Preform heat treatment unit including a safety system that detects radiation leakage

Abstract

Preform Heat Treatment Unit Including a Radiation Leak Detection Safety System. The heat treatment unit (1) includes an enclosure (4) within which the preforms (2) pass along a predefined path (T) and at least one emitting wall (6) comprising at least one electromagnetic radiation emission element, said enclosure (4) being at least partially enclosed by a shroud (16). The heat treatment unit includes at least one safety system comprising an image acquisition device (24) disposed outside the shroud (16) and an image processing device (26), the acquired images being capable of showing radiation emitted outside the shroud (16), the processing device (26) being configured to identify the presence of a radiation leak outside the enclosure (4) if an image acquired by said image acquisition device (24) shows radiation. Figure for the abstract: 1

Description

Title of the invention: Preform heat treatment unit comprising a safety system detecting a radiation leak

[0001] The present invention relates to a unit for the heat treatment of preforms in a container manufacturing installation, of the type comprising an enclosure within which the preforms pass along a predefined path and at least one emitting wall comprising at least one element for emitting monochromatic or pseudo-monochromatic electromagnetic radiation arranged to emit said radiation towards the preforms circulating in the enclosure, said enclosure being closed at least in part by a fairing arranged to prevent said radiation from passing through the fairing to the outside of the enclosure.

[0002] Such a heat treatment unit, or oven, is generally equipped with a plurality of heating elements arranged to emit heat towards preforms made of synthetic material passing through the heat treatment unit in order to apply a heating profile to these preforms and allow their subsequent deformation, for example by stretch blow molding, so as to produce containers from the preforms.

[0003] The use of monochromatic or pseudo-monochromatic electromagnetic radiation emitting elements, or laser emitters, as heating elements is particularly beneficial in such a heat treatment unit because such elements offer higher efficiency and optical precision than other types of heating elements, such as halogen incandescent lamps, which allows for faster and more selective heating of the preforms.

[0004] However, the use of such laser emitters must be accompanied by special precautions due to the danger of the radiation emitted for operators working around the heat treatment unit. Indeed, the radiation is emitted in the infrared range and is invisible to the naked eye and can thus easily cause serious injuries not only to the eyes, but also to the skin, of operators who are not necessarily aware of their exposure to this radiation.

[0005] In order to prevent this exposure, it is planned to confine as much as possible the enclosure within which the preforms pass to limit as much as possible the leakage of radiation outside the enclosure. To do this, it is for example planned to close the enclosure with a fairing comprising walls arranged to block the passage of radiation, these walls enclosing the enclosure and the elements emission by leaving at least one opening for the entry and exit of the preforms into and out of the enclosure. At least some of these walls are removable in order to allow access to the enclosure for handling and other operations when the heat treatment unit is stopped and the emission elements are not emitting radiation.

[0006] Before any commissioning of the heat treatment unit, it is therefore necessary to ensure the presence of all removable walls in order to avoid radiation leaks at the location of these walls. An operator is generally responsible for checking that all removable walls are present before authorizing the start-up of the heat treatment unit. However, such a check is subject to errors and omissions on the part of the operator.

[0007] During operation, it is also necessary to ensure that there is no radiation leakage, particularly at the preform passage opening or due to a damaged wall, outside the enclosure. Since this radiation is not visible to the naked eye, any radiation leakage is therefore difficult to detect.

[0008] One of the aims of the invention is to overcome this drawback by proposing a thermal treatment unit, in which any radiation leakage can be easily detected.

[0009] For this purpose, the invention relates to a heat treatment unit of the aforementioned type, further comprising at least one safety system comprising at least one image acquisition device arranged outside the fairing and at least one device for processing the images acquired by said image acquisition device, said image acquisition device acquiring images at least in the near infrared range, the images acquired by said image acquisition device being capable of showing radiation emitted outside the fairing, the processing device being configured to identify the presence of a radiation leak outside the enclosure if at least one image acquired by said image acquisition device shows radiation emitted outside the fairing.

[0010] By using a device for acquiring images in the near infrared range and a device for processing the acquired images, it can be easily determined whether the enclosure has a radiation leak and the area in which this leak occurs. By choosing a suitable image acquisition device, it is also possible to simply check whether the removable walls are all present when the heat treatment unit is started.

