METHOD FOR MANUFACTURING A BLADE MADE OF COMPOSITE MATERIAL COMPRISING A TIGHTENING ELEMENT

The direct integration of fiber sheets with wavy or toothed edges into the fiber preform during resin densification forms a single-piece clamping element, addressing the complexity and cost issues of turbomachine blade manufacturing, enhancing mechanical strength and noise reduction in composite material blades.

FR3160619A1Active Publication Date: 2025-10-03SAFRAN AIRCRAFT ENGINES SAS
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Patent Information

Application Number
FR2024003046
Authority / Receiving Office
FR · FR
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-10-03
Estimated Expiration
2044-03-26

AI Technical Summary

Technical Problem

The manufacture of turbomachine blades made of composite material with integrated clamping elements is complex, costly, and prone to damage, while existing noise reduction methods like serrations on trailing edges are difficult to integrate and maintain, especially in unducted propellers, requiring improved integration and robustