METHOD FOR RECOVERING THE MATERIAL CONSTITUTING THE OUTER LAYER OF A BANDAGE BY RADIAL CUTTING OF THE EQUATORIAL ZONE OF THE BANDAGE FOLLOWED BY AXIAL MACHINING OF THE HEMISPHERES OF SAID BANDAGE

The machining process for pneumatic bandages involves trench digging and material removal in an equatorial zone to recover rubber material efficiently, addressing the challenge of recycling while preserving reinforcement wires, achieving high recovery rates and reduced cycle times.

FR3151779A1Pending Publication Date: 2025-02-07MICHELIN & CO (CIE GEN DES ESTAB MICHELIN)
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Patent Information

Application Number
FR2023008498
Authority / Receiving Office
FR · FR
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-08-04
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

Existing technologies face challenges in efficiently recycling the rubber-based material from worn-out pneumatic bandages without damaging the reinforcement wires, which can compromise the machining process and reduce the recovery rate of raw materials.

Method used

A machining process that includes trench digging and material removal stages, where the bandage is rotated around a main axis, with cutting tools engaging in an equatorial zone to dig a trench and then remove material from the outer layer while avoiding reinforcement wire damage by using a centripetal radial movement and maintaining contact with the reinforcement table.

Benefits of technology

This process effectively recovers a significant amount of rubber material from worn-out bandages, up to 30-35% of the total, while preserving the integrity of the reinforcement wires, enhancing recycling efficiency and reducing cycle time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a method for machining a bandage (1) having a wall (3) comprising at least one outer layer (4) based on an elastomer and at least one reinforcing layer (5) located beneath said outer layer (4) and containing a plurality of reinforcing threads (6). The method comprises a step in which a trench (27) is cut in the equatorial zone of the bandage, followed by a material removal step in which, from the trench (27), a first cutting sequence is performed in the first hemisphere (H1) of the bandage, and then a second cutting sequence is performed in the second hemisphere (H2) of the bandage, in order to remove material from the outer layer (4). Figure 5B
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Description

Title of the invention: METHOD FOR RECOVERING THE MATERIAL CONSTITUTING THE OUTER LAYER OF A RADIAL GRINDING OF THE EQUATORIAL ZONE OF THE BANDAGE FOLLOWED BY AXIAL MACHINING OF THE HEMISPHERES OF SAID BANDAGE

[0001] The present invention relates to the field of machining of tires, in particular pneumatic tires based on rubber, which have a wall which includes at least one outer layer based on elastomer and at least one reinforcing layer which is located under said outer layer and which contains a plurality of reinforcing threads, the machining operation having as its purpose the removal from the tire of at least a part of the material constituting the outer layer, for example in order to retread said tire or to recycle said material.

[0002] More particularly, with a view to increasing the recycling rate of the raw materials that make up the tires, the inventors wished to develop a versatile machining process which makes it possible to recover, from a tire which has definitively reached the end of its life and whose carcass can therefore no longer be repaired or reused, the largest possible quantity of rubber-based material constituting the tread of the tire, regardless of the origin of the tire, and without risk of causing the reinforcing wires to break off which could damage the machining installation or compromise the machining process.

[0003] The objects assigned to the invention are achieved by means of a method for machining a bandage, said bandage having a wall which comprises at least one outer layer based on elastomer and at least one reinforcing layer which is located under said outer layer and which contains a plurality of reinforcing threads, said method being characterized in that it comprises: - a trenching step, during which the bandage is fixed to a rotating support having an axis of rotation called the "main axis", and by means of said support the bandage is rotated about itself, around said main axis, in a chosen direction of rotation, a cutting tool is positioned opposite the bandage at an axial abscissa within an axial range called the "equatorial zone" which, on the one hand, represents less than 35% of the axial range covered by the bandage, preferably less than 30% of the axial range covered by the bandage, more preferably less than 25% of the axial range covered by the bandage, or even less than 20%, less than 15% or even less than 10% of the axial range covered by the bandage, and which on the other hand contains the fictitious plane called "equatorial plane" which is normal to the principal axis and which passes through the middle of the axial area occupied by the bandage, said equatorial plane thus dividing the bandage into a first hemisphere and a second hemisphere, then, while the bandage is driven in rotation around the principal axis, the cutting tool is engaged in the inner layer, according to a centripetal radial penetration movement directed towards the reinforcement layer, so as to dig in the outer layer a circumferential trench located at the chosen axial abscissa, in the equatorial zone; - then a material removal step during which a first cutting sequence is executed in which the bandage is rotated on itself, around the main axis, in a chosen direction of rotation, and a cutting tool is made to follow a first cutting path in which said cutting tool travels axially through the first hemisphere, from the trench, in order to remove material from the outer layer in said first hemisphere, and a second cutting sequence in which the bandage is rotated on itself, around the main axis, in a chosen direction of rotation, and a cutting tool is made to follow a second cutting path in which said cutting tool travels axially through the second hemisphere, from the trench, in order to remove material from the outer layer in said second hemisphere.

[0004] The fact of engaging the tire, and more particularly the tread, in the equatorial zone, by digging, by a dressing operation according to which the cutting tool progresses radially in the outer layer, an equatorial trench which will then serve as a starting point for carriage operations, according to which the cutting tool progresses this time axially in the outer layer, to cover the hemisphere concerned, has several advantages.

[0005] First of all, in the equatorial zone, the reinforcing wires are relatively invulnerable to tearing, and the reinforcing web is invulnerable to perforation, because on the one hand the bandage has, in said equatorial zone, a relative flexibility in bending, which allows the reinforcing wires to bend elastically under the stress of the tool, and on the other hand the portions of the reinforcing wires which are in the equatorial zone are still held firmly against tearing by the constitutive material of the outer layer which temporarily remains on either side of the trench, and are located axially at a distance from the lateral edges of the reinforcing web, and therefore at a distance from the free ends of the reinforcing wires, which form points more vulnerable to peeling than said central portions of said reinforcing wires.

[0006] Next, insofar as, in the vast majority if not all cases, the equatorial zone contains the radially outermost ridge line of the bandage wall, and more particularly the ridge line of the reinforcing layer where the threads of reinforcements reach their outermost radial position, while the shoulders, and more specifically the portions of reinforcement layer located in the shoulders, are generally closer radially to the axis of the bandage than the ridge line located in the equatorial zone, an approach via the equatorial zone allows us to take a reference on said ridge line, and thus to define suitable cutting trajectories, which will not risk perforating the reinforcement layer or tearing out the reinforcing threads.

[0007] Furthermore, a starting point for the cutting path from inside a trench dug in the equatorial zone allows the cutting tool to grip, at the starting point of the cutting path, a relatively thick layer of material, which corresponds to the side of the trench, and is relatively rigid, since it is supported, against the axial advance force of the cutting tool, by the entire outer layer that still remains in the hemisphere concerned, so that an effective cut can be obtained, since the material does not escape the action of the cutting tool, unlike what might possibly happen if the bandage were approached laterally by a shoulder, in an area where the outer layer would be thinner and / or rounded.

[0008] Finally, the trench allows, where appropriate, the implementation of two separate cutting tools, each responsible for machining a hemisphere, in masked time relative to the other, each starting from the inside of the same trench, and axially from the same starting point located in the equatorial zone, which makes it possible to reduce the cycle time and therefore to gain in efficiency.

[0009] Other objects, features and advantages of the invention will become apparent in more detail from the following description and with the aid of the accompanying drawings, which are provided by way of illustration only and are not intended to be limiting, among which:

[0010] Fig. 1 illustrates, in perspective view, an example of an installation for implementing a process according to the invention, here more particularly an installation comprising two robotic arms carrying respectively a first cutting tool and a second cutting tool arranged on either side of the rotating support which carries the band to be machined, and each dedicated to the machining of a distinct hemisphere.

[0011] Fig.2 is a front view of the installation of Fig.1, in a plane normal to the main axis.

[0012] Figure 3 illustrates, in a schematic cutaway perspective view, an example of a bandage carcass. This bandage comprises, by way of non-limiting example, a first reinforcing layer, radially the outermost, which has a first set of reinforcing threads arranged parallel to each other, in a first oblique orientation with respect to the equatorial circumferential direction of the bandage, and a second reinforcing layer, radially more internal than the first reinforcing layer, which is partially covered by the first reinforcing layer and extends axially beyond the axial limits of the first reinforcement layer, and which includes a second set of reinforcing wires, arranged parallel to each other, and presenting a second oblique orientation of the same sign as the first orientation of the reinforcing wires of the first reinforcement layer.