[0011] The heat treatment unit according to the invention may further comprise one or more of the following characteristics, considered alone or in any technically conceivable combination:

[0012] - said fairing comprises at least one opening for the entry and / or exit of the preforms in and / or outside the enclosure, at least one image acquired by said image acquisition device showing at least said opening;

[0013] - the security system further comprises an alert device arranged to emit an alarm to an operator and / or to stop or prevent operation of the thermal treatment unit if the treatment device identifies the presence of a radiation leak outside the enclosure;

[0014] - the alert device is triggered when the radiation level detected by the treatment device exceeds the maximum permissible exposure as defined in IEC 60825-1 and / or the protected exposure limit as defined in IEC 60825-4;

[0015] - the fairing comprises at least one removable wall arranged in an area predefined area of ​​the enclosure, the image acquisition device being further arranged to acquire images in the visible range, said image acquisition device being arranged to acquire at least one image of said predefined area and the processing device being configured to detect the presence or absence of said removable wall in said acquired image;

[0016] - the removable wall comprises at least one identification element, the device image acquisition device being arranged to acquire at least one image of said identification element, said processing device being configured to detect the presence of said identification element in said acquired image;

[0017] - the removable wall delimits at least part of the opening;

[0018] - the image acquisition device comprises at least one camera capturing images at least in the near infrared range, said camera being oriented so that at least a portion of the fairing extends within the frame of said camera;

[0019] - the security system comprises a plurality of image acquisition devices arranged to each acquire at least one image of a different area of ​​the fairing, the processing device being configured to identify the presence of a radiation leak outside the enclosure if at least one image acquired by said image acquisition devices shows radiation emitted outside the fairing;

[0020] - the image acquisition device is movable relative to the enclosure and / or comprises at least one movable element such that the image acquisition device acquires images of a plurality of areas of the fairing by moving relative to the enclosure to detect the presence or absence of radiation leaks in said areas.

[0021] The invention will appear more clearly on reading the description which follows, given solely by way of non-limiting example, and made with reference to the drawings in which:

[0022] [Fig.l] - [Fig.l] is a schematic perspective representation of a part of a heat treatment unit according to the invention, and

[0023] [Fig.2] - [Fig.2] is a schematic perspective representation of the heat treatment unit of [Fig.l] without the removable walls enclosing the enclosure.

[0024] With reference to Figs. 1 and 2, a heat treatment unit 1, or oven, of an installation for manufacturing containers from preforms 2 is described.

[0025] The heat treatment unit comprises an enclosure 4 delimited by two walls 6 ([Fig.2]), at least one of which is an emitting wall comprising at least one element for emitting monochromatic or pseudomonochromatic electromagnetic radiation. The preforms 2 circulate within the enclosure 4 along a predefined circulation path T and defining a longitudinal direction. The walls 6 are spaced from each other in a transverse direction substantially perpendicular to the longitudinal direction so as to extend on either side of the circulation path T. In Figs. 1 and 2, the path T has been shown as being rectilinear, but it is understood that it could be curved in certain configurations of the container manufacturing installation. Thus, as a variant, the preforms 2 circulate within the enclosure 4 along a predefined circular circulation path T.The heat treatment unit comprises a system 8 for gripping and moving the preforms 2 along the circulation path T between the walls 6. The preforms 2 are more particularly held so that their respective axis extends along an elevation direction substantially perpendicular to the longitudinal direction and to the transverse direction. In other words, the elevation direction corresponds to the height of the preforms 2 and to the height of the walls 6. In a known manner, the gripping system can be arranged so that the preforms 2 rotate around their axis when they circulate along the path T.

[0026] The emission element comprises, for example, a plurality of sources of monochromatic or pseudo-monochromatic electromagnetic radiation. More particularly, the emission element is, for example, a laser emitter and the radiation sources are laser chips arranged to emit laser radiation in the infrared range in an emission direction substantially parallel to the transverse direction. The radiation sources are, for example, arranged next to each other and above each other on a support so as to form rows of radiation sources extending in the longitudinal direction.

[0027] Such emission elements are for example described in document FR 3 124 030 and those skilled in the art may refer to this document to obtain more details, in particular with regard to the structure of each radiation source, the arrangement of the radiation sources on a support, the connection of the radiation sources to each other and the cooling of the heating elements.

