Rotor of rotating electrical machine and electromagnetic retarder and generator assembly

The rotor design with lamella-shaped fixing arms and cooling fins addresses the issues of robustness and ventilation in electromagnetic retarders and generators, improving mechanical strength and efficiency.

FR3157979A1Active Publication Date: 2025-07-04TELMA SA
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Patent Information

Application Number
FR2023015347
Authority / Receiving Office
FR · FR
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-07-04
Estimated Expiration
2043-12-27

AI Technical Summary

Technical Problem

Existing rotors for electromagnetic retarders and generators lack robustness and effective ventilation for the windings, leading to potential deformation and reduced efficiency.

Method used

A rotor design featuring fixing arms with a lamella shape and inclined distal portions forming an angle of 40-60 degrees with the radial plane, combined with cooling fins and a crown structure, enhances mechanical strength and ventilation, reducing deformation and aerodynamic losses.

Benefits of technology

The new rotor design improves mechanical robustness and ventilation, enhancing the electrical efficiency of the rotating electrical machine by reducing plastic deformation and aerodynamic losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a rotor (2) of a rotating electrical machine, the rotor being capable of rotating about an axis of rotation (XX), a radial plane being perpendicular to the axis of rotation; the rotor comprising: - an inner fixing ring (4), - a cylindrical body (6) having a peripheral face, the cylindrical body and the inner fixing ring being coaxial; - fixing arms (8) having a lamella shape having two main faces; the fixing arms (8) comprising a distal portion (21) connected to the cylindrical body, the distal portion being inclined so that the main faces of the distal end of the fixing arms form an angle of inclination of between 40 degrees and 60 degrees with the radial plane. The invention also relates to an electromagnetic retarder and generator assembly. Figure to be published with the abstract: Figure 1
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Description

Title of the invention: Rotor of a rotating electrical machine and electromagnetic retarder and generator assembly Technical field of the invention

[0001] The invention relates to a rotor of a rotating machine and in particular to an electromagnetic retarder rotor for a vehicle. The invention also relates to an electromagnetic retarder and generator assembly. State of the prior art

[0002] The rotor of electromagnetic retarder and generator assemblies generally comprises an inner ring intended to be mounted on a rotating shaft, a side flange and a cylindrical body coaxial with the inner ring. The flange is constituted by a ring-shaped plate which connects the inner ring to the cylindrical body. The cylindrical body constitutes the armature of the retarder.

[0003] Such a rotor is described in patent application FR 18 55 848 filed in the name of the applicant. This rotor gives complete satisfaction. It would nevertheless be desirable to propose a more robust rotor. Presentation of the invention

[0004] A first aim of the present invention is to propose a more robust rotor. A second aim is to reinforce the ventilation of the windings of the retarder and the generator. Summary of the invention

[0005] The present invention relates to a rotor of a rotating electrical machine, the rotor being capable of rotating around an axis of rotation extending in an axial direction, a radial plane being perpendicular to the axis of rotation; the rotor comprising: - an inner fixing ring intended to be fixed to a rotating shaft, - a cylindrical body having a peripheral face, the cylindrical body and the inner fixing ring being coaxial; - fixing arms connected to the inner fixing ring and to the cylindrical body; said fixing arms having a blade shape having two main faces; the fixing arms comprising an inclined distal portion such that the main faces of the distal end of the fixing arms form an angle of inclination of between 40 degrees and 60 degrees, and preferably 45 degrees, with the radial plane. Advantageously, the fixing arms make it possible to increase the cooling of the cylindrical body by ventilation while ensuring mechanical strength to avoid significant deformation of the cylindrical body.