[0013] The [Fig.4] is a cross-sectional view, in a radial plane containing the main axis, and before any material removal operation, of the bandage of the [Fig.3].

[0014] Figures 5A and 5B illustrate, in schematic perspective and radial cross-sectional views respectively, the bandage of [Fig. 4] subjected to a trenching step according to the invention, during which a circumferential trench is dug in the equatorial region of said bandage. Here, the trenching exposes the first reinforcing layer at the bottom of said trench, and thus identifies the orientation of the reinforcing wires of the first reinforcing layer, as well as the radial distance, referred to as the "radial envelope distance," at which, relative to the main axis of the support, lies the radially external limit of the reinforcing wires of the reinforcing layer immediately beneath the outer layer.

[0015] Figures 6A, 6B and 6C illustrate, respectively according to a partial schematic top view, a perspective view, and a schematic cross-sectional view in a radial plane, the bandage of Figures 4 and 5A and 5B, after a first cutting sequence during which the bandage was rotated in a first direction of rotation and the outer layer was removed by axially moving a cutting tool, in contact with the first reinforcement layer and then the second reinforcement layer, from the equatorial trench towards a first axial end of the bandage, on a first axial cutting area which covers a first hemisphere of the bandage.

[0016] Figures 7A and 7B illustrate, respectively according to a schematic partial top view and a schematic cross-sectional view in a radial plane, the bandage of Figures 4 and 5A and 5B, after a second cutting sequence which followed the first cutting sequence of Figures 6A, 6B and 6C, and during which the outer layer was removed by rotating the bandage in a second direction of rotation, opposite to the first direction of rotation, and by axially moving a second cutting tool, distinct from the first cutting tool used for the first cutting sequence, in contact with the first reinforcement layer and then with the second reinforcement layer, from the equatorial trench towards the second axial end of the bandage, on a second axial cutting area which covers the second hemisphere of the bandage.

[0017] Figures 8A and 8B illustrate, respectively, according to a partial top schematic view and a radial plane cross-sectional schematic view, the bandaging of Figures 4 and 5A and 5B, after a variant of the second cutting sequence, which was preferably executed simultaneously with the first cutting sequence of Figures 6A, 6B and 6C. During this variant of the second cutting sequence, the outer layer is removed in the second hemisphere of the winding, while maintaining a first winding rotation direction identical to that implemented for the first cutting sequence used to remove the outer layer in the first hemisphere of the winding, and axially displacing a second cutting tool, different from the first cutting tool used for the first cutting sequence, in the axial range corresponding to said second hemisphere, towards the second axial end of the winding, but keeping said second cutting tool, over at least part or even the whole of the second hemisphere, at a radial distance from the main axis that is strictly greater than that used for the first cutting tool in the first hemisphere of the winding, so as to safely maintain in the second hemisphere a residual outer layer thickness that protects the reinforcement wires from being pulled out.

[0018] Fig. 9 illustratively shows, in a detailed perspective view, the end of a robotic arm of the installation of Figs. 1 and 2 that carries a cutting tool formed by a rotary cylindrical knife as well as the sharpening system for maintaining the circular cutting edge of said knife.

[0019] Fig. 10 schematically illustrates, in a radial plane view, the principle that, to ensure that the cutting tool comes into contact with the reinforcement layer and then slides along the reinforcement layer while remaining in contact with the reinforcement wires, and in order to remove as much thickness as possible of the outer layer, the said cutting tool is brought to a starting position, here in the equatorial plane, which is radially closer to the main axis, by a value called the "nominal deflection value", than is the reinforcement layer, the outermost face of which is located, in the absence of a cutting tool, at a radial distance from the main axis called the "radial envelope distance". Thus, the cutting tool is advantageously pre-constrained against the reinforcement layer by locally creating a slight centripetal radial deformation of the reinforcement wires by elastic bending.

[0020] The present invention relates to a method for machining a tire 1.

[0021] The machining process according to the invention can be used for example for the detreading of a tire 1, that is to say for removing from the tire the remains of a used tread, with a view to retreading said tire, when the carcass of said tire 1 is reusable.

[0022] However, preferably, the machining process according to the invention will be part of a process for recycling a rubber-based material present on the tire 1, preferably a process for recycling the rubber-based material constituting the tread, and will therefore aim to recover the largest possible quantity of said material relative to the total quantity of said material that is present on said tire 1.

[0023] Such a recycling process will be particularly applicable to bandages 1 in end of life, whose carcass can no longer be repaired or reused, and which must therefore be dismantled to recover raw materials.

[0024] As can be seen in particular in Figures 4, 5B, 6C and 10, the bandage 1 has a wall 3 which includes at least one outer layer 4 based on elastomer and at least one reinforcing layer 5 which is located under said outer layer 4 and which contains a plurality of reinforcing threads 6.

[0025] We will note E4 the thickness of the outer layer 4, and in particular the residual thickness of said outer layer, which separates the outer surface of the wall 3 from the surface of the reinforcement layer 5, 5' closest to said outer surface of the wall 3.

[0026] In a manner known per se, the reinforcing layer 5, 5' is preferably formed by a thin layer of a matrix-forming material which extends along two principal directions which define the surface of the reinforcing layer, and in the thickness of which the reinforcing wires 6, 6' are embedded.

[0027] In particular, a reinforcing layer 5, 5' may have a matrix made of elastomer, preferably rubber-based, and containing metallic reinforcing threads 6, or possibly polymer such as aramid.

[0028] Alternatively, the reinforcing layer 5, 5' may have a resin matrix reinforced by glass fiber reinforcing threads 6, 6'.

[0029] Within the same reinforcement layer 5, 5', the reinforcement wires 6, 6' will preferably be arranged side by side, parallel to each other, although other arrangements are conceivable without going out of the scope of the invention.

[0030] Said reinforcing wires 6, 6' are arranged according to an implantation scheme, which is specific to bandage 1.

[0031] The layout diagram defines the path of the reinforcing wires 6, 6' within the reinforcing layer 5, 5', and therefore in particular the orientation A6, A6' of said reinforcing wires 6, 6', or the spacing between neighboring reinforcing wires 6, 6'.

[0032] By way of example, a first arrangement scheme may be considered, as illustrated in Figures 3, 4 and 7A, which in this case comprises a first reinforcement layer 5, radially the outermost, which has a first set of reinforcing wires 6, called "first reinforcing wires 6", arranged parallel to each other, according to a first orientation A6 oblique to the equatorial circumferential direction of the band 1, and a second reinforcement layer 5', radially more internal than the first reinforcement layer 5, which is partially covered by the first reinforcement layer 5 and which extends axially beyond the axial limits, or "edges" 5_1, 5_2, of the first reinforcement layer 5, and which comprises a second set of reinforcing wires 6', called "second reinforcing wires 6'", arranged parallel to each other, and having a second oblique orientation A6', forming here an angle A6'_ang on figure 6A,second orientation A6' which has the same sign as the first orientation, A6 of the reinforcing wires 6 of the first reinforcing layer 5. We note 5'_1 and 5'_2 the axial ends, or "edges", of the second reinforcing layer 5'.

[0033] Such a first arrangement may in particular be frequently found within a tire 1 intended for heavy goods vehicles.

[0034] The first reinforcing wires 6 of the first reinforcing layer 5, implemented according to this first arrangement, will preferably be metallic. Similarly, the second reinforcing wires 6' of the second reinforcing layer 5', implemented according to this first arrangement, will preferably be metallic.

[0035] Of course, the invention is applicable to other types of reinforcement wire layout schemes.

[0036] For convenience of description, when it is not necessary to distinguish specifically between the first reinforcing layer 5 and the second reinforcing layer 5', respectively between the first reinforcing wires 6 and the second reinforcing wires 6', and in particular when characteristics can apply indifferently to a bandage 1 in which only one reinforcing layer would be concerned by the machining operation or to a bandage in which several reinforcing layers would be concerned by the machining operation, one may refer generically to a "reinforcing layer 5,5'" or to a "reinforcing layer 5", and respectively to "reinforcing wires 6, 6'" or "reinforcing wires 6".

