play the role of inter-unit reinforcement, and starting from after 14 edge yarns, 1 stitch is provided every 8 warps for securing woven edges and reinforcing the structure.

6. The preparation process for the wear-resistant anti-slip webbing of claim 5, wherein reinforcement measures include preparing a tool, weft tension controller for applying additional tension during the weaving process; as the wefts pass through the warps to form a new twill unit, paying attention to two ends of the wefts, at a starting end of the wefts, use the weft tension controller to gently pull the wefts tighter to ensure that the wefts are tightly fitted to the warps, and at an ending end of the wefts, repeating the same reinforcement steps, making sure that the wefts are also tightened after passing through the last group of warps, and repeating the above reinforcement steps at the beginning and end of each twill unit until the entire weaving process is complete.

7. The preparation process for the wear-resistant anti-slip webbing of claim 2, wherein said crocheting method of warps comprises ensuring that the weaving machine has been set up, that all the warps have been correctly passed through the loom, and that the warps should be arranged in a crochet cycle pattern, i.e., each warp corresponds to a number ready to be started to be crocheted according to a pattern of 1313 2424 5757 6868.

8. The preparation process for the wear-resistant anti-slip webbing of claim 6, wherein a first round of crocheting method: crocheting 1st and 3rd warps, passing the wefts through a shed formed by these two warps, making sure that the wefts are flat and straight in the shed and are not kinked; a second round of crocheting: crocheting 2nd and 4th warps, passing the wefts through a shed formed by these two warps, checking again whether the wefts are flat and straight; a third round of crocheting: crocheting 5th and 7th warps, passing the wefts through a shed formed by these two warps; a fourth round of crocheting: crocheting 6th and 8th warps, pass the wefts through a shed formed by these two warps, and after completing one round of crocheting, return to the first step, and repeat the crocheting cycle pattern of 1313 2424 5757 6868, and a twill weave pattern is formed in each cycle.

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