[0006] The features set forth in the following paragraphs may optionally be implemented. They may be implemented independently of one another or in combination with one another: - the fixing arms comprise, when seen in the radial plane, a first curved section, a second curved section and a third rectilinear section; the first section, the second curved section and the third section being located between the inner fixing ring and the cylindrical body, and in which the inclined distal portion comprises at least the third section. - The first section is connected to the inner fixing ring, and wherein the first section has a first radius of curvature, the second section has a second radius of curvature, and the ratio between the first radius of curvature and the second radius of curvature is between 1.5 and 2.5. - The fixing arms comprise a first lateral edge intended to be arranged opposite a stator and a second lateral edge opposite the first lateral edge, and in which the distal portion of the fixing arms is inclined relative to an axis of inclination extending in a longitudinal direction of the distal portion of the fixing arm, the axis of inclination being located at the center of the second lateral edge. - The third section extends over a length of between 30 millimeters and 60 millimeters before its connection to the cylindrical body. - The distal end of the fixing arms, when viewed in the radial plane, is angularly offset rearward by an angle between 50 degrees and 60 degrees relative to the proximal end, considering the direction of rotation of the rotor relative to a stator. - The rotor further comprises cooling fins fixed to the peripheral face of the cylindrical body and a crown coaxial with the cylindrical body; the crown covering only the cooling fins arranged on a central part of the peripheral face, the cooling fins arranged on a first edge and on a second edge of the peripheral face being open to the outside. - The peripheral face is delimited in the axial direction by one end, the crown comprising a lateral edge adjacent to the end of the peripheral face, and in which the lateral edge of the crown is distant from the end of the peripheral face by a distance of between 15 millimeters and 30 millimeters, said distance being measured in the axial direction. - The distal end of the fixing arms is connected to a lateral connection face of the cylindrical body, to the peripheral face of the cylindrical body and to a lateral face of the crown; the distal end of the fixing arms extending in projection perpendicular to the peripheral face of the cylindrical body in such a manner form a cooling fin capable of directing air towards the peripheral face of the cylindrical body.

[0007] Advantageously, the distal end of the fixing arm forms a fin which directs the air towards the cooling channels of the cylindrical body.

[0008] The invention also relates to an electromagnetic retarder and generator assembly, said assembly comprising a stator and a rotor; the stator comprising an external face and an internal face; the external face carrying a retarder inductor arranged opposite an internal face of the cylindrical body; the internal face carrying a generator armature; the rotor being shaped according to one of the characteristics mentioned above, the cylindrical body forming a retarder armature, the internal fixing ring comprising a generator inductor arranged opposite the internal face of the stator. Brief description of the figures

[0009] [Fig-1] is a side view of a rotor according to the invention;

[0010] [Fig.2] is a perspective view of a portion of the rotor illustrated in [Fig.l];

[0011] [Fig.3] is a side view of a portion of the rotor illustrated in [Fig.l];

[0012] [Fig.4] is a top view of a portion of the rotor illustrated in [Fig.l];

[0013] [Fig.5] is a schematic radial sectional view of part of a ra assembly Electromagnetic retarder and generator comprising a rotor illustrated in [Fig.l]. Detailed description of the invention

[0014] With reference to [Fig.l], the invention relates to a rotor 2 of a rotating electrical machine. For example, the rotor 2 is an electromagnetic retarder rotor for a vehicle. In particular, this rotor can be mounted in an electromagnetic retarder and generator assembly as illustrated in [Fig.5].

[0015] The rotor 2 is capable of rotating around an axis of rotation XX extending in an axial direction A. For the purposes of the present description, a radial plane PR is defined perpendicular to the axis of rotation XX,

[0016] The rotor 2 comprises an inner fixing ring 4 intended to be fixed to a rotating shaft not shown, a cylindrical body 6 and fixing arms 8 connected to the inner fixing ring and to the cylindrical body.

[0017] The inner fixing ring 4 and the cylindrical body 6 are coaxial.

[0018] In the example illustrated by way of example and in no way limiting, the rotor comprises ten fixing arms. The fixing arms are regularly distributed around the inner ring.

[0019] Each fixing arm comprises a proximal end 10 connected to the inner fixing ring and a distal end 12 connected to the cylindrical body.

[0020] The distal end 12 of the fixing arms, when viewed in the radial plane PR, is angularly offset upstream (backward) relative to the proximal end 10, considering the direction of rotation R of the rotor relative to a stator. This offset a is between 50 degrees and 60 degrees.