[0037] Furthermore, it should be noted that the invention is applicable to a wide variety of tire types, including toroidal tires for vehicle wheels, such as pneumatic tires or airless tires suspended by flexible spokes, as well as tires forming tracks for construction equipment, agricultural machinery, or snowmobiles, or even tires forming reinforced belts such as transmission belts or conveyor belts. The support 20 for receiving the tire 1 for machining operations can, of course, be adapted according to the nature of the tire 1 to be processed.

[0038] Preferably, the process can be applied to tires 1 intended for heavy goods vehicles, typically vehicles whose total authorized weight exceeds 3.5 tonnes, said tires being dimensioned to be mounted on rims with dimensions between 16.5 inches and 24 inches.

[0039] The process can however also be applied to tires 1 intended for passenger vehicles, and therefore adapted to rims with a diameter between 13 inches and 24 inches.

[0040] The method according to the invention can of course be applied without restriction to bandages of very varied dimensions, including very large bandages, for example civil engineering bandages intended to be mounted on rims that can reach up to 63 inches.

[0041] Preferably, in a manner known per se, and as can be seen in particular in figures 1, 2 and 4, the bandage 1 has a first annular heel 7 and a second annular heel 8, provided respectively with a first rod and a second rod (not shown), and the wall 3 of the bandage forms a radially external apex 10, as well as a first flank 11 which connects said apex 10 to the first heel 7 and a second flank 12 which connects the apex 10 to the second heel 8.

[0042] In a manner known per se, the first and second heels 7, 8 allow the mounting of the tire on a rim.

[0043] The outer layer 4 will preferably correspond to the tread of the tire 1, which extends over the top 10 of said tire 1.

[0044] Preferably, the wall 3 of the bandage has a toroidal shape of revolution, convex outwards, and may more preferably delimit in this way, in the case where the bandage 1 is a pneumatic bandage, an inflation cavity which allows to contain the inflation gas of said pneumatic bandage.

[0045] According to the invention, the method comprises a trenching step, during which the tire 1 is fixed on a rotating support 20 having an axis of rotation called the "main axis" Z20, and by means of said support 20 the tire 1 is driven in rotation about itself, around said main axis Z20, in a chosen direction of rotation R20+, R20-, a cutting tool 2 is positioned opposite the tire 1 at an axial abscissa included in an axial range called the "equatorial zone", then, while the tire 1 is driven in rotation R20 around the main axis Z20, the cutting tool 2 is engaged in the inner layer 4, according to a centripetal radial penetration movement directed towards the reinforcement layer 5, so as to dig in the outer layer 4 a circumferential trench 27 located at the chosen axial abscissa, in the equatorial zone.

[0046] Preferably, the rotating support 20 is arranged to hold the bandage 1, preferably in a non-inflated state, by the first heel 7 and second heel 8, while leaving the top 10 free, and more particularly free to deform elastically under the pressure of the cutting tool 2.

[0047] The inventors have indeed found that it was thus possible to hold the bandage 1 by the heels 7, 8, while maintaining sufficient firmness of said bandage 1 for the machining operation, without it being necessary to inflate said bandage 1 or to support said bandage 1 by tiles which would come to be placed under the top 10 of said bandage 1.

[0048] It is therefore advantageous to machine bandages 1 which are no longer watertight, because they have perforations or lacerations, which is common on bandages that have reached the end of their life.

[0049] Preferably, the process, and more particularly the material removal step, will therefore be carried out on an uninflated bandage 1, that is to say a bandage 1 whose radially internal face of the wall 3 is at ambient atmospheric pressure, without overpressure relative to said ambient atmospheric pressure which bathes the support 20 and more generally the workshop in which the installation 40 which allows the process to be carried out is located.

[0050] In addition, the support by the heels 7, 8 allows the same support 20 to easily adapt to bandages 1 of very varied dimensions, and in particular to bandages 1 having very different internal diameters from one bandage 1 to another.

[0051] In this respect, it will be noted that, as illustrated in Figures 1 and 2, the rotary drive support 20 may, for example, be formed by a radially expanding drum 21, having jaws 22 which are able to alternately expand radially centrifugally to engage with the heels 7, 8, thus adopting a diameter corresponding to the internal diameter of the band 1, and retract radially centripetally to release the band 1 after the machining operation.

[0052] Here again, the fact that the bandage 1 does not need to be inflated to implement the method according to the invention makes it possible to use a particularly simple and inexpensive support 20, capable of easily adapting to many dimensions of bandage 1, since it is not necessary to provide on the support 20 means which would ensure a seal of the cavity of the bandage 1, and which would therefore be very dependent on the dimensions of each bandage.

[0053] By way of example, the rotational speed of the support 20, and therefore of the tire 1, during the trenching 27 and subsequent material removal operations, may be between 1 rpm and 5 rpm, for example, 3 rpm. Higher rotational speeds could, of course, be considered, for example, on the order of 10 rpm. However, the aforementioned speeds offer an advantageous compromise between the power required for accelerating and braking the support 20, the reliability of process control, and cycle time.

[0054] In practice, the main axis Z20 will coincide with the central axis of the tire 1, around which the tire 1 forms a toroidal ring, and which therefore corresponds to the axis around which the tire rotates when said tire 1 is in service on a vehicle wheel and rolls on the ground.

[0055] By convention, a direction parallel to the axis considered will be designated by "axial", here more particularly a direction parallel to the axis of rotation Z20, and a direction perpendicular to said axis will be designated by "radial".

[0056] A "circumferential" direction shall be designated as a direction of the bandage that is orthoradial with respect to the central axis of the bandage, here therefore orthoradial with respect to the principal axis Z20, that is to say a direction that is contained in a plane normal to the central axis of the bandage and which is, at a considered point of the bandage, perpendicular to the radius which joins the central axis of the bandage to said considered point, or, in other words, a direction which, at a considered point of the bandage, is normal to the radial plane which contains the central axis of the bandage and which passes through said considered point.

[0057] A "radial plane" or "meridian plane" will be designated as a plane which contains the central axis of the bandage, here therefore which contains the principal axis Z20, and which therefore extends on the one hand along the central axis of the bandage, and on the other hand along a radius of the bandage, perpendicular to the central axis.

[0058] By analogy with the Earth, we will conventionally designate as "equatorial plane" P_EQ the plane which is normal to the central axis of the bandage, here therefore which is normal to the principal axis Z20, and which passes through the middle of the axial range W1 occupied by the bandage 1. Said equatorial plane P_EQ thus divides said bandage 1 into a first hemisphere H1 and a second hemisphere H2, said second hemisphere H2 being located opposite the first hemisphere H1 with respect to said equatorial plane P_EQ.

[0059] The axial width of the bandage corresponds to the distance between two fictitious gauge planes which are normal to the central axis of the bandage, here the principal axis Z20, and which are each tangent to the wall 3, respectively at a first axially outermost point of the wall 3, generally located on the outer surface of the first flank 11, and forming a first axial end 1_1 of the bandage, and at a second axially outermost point of the wall 3, located axially opposite the first point, and generally located on the surface of the second flank 12, and forming a second axial end 1_2 of the bandage 1. The axial range occupied by the bandage 1, which will be denoted "W1", will correspond to the portion of space delimited axially by, and therefore included between, the two aforementioned fictitious gauge planes.

[0060] By convention, an axial area of ​​the bandage 1 shall be designated as the "equatorial zone" which on the one hand represents less than 35% of the axial area W1 covered by the bandage 1, preferably less than 30% of the axial area W1 covered by the bandage 1, more preferably less than 25% of the axial area W1 covered by the bandage 1, or even less than 20%, less than 15% or even less than 10% of the axial area W1 covered by the bandage 1, and which on the other hand contains the equatorial plane P_EQ of the bandage.

[0061] By convention, the direction of rotation R20- will be considered negative when it corresponds to a clockwise direction in Figures 1 and 2, and is therefore oriented from bottom to top in Figures 6A and 8A.

[0062] Conversely, the direction of rotation R20+ will be considered positive when it corresponds to an anti-clockwise, or trigonometric, direction in Figures 1 and 2, and is therefore oriented from top to bottom in Figure 7A.

