Working machine and method for working on tracks

EP4754326A1Pending Publication Date: 2026-06-10ROBEL BAHNBAUMASCHINEN GMBH

Patent Information

Authority / Receiving Office
EP · EP
Patent Type
Applications
Current Assignee / Owner
ROBEL BAHNBAUMASCHINEN GMBH
Filing Date
2024-07-19
Publication Date
2026-06-10

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Abstract

A working machine (1) for working on tracks comprises a working device (B) for working on a track (2) and also comprises at least one handle (1) for guiding the working machine (1) manually. The working machine (1) further comprises a displacement device (7) with a rail displacement unit (26), for the purpose of displacing the working machine (1) on a rail (3) of the track (2), as well as a ground displacement unit (28), for the purpose of displacing the working machine (1) on the ground on site. The following applies in respect of an angle α between a first displacement direction (R1) of the rail displacement unit (26) and a second displacement direction (R2) of the ground displacement unit (28): -45° ≤ α ≤ 45°.
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Description

[0001] Processing machine and method for track processing

[0002] This patent application claims priority from German patent application DE 10 2023 207 490.7, the contents of which are incorporated herein by reference.

[0003] The invention relates to a processing machine and a method for track processing. In particular, the invention relates to a processing machine that can be moved along a first rail for track processing and supported on an adjacent second rail.

[0004] US 2 884 867 A discloses a processing machine for track processing, which is used to drive rail nails. The processing machine comprises a carrier on which two guide rollers are arranged one after the other in a longitudinal direction of the rail, so that the processing machine can be manually moved along a first rail using handles. A boom with a rotatably mounted roller is arranged on the carrier, so that the processing machine is supported on an adjacent second rail. The boom with the roller is detachably connected to the carrier. Processing units are arranged on the carrier, which serve to drive the rail nails. The processing machine has wheels attached to the carrier for transport and rerailing.The axes of rotation of the wheels run perpendicular to the axes of rotation of the guide rollers, so that the processing machine can be moved sideways to a rail and re-railed by a pivoting movement around the axes of rotation of the wheels.

[0005] The invention is based on the object of creating a processing machine that enables simple, flexible, user-friendly and efficient track processing.

[0006] This object is achieved by a processing machine with the features of claim 1. Because the angle α between the first displacement direction of the rail displacement unit and the second displacement direction of the terrain displacement unit is -45° < α < 45°, the processing machine can be displaced by an operator both on a rail and on terrain without the need to change grip. The at least one handle can therefore be used by an operator both to displace the processing machine on a rail and to displace it on terrain. The following applies in particular to the angle α: -10° < α < 10°, in particular -5° < α < 5°, and in particular α = 0°. The first displacement direction and the second displacement direction preferably run parallel to one another. The angle α applies in particular when the processing machine is in a processing state.

[0007] According to the invention, it was recognized that the processing machine known in the prior art has the disadvantage that a first displacement direction of the rail displacement unit and a second displacement direction of the terrain displacement unit enclose an angle of 90°. As a result, an operator cannot grasp the processing machine by the handles provided for moving it on the rail when moving it on the terrain, but must instead grasp the processing machine by another means, for example, by a machine frame. This is operator-unfriendly and makes it impossible to move the processing machine over long distances on the terrain.

[0008] In contrast, the inventive alignment of the second displacement direction relative to the first displacement direction makes it simple, flexible, and user-friendly to move the processing machine using the terrain displacement unit. The at least one handle used by an operator to move the processing machine on the rail can also be used to move the processing machine off-road, so that an operator does not have to change his grip and can move the processing machine in an upright position even over longer distances off-road. This improves the efficiency of the processing machine and track processing. The processing device comprises, in particular, a support and at least one processing unit arranged thereon for processing the track. The at least one handle is attached to the processing device, in particular to the support.Preferably, the at least one handle is height-adjustable in a vertical direction. The processing machine comprises, in particular, at least two handles that are arranged at a distance from one another in a transverse direction and / or are height-adjustable in a vertical direction. The rail displacement unit comprises at least one rail displacement element, in particular at least two rail displacement elements. The at least one or the respective rail displacement element is designed, for example, as a guide roller. The at least one rail displacement element is rotatable about a respective first axis of rotation. The terrain displacement unit comprises at least one terrain displacement element, in particular at least two terrain displacement elements. The at least one terrain displacement element is rotatable about a respective second axis of rotation.The at least one first axis of rotation and the at least one second axis of rotation enclose, in particular, the angle α. Preferably, all first axes of rotation and all second axes of rotation run parallel to one another. The at least one first axis of rotation runs, in particular, perpendicular to the first displacement direction, whereas the at least one second axis of rotation runs, in particular, perpendicular to the second displacement direction.

[0009] The processing machine is used, for example, for screwing, clipping, drilling, nail driving, nail pulling, and / or grinding. Accordingly, the processing machine comprises, for example, at least one screwing unit, at least one clipping unit, at least one drilling unit, at least one nail driving unit, at least one nail pulling unit, and / or at least one grinding unit as a processing unit.

[0010] The processing machine is, in particular, manually guideable and / or manually operable. Preferably, the processing machine is designed to be displaceable, in particular movable, on a first rail and to be supported on an adjacent second rail.

[0011] A processing machine according to claim 2 ensures simple, flexible, user-friendly, and efficient track processing. The joint unit is arranged in particular on the processing device, preferably on a support of the processing device, and the rail relocation unit. The joint unit thus connects the processing device, in particular the support, to the rail relocation unit. The joint unit enables pivoting of at least one processing unit relative to the rail relocation unit. Preferably, the joint unit forms a horizontal pivot axis for adjusting the height of the at least one processing unit. The horizontal pivot axis enables, in particular, manual height adjustment of the at least one processing unit in a vertical direction. This allows, for example, a processing tool to be advanced to a track processing point.Preferably, the joint unit forms a vertical pivot axis for positioning the at least one processing unit on two sides of a rail. Preferably, the processing machine comprises only a single processing unit, which can be positioned on two sides of a rail by means of the vertical pivot axis. The positioning of the at least one processing unit is carried out in particular by manually pivoting the support relative to the rail displacement unit about the vertical pivot axis. The vertical pivot axis runs in particular perpendicular to the horizontal pivot axis.

[0012] A processing machine according to claim 3 ensures simple, flexible, user-friendly, and efficient track processing. The locking unit serves to lock the articulated unit during relocation in the field and / or during relocation on a rail in a rail transport state. The locking unit can be used to lock or block the articulated unit, so that the articulated unit is deactivated during relocation in the field and / or during relocation on a rail. By means of the locking unit, in particular, a horizontal pivot axis and / or a vertical pivot axis of the articulated unit can be locked. The locking unit is arranged in particular between the rail relocation unit and / or the terrain relocation unit and the processing device, so that the rail relocation unit and / or the terrain relocation unit and the processing device are fixed to one another by means of the locking unit.The locking unit preferably comprises at least one locking pin for locking the joint unit. The locking unit can be actuated manually and / or automatically. For automatic actuation, the locking unit comprises at least one actuator. The at least one actuator can be actuated hydraulically, pneumatically, and / or electrically. For example, the at least one actuator is designed as a piston-cylinder unit.

[0013] A processing machine according to claim 4 ensures simple, flexible, user-friendly, and efficient track processing. The base body enables the rail shifting unit to be easily attached. The terrain shifting unit can be attached to the base body and / or a joint unit and / or the processing device. The base body is connected, in particular, to a support of the processing device, preferably via the joint unit. The base body comprises, in particular, at least one longitudinal support. Preferably, the base body comprises at least two longitudinal supports that extend in a longitudinal direction and are connected to one another in a transverse direction.

[0014] The rail displacement unit preferably comprises a first rail displacement element and a second rail displacement element arranged on the base body. The terrain displacement unit particularly comprises at least one terrain displacement element, which is preferably arranged in a longitudinal direction between the first rail displacement element and the second rail displacement element. The at least one terrain displacement element can be arranged on the base body and / or the joint unit and / or the processing device. This allows the processing machine to be precisely guided during displacement on a rail and to be easily and flexibly relocated and steered in the terrain.

[0015] A processing machine according to claim 5 ensures simple, flexible, user-friendly, and efficient track processing. Because the rail shifting unit and the terrain shifting unit can be positioned relative to one another in the vertical direction, depending on the position, either the rail shifting unit can be activated and the terrain shifting unit deactivated, or the rail shifting unit can be deactivated and the terrain shifting unit activated, or both the rail shifting unit and the terrain shifting unit can be activated. In a processing state, the terrain shifting unit is positioned higher in the vertical direction than the rail shifting unit, so that the rail shifting unit is activated and the terrain shifting unit is deactivated.In a terrain transport state, the rail shift unit is positioned vertically higher than the terrain shift unit, so that the terrain shift unit is activated and the rail shift unit is deactivated. In a rail transport state, the rail shift unit is positioned vertically at the same height as the terrain shift unit, so that the terrain shift unit is activated and the rail shift unit is activated.

[0016] Preferably, the terrain displacement unit is fixedly mounted to a base body of the displacement device in the vertical direction, whereas the rail displacement unit is mounted to the base body in a manner that can be adjusted in the vertical direction. Preferably, the first rail displacement element and the second rail displacement element are pivotably mounted to the base body.

[0017] Preferably, the rail displacement unit is fixedly mounted in the vertical direction to a base body of the displacement device, whereas the terrain displacement device is mounted in a vertically adjustable manner to the base body and / or a joint unit and / or to the processing device. Preferably, the at least one terrain displacement element is pivotably mounted to the base body and / or to the joint unit and / or to the processing device.

[0018] A processing machine according to claim 6 ensures simple, flexible, user-friendly, and efficient track processing. The positioning mechanism enables user-friendly adjustment of a processing state or a transport state of the rail shifting unit and the terrain shifting unit.

[0019] The positioning mechanism preferably serves to adjust the position of the rail displacement unit relative to a base body of the displacement device. The rail displacement unit comprises, in particular, at least two rail displacement elements, the position of which can be adjusted in the vertical direction by means of the positioning mechanism. The positioning mechanism preferably serves to simultaneously adjust the position of the at least two rail displacement elements or of all rail displacement elements. The positioning mechanism can be actuated, in particular, manually and / or automatically. The positioning mechanism preferably serves to adjust the position of the terrain displacement unit relative to the base body of the displacement device and / or to the joint unit and / or to the processing device.The terrain displacement unit comprises, in particular, at least two terrain displacement elements whose position in the vertical direction can be adjusted by means of the positioning mechanism. The at least two terrain displacement elements are preferably arranged next to one another in a transverse direction. The positioning mechanism serves, in particular, to simultaneously adjust the position of the at least two terrain displacement elements or of all terrain displacement elements. The positioning mechanism can be actuated, in particular, manually and / or automatically. The positioning mechanism comprises, in particular, at least one suspension, which is attached to the base body and / or to the joint unit and / or to the processing device so as to be pivotable about a pivot axis. An associated terrain displacement element is arranged, in particular rotatably arranged, on the at least one suspension.The terrain displacement unit preferably comprises at least two terrain displacement elements, which are arranged on a respective suspension on both sides of the base body and / or on the joint unit and / or on the processing device. The terrain displacement unit preferably comprises at least one fixing unit for fixing the at least one suspension in a processing state and a transport state of the processing machine. Preferably, each suspension is assigned a fixing unit.

[0020] A processing machine according to claim 7 ensures simple, flexible, user-friendly, and efficient track processing. The positioning drive enables simple and user-friendly adjustment of a processing state and a transport state of the rail shifting unit and the terrain shifting unit. The positioning drive is connected in particular to a positioning mechanism that serves to position the rail shifting unit and the terrain shifting unit relative to each other in a vertical direction. The positioning drive is preferably hydraulic, pneumatic, and / or electric.

[0021] A processing machine according to claim 8 ensures simple, flexible, user-friendly, and efficient track processing. Because the rail displacement unit comprises at least two rail displacement elements, the processing machine can be guided precisely on a rail. This enables precise and efficient track processing. The at least two rail displacement elements are self-centering, in particular on a rail. Preferably, the at least two rail displacement elements are designed as guide rollers. The at least two rail displacement elements are arranged one after the other in a longitudinal direction and at a distance from one another. This makes it possible to guide the processing machine on exactly one rail. Preferably, the rail displacement unit comprises a first rail displacement element and a second rail displacement element, which are arranged at a distance from one another in the longitudinal direction.The terrain displacement unit is arranged, in particular, between the first rail displacement element and the second rail displacement element. This enables, on the one hand, precise guidance of the processing machine on a rail and, on the other hand, simple and user-friendly guidance and steering of the processing machine in the terrain. The rail displacement unit preferably comprises precisely two rail displacement elements that are spaced apart from one another in the longitudinal direction. The at least two rail displacement elements are preferably arranged on a base body of the displacement device. The at least two rail displacement elements are arranged, in particular, pivotably on the base body.

[0022] A processing machine according to claim 9 ensures simple, flexible, user-friendly, and efficient track processing. Preferably, the first rail shifting element and / or the second rail shifting element are designed as guide rollers. Because the terrain shifting unit is arranged between the first rail shifting element and the second rail shifting element, the processing machine can be guided and steered easily and user-friendly over terrain.

[0023] The terrain displacement unit preferably comprises at least one terrain displacement element arranged between the first rail displacement element and the second rail displacement element. The at least one terrain displacement element is designed to be enclosed and circumferential around a base body of the displacement device, in particular. The at least one terrain displacement element is displaceable or rotatable around the base body. For example, the terrain displacement unit comprises a chain and / or a belt as the terrain displacement element. The terrain displacement unit is designed, in particular, as a crawler drive.

[0024] The terrain shifting unit preferably comprises at least two terrain shifting elements arranged one after the other in a longitudinal direction and / or next to one another in a transverse direction between the first rail shifting element and the second rail shifting element. For example, the terrain shifting unit comprises wheels as terrain shifting elements. Each wheel comprises a rim and a tire arranged thereon. The terrain shifting unit is designed, in particular, as a wheel drive.

[0025] A processing machine according to claim 10 ensures simple, flexible, user-friendly, and efficient track processing. The at least one terrain shifting element is, in particular, profiled. As a result, the at least one terrain shifting element has a high level of grip on the terrain. For profiling, the at least one terrain shifting element comprises, in particular, ribs and / or studs. The at least one terrain shifting element is arranged on a base body of the shifting device and / or on a joint unit and / or on the processing device.

[0026] The at least one terrain displacement element has, for example, a closed shape. In particular, the at least one terrain displacement element is designed as a chain and / or belt, for example, as a metal chain, rubber chain, and / or rubber belt. The at least one terrain displacement element is, in particular, designed to extend circumferentially around the base body and to be closed.

[0027] The at least one terrain shifting element is designed, for example, as a wheel.

[0028] The terrain shifting unit preferably comprises at least two, in particular exactly two, wheels. Each wheel comprises, in particular, a profiled tire arranged on an associated rim. The at least two wheels are preferably arranged between two rail shifting elements, in particular between two guide rollers.

[0029] A processing machine according to claim 11 ensures simple, flexible, user-friendly, and efficient track processing. The terrain relocation unit preferably comprises the relocation drive. The relocation drive is designed, in particular, as an electric drive motor. The relocation drive serves, in particular, to drive the terrain relocation unit, in particular at least one terrain relocation element of the terrain relocation unit. The relocation drive is, in particular, integrated into the terrain relocation unit. For this purpose, the relocation drive is integrated into a base body of the relocation device and / or into a terrain relocation element. The relocation drive ensures simple and user-friendly relocation or movement of the processing machine in the terrain.

[0030] A processing machine according to claim 12 ensures simple, flexible, user-friendly, and efficient track processing. The processing device is arranged on a rail, in particular on exactly one rail, by means of the rail displacement unit. The processing device is supported on the adjacent second rail by means of the boom. For this purpose, the boom has at least one crossbar. Support on the adjacent second rail is achieved by means of the crossbar. Preferably, the boom comprises at least one support roller rotatably mounted on the crossbar. The at least one support roller rests on the adjacent second rail during operation or in the processing state.

[0031] Alternatively, the crossbar can be connected to another processing device, which comprises at least one further processing unit in order to carry out simultaneous track processing in the area of ​​the second rail. The crossbar is thus supported on the adjacent rail via another rail-shifting unit. The boom is attached to a base body of the shifting device and / or to a joint unit and / or to the processing device. Preferably, the boom is detachably attached so that the boom can be removed for relocation in the field and / or for rerailing and / or derailing the processing machine. Preferably, the boom is arranged between two rail-shifting elements and / or between two terrain-shifting elements.

[0032] A processing machine according to claim 13 ensures simple, flexible, user-friendly, and efficient track processing. The energy supply unit serves, in particular, to provide electrical energy. The energy supply unit preferably comprises at least one accumulator. The at least one accumulator is, in particular, rechargeable and / or replaceable. The energy supply unit is preferably arranged on the processing device, in particular on a support of the processing device. For example, the energy supply unit is arranged on the support relative to an articulated unit opposite the at least one processing unit. As a result, the energy supply unit serves as a counterweight for the at least one processing unit.The energy supply unit serves in particular to supply the at least one processing unit and / or the displacement drive and / or the positioning drive and / or the actuator of a locking unit with energy, in particular with electrical energy.

[0033] A processing machine according to claim 14 ensures simple, flexible, user-friendly, and efficient track processing. The control device serves, in particular, to carry out the transition between a processing state and a transport state of the relocation device. The control device is, in particular, in signal communication with a positioning drive for positioning the rail relocation unit and the terrain relocation unit relative to one another in a vertical direction, an actuator for actuating a locking unit for locking a joint unit, a relocation drive, and / or the processing device, in particular at least one processing unit. The control device is arranged, in particular, on the processing device, preferably on a support of the processing device.Furthermore, the invention is based on the object of creating a method that enables simple, flexible, user-friendly and efficient track processing.

[0034] This object is achieved by a method having the features of claim 15. The advantages of the method according to the invention correspond to the previously described advantages of the processing machine according to the invention. The method according to the invention can, in particular, be further developed with any feature described in connection with the processing machine according to the invention.

[0035] For relocation in the terrain, the processing machine is in a terrain transport mode in which the terrain relocation unit is activated and the rail relocation unit is deactivated. The processing machine is relocated in the terrain using the terrain relocation unit. The terrain relocation unit has sufficient grip in the terrain so that the processing machine can be relocated, in particular moved, to the track to be worked on in a simple, flexible, user-friendly, and efficient manner. The processing machine can be guided and steered in the terrain using at least one handle. The operator stands upright and is not in a crouched position.

[0036] For track maintenance, the processing machine is simply transferred from the off-road transport mode to a processing mode, in which the rail shifting unit is activated and the off-road shifting unit is deactivated. This can be done manually and / or automatically. In the processing mode, the processing machine can be moved and guided in the usual way using the rail shifting unit. An operator uses at least one handle for this purpose. During track maintenance, the operator thus stands upright and is not in a crouched position.

[0037] Further features, advantages, and details of the invention will become apparent from the following description of several exemplary embodiments. In the drawings: Fig. 1 shows a side view of a processing machine according to a first exemplary embodiment in a processing state,

[0038] Fig. 2 is a plan view of the processing machine in Fig. 1,

[0039] Fig. 3 is a front view of the processing machine in Fig. 1,

[0040] Fig. 4 is a partially sectioned and enlarged detail IV of a locking unit of the processing machine in Fig. 3 in a non-locked state,

[0041] Fig. 5 is a side view of the processing machine in Fig. 1 in an off-road transport state,

[0042] Fig. 6 is a front view of the processing machine in Fig. 5,

[0043] Fig. 7 is a partially sectioned and enlarged detail VII of the locking unit of the processing machine in Fig. 6 in a locked state,

[0044] Fig. 8 is a side view of a processing machine according to a second embodiment in a processing state,

[0045] Fig. 9 is a side view of the processing machine in Fig. 8 in an off-road transport state,

[0046] Fig. 10 is a side view of a processing machine according to a third embodiment in a processing state,

[0047] Fig. 11 is a partially sectioned and enlarged view of a locking unit of the processing machine in Fig. 10 in a non-locked state, Fig. 12 is a side view of the processing machine in Fig. 10 in a rail transport state,

[0048] Fig. 13 is a side view of the processing machine in Fig. 10 in an off-road transport state,

[0049] Fig. 14 is a partially sectioned and enlarged view of a locking unit of the processing machine in Fig. 13 in a locked state,

[0050] Fig. 15 is a side view of a processing machine according to a fourth embodiment in a processing state,

[0051] Fig. 16 is a side view of the processing machine in Fig. 15 in a rail transport state,

[0052] Fig. 17 is a side view of the processing machine in Fig. 15 in an off-road transport state,

[0053] Fig. 18 is a side view of a processing machine according to a fifth embodiment in a processing state,

[0054] Fig. 19 a front view of the processing machine in Fig. 18,

[0055] Fig. 20 is a side view of the processing machine in Fig. 18 in a rail transport state, and

[0056] Fig. 21 is a front view of the processing machine in Fig. 18 in an off-road transport state. A first embodiment of the invention is described below with reference to Figs. 1 to 7. The processing machine 1 shown in Figs. 1 to 7 serves to process a track 2. The track 2 comprises a first rail 3 and a second rail 4, which are fastened to sleepers 5. The rails 3, 4 extend in a longitudinal rail direction and are arranged at a distance from one another in a transverse rail direction running perpendicular to the longitudinal rail direction. The track 2 is surrounded by terrain G.

[0057] The processing machine 1 comprises a support 6, which defines a longitudinal direction x and a transverse direction y running perpendicular thereto. For displacement, the processing machine 1 comprises a displacement device 7. The displacement device 7 is fastened to the support 6 by means of a joint unit 8. For this purpose, the joint unit 8 is arranged in a vertical direction z between the displacement device 7 and the support 6. The vertical direction z runs perpendicular to the longitudinal direction x and the transverse direction y. The longitudinal direction x, the transverse direction y, and the vertical direction z form a Cartesian coordinate system.

[0058] For processing the track 2, the processing machine 1 comprises a processing unit

[0059] 9. The processing unit 9 is arranged on a first side Si of the joint unit 8 on the support 6. The processing unit 9 serves, for example, for screwing. Alternatively, the processing unit 9 can also be designed for drilling, clipping, nail grinding, nail pulling, and / or grinding. The processing unit 9 comprises an angular gear.

[0060] 10, a rotationally drivable chuck 11, and a machining tool 12 that is rotatably drivable about a rotational axis 13. The machining unit 9 further comprises a shift lever 14 for manually selecting between two gear stages of the angular gear 10.

[0061] The joint unit 8 serves to pivot the support 6 or the processing unit 9 arranged thereon relative to the displacement device 7. For this purpose, the joint unit 8 forms a horizontal pivot axis SH and a vertical pivot axis Sv. The vertical pivot axis Sv runs perpendicular to the horizontal pivot axis SH. The horizontal pivot axis SH serves to adjust the height of the processing unit 9 in the vertical direction z. In contrast, the vertical pivot axis Sv serves to position the processing unit 9 or the processing tool 12 on both sides of the rail 3.

[0062] To provide electrical energy, the processing machine 1 comprises an energy supply unit 15. The energy supply unit 15 is arranged relative to the joint unit 8 on a second side S2 of the carrier 6. The energy supply unit 15 thereby forms a counterweight to the processing unit 9. The energy supply unit 15 comprises a plurality of accumulators 16 connected in series and / or parallel. The accumulators 16 are rechargeable and replaceable. Furthermore, the energy supply unit 15 comprises control electronics 17.

[0063] To drive the processing unit 9 in rotation, the processing machine 1 comprises an electric drive motor 18, a coupling 19, and a drive shaft 20. The electric drive motor 18, the coupling 19, and the drive shaft 20 are arranged on the carrier 6. The electric drive motor 18 is supplied with electrical energy by the energy supply unit 15. The electric drive motor 18 is designed, for example, as a brushless direct current motor (BLDC motor). The electric drive motor 18 is suitably controlled by the control electronics 17. The electric drive motor 18 is connected to the drive shaft 20 via the coupling 19. The drive shaft 20 is in turn connected to the angular gear 10 of the processing unit 9 and drives the processing tool 12 about the rotational axis 13.

[0064] The carrier 6, the processing unit 9, the electric drive motor 18, the coupling 19, and the drive shaft 20 form a processing device B. The processing device B is connected to the displacement device 7 by means of the joint unit 8. The guide rods 23, 24 with the handles 21, 22 and the energy supply unit 15 are arranged on the processing device B.

[0065] For manual guidance and movement, the processing machine 1 comprises two handles 21, 22, which are attached to the support 6 via associated guide rods 23, 24. The handles 21, 22 are spaced apart from each other in the transverse direction y. The angular position of the guide rods 23, 24 is adjustable via pivot bearings 25, so that the handles 21, 22 are height-adjustable in the vertical direction z.

[0066] The relocation device 7 comprises a rail relocation unit 26 for relocating the processing machine 1 on one of the rails 3 or 4, a boom 27 for supporting it on the adjacent rail 4 or 3, and a terrain relocation unit 28 for relocating the processing machine 1 in the terrain G. For fastening the rail relocation unit 26, the boom 27, and the terrain relocation unit 28, the relocation device 7 comprises a base body 29. The base body 29 is formed by two longitudinal beams. The longitudinal beams are connected to one another and extend essentially in the longitudinal direction x and are spaced from one another in the transverse direction y. The base body 29 is connected to the joint unit 8. The base body 29 is arranged opposite the beam 6 in the vertical direction z relative to the joint unit 8.

[0067] The rail displacement unit 26 comprises a first rail displacement element 30 and a second rail displacement element 31. The first rail displacement element 30 and the second rail displacement element 31 are designed as guide rollers. The guide rollers are self-centering on the rails 3 and 4, respectively. The first rail displacement element 30 and the second rail displacement element 31 are arranged one after the other in the longitudinal direction x, so that the rail displacement unit 26 defines a first displacement direction Ri. The first displacement direction Ri runs parallel to the longitudinal direction x.

[0068] The terrain displacement unit 28 is arranged in the longitudinal direction x between the first rail displacement element 30 and the second rail displacement element 31. The terrain displacement unit 28 comprises a first terrain displacement element 32 and a second terrain displacement element 33. The first terrain displacement element 32 and the second terrain displacement element 33 are each designed as a wheel. Each wheel comprises a rim 34 and a tire 35 arranged thereon. The respective tire 35 is provided with a profile formed, for example, by ribs and / or studs. The first terrain displacement element 32 and the second terrain displacement element 33 are arranged one after the other in the longitudinal direction x on the base body 29.The first terrain displacement element 32 and the second terrain displacement element 33 are arranged in the longitudinal direction x between the first rail displacement element 30 and the second rail displacement element 31.

[0069] Because the first terrain displacement element 32 and the second terrain displacement element 33 are arranged one after the other in the longitudinal direction x, the terrain displacement unit 28 defines a second displacement direction R2. The second displacement direction R2 runs parallel to the longitudinal direction x. The first displacement direction Ri and the second displacement direction R2 enclose an angle α, where the following applies to the angle α: α = 0°. The angle α is defined in an x-y plane spanned by the longitudinal direction x and the transverse direction y. The first displacement direction Ri and the second displacement direction R2 run parallel to one another.

[0070] The first rail displacement element 30 and the second rail displacement element 31 are arranged to be rotatable about a respective first axis of rotation Di. Accordingly, the first terrain displacement element 32 and the second terrain displacement element 33 are arranged to be rotatable about a respective second axis of rotation D2. The first axes of rotation Di run parallel to the transverse direction y and parallel to one another. Accordingly, the second axes of rotation D2 run parallel to the transverse direction y and parallel to one another. The first axes of rotation Di form an angle α with the second axes of rotation D2, where α = 0°. Accordingly, the first axes of rotation Di run parallel to the second axes of rotation D2. The first axes of rotation Di and the second axes of rotation D2 run in the x-y plane.

[0071] For positioning the rail displacement unit 26 and the terrain displacement unit 28 relative to one another in the vertical direction z, the processing machine 1 comprises a respective positioning mechanism 36 on both sides. The processing machine 1 comprises a positioning drive 37 for actuating the positioning mechanisms 36. The respective positioning mechanism 36 comprises a first rod 38, a second rod 40 and a third rod 42 for positioning the first rail displacement element 30. The first rod 38 is mounted on the base body 29 between a first free end and a second free end so that it can pivot about a first pivot axis 44. The first rail displacement element 30 is mounted on the first free end of the first rod 38 so that it can rotate about the first axis of rotation Di. In contrast, a first free end of the second rod 40 is pivotally mounted on the second free end of the first rod 38.The third rod 42 is pivotally mounted centrally on the joint unit 8 about a third pivot axis 43. A first free end of the third rod 42 is pivotally connected to a second free end of the second rod 40.

[0072] For positioning the second rail displacement element 31, the respective positioning mechanism 36 comprises a first rod 39, a second rod 41 and the third rod 42. The first rod 39 is pivotally mounted on the base body 29 between a first free end and a second free end about a second pivot axis 45. The second rail displacement element 31 is rotatably mounted about the first rotation axis Di at the first free end of the first rod 39. A first free end of the second rod 41 is pivotally mounted at the second free end of the first rod 39. The second free end of the third rod 42 is pivotally connected to the second free end of the second rod 41.

[0073] The terrain displacement unit 28 is fixedly arranged on the base body 29 in the vertical direction z, whereas the rail displacement unit 26 can be adjusted in the vertical direction z relative to the base body 29 and the terrain displacement unit 28 by means of the positioning mechanisms 36. The rail displacement unit 26 is positioned in the vertical direction z by pivoting the respective third rod 42 about the pivot axis 43, whereby the first rods 38, 39 are pivoted about the associated pivot axes 44, 45 and the first rail displacement element 30 and the second rail displacement element 31 are simultaneously positioned in the vertical direction z. The positioning mechanisms 36 are actuated by means of the positioning drive 37. The positioning drive 37 comprises a double-acting piston-cylinder unit 46 and an associated pump 47.The pump 47 is arranged on the carrier 6 and is connected to the double-acting piston-cylinder unit 46 via fluid lines not shown in detail.

[0074] The piston-cylinder unit 46 is hinged to the base body 29 and the second free end of the third rod 42. The positioning mechanism 36 and the positioning drive 37 are illustrated in Fig. 1.

[0075] For locking the joint unit 8, the processing machine 1 comprises a locking unit 48. The locking unit 48 is not locked in a processing state of the processing machine 1, whereas the locking unit 48 is locked in an off-road transport state of the processing machine 1. The locking unit 48 is illustrated in Figures 4 and 7.

[0076] The locking unit 48 comprises an actuator 49, which is designed as a double-acting piston-cylinder unit with a cylinder 50 and a locking pin 51 as a piston. The locking pin 51 serves to lock the horizontal pivot axis SH and the vertical pivot axis Sv of the joint unit 8. The third rod 42 is pivotally mounted on the locking pin 51 in the transverse direction y on a first side. On an opposite second side, the locking pin 51 cooperates with a locking opening 52. The locking opening 52 is formed in the carrier 6. The locking pin 51 is displaceable in the transverse direction y. For this purpose, the actuator 49 is connected to the pump 47.

[0077] The boom 27 is fastened to the base body 29 in the longitudinal direction x between the first rail displacement element 30 and the second rail displacement element 31, in particular between the first terrain displacement element 32 and the second terrain displacement element 33. The boom 27 comprises a crossbar 53 and a support roller 54. The crossbar 53 is detachably fastened to the base body 29. The crossbar 53 extends in the transverse direction y to the adjacent rail 4. The support roller 54 is rotatably mounted on the free end of the crossbar 53. The support roller 54 serves to support the processing machine 1 on the adjacent rail 4. This is illustrated in Fig. 2.

[0078] The displacement device 7 comprises a displacement drive 55. The displacement drive 55 is integrated into the first terrain displacement element 32. The displacement drive 55 comprises an electric drive motor, which is designed, for example, as a wheel hub motor.

[0079] For control purposes, the processing machine 1 comprises a control device 56. The control device 56 is arranged on the processing device B or on the carrier 6 between the guide rods 23, 24. The control device 56 is connected to the energy supply unit 15. The control device 56 is in signal communication with the control electronics 17, the electric drive motor 18, the positioning drive 37, and the displacement drive 55. The control device 56 serves in particular to control the processing unit 9, the positioning drive 37, the locking unit 48, and the displacement drive 55.

[0080] The operation of the processing machine 1 is as follows:

[0081] For track processing, the processing machine 1 must first be relocated to the track 2 or track section to be processed. For this purpose, the crossbar 53 and the support roller 54 mounted thereon are first removed from the base body 29. The processing machine 1 is relocated or moved to the track 2 by an operator in the terrain G using the terrain relocation unit 28.

[0082] For this purpose, the processing machine 1 is in an off-road transport state. The off-road transport state is illustrated in Figures 5 to 7. In the off-road transport state, the rail displacement unit 26 is deactivated and the off-road displacement unit 28 is activated. For this purpose, the third rod 42 of the respective positioning mechanism 36 is pivoted about the pivot axis 43 by means of the positioning drive 37 such that the rail displacement elements 30, 31 are displaced upwards in the vertical direction z about the associated pivot axes 44, 45. To actuate the positioning mechanism 36, the piston-cylinder unit 46 is subjected to fluid pressure by means of the pump 47 such that the piston-cylinder unit 46 is retracted. The pump 47 additionally activates the locking unit 48. Due to the fluid pressure of the pump 47, the locking unit 48 is brought into a locking position in which the locking pin 51 is arranged in the locking opening 52.The joint unit 8 is thus locked in the off-road transport position. This is illustrated in Fig. 7.

[0083] The terrain displacement unit 28 forms a terrain running surface LG, whereas the rail displacement unit 26 forms a running surface Ls. In the terrain transport state, the rail running surface Ls is arranged higher in the vertical direction z than the terrain running surface LG, whereby the rail displacement unit 26 is deactivated and the terrain displacement unit 28 is activated. For a distance AG between the terrain running surface LG and the rail running surface Ls, the following applies: 0 cm < AG < 10 cm, in particular 1 cm < AG < 8 cm, and in particular 2 cm < AG < 6 cm.

[0084] The terrain displacement elements 32, 33 are in contact with the terrain G in the off-road transport state. By means of the control device 56, an operator can control the displacement drive 55 and move the processing machine 1 in the terrain G. Because the terrain displacement unit 28 is arranged between the first rail displacement element 30 and the second rail displacement element 31, the terrain displacement elements 32, 33 are arranged at a short distance from one another in the longitudinal direction x, so that the processing machine 1 can be moved and steered easily and in a user-friendly manner using the handles 21, 22.

[0085] If the processing machine 1 is located on the track, it is manually lifted onto the rail 3 or moved onto the rail 3 using the terrain displacement unit 28. The crossbar 53 with the support roller 54 is mounted on the base body 29 so that the processing machine 1 is supported on the adjacent rail 4 by means of the boom 27. The processing machine 1 is then transferred by the operator into the processing state. The processing state is illustrated in Figures 1 to 4. In the processing state, the rail displacement unit 26 is activated and the terrain displacement unit 28 is deactivated. For this purpose, the positioning drive 37 pivots the third rod 42 about the pivot axis 43 such that the rail displacement elements 30, 31 are displaced downward in the vertical direction z about the associated pivot axes 44, 45.To this end, the pump 47 applies fluid pressure to the piston-cylinder unit 46 such that the piston-cylinder unit 46 is extended. Furthermore, the pump 47 actuates the locking unit 48. The pump 47 applies fluid pressure to the actuator 49 such that the locking pin 51 is displaced from the locking opening 52 and the joint unit 8 is no longer locked. The carrier 6 or the processing unit 9 can thus be pivoted about the horizontal pivot axis SH and about the vertical pivot axis Sv.

[0086] In the processing state, the terrain running surface LG is arranged higher in the vertical direction z than the rail running surface Ls, whereby the terrain displacement unit 28 is deactivated and the rail displacement unit 26 is activated. For a distance As between the rail running surface Ls and the terrain running surface LG, the following applies in particular: 0 cm < As < 10 cm, in particular 1 cm < As < 8 cm, and in particular 2 cm < As < 6 cm.

[0087] In this processing state, track processing takes place. For this purpose, the track processing machine 1 is manually moved by an operator, and the processing unit 9 is positioned using the handles 21, 22 by pivoting about the horizontal pivot axis SH and the vertical pivot axis Sv. The processing unit 9 is lowered in the vertical direction z by pivoting about the horizontal pivot axis SH, the processing tool 12 is driven in rotation by the electric drive motor 18, and the processing unit 9 is subsequently raised again. The processing unit 9 is then pivoted about the vertical pivot axis Sv, and the track processing is repeated on the other side of the rail 3. The processing machine 1 is then moved by the rail displacement unit 26 to the next track location to be processed, where the track processing described above is repeated.Once track processing is complete, the processing machine 1 is removed from the rails. To do this, the crossbar 53 with the support roller 54 is first removed from the base body 29, and the processing machine 1 is transferred from the processing state back to the off-road transport state. This is done in the reverse manner to that described above. The processing machine 1 is then manually lifted from the rail 3 or moved from the rail 3 using the off-road relocation unit 28. The processing machine 1 can now be moved in the terrain G in the manner already described.

[0088] A second exemplary embodiment of the invention is described below with reference to Figures 8 and 9. The processing state of the processing machine 1 is illustrated in Figure 8, whereas Figure 9 illustrates the off-road transport state of the processing machine 1. In contrast to the first exemplary embodiment, the off-road displacement unit 28 comprises only one off-road displacement element 32. The off-road displacement element 32 is of closed design and runs around the base body 29. The off-road displacement element 32 is, for example, a belt or a chain. The off-road displacement element 32 is arranged in the longitudinal direction x between the first rail displacement element 30 and the second rail displacement element 31. The off-road displacement element 32 is displaceable in a circumferential direction around the base body 29 and around the second axes of rotation D2.The terrain displacement element 32 is displaced by means of the displacement drive 55. The angle a is: a = 0°. Regarding the further structure and operation of the processing machine 1, reference is made to the previous embodiment.

[0089] A third exemplary embodiment of the invention is described below with reference to Figures 10 to 14. Figures 10 and 11 show the processing machine 1 in a processing state, whereas Figure 12 shows the processing machine 1 in a rail transport state, and Figures 13 and 14 show it in an off-road transport state. The processing machine 1 is designed according to the first exemplary embodiment, but has a simplified positioning mechanism 36 and no positioning drive 37. The first rail displacement element 30 is mounted on a rod 57 for rotation about the first axis of rotation Di. The rod 57 is fastened to the base support 29 with its free end for pivoting about the first pivot axis 44.The second rail displacement element 31 is mounted on a rod 58, which is rotatable about the first rotation axis Di and is attached to the base body 29 with its free end pivotable about the second pivot axis 45. The rail displacement unit 26 is manually positioned in the vertical direction z. The locking unit 48 is also manually operated. For this purpose, an actuating lever 59 is arranged on the locking bolt 51.

[0090] Figures 10 and 11 illustrate the processing machine 1 in the processing state, in which the rail displacement unit 26 is activated and the terrain displacement unit 28 is deactivated. In the processing state, the locking unit 48 is not locked, so that the processing unit 9 can be pivoted about the horizontal pivot axis SH and the vertical pivot axis Sv.

[0091] Fig. 12 shows a rail transport state of the processing machine 1 in which both the rail displacement unit 26 and the terrain displacement unit 28 are activated.

[0092] The rail running surfaces Ls of the rail displacement elements 30, 31 and the ground running surfaces LG of the ground displacement elements 32, 33 rest on the rail 3. As a result, the processing machine 1 is guided on the rail 3 by means of the rail displacement elements 30, 31. The processing machine 1 can be moved on the rail 3 by means of the ground displacement element 32, which is rotatably driven by the displacement drive 55. The locking unit 48 can be locked or unlocked in the rail transport state.

[0093] Figures 13 and 14 illustrate an off-road transport state of the processing machine 1. In the off-road transport state, the rail displacement elements 30, 31 are pivoted upwards in the vertical direction z about the pivot axes 44, 45. The rail displacement unit 26 is thus deactivated, whereas the off-road displacement unit 28 is activated. The off-road displacement elements 32, 33 contact the off-road G. The locking unit 48 is locked. The locking pin 51 is arranged in the locking opening 52 by means of the actuating lever 59. The processing machine 1 can be moved and manually guided by an operator in the off-road G using the handles 21, 22 and the displacement drive 55. With regard to the further structure and further functioning of the processing machine 1, reference is made to the preceding exemplary embodiments.

[0094] A fourth exemplary embodiment of the invention is described below with reference to Figures 15 to 17. The processing machine 1 is designed according to the second exemplary embodiment, but, according to the third exemplary embodiment, has a simplified positioning mechanism 36 and no positioning drive 37. Fig. 15 illustrates the processing machine 1 in a processing state in which the rail displacement unit 26 is activated and the terrain displacement unit 28 is deactivated. Fig. 16 illustrates the processing machine 1 in a rail transport state in which both the rail displacement unit 26 and the terrain displacement unit 28 are activated. The rail running surfaces Ls of the rail displacement elements 30, 31 and the terrain running surface LG of the terrain displacement element 32 rest on the rail 3.As a result, the processing machine 1 is guided on the rail 3 by means of the rail displacement elements 30, 31 and can be moved on the rail 3 by means of the terrain displacement element 32, which can be driven in rotation by the displacement drive 55.

[0095] Fig. 17 illustrates the processing machine 1 in a terrain transport state in which the rail displacement unit 26 is deactivated and the terrain displacement unit 28 is activated. Regarding the further structure and further functioning of the processing machine 1, reference is made to the preceding embodiments.

[0096] A fifth embodiment of the invention is described below with reference to Figs. 18 to 21. In contrast to the previous embodiments, the terrain displacement unit 28 is arranged on the processing device B. The first terrain displacement element 32 and the second terrain displacement element 33 are arranged next to one another in the transverse direction y and between the first rail displacement element 30 and the second rail displacement element 31 in the longitudinal direction x. The first terrain displacement element 32 and the second terrain displacement element 33 are each designed as a wheel. A respective displacement drive 55 is integrated into the terrain displacement elements 32, 33.

[0097] The positioning mechanisms 36 serve to position the terrain displacement elements 32, 33 in the vertical direction z. For this purpose, the respective positioning mechanism 36 comprises a suspension 60, which is pivotably mounted on the processing device B about a pivot axis 61. The terrain displacement elements 32, 33 are mounted on the respective suspension 60 at a distance from the pivot axis 61 and are rotatable about the second rotation axis D2.

[0098] The respective positioning mechanism 36 comprises a fixing unit 62 for fixing the associated suspension 60 in a pivoting position about the pivot axis 61.

[0099] In contrast to the previous embodiments, the rail displacement elements 30, 31 are arranged on the base body 29 in a fixed manner in the vertical direction z and are rotatable about the respective first axis of rotation Di.

[0100] Figs. 18 and 19 illustrate the processing machine 1 in a processing state in which the rail displacement unit 26 is activated and the terrain displacement unit 28 is deactivated. To deactivate the terrain displacement unit 28, the booms 60 are pivoted upward about the pivot axis 61 and fixed in the pivot position shown in Figs. 18 and 19 by means of the fixing unit 62.

[0101] Fig. 20 illustrates the processing machine 1 in a rail transport state. In the rail transport state, the rail displacement unit 26 and the terrain displacement unit 28 are activated. The rail transport state is identical to the terrain transport state illustrated in Fig. 21. The boom 27 is disassembled. The suspensions 60 are pivoted downward about the pivot axis 61 and fixed in the pivot position illustrated in Fig. 20 by means of the fixing units 62. In this pivot position, the terrain displacement elements 32, 33 rest with their terrain running surfaces LG against the rail foot of the rail 3. In the rail transport state, the processing machine 1 can be moved on the rail foot by means of the terrain displacement elements 32, 33, wherein the processing machine 1 is guided on the rail 3 by means of the rail displacement elements 30, 31. Fig.Figure 21 illustrates the processing machine 1 in the off-road transport state. In the off-road transport state, the rail displacement unit 26 is deactivated and the off-road displacement unit 28 is activated. The off-road displacement elements 32, 33 contact the off-road G with their off-road running surfaces LG. The processing machine 1 can be moved by means of the displacement drives 55 and guided by means of the handles 21, 22. Regarding the further structure and further functioning of the processing machine 1, reference is made to the preceding embodiments.

[0102] The features of the individual embodiments can be combined with one another in any way. For example, the positioning drive 37 can act only on the positioning mechanism 36, and the locking unit 48 can be operated only manually.

Claims

Patent claims 1. Processing machine for track processing comprehensive - a processing device (B) for processing a track (2), - at least one handle (21, 22) for manually guiding the processing machine (1), - a displacement device (7) arranged on the processing device (B) with — a rail displacement unit (26) for displacing the processing machine (1) on a rail (3) of the track (2), wherein the rail displacement unit (26) defines a first displacement direction (Ri), and — a terrain displacement unit (28) for displacing the processing machine (1) in the terrain (G), wherein the terrain displacement unit (28) defines a second displacement direction (R2), characterized in that for an angle a between the first displacement direction (Ri) and the second displacement direction (R2) the following applies: - 45° < a < 45°, in particular - 30° < a < 30°, and in particular - 15° < a < 15°.

2. Processing machine according to claim 1, characterized by a joint unit (8) for pivoting the processing device (B) relative to the rail displacement unit (26).

3. Processing machine according to claim 2, characterized by a locking unit (48) for locking the joint unit (8).

4. Processing machine according to at least one of the preceding claims, characterized in that the displacement device (7) comprises a base body (29) to which the rail displacement unit (26) is fastened, and the terrain displacement unit (28) is attached to the base body (29) and / or a joint unit (8) and / or the processing device (B).

5. Processing machine according to at least one of the preceding claims, characterized in that the rail displacement unit (26) and the terrain displacement unit (28) can be positioned relative to one another in a vertical direction (z).

6. Processing machine according to at least one of the preceding claims, characterized by a positioning mechanism (36) for positioning the rail displacement unit (26) and the terrain displacement unit (28) in a vertical direction (z) relative to one another.

7. Processing machine according to at least one of the preceding claims, characterized by a positioning drive (37) for positioning the rail displacement unit (26) and the terrain displacement unit (28) in a vertical direction (z) relative to one another.

8. Processing machine according to at least one of the preceding claims, characterized in that the rail displacement unit (26) comprises at least two rail displacement elements (30, 31) for displacement on a rail (3).

9. Processing machine according to at least one of the preceding claims, characterized in that the rail displacement unit (26) comprises a first rail displacement element (30) and a second rail displacement element (31), between which the terrain displacement unit (28) is arranged.

10. Processing machine according to at least one of the preceding claims, characterized in that the terrain displacement unit (28) comprises at least one terrain displacement element (32, 33).

11. Processing machine according to at least one of the preceding claims, characterized in that the displacement device (7) comprises a displacement drive (55).

12. Processing machine according to at least one of the preceding claims, characterized in that the displacement device (7) comprises a boom (27) for supporting on a rail (4).

13. Processing machine according to at least one of the preceding claims, characterized by an energy supply unit (15), which is arranged in particular on a carrier (6) of the processing device (B).

14. Processing machine according to at least one of the preceding claims, characterized by a control device (56) for controlling the displacement device (7).

15. Procedure for track processing with the steps: - Providing a processing machine (1) according to at least one of the preceding claims, - Moving the processing machine (1) in the terrain (G) to a track (2) by means of the terrain displacement unit (28), - Moving the processing machine (1) on a rail (3) of the track (2) by means of the rail displacement unit (26), and - Processing the track (2) using the processing device (B).