[0021] The fixing arms 8 have a blade or strip shape. They have two main faces 14, 16 parallel and opposite each other, a first lateral edge 18 intended to be opposite a stator and a second lateral edge 20 opposite the first lateral edge.

[0022] The main faces 14, 16 of the proximal end 10 of the fixing arms have an angle [31 of between 25 degrees and 35 degrees relative to the radial plane PR. Preferably, the angle [31 is equal to 30 degrees. The fixing arms 8 comprise a distal portion 21 connected to the cylindrical body 6. The distal portion 21 is inclined relative to an axis of inclination YY. The axis of inclination YY extends in a longitudinal direction of the distal portion of the fixing arms. Preferably, the axis of inclination YY is located at the center of the second lateral edge 20, as illustrated in [Fig.l].

[0023] The main faces 14, 16 of the distal end 12 of the fixing arms form an angle of inclination [3 of between 40 degrees and 60 degrees with the radial plane PR.

[0024] Preferably, the angle of inclination [3 is equal to 45 degrees.

[0025] As visible in [Fig.4], the inclination angle [3 is measured between the radial plane PR and a median plane PM8 of the fixing arms.

[0026] With reference to [Fig. 3], the fixing arms 8 comprise, when seen in the radial plane PR, a first curved section 22, a second curved section 24 and a third rectilinear section 26.

[0027] The first section 22 is connected to the inner fixing ring 4. The first section, the second section and the third section 26 are located between the inner fixing ring 4 and the cylindrical body 6. In particular, the third rectilinear section extends over a length L of between 30 millimeters and 60 millimeters before its connection to a lateral connection face 28 of the cylindrical body, as visible in [Fig. 4]. The third section 26 then extends in a rectilinear manner on a peripheral face 30 of the cylindrical body.

[0028] According to the first embodiment illustrated in the figures, the inclined distal portion 21 of the fixing arms corresponds to the third section. In other words, the fixing arms begin to tilt from the junction between the second curved section and the third straight section. The fixing arms gradually tilt more and more along the entire length of the third section.

[0029] According to a second embodiment, the inclined distal portion 21 of the fixing arms corresponds to the second section and to the third section. In this embodiment, the inclination of the fixing arms starts from the inflection point between the first section and the second section. The fixing arms gradually tilt more and more on the second section and on the third section.

[0030] The first section 22 is curved in a direction opposite to the direction of rotation R of the rotor relative to the stator. In other words, a vector normal to its concave surface is directed in a direction opposite to the direction of rotation R of the rotor.

[0031] The second section 24 is curved in a direction opposite to the first section 22. The first section 22 and the second section 24 form an S. The arm has an inflection point between the first section 22 and the second section 24.

[0032] The first section 22 has a first radius of curvature RL. The second section 24 has a second radius of curvature R2. The first and second radii of curvature are illustrated and measured along the same main face 16. Preferably, the ratio between the first radius of curvature RI and the second radius of curvature R2 is between 1.5 and 2.5.

[0033] [,5 <g<2,5

[0034] This shape makes it possible to reduce the plastic deformation of the fixing arms while ensuring ventilation of the cylindrical body and the stator coils. The lamella shape of the fixing arms as well as their inclination and direction make it possible to ventilate the cylindrical body and the stator coils. This shape of the fixing arms also makes it possible to reduce aerodynamic losses and consequently increases the electrical efficiency of the rotating electrical machine provided with such a rotor.

[0035] With reference to [Fig.2], the cylindrical body 6 has the shape of a sleeve. The cylindrical body 6 comprises a connecting lateral face 28, a free lateral face 29 opposite the connecting face, a peripheral face 30 and an internal face 32.

[0036] The connecting side face 28 is the face on which the fixing arms 8 are connected.

[0037] The peripheral face 30 comprises a first edge 34 adjacent to the connecting lateral face and a second edge 36 opposite the first edge. The first edge 34 of the peripheral face 30 is delimited in an axial direction by an end 42.