[0063] After the trenching step, the process includes a step material removal during which the following is performed: - a first cutting sequence during which the bandage 1 is rotated on itself, around the main axis Z20, in a chosen direction of rotation R20+, R20-, and a cutting tool 2 is made to follow a first cutting trajectory T2_l according to which said cutting tool 2 travels axially through the first hemisphere Hl, from the trench 27, in order to remove material from the outer layer 4 in said first hemisphere Hl, - and a second cutting sequence during which the bandage (1) is rotated about itself, around the main axis Z20, in a chosen direction of rotation R20+, R20-, and a cutting tool 2, 2' is made to follow a second cutting trajectory T2_2 according to which said cutting tool 2, 2' travels axially through the second hemisphere H1, from the trench 27, in order to remove material from the outer layer 4 in said second hemisphere H2.

[0064] It should be noted that one can consider using one cutting tool 2 or several cutting tools 2, 2', for example two cutting tools 2, 2' as illustrated in Figures 1 and 2. When it is not necessary to distinguish specifically between several cutting tools 2, 2', one can therefore refer in the following generically to "a cutting tool 2, 2'" or to "the cutting tool 2, 2'".

[0065] Preferably, the same cutting tool 2, 2' is used to dig the trench 27 and then perform the first cutting sequence.

[0066] Let Kl be the starting point of the first cutting trajectory T2_l, Ml the arrival point, and W2_l the axial range, called the "first axial cutting range" W2_l, which the first cutting trajectory T2_l makes the cutting tool 2 travel along the main axis Z20. In practice, said first cutting range W2_l covers here the first hemisphere Hl.

[0067] Let K2 be the starting point of the second cutting path, M2 the corresponding ending point, and W2_2 the axial range, referred to as the "second axial cutting range" W2_2, which the second cutting path T2_2 causes the cutting tool to traverse 2, 2' along the main axis Z20. In practice, said second cutting range W2_2 covers here the second hemisphere H2.

[0068] The "axial path direction" S2_l, S2_2 designates the direction in which the cutting tool 2, 2' considered travels, preferably monotonically, the axial range W2_l, W2_2 during the material removal step, in abscissa along the main axis Z20, and therefore moves over the width of the band, transversely to the circumferential direction of the band 1, starting from a starting axial abscissa, which corresponds to the end of the axial cutting range where the cutting path begins, to arrive at an ending axial abscissa, which corresponds to the other end of the axial cutting range, where the cutting path ends.

[0069] By convention, the axial direction of travel can be considered positive, and therefore the cutting tool can be considered to move along increasing abscissas along the principal axis Z20, when the cutting tool moves from the second flank 12 to the first flank 11, which corresponds to a direction of movement from the background to the foreground in Figures 1 and 2, and from left to right in Figures 6A and 8B. For convenience, the positive direction of increasing abscissas of the principal axis Z20 can be denoted Z20+.

[0070] Advantageously, by digging the trench 27, in the equatorial zone, and more preferably at an axial abscissa which coincides with the abscissa of the equatorial plane P_EQ, the bandage 1 is attacked by its crest line, and in a zone where the reinforcing wires 6 are the least vulnerable to tearing, which secures the cutting operations, both during the digging of the trench 27 and during the execution of the subsequent cutting sequences.

[0071] The locating of the equatorial plane P_EQ can be carried out by any appropriate means, for example by means of a tool for measuring the width of the band 1 associated with the support 20 or with the handling system which brings and places the band 1 on the support 20. The measuring tool can be optical, or it can use one or more mechanical probes which come into contact with the sides 11, 12.

[0072] Advantageously, the material extracted from the outer layer 4 during the digging of the trench 27 can advantageously be recovered, in the same way as the material which will then be taken during the execution of the first and second cutting trajectories T2_1, T2_2, and can even represent up to 30% or even 35% of the total material recovered by the process according to the invention.

[0073] Furthermore, by fixing the starting points Kl, K2 in the trench 27, and therefore in the equatorial zone, it is possible for the cutting tool 2 or the cutting tools 2, 2' to be pre-positioned from the outset at the appropriate axial abscissa, and at the appropriate depth of cut, and to effectively attack the outer layer 4, during their respective axial movements in the hemispheres Hl, H2.

[0074] By convention, the axial position of the cutting tool 2, and more particularly the axial position of the starting point Kl, K2 of the cutting trajectory T2_l, T2_2, can be considered to correspond to the axial position of a reference point which belongs to the cutting tool 2, which corresponds to the point of the cutting edge of the cutting tool 2 which is in contact with the wall 3 of the band, in particular with the reinforcement layer 5, at the instant considered, and which is radially closest to the main axis Z20 (in particular if several points of the cutting tool are in contact with the wall 3 of the band 1).

[0075] Preferably, during the trenching step, the outer layer 4 is excavated until the bottom of the trench 27 reaches the reinforcement layer 5, as illustrated in Figures 5A and 5B.

[0076] Advantageously, this makes the reinforcing wires 6, 6' visible in the bottom of trench 27.

[0077] This advantageously allows the A6 orientation of the reinforcing wires 6 to be identified by observing the apparent surface of the reinforcing layer 5, which forms the bottom of the trench 27. This identification is preferably done automatically, by means of an optical detection device 50, such as a profilometer or a camera associated with an image processing system, capable of capturing the undulating reliefs created by the reinforcing wires 6, and of determining their A6 orientation.

[0078] The fact of radially digging the outer layer 4 down to the reinforcing layer 5 also makes it possible to identify, for example by means of a laser rangefinder which belongs to the optical detection device 50 and which is pointed at the bottom of the trench 27 in a reference angular sector which is distant from the working angular sector in which the cutting tool 2 presses against the wall 3, the radial distance, called the "radial envelope distance" D0_ply, at which, with respect to the main axis Z20, in the absence of radial stress exerted on the wall 3 by a cutting tool 2, 2', lies the radially external limit of the reinforcing wires 6 of the reinforcing layer 5 which is immediately under the outer layer 4.

[0079] This radial envelope distance D0_ply advantageously constitutes a possible reference for defining the cutting trajectories T2_l, T2_2.

[0080] Preferably, the first cutting sequence is executed by bringing the cutting tool 2 into contact with the reinforcing layer 5 and then axially moving the cutting tool 2 by sliding the first cutting tool 2 in contact with the reinforcing layer 5, along the reinforcing wires 6, in the first hemisphere Hl.

[0081] This maximizes the thickness, and therefore the quantity, of material recovered, as can be seen in particular in figures 6A, 6B and 6C.

[0082] The cutting tool 2 may remain in contact with the reinforcing layer 5, and where appropriate successively in contact with the first reinforcing layer 5 and then with the second underlying reinforcing layer 5' which extends axially beyond the edge 5_1 of the first reinforcing layer 5, over at least part, or even over all, of the axial area occupied by the first hemisphere HL. The cutting tool may thus in particular be in contact with the reinforcing layer 5, 5' when it crosses, in its axial movement, in the direction of travel S2_l, the edge 5_1 of the first reinforcing layer 5, and where appropriate the edge 5'_1 of the second reinforcing layer 5'.

[0083] Of course, measures must then be taken to prevent the cutting tool 2 from accidentally catching, lifting, or tearing the reinforcing wires 6, 6', particularly when the cutting tool reaches an axial end of a reinforcing layer 5, 5', i.e., an edge 5_1, 5'_1, at which the reinforcing wires 6, 6' have a free end and thus form potential points. extremely vulnerable to fur.

[0084] Therefore, preferably, when the reinforcing wires 6 have an oblique orientation A6 with respect to the equatorial plane P_EQ and are interrupted at a first edge 5_1 of the reinforcing layer 5, which first edge 5_1 is located in the first hemisphere H1 at an axial distance from the equatorial plane P_EQ, the first cutting sequence is adapted such that, as illustrated in Figure 6A, the relative displacement V2 of the cutting tool 2 with respect to the reinforcing layer 5 has: - on the one hand, a circumferential displacement component V2_circ, induced by the rotation R20 of the bandage, which has the same sign as the circumferential component A6_circ of the orientation A6 of the reinforcing wires, considered when traversing said reinforcing wires 6 from the equatorial plane P_EQ towards the first selvage 5_1 of the reinforcing layer 5, - and on the other hand an axial displacement component V2_ax, which corresponds to the direction in which the cutting tool 2 traverses axially the first hemisphere Hl, which axial displacement component V2_ax has the same sign as the axial component A6_ax of the orientation A6 of the reinforcing wires 6, considered when traversing said reinforcing wires 6 from the equatorial plane P_EQ towards the first edge 5_1 of the reinforcing sheet.

[0085] Thus, if we consider, at a given instant, in a planar frame of reference whose origin corresponds to the point of contact of the cutting tool 2, and more particularly of the cutting edge of the cutting tool 2, with the reinforcing layer 5, and more particularly with a reinforcing wire 6, at the instant considered, and whose basis is defined by an axial vector, parallel to the principal axis Z20, and a circumferential vector, perpendicular to the axial vector, then the velocity vector V2 of the cutting tool 2, which characterizes, at the point of contact between the cutting tool 2 and the reinforcing layer 5, the displacement of the cutting tool 2 relative to the surface of the reinforcing layer 5, is located in the same quadrant of said frame of reference as the direction vector tangent to the reinforcing wire 6 passing through the origin of the frame of reference at the instant considered, for example in the Southeast quadrant in Figure 6A, and points in the same direction as said direction vector tangent to the reinforcing wire. 6,for example, to the right and downwards in figure 6A.

[0086] More particularly, the invention will allow, by a judicious choice of cutting parameters, and more particularly by a judicious selection of the hemisphere and therefore of the axial path direction S2_l, as well as the direction of rotation R20+, R20-, taking into account the identified orientation A6 of the reinforcing wires 6, to ensure that the circumferential component V2_circ and respectively axial component V2_ax of the velocity vector V2 representing the displacement of the cutting tool 2 relative to the reinforcing layer 5 are, at the moment when said cutting tool 2 axially crosses the axial end 5_1 of the reinforcement layer 5 located in the hemisphere considered, and therefore crosses the free ends of the reinforcement wires 6, of the same signs as the circumferential component A6_circ, respectively axial A6_ax, of the direction vector, tangent to the reinforcement wires 6, which characterizes the orientation A6 of said reinforcement wires at the axial end 5_1 of said reinforcement layer 5.

[0087] The invention will therefore make it possible to avoid cutting against the grain of the reinforcing wires 6, 6', and more particularly the extremal points formed by said reinforcing wires 6, 6' at the edges 5_1, 5'_1 of the reinforcing layers 5, 5'. On the contrary, the cutting tool 2 will advantageously circulate in a direction which tends to press against the reinforcing layer 5, 5' and the carcass of the bandage the points formed by the ends of said reinforcing wires 6, 6' at the level of the edge(s) 5_1, 5'_1 of the reinforcing layer(s) 5, 5' concerned.

[0088] It will be noted that if the direction of rotation R20+, R20- is imposed for the first cutting sequence, for example if, for energy saving, it is not desired to stop the rotation R20 of the bandage completely, nor a fortiori reverse the direction of rotation R20+, R20- of the bandage, in the transitional period which separates the completion of the trenching step 27 from the execution of the first cutting sequence, then it will be possible to select, for the execution of the first cutting sequence, the hemisphere which is appropriate in consideration of the direction of rotation R20+, R20- and the identified orientation A6 of the reinforcing wires 6, so that the tool 2 works in the right direction in said hemisphere.

[0089] It should be noted in this respect that, following the digging of the trench 27 and during the acquisition, here by the optical detection device 50, of the information relating to the orientation A6 of the reinforcing wires and the radial distance of the envelope D0_ply, the bandage 1 can be kept in rotation R20, at its nominal speed used for cutting operations, typically between 1 rev / second and 5 rev / second, for example equal to 3 rev / second as indicated above, if the performance of the optical detection device 50 allows it, or by slowing down the support, for example to go down to a speed between 0.5 rev / second and 1 rev / second.

[0090] To ensure that the cutting tool 2 is brought into contact with the reinforcing layer 5, it is preferable to radially pre-stress the cutting tool 2 against said reinforcing layer 5.

[0091] In this respect, the process preferably comprises: - a step of analyzing the reinforcement layer during which the radial distance known as the "radial envelope distance" D0_ply is evaluated, preferably by detecting an arrival of the trench 27 at the reinforcement layer 5, at which, relative to the main axis Z20, in the absence of radial stress exerted on the wall 3 by a cutting tool 2, 2', the radially external limit of the reinforcing wires 6 of the reinforcement layer 5 is located which is located immediately beneath the outermost layer 4, - then a cutting path definition step during which the first cutting path T2_l is defined, and preferably also the second cutting path T2_2, from the radial envelope distance D0_ply, by fixing the radial position of the starting point Kl of the first cutting path T2_l, and preferably also the radial position of the starting point K2 of the second cutting path T2_2, at a radial distance from the main axis Z20 which is less than the radial envelope distance D0_ply by a non-zero value called the "nominal deflection value" D_bend, as illustrated in [Fig. 10].

[0092] Said nominal value of deflection D_bend is preferably between 1 mm and 5 mm, more preferably between 2 mm and 5 mm, for example equal to 3 mm.

[0093] As illustrated in [Fig.10], the application of a nominal deflection value D_bend allows the cutting tool 2, 2' to cause a radial indentation of the wall 3 by elastic deformation in centripetal radial bending of the reinforcing wires 6, 6', and thus creates a radial compression prestress of the cutting tool 2 against the outer layer 4 supported by the reinforcing wires 6, 6', which makes it possible to scrape the outer layer 4 as close as possible to the reinforcing wires 6, 6', and more preferably in contact with said reinforcing wires 6, 6', taking into account where appropriate the degree of sharpness of the cutting tool 2, 2'.

[0094] Such pre-stress also makes it possible to compensate for any defects in centering or roundness of the band 1, and therefore allows the cutting tool 2, 2' to reach the reinforcement layer 5 over the entire circumference of said band 1.

[0095] Advantageously, the starting points Kl, K2 of the cutting trajectories being located in the equatorial zone of the band 1, the nominal value of deflection D_bend applies in practice to the radially outermost crest line of the reinforcement layer 5 and the reinforcing wires 6.

[0096] It will be possible to generate different types of cutting paths T2_l, T2_2, for example straight cutting paths parallel to the main axis Z20, allowing the cutting tool 2, 2' to travel its hemisphere Hl, H2 at a constant distance from the main axis Z20, or even curved cutting paths, aimed at better following the curvature of the reinforcement layer(s) 5, 5' over the axial width of the band 1.

[0097] According to a preferred embodiment, the cutting tool 2 is controlled radially while the cutting tool 2 is moved axially along the first hemisphere Hl, so as to maintain the cutting tool 2 in sliding contact with the reinforcing layer 5, along the reinforcing wires 6.

[0098] Such radial force control advantageously allows the cutting tool 2, 2' to remain permanently in contact with the wall 3, and in compression against said wall 3, and more particularly in contact with the reinforcement layer 5, 5', during the rotation R20 of the bandage 1, even in the event of irregularities in curvature or centering causing out-of-roundness, and also allows the cutting tool 2, 2' to automatically accommodate, by dynamically adapting its radial position, the variations in the surface of the reinforcement layer 5, 5', in particular the possible curvature of said reinforcement layer 5, 5' as well as the bumps formed by the edge(s) 5_1, 5'_1 of the reinforcement layer(s) 5, 5' traversed by the cutting tool 2, 2' in the hemisphere considered.

[0099] For example, the cutting tool 2, 2' can be controlled by a radial force so that the cutting tool 2 exerts a constant intensity centripetal radial force against the wall 3, and more particularly against the reinforcement layer 5, 5', while said cutting tool 2, 2' moves along the main axis Z20.

[0100] The intensity of the radial force may, for example, be chosen to be equal to the intensity which results, at the starting point Kl, K2 of the cutting trajectory, from the sinking of the reinforcement layer 5 under the effect of the forced radial positioning of the tool in application of the nominal value of deflection D_bend.

[0101] To achieve radial force control, a pneumatic cylinder can be used, for example, to radially press the cutting tool 2, 2' against the wall 3, and more specifically against the reinforcing layer 5, 5', with the desired radial force intensity. A pneumatic cylinder effectively ensures both good control of the force intensity and a flexible, floating pneumatic suspension of the first cutting tool 2, which allows it to remain constantly in contact with the wall 3, and more specifically with the reinforcing layer 5, 5'.

[0102] According to one possible embodiment, the first cutting sequence is executed using a first cutting tool 2, and the second cutting sequence is executed using a second cutting tool 2' distinct from the first cutting tool 2.

[0103] This gives a certain versatility to the installation 40 intended to implement the process, by offering the possibility of optimally treating different types of bandage with very diverse A6, A6' orientations of reinforcing wires, in particular because there is always a possible combination of cutting tool 2, 27 direction of rotation R20+, R20- adapted to the A6, A6' orientation of the reinforcing wires 6, 6', or by offering the possibility of treating, as appropriate, the two hemispheres H1, H2 sequentially or simultaneously.

[0104] Preferably, it is the same cutting tool 2, here the first cutting tool 2, that is used to dig the trench 27 and then to perform the first cutting sequence.

[0105] According to one possible implementation, the first cutting sequence and the second cutting sequence are executed one after the other, i.e., the start of the second cutting sequence occurs after the end of the first cutting sequence, and, at the end of the first cutting sequence, the direction of rotation R20+, R20- of bandage 1 is reversed, so as to execute the second cutting sequence, as illustrated in figures 7A and 7B, using a second direction of rotation R20+ which is of opposite sign to the first direction of rotation R20- which was used during the first cutting sequence, here illustrated in figures 6A, 6B and 6C.

[0106] Advantageously, this allows each hemisphere H1, H2 to be taken in the correct direction, such that said correct direction is defined by the orientation A6, A6' of the reinforcing wires in said hemisphere.

[0107] It will therefore be possible to slide the cutting tool 2, 2' in contact with the reinforcing layer(s) 5, 5', along the reinforcing wires 6, 6', in each of the two hemispheres H1, H2, on both sides of the equatorial plane P_EQ, without risk of tearing the said reinforcing wires 6, 6'.

[0108] This will maximize the amount of material recovered, as can be seen in figures 7A and 7B.

[0109] To do this, it will be advantageous to use the first cutting tool 2, in association with the first direction of rotation, here the direction of rotation R20- negative, in the first hemisphere H1, and more preferably to servo said first cutting tool 2 in radial force in said first hemisphere and then, after reversing the direction of rotation R20, to use the second cutting tool 2', suitably oriented with respect to the second direction of rotation, here the direction of rotation R20+ positive, to machine the second hemisphere H2, here preferably by servo said second cutting tool 2' in radial force, in a manner analogous to what has been described above.

[0110] According to another possible embodiment, the first cutting sequence and the second cutting sequence are executed using the same direction of rotation R20+, R20-, and it is provided that the possibility of introducing into the second cutting trajectory T2_2 which is applied in the second hemisphere H2 a centrifugal radial offset Delta_T2 with respect to the first cutting trajectory T2_l which is applied in the first hemisphere Hl is provided, so as to preserve, in all or part of the second hemisphere H2 a residual overthickness Delta_4 of outer layer 4 which protects the reinforcing wires 6 from tearing in said second hemisphere H2, as illustrated in Figure 8B.

[0111] If necessary, it is even possible, provided that two cutting tools 2, 2' are available and properly oriented to engage the outer layer, given the applied direction of rotation R20+, R20-, for example, if one were to consider an arrangement variant in which a first cutting tool 2 is placed pointing upwards on the right side of [Fig. 2] and a second cutting tool 2' is placed pointing downwards, rather than upwards, on the left side of [Fig. 2], to execute the first cutting sequence and the second cutting sequence simultaneously. cut, and therefore reduce cycle time.

[0112] The conservation of a single direction of rotation R20+, R20- to process the two hemispheres H1, H2 advantageously makes it possible not to have to stop the rotation R20 of the support 20, nor a fortiori to restart and re-accelerate the support 20 in the opposite direction of rotation, between the two cutting sequences.

[0113] By eliminating these transient regimes, and therefore in particular the corresponding disadvantages due to the inertial behavior of the support 20 carrying the bandage 1, the cycle time is advantageously reduced, and energy is saved.

[0114] However, because the direction of rotation R20+, R20- is not reversed between the two cutting sequences, the orientation A6, A6' which places the ends of the reinforcing wires 6, 6' in the right direction in the first hemisphere H1, with regard to the direction of rotation, places the opposite ends of these same wires 6, 6' against the grain in the second hemisphere H2.

[0115] Therefore, advantageously, it is planned to be able to introduce a centrifugal radial offset Delta_T2 which allows the cutting tool which processes the second hemisphere H2, whether it is the first cutting tool 2 or the second cutting tool 2', to pass radially away from the areas of the second hemisphere in which said cutting tool must not be in contact with the reinforcing wires 6, 6' in order not to tear them out.

[0116] As an indication, the radial centrifugal shift Delta_T2 will preferably be between 1 mm and 3 mm.

[0117] It is possible to implement an evolving, and more preferably progressive, radial centrifugal offset Delta_T2, for example which will be zero at the abscissa of the equatorial plane P_EQ, at the starting point K2 of the second cutting trajectory T2_2, and which will become positive from a certain axial distance from the equatorial plane P_EQ, which in this case precedes the axial position of the second edge 5_2 of the reinforcement layer 5 in the second axial direction S2_2, so that the cutting tool, here the second cutting tool 2', will move away from the reinforcing wires 6, in order to create the overthickness Delta_4, and thus leave a residual thickness of outer layer 4, only when the cutting tool 2' approaches the second edge 5_2 of the reinforcement layer 5 located in the second hemisphere H2 and passes over said second edge 5_2.

[0118] Preferably, the first cutting tool 2 is positioned and moved by a first master positioning system 42 which executes the first cutting path T2_l so as to slide said first cutting tool 2 into contact with the reinforcing layer 5, along the reinforcing wires 6, preferably by controlling the first cutting tool 2 with a radial force, while the second cutting tool 2' is positioned and moved by a second slave positioning system 42', which defers in time the execution of the second cutting trajectory T2_2 relative to the execution of the first cutting trajectory T2_l, so that the lead given to the first positioning system 42 allows the crossing of edges 5_1, 5'_1 of reinforcement sheets 5,5' in the first hemisphere to be revealed and thus detected, so that the second positioning system 42' can control the second cutting tool 2' in radial position, by applying a second cutting trajectory T2_2 constructed from the first cutting trajectory T2_l to which is integrated, if necessary, one or more centrifugal radial offsets Delta_T2 allowing the second cutting tool 2' to be moved radially back relative to the reinforcement sheets 5, 5' before, or when, said second cutting tool 2' reaches the corresponding edges 5_2, 5'_2 of the reinforcement sheets 5, 5' in the second hemisphere H2.

[0119] More generally, preferably, a crossing by the cutting tool that processes the first hemisphere of a first edge 5_1 of the reinforcement layer 5 in the first hemisphere H1 is detected, and the cutting tool that processes the second hemisphere, whether it is the same cutting tool or another cutting tool, is controlled so as to introduce into the second cutting trajectory T2_2 a centrifugal radial offset Delta_T2 which allows the cutting tool processing the second hemisphere H2 to pass radially at a distance from the reinforcement layer 5 when said cutting tool passes through an abscissa which is the mirror image, with respect to the equatorial plane P_EQ, of the abscissa of the first edge 5_1 crossed in the first hemisphere H1.

[0120] The centrifugal radial shift Delta_T2 may be introduced in the form of a step or several successive steps, at a given axial abscissa or respectively successive axial abscissas, or in progressive form, for example by means of a ramp which extends over a given axial range.

[0121] Preferably, the cutting tool processing the first hemisphere, for example the first cutting tool 2, being controlled in radial force, during the execution of the first cutting sequence, radial positions are measured which are successively adopted by the cutting tool 2 thus controlled in radial force, along the first cutting path T2_l in contact with the reinforcement layer 5, and the cutting tool loaded with the second hemisphere H2, here for example the second cutting tool 2', is controlled in radial position, from the measured radial positions of the first cutting tool 2, so as to be able to introduce a centrifugal radial offset Delta_T2 in the second cutting path T2_2 if a radial position variation of the cutting tool 2 is detected in the first hemisphere Hl which is representative of the axial crossing, by said cutting tool 2, of an edge 5_1 of the reinforcement layer 5.

[0122] Thus, it is the first cutting tool 2 itself that will be used to detect the crossing by the first cutting tool 2 of a first edge 5_1, 5'_1 of a reinforcing layer 5, 5' in the first hemisphere Hl, by acting like a probe of which one monitors the radial position in order to detect variations in radial position induced by the arrangement of the reinforcement layer(s) 5, 5'.