[0028] The emitting wall 6 comprises for example a plurality of emitting elements such as as described above, the emission elements being for example distributed at least in the longitudinal direction on the wall 6 and, as a variant or in addition, at least in the elevation direction on the wall 6.

[0029] According to one embodiment, the two walls 6 are emitting walls as described above. It should be noted that each wall 6 may also comprise reflective elements arranged to reflect the radiation coming from the emitting elements of the opposite wall. Such an enclosure arrangement is for example described in document FR 3 124 030 and those skilled in the art may refer thereto.

[0030] Thus, due to the large number of emitting elements and reflections inside the enclosure, it is understood that radiation can easily be emitted outside the enclosure and present a risk for operators moving around the heat treatment unit. The problem arises in particular at the entrance and exit of the enclosure 4, that is to say at the place where the preforms 2 enter and leave the enclosure. Indeed, the enclosure 4 must be open in these areas to leave a passage for the preforms 2.

[0031] According to one embodiment, at least one airlock 10 is provided at the inlet and / or outlet of the enclosure 4. As shown in [Fig. 2], such an airlock 10 is arranged downstream of an opening 12 allowing the preforms 2 to enter the enclosure 4 and upstream of the emitting walls 6 and / or upstream of the opening allowing the preforms 2 to exit the enclosure 4 and downstream of the emitting walls 6, the upstream and downstream being defined according to the direction of circulation of preforms 2 in the enclosure 4. Such an airlock 10 is arranged to limit, or even eliminate, the radiation likely to pass through the opening associated with this airlock 10 by forming a radiation trap inside the airlock. For this purpose, the airlock 10 is for example provided with shields 14 extending in the predefined path T of the preforms 2 when they pass through the airlock 10, for example between the successive preforms 2, in order to block the radiation directed towards the opening 12.These shields are for example movable in rotation so as to form turnstiles within which the preforms 2 must pass before passing between the emitting walls 6 and / or after having passed between these walls 6. Such airlocks 10 are for example described in the document WO 2011 / 110791 so that they will not be described in more detail here. Those skilled in the art may refer to this document for more details on the implementation and arrangement of such airlocks 10 in a heat treatment unit 1.

[0032] As shown in [Fig.l], the enclosure 4 of the heat treatment unit 1 is further enclosed in a shroud 16 arranged to prevent the radiation emitted in the enclosure 4 from escaping from this enclosure 4. Thus, the shroud 16 is arranged to isolate the enclosure 4, as much as possible, from the room in which the heat treatment unit 1 is placed so that operators can circulate around the unit. heat treatment 1 without risk of being exposed to the radiation emitted in the enclosure 4. Thus, the fairing 16 closes the enclosure 4 along the predefined path T, at least on both sides of the enclosure 4 in the transverse direction and at least above the enclosure 4 in the elevation direction Z. For this purpose, the fairing 16 extends along the walls 6, on the outside thereof, and covers the space extending between the walls 6 as well as the walls 6 above the enclosure 4. On the lower side of the enclosure 4, the fairing 16 comprises for example a slot-shaped opening to allow a passage for the gripping and movement system 8 of the preforms 2 between the inside of the enclosure 4 and the outside. The fairing 16 further defines the opening 12 for the entry and / or exit of the preforms 2 into and out of the enclosure 4, that is to say that this or these openings 12 are made in the fairing.When one or more airlocks 10 are provided, the fairing 16 also surrounds these, as shown in [Fig.l].

[0033] According to one embodiment, the fairing 16 comprises at least one removable wall 18 forming a part of the fairing 16. By removable wall 18, it is meant that the removable wall 18 can be reversibly separated from the rest of the fairing 16 and from the enclosure 4, for example to free up access to the enclosure 4 and to the elements extending into the enclosure 4 for maintenance or other operations. For this purpose, the removable wall 18 is for example mounted on a casing of the fairing 16 by reversible fixing elements allowing the fixing of the removable wall 18 on the casing and the dismantling of the removable wall 18 to separate it from the casing. The removable wall 18 extends between an internal face 20, facing towards the inside of the enclosure 4 when the removable wall 18 is mounted on the casing, and an external face 22, opposite the internal face 20 and facing towards the outside of the enclosure 4.The removable wall 18 is arranged to prevent the passage of radiation emitted by the emission elements from the inner face 20 to the outer face 22 of the removable wall 18. For this purpose, the removable wall 18 may be made of a material preventing this passage, for example by absorbing the radiation, or the inner face 20 may be coated with such a material. Alternatively, the material may be a material reflecting the radiation. The removable wall 18 is for example compliant with passive laser protectors as defined by standard IEC 60825-4.

[0034] The removable wall 18 is arranged in a predefined zone of the enclosure 4. The predefined zone corresponds in particular to a zone in which the radiation emitted by the emission elements is likely to exit the enclosure 4 in the absence of the removable wall 18 and is blocked by the latter when the removable wall 18 is mounted on the remainder of the fairing 16. Thus, the predefined zone extends for example to an edge of the opening 12 of the enclosure or along a part of the emitting wall 6 or opposite the latter. In other words, the removable wall 18 defines for example at least one edge of the opening 12 of the enclosure 4 and / or extends opposite one or more emission elements in the transverse direction.

[0035] According to a particularly advantageous embodiment and as shown in [Fig.l], the fairing 16 is formed from an assembly of removable walls 18, that is to say that the fairing 16 is entirely removable. Each removable wall 18 is arranged in a predefined zone of the enclosure 4 and their assembly makes it possible to completely close the enclosure 4 outside the zones in which the enclosure 4 must be open as described previously. It is thus understood that when all the removable walls 18 are mounted on the enclosure 4, radiation leaks are only likely to occur at the openings provided in the enclosure 4 and that the enclosure 4 can be provided with elements to reduce these risks of leakage at the openings, such as the airlocks 10 described previously.It is also understood that the absence of a removable wall 18 in the corresponding predefined zone can lead to radiation leakage at the level of this predefined zone and cause a risk for operators moving in relation to this predefined zone when the heat treatment unit is in operation.

[0036] The heat treatment unit according to the invention comprises a safety system comprising at least one image acquisition device 24 arranged outside the enclosure 4, facing at least one part of the fairing 16 and arranged to acquire at least one image of at least this part of the fairing 16. The safety system further comprises a device 26 for processing the images acquired by the image acquisition device 24 arranged to determine the presence or absence of a radiation leak from the enclosure 4 from the acquired image. Thus, the safety system makes it possible to verify that the radiation emitted by the emitting wall(s) 6 does not escape from the enclosure 4, i.e. that it is not stopped by the fairing 16, during operation of the heat treatment unit.According to one embodiment, the safety system further comprises an alert device arranged to emit an alarm to an operator and / or to stop or prevent the operation of the heat treatment unit if the treatment device 26 detects the presence of a radiation leak. In this way, it is ensured that the heat treatment unit does not operate when a radiation leak outside the enclosure 4 is detected or at least that the operators moving around the heat treatment unit are warned of the presence of a leak and can take appropriate measures.

[0037] The image acquisition device 24 is arranged outside the enclosure 4 and acquires images from the external side of the fairing 16, as shown in [Fig.l].

[0038] The image acquisition device 24 comprises for example at least one camera capturing images at least in the near infrared range, the camera being oriented so that at least a portion of the shroud 16 extends into the camera frame. Near infrared means a wavelength substantially between 0.7 pm and 1.6 pm.

[0039] More particularly, the image acquisition device 24 is positioned so that at least one opening 12 is within the frame of the acquired images. Indeed, the opening 12 for entry and / or exit of the preforms 2 into and out of the enclosure 4 is the location where a radiation leak is most likely to occur, even when shields 14 as described previously are provided. When the same opening 12 allows the entry and exit of the preforms or when the entry opening and the exit opening are adjacent, a single image acquisition device 24 may be provided to detect the presence of leakage at the opening(s) 12. When the entry and exit openings are separate, one image acquisition device 24 per opening is preferably provided in order to monitor the presence of leakage at each of the openings 12.The image acquisition device(s) 24, or additional image acquisition devices 24, may also be positioned to detect the possible presence of leaks at other locations of the fairing 16, in particular at the removable walls 18 extending along the emitting walls 6, as shown in [Fig. 1]. This embodiment is advantageous, in particular for detecting whether a removable wall 18 is damaged and allows radiation to pass from the internal face 20 to the external face 22.

[0040] According to one embodiment, the image acquisition device 24 is further arranged to acquire images in the visible range of at least one predefined area in which a removable wall 18 must be located. The processing device 26 can then also be used to determine the presence or absence of the removable wall 18 in the acquired image of the predefined area. Thus, the safety system makes it possible to verify that the removable wall 18 is in place, for example before any start-up of the thermal treatment unit 1. According to one embodiment, the alert device is also arranged to emit an alarm to an operator and / or to stop or prevent the operation of the thermal treatment unit if the processing device detects the absence of the removable wall 18 in a predefined area.In this way, it is ensured that the heat treatment unit only operates when the removable wall 18 has been properly put in place.

[0041] When the thermal treatment unit 1 comprises several removable walls 18, in particular removable walls 18 adjacent to each other, the image acquisition device 24 is arranged to acquire one or more images of several removable walls 18, for example by providing that the frame of the camera encompasses several predefined zones so that the acquisition of a single image by the camera makes it possible to detect the presence of a radiation leak in all these predefined zones, or even the presence or absence of all these removable walls 18. Alternatively or additionally, the image acquisition device 24 is movable relative to the enclosure 4 and / or comprises a movable part, such as a mirror, so that the image acquisition device can acquire images of a plurality of predefined zones to detect the presence or absence of leaks in these zones, or even the presence or absence of removable walls 18 in these predefined zones. The image acquisition device 24 is thus, for example, movable in rotation so as to scan several predefined zones and to acquire at least one image for each of these predefined zones. The processing device 26 is then configured to determine in each image the presence or absence of a radiation leak in each of the predefined zones.

[0042] The image processing device 26 is configured to determine the presence or absence of radiation outside the enclosure 4 by analyzing the images acquired by the image acquisition device(s). Such a determination is for example based on an analysis of the colorimetry of the image, an area of ​​the image in which radiation is present appearing for example to be lighter than an area in which no radiation is present. According to one embodiment, the processing device 26 may be configured to perform processing of the acquired images in order to highlight any radiation and / or in order to determine the intensity of this radiation.Thus, for example, the intervention of the alert device can be triggered when the detected radiation level exceeds the maximum permissible exposure (MPE) as defined in standard IEC 60825-1 and / or the protected exposure limit (PEL) as defined in standard IEC 60825-4.

[0043] The image processing device 26 also makes it possible to determine the area in which a radiation leak occurs, so that the operators can take the necessary measures to eliminate this radiation leak. The effectiveness of these measures can be determined by acquiring a new image of the area concerned and using the processing device 26 to determine whether a leak is still present in this area.

[0044] When the security system is also arranged to detect the presence or absence of one or more removable walls 18 in one or more predefined zones, the image processing device 26 is for example configured to compare the acquired image(s) with an image in which the removable wall(s) 18, corresponding to the predefined zone(s) whose images are acquired by the image acquisition device 24, are all present. Thus, the image processing device makes it possible to determine in a simple manner whether a removable wall 18 is not present in an image as soon as there is a difference between the processed image and the image in which all the removable walls 18 are present.

[0045] Alternatively or additionally, each removable wall 18 may comprise at least one identification element 28, the image of which is acquired by the image acquisition device 24 during the verification of the presence of the removable wall 18. The image processing device 26 is then configured to detect the presence or absence of the identification element 28 in the image acquired by the image acquisition device 24 in order to determine whether the removable wall 18 is present in the predefined area. The detection of the identification element 28 may make it possible, in addition to verifying the presence or absence of the removable wall 18, to determine whether the detected removable wall 18 is indeed the one that must be placed in the predefined area whose image has been acquired. Indeed, the identification element 28 makes it possible to make each removable wall 18 distinct from the others and to individually associate a removable wall 18 with a predefined area.The detection of the identification element 28 can be done in addition to the image comparison described above as a replacement for the latter, the identification of the identification element in an image being able to be carried out more simply than the image comparison, in particular from a software point of view. The identification element 28 is for example formed by a QR code, as shown in [Fig.l], or by any other suitable identification element, such as a bar code or the like. The identification element 28 is applied to the external face 22 of the removable wall 18.

[0046] In the figures, each image acquisition device 24 is associated with an image processing device 26. It is however understood that the same image processing device 26 can be used for several image acquisition devices 24. Alternatively, the image acquisition devices 24 and image processing devices 26 can be merged to form part of the same system, for example inside the same housing.

[0047] As indicated previously, the detection of the presence of a leak, or even of the presence of the removable walls 18, is for example triggered before any production of the heat treatment unit 1 and this production is prevented as soon as at least one radiation leak outside the enclosure 4 is detected.

Claims

Claims

1. Heat treatment unit (1) for preforms (2) of a container manufacturing installation, said heat treatment unit comprising an enclosure (4) within which the preforms (2) pass along a predefined path (T) and at least one emitting wall (6) comprising at least one element for emitting monochromatic or pseudo-monochromatic electromagnetic radiation arranged to emit said radiation towards the preforms (2) circulating in the enclosure (4), said enclosure (4) being closed at least in part by a fairing (16) arranged to prevent said radiation from passing through the fairing (16) to the outside of the enclosure (4),the heat treatment unit being characterized in that it further comprises at least one safety system comprising at least one image acquisition device (24) arranged outside the fairing (16) and at least one device (26) for processing the images acquired by said image acquisition device (24), said image acquisition device (24) acquiring images at least in the near infrared range, the images acquired by said image acquisition device (24) being capable of showing radiation emitted outside the fairing (16), the processing device (26) being configured to identify the presence of a radiation leak outside the enclosure (4) if at least one image acquired by said image acquisition device (24) shows radiation emitted outside the fairing (16).,

2. Heat treatment unit according to claim 1, wherein said fairing (16) comprises at least one opening (12) for the entry and / or exit of the preforms (2) into and / or out of the enclosure (4), at least one image acquired by said image acquisition device (24) showing at least said opening (12).

3. A thermal treatment unit according to claim 1 or 2, wherein the safety system further comprises an alert device arranged to issue an alarm to an operator and / or to stop or prevent operation of the thermal treatment unit if the treatment device (26) identifies the presence of a radiation leak outside the enclosure (4).

4. A thermal treatment unit according to claim 3, wherein the alert device is triggered when the radiation level detected by the treatment device (26) exceeds the maximum exposure permissible exposure limit (PEL) as defined in IEC 60825-1 and / or the protected exposure limit (PEL) as defined in IEC 60825-4.

5. Thermal treatment unit according to any one of claims 1 to 4, wherein the fairing (16) comprises at least one removable wall (18) arranged in a predefined area of the enclosure (4), the image acquisition device (24) being further arranged to acquire images in the visible range, said image acquisition device (24) being arranged to acquire at least one image of said predefined area and the processing device (26) being configured to detect the presence or absence of said removable wall (18) in said acquired image.

6. Thermal treatment unit according to claim 5, wherein the removable wall (18) comprises at least one identification element (28), the image acquisition device (24) being arranged to acquire at least one image of said identification element (28), said processing device (26) being configured to detect the presence of said identification element (28) in said acquired image.

7. A heat treatment unit according to claim 5 or 6 when dependent on claim 2, wherein the removable wall (18) delimits at least part of the opening (12).

8. A heat treatment unit according to any one of claims 1 to 7, wherein the image acquisition device (24) comprises at least one camera capturing images at least in the near infrared range, said camera being oriented so that at least a portion of the fairing (16) extends within the frame of said camera.

9. A heat treatment unit according to any one of claims 1 to 8, wherein the safety system comprises a plurality of image acquisition devices (24) arranged to each acquire at least one image of a different area of the fairing (16), the processing device (26) being configured to identify the presence of a radiation leak from the enclosure (4) if at least one image acquired by said image acquisition devices (24) shows radiation emitted outside the fairing (16).

10. A thermal treatment unit according to any one of claims 1 to 9, wherein the image acquisition device (24) is movable relative to the enclosure and / or comprises at least one element movable such that the image acquisition device (24) acquires images of a plurality of areas of the fairing (16) by moving relative to the enclosure (4) to detect the presence or absence of radiation leaks in said areas.

Images