[0038] The cylindrical body 6 comprises cooling fins 38 fixed to the peripheral face 30 of the cylindrical body. The cooling fins 34 have the shape of a curved lamella.

[0039] The cooling fins 38 are arranged parallel to each other along at least two rows.

[0040] The cooling fins 38 of a first row are aligned along the first edge 34.

[0041] A vector normal to the concave face of the cooling fins 38 of the first row is directed in the direction of rotation R of the rotor relative to the stator. Thus, the cooling fins are able to direct a greater quantity of air towards the peripheral face 30 of the cylindrical body.

[0042] Cooling fins 38 are arranged parallel to each other along a second row aligned along the second edge 36.

[0043] A vector normal to the concave face of the cooling fins 38 of the second row is directed in a direction opposite to the direction of rotation of the rotor R. Thus, the evacuation of the air is accelerated.

[0044] The median plane PM of the cooling fins 38 of the first and second row is oriented at an angle 0 of between 40 degrees and 60 degrees relative to the radial plane PR. Preferably, the angle 0 is substantially equal to 45 degrees.

[0045] Preferably, the rotor 2 further comprises other cooling fins arranged parallel to each other and aligned in one or more other rows arranged between the cooling fins of the first row and the cooling fins of the second row.

[0046] Preferably, the distal end 12 of the fixing arms projects perpendicularly to a peripheral face 30 of the cylindrical body so as to form a cooling fin capable of directing the air towards the peripheral face of the cylindrical body.

[0047] Preferably, the rotor 2 further comprises a crown 40 coaxial with the cylindrical body. The crown 40 forms with the cooling fins cooling channels 4L.

[0048] In the preferred embodiment illustrated in the figures, the crown 40 only covers the cooling fins arranged on a central part of the peripheral face 30.

[0049] The cooling fins 38 arranged on the first edge 34 and on the second edge 36 of the peripheral face are open to the outside. In other words, a portion of the cooling fins 38 arranged on the first edge 34 and the second edge 36 of the peripheral face is not covered by the crown 40.

[0050] The crown 40 is delimited by a lateral edge 44 adjacent to the end 42 of the peripheral face. Preferably, the lateral edge 44 of the crown is distant from the end 42 of the peripheral face by a distance D of between 15 millimeters and 30 millimeters, this distance D being measured only in the axial direction A.

[0051] Preferably, the distal end 12 of the fixing arms is also connected to a lateral face 46 of the crown. Thus, as visible in [Fig.2], the distal end 12 of the main faces of the fixing arms have a width LA greater than the height of the ventilation channels 4L. The second lateral edge 20 of the distal end 21 of the fixing arms is flush with the outer face 41 of the crown. The first lateral edge 18 of the distal end of the fixing arms is flush with the inner face 32 of the cylindrical body.

[0052] With reference to [Fig.5], the invention also relates to an electromagnetic retarder and generator assembly 48. This assembly comprises a rotor 2 and a stator 50. The rotor 2 is shaped according to the characteristics mentioned above.

[0053] The stator 50 comprises an outer face 52 and an inner face 54. The outer face 52 carries a retarder inductor 56 arranged opposite an inner face 32 of the cylindrical body. The inner face 54 carries a generator armature 58. The cylindrical body 6 of the rotor 2 forms a retarder armature. The inner fixing ring 4 comprises a generator inductor 60 arranged opposite the inner face 54 of the stator.

Claims

Claims

1. Rotor (2) of a rotating electrical machine, the rotor being capable of rotating about an axis of rotation (XX) extending in an axial direction (A), a radial plane (PR) being perpendicular to the axis of rotation; the rotor comprising: - an inner fixing ring (4) intended to be fixed to a rotating shaft, - a cylindrical body (6) having a peripheral face (30), the cylindrical body and the inner fixing ring being coaxial; - fixing arms (8) connected to the inner fixing ring and to the cylindrical body; the fixing arms (8) having a blade shape having two main faces (14, 16); the fixing arms (8) comprising a distal portion (21) connected to the cylindrical body;said fixing arms (8) being inclined so that the main faces of the distal end of the fixing arms form an angle of inclination ([32) of between 40 degrees and 60 degrees, and preferably 45 degrees, with the radial plane (PR).;

2. Rotor (2) according to claim 1, in which the fixing arms (8) comprise, when seen in the radial plane (PR) a first curved section (22), a second curved section (24) and a third rectilinear section (26); the first section, the second curved section and the third section being located between the inner fixing ring (4) and the cylindrical body (6), and in which the inclined distal portion (21) comprises at least the third section (24).