[0123] The correction of the second cutting trajectory T2_2 will then be triggered in response to the detection of a 5_1 edge in the first hemisphere H1 to preserve the integrity of the reinforcement layer 5, and of the corresponding cutting tool, here for example the second cutting tool 2', when crossing the equivalent 5_2 edge in the second hemisphere H2.

[0124] Of course, the invention also relates to an installation 40 enabling the implementation of a process as described above.

[0125] The installation 40 thus comprises, as can be seen in figures 1 and 2, a rotating support 20 which is arranged to receive the tire 1, which rotating support 20 is mounted in rotation on a frame 30 around a main axis Z20, here horizontal, and associated with a drive system 41, preferably comprising an electric motor, which allows to drive said rotating support 20, and therefore the tire 1, in rotation R20 on itself around said main axis Z20, in a determined direction of rotation R20+, R20-.

[0126] The installation 40 also includes a first cutting tool 2, as well as a first positioning system 42 which carries the first cutting tool 2, preferably at the end of a first robotic arm 44, and which allows the positioning and movement of said first cutting tool 2 relative to the frame 30, and more particularly relative to the main axis Z20, so as to make the first cutting tool 2 follow a first cutting path T2_l while the support 20 drives the band 1 in rotation R20, so as to remove material from the outer layer 4 of the band 1.

[0127] Although it is possible to consider using a single cutting tool 2 to dig the trench and then proceed successively to each of the first and second cutting sequences, it is preferable to have two separate cutting tools.

[0128] Thus, the installation 40 preferably includes a second cutting tool 2', separate from the first cutting tool 2, and a second positioning system 42' which carries the second cutting tool 2', preferably at the end of a second robotic arm 44', and which allows the second cutting tool 2' to be positioned and moved relative to the frame 30, and more particularly relative to the main axis Z20, so as to make the second cutting tool 2' follow a second cutting path T2_2, separate from the first cutting path T2_1, while the support 20 drives the band 1 in rotation R20, so as to remove material from the outer layer 4 of the band 1.

[0129] Preferably, each of the first and second positioning systems 42, 42' can reach and traverse indifferently the first hemisphere H1, the second hemisphere H2, or either of the two hemispheres H1, H2. It will thus be possible to freely select the cutting tool 2, 2' and the hemisphere H1, H2 adapted to a direction of rotation R20+, R20- given and at the A6, A6' orientation observed of the reinforcing wires.

[0130] The first and / or second positioning system 42, 42', and more particularly one and / or the other of the first and second robotic arms 44, 44', may include a pneumatic cylinder to radially press the corresponding cutting tool 2, 2' against the wall 3 of the tire 1, and where appropriate to servo said cutting tool in radial force.

[0131] Preferably, as can be seen in figures 1, 2 and 9, the first cutting tool 2 and the second cutting tool 2' are formed respectively by a first cylindrical knife 25 and a second cylindrical knife 25', whose respective circular edges 25A, 25'A form the cutting edges and are oriented so as to engage the wall 3 in opposition to the chosen direction of rotation R20+, R20-.

[0132] Such cylindrical knives 25, 25' advantageously provide a precise, clean and regular cut, which allows the constituent material of the outer layer 4 to be removed in the form of chips or strips, potentially right up to the reinforcing wires 6.

[0133] The generating axis Z25, Z25', around which each cylindrical knife 25, 25' considered rotates in rotation R25 on itself while the tire 1 is itself driven in rotation R20 by its support 20, is advantageously oriented so that said cylindrical knife 25, 25', and more particularly its edge 25A, 25'A, is presented in a substantially tangent manner to the apparent, moving surface of the wall 3, and more preferably slightly oblique with respect to said apparent surface.

[0134] Thus, more preferably, in order to promote the penetration of the edge 25A, 25'A of the cylindrical knife 25, 25' into the wall 3 and to clear the space necessary for the corresponding positioning system 42, 42', the generating axis Z25, Z25' of the cylindrical knife will have, in a plane normal to the main axis Z20, and more particularly in a plane normal to the main axis Z20 passing through the point of the edge 25A, 25'A which is in contact with the wall 3 and closest to the main axis Z20, an angle of inclination with respect to the tangent to the perimeter of the wall 3, for example an angle of inclination of the order of 15 degrees, as can be seen in [Fig.2],

[0135] The orientation of the cylindrical knives 25, 25' will of course depend on how the cutting sequences are to be implemented.

[0136] Thus, if one wishes to treat each hemisphere H1, H2 with a different knife 25, 25', and using for each a different direction of rotation R20+, R20- of the bandage 1, then the first knife 25 must point in the opposite direction to the first direction of rotation, here in the opposite direction to the negative direction R20-, therefore upwards on the right-hand side of [Fig. 2], while the second knife 25' will point in the opposite direction to the second direction of rotation, here in opposition to the direction of rotation R20+ positive, therefore also upwards but on the left part of [Fig.2], diametrically opposite the first knife 25 with respect to the main axis Z20.

[0137] Conversely, if we wish to engage the two knives 25, 25' simultaneously in consideration of a single direction of rotation, here for example the direction of rotation R20- negative, then the first and second cylindrical knives 25, 25' must each point in the same circumferential direction, so that, here, in figures 1 and 2, the first cylindrical knife 25, located to the right of the main axis Z20, points upwards, against the direction of rotation R20- negative, while the second cylindrical knife 25', diametrically opposite, located to the left of the main axis Z20, should point downwards (and no longer upwards as shown in the figures).

[0138] Furthermore, each of the first and second cylindrical knives 25, 25' will preferably be provided with a sharpening system 45, 45', including for example a sharpening wheel, which will allow the cutting edge to be sharpened automatically during or after the cutting operation.

[0139] For each knife 25, 25' likely to slide in contact with a reinforcing layer 5, 5', the edge 25A, 25'A forming the cutting edge will preferably be smooth, appearing as a continuous wall, without indentations, as illustrated in [Fig.9] and on the straight parts of figures 1 and 2. Such a smooth edge 25A, 25'A will in particular have the advantage of not having any roughness likely to accidentally catch a reinforcing wire 6.

[0140] Preferably, the cylindrical knife 25, 25' will have a diameter between 100 mm and 300 mm.

[0141] Each of the first and second cylindrical knives 25, 25' may also be associated with a chip discharge chute 46, 46', as illustrated in Figures 1 and 9, which chute 46, 46' will guide the material removed from the band 1 towards a recovery system, comprising for example a discharge conveyor which may itself open directly above a recovery bin into which said conveyor will discharge the material extracted from the outer layer 4 of the band 1

[0142] The installation 40 also includes a control unit 51 allowing the installation 40 to be controlled automatically.

[0143] Said control unit 51 includes a pilot unit 52 arranged to pilot the drive system 41 in order to implement the rotation R20 of the support 20 and to pilot and coordinate the first and second positioning systems 42, 42' in order to execute the first and second cutting path T2_l, T2_2.

[0144] The control unit 51 also includes a bandage analysis system 53 which makes it possible to identify, for example by means of an optical detection device 50 which may include a profilometer, a laser rangefinder, and / or a camera associated with image processing, the radial envelope distance D0_ply, and / or the A6 orientation of the reinforcing wires, as explained above.

[0145] The control unit 51 further includes a cutting sequence adaptation unit 54, which is arranged to define the first cutting trajectory T2_1 and the second cutting trajectory T2_2.

[0146] In particular, the cutting sequence adaptation unit 54 is capable of defining a first and / or a second cutting trajectory T2_l which presses the corresponding cutting tool 2, 2' against the reinforcing layer 5, 5', to slide said cutting tool 2, 2' into contact with the reinforcing wires 6, 6'.

[0147] The cutting sequence adaptation unit 54 can also select the hemisphere H1, H2 adapted to the cutting tool 2, 2' considered, according to the direction of rotation R20+, R20- and the orientation A6 of the reinforcing wires, or, equivalently, adapt the direction of rotation R20+, R20-, and select the cutting tool 2, 2', according to the hemisphere to be treated and the orientation A6 of the reinforcing wires in that hemisphere.

[0148] The cutting sequence adaptation unit 54 may also include, if necessary, a radial centrifugal offset Delta_T2 to radially retract the cutting tool 2, 2' concerned in the portions of one and / or the other of the first and second cutting trajectories T2_1, T2_2 in which the reinforcing wires 6, 6' are in opposition to the action of the cutting tool 2, 2', and more particularly in which the circumferential component A6_circ of the direction vector along which the reinforcing wires 6, 6' extend is of opposite sign to the circumferential component V2_circ of the velocity vector V2 along which the cutting tool 2, 2' moves relative to the wall 3 of the bandage, and therefore in particular relative to the corresponding reinforcing layer 5, 5'.

[0149] The control unit 52, the band analysis system 53 and the cutting sequence adaptation unit 54 will preferably be electronic or computer-based, and will allow for the automatic execution of the trenching, band analysis, and cutting sequence execution steps.

[0150] The control unit 52, the band analysis system 53 and the cutting sequence adaptation unit 54 may advantageously be grouped within the control unit 51, which is for example formed by a computer or an industrial programmable logic controller.

[0151] Of course, the invention is by no means limited to the variant embodiments described above, the person skilled in the art being able in particular to isolate or freely combine one or the other of the aforementioned characteristics, or to substitute equivalents for them.

Claims

Claims

1. Method of machining a bandage (1), said bandage (1) having a wall (3) which comprises at least one external layer (4) based on elastomer and at least one reinforcing ply (5) which is located under said external layer (4) and which contains a plurality of reinforcing threads (6), said method being characterized in that it comprises: - a trench digging step, during which the bandage (1) is fixed on a rotating support (20) having an axis of rotation called the "main axis" (Z20), and by means of said support (20) the bandage (1) is driven in rotation on itself, around said main axis (Z20), in a chosen direction of rotation (R20+, R20-), a cutting tool (2) is positioned opposite the bandage (1) at an axial abscissa included in an axial range called the "equatorial zone" which on the one hand represents less than 35% of the axial range (W1) covered by the bandage (1), preferably less than 30% of the axial range (W1) covered by the bandage (1), more preferably less than 25% of the axial range (W1) covered by the bandage 1, or even less than 20%, less than 15% or even less than 10% of the axial range axial (Wl) covered by the bandage (1),and which on the other hand contains the fictitious plane called the “equatorial plane” (P_EQ) which is normal to the main axis (Z20) and which passes through the middle of the axial range (Wl) occupied by the bandage (1), said equatorial plane (P_EQ) thus dividing the bandage (1) into a first hemisphere (Hl) and a second hemisphere (H2), then, while the bandage (1) is driven in rotation (R20) around the main axis (Z20), the cutting tool (2) is engaged in the internal layer (4), according to a centripetal radial penetration movement directed towards the reinforcement ply (5), so as to dig in the external layer (4) a circumferential trench (27) located at the chosen axial abscissa, in the equatorial zone;, - then a material removal step during which we carry out a first cutting sequence during which the bandage (1) is rotated on itself, around the main axis (Z20), in a chosen direction of rotation (R20+, R20-), and a cutting tool (2) is made to follow a first cutting path (T2_l) according to which said cutting tool (2) travels axially along the first hemisphere (Hl), from the trench (27), in order to remove material from the external layer (4) in said first hemisphere (Hl), and a second cutting sequence during which the bandage (1) is rotated on itself, around the main axis (Z20), in a chosen direction of rotation (R20+, R20-), and a cutting tool (2, 2') is made to follow a second cutting path (T2_2) according to which said cutting tool (2, 2') travels axially along the second hemisphere (H 1 ), from the trench (27), in order to remove material from the external layer (4) in said second hemisphere (H2).

2. Method according to claim 1 characterized in that during the trench digging step, the external layer (4) is dug until the bottom of the trench (27) reaches the reinforcement layer (5).

3. Method according to claim 1 or 2 characterized in that it comprises a step of analyzing the bandage during which the radial distance called "radial envelope distance" (D0_ply) at which the radially external limit of the reinforcing wires (6) of the reinforcing ply (5) which is located immediately under the external layer (4) is evaluated, preferably by detecting an arrival of the trench (27) at the reinforcing ply (5), in the absence of radial stress exerted on the wall (3) by a cutting tool (2, 2'), relative to the main axis (Z20), then a step of defining the cutting trajectory during which the first cutting trajectory (T2_l) is defined, and preferably also the second cutting trajectory (T2_2), from the radial envelope distance (D0_ply), by fixing the radial position of the starting point (Kl) of the first cutting trajectory (T2_l),and preferably also the radial position of the starting point (K2) of the second cutting path (T2_2), at a radial distance from the main axis (Z20) which is less than the radial envelope distance (D0_ply) by a non-zero value called the “nominal deflection value” (D0_bend), said nominal deflection value preferably being between 1 mm and 5 mm, more preferably between 2 mm and 5 mm, for example equal to 3 mm.,

4. Method according to one of the preceding claims, characterized in that the first cutting sequence is carried out by bringing the cutting tool (2) into contact with the reinforcing ply (5) and then axially moving the cutting tool (2) by sliding the first cutting tool (2) into contact with the reinforcing ply (5), along the reinforcing wires (6), in the first hemisphere (H1).

5. Method according to claim 4 characterized in that the cutting tool (2) is controlled by radial force while axially moving said cutting tool (2) along the first hemisphere (Hl), so as to maintain the cutting tool (2) in sliding contact with the reinforcing ply (5), along the reinforcing wires (6).

6. Method according to one of the preceding claims, characterized in that, the reinforcing threads (6) having an orientation (A6) oblique to the equatorial plane (P_EQ) and interrupted at a first edge (5_1) of the reinforcing ply (5) which is located in the first hemisphere (Hl) axially distant from the equatorial plane (P_EQ), the first cutting sequence is adapted so that the relative displacement (V2) of the cutting tool (2) relative to the reinforcing ply (5) has on the one hand a circumferential displacement component (V2_circ), induced by the rotation (R20) of the bandage, which is of the same sign as the circumferential component (A6_circ) of the orientation (A6) of the reinforcing threads, considered when said reinforcing threads (6) are traversed from the equatorial plane (P_EQ) towards the first edge (5_1) of the reinforcing ply reinforcement, and on the other hand an axial displacement component (V2_ax),which corresponds to the direction in which the cutting tool (2) axially travels the first hemisphere (Hl), which axial displacement component (V2_ax) has the same sign as the axial component (A6_ax) of the orientation (A6) of the reinforcing wires (6), considered when traveling through said reinforcing wires (6) from the equatorial plane (P_EQ) towards the first edge (5_1) of the reinforcing ply.,

7. Method according to one of the preceding claims, characterized in that the first cutting sequence is executed by means of a first cutting tool (2), and the second cutting sequence is executed by means of a second cutting tool (2') separate from the first cutting tool (2).

8. Method according to one of the preceding claims, characterized in that the first cutting sequence and the second cutting sequence are executed one after the other, and in that, at the end of the first cutting sequence, the direction of rotation (R20+, R20-) of the bandage (1) is reversed, so as to execute the second cutting sequence using a second direction of rotation (R20+) which is of opposite sign to the first direction of rotation (R20-) which was used during the first cutting sequence.

9. Method according to claim 7 characterized in that the first cutting sequence and the second cutting sequence are executed using the same direction of rotation (R20+, R20-), and in that the possibility is provided of introducing into the second cutting path (T2_2) which is applied in the second hemisphere (H2) a centrifugal radial offset (Delta_T2) relative to the first cutting path (T2_l) which is applied in the first hemisphere (H 1 ), so as to preserve, in all or part of the second hemisphere (H2) a residual excess thickness (Delta_4) of external layer (4) which protects the reinforcing wires (6) from tearing in said second hemisphere (H2).

10. Method according to one of the preceding claims, characterized in that the bandage (1) has a first annular heel (7) and a second annular heel (8), provided respectively with a first bead wire and a second bead wire, in that the wall (3) of the bandage forms a radially external crown (10), as well as a first flank (11) which connects said crown (10) to the first heel (7) and a second flank (12) which connects the crown (10) to the second heel (8), and in that the rotating support (20) is arranged to hold the bandage (1), preferably in a non-inflated state, by the first heel (7) and second heel (8), leaving the crown (10) free to deform elastically under the pressure of the cutting tool (2).

Citation Information

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