3. Rotor (2) according to any one of claims 1 and 2, wherein the first section (22) is connected to the inner fixing ring (4), and wherein the first section (22) has a first radius of curvature (RI), the second section (24) has a second radius of curvature (R2), and the ratio between the first radius of curvature and the second radius of curvature is between 1.5 and 2.

5.

4. Rotor (2) according to any one of claims 1 to 3, in which the fixing arms (8) comprise a first lateral edge (18) intended to be arranged opposite a stator and a second lateral edge (20) opposite the first lateral edge, and in which the distal portion (21) of the fixing arms is inclined relative to an axis of inclination (YY) extending in a longitudinal direction of the distal portion of the fixing arm, the axis of inclination (YY) being located in the center of the second lateral edge (20).

5. Rotor (2) according to any one of claims 1 to 4, in which the third section (26) extends over a length of between 30 millimeters and 60 millimeters before its connection to the cylindrical body (6).

6. Rotor (2) according to any one of claims 1 to 5, wherein the distal end (12) of the fixing arms, when viewed in the radial plane (PR), is angularly offset rearwardly by an angle (a) of between 50 degrees and 60 degrees relative to the proximal end (10), considering the direction of rotation (R) of the rotor relative to a stator.

7. Rotor (2) according to any one of claims 1 to 6, which further comprises cooling fins (38) fixed to the peripheral face (30) of the cylindrical body and a crown (40) coaxial with the cylindrical body (6), the crown covering only the cooling fins (38) arranged on a central part of the peripheral face (30), the cooling fins (38) arranged on a first edge (34) and on a second edge (36) of the peripheral face being open to the outside.

8. Rotor (2) according to claim 7, in which the peripheral face (30) is delimited in the axial direction (A) by an end (42), the crown (40) comprising a lateral edge (44) adjacent to the end (42) of the peripheral face, and in which the lateral edge (44) of the crown is distant from the end (42) of the peripheral face by a distance (D) of between 15 millimeters and 30 millimeters, said distance (D) being measured in the axial direction (A).

9. Rotor (2) according to any one of claims 7 and 8, in which the distal end (12) of the fixing arms is connected to a lateral face (28) of the cylindrical body, to the peripheral face (30) of the cylindrical body and to a lateral face (46) of the crown; the distal end (12) of the fixing arms extending in projection perpendicular to the peripheral face (30) of the cylindrical body so as to form a cooling fin capable of directing the air towards the peripheral face of the cylindrical body.

10. Electromagnetic retarder and generator assembly (48), said assembly comprising a stator (50) and a rotor (2); the stator (50) comprising an external face (52) and an internal face (54); the external face (52) carrying a retarder inductor (56) arranged opposite of an inner face (32) of the cylindrical body; the inner face (54) carrying a generator armature (58); the rotor being shaped according to any one of claims 1 to 9, the cylindrical body (6) forming a retarder armature, the inner fixing ring (4) comprising a generator inductor (60) arranged opposite the inner face (54) of the stator.

Citation Information

Patent Citations

  • EDDY CURRENT BRAKE ROTOR WITH SPECIAL DESIGN TO COMPENSATE FOR THERMAL SPRINGS

    AT508877A2

  • Eddy current retarder rotor and single-rotor eddy current retarder

    CN211239493U

  • Electromagnetic retarder rotor for vehicles, retarder comprising such a rotor, and vehicle equipped with such a retarder

    FR2995047A1

  • External rotor cup for a fan motor in a heating, ventilation and / or air conditioning system of a motor vehicle

    FR3105635A1

  • FR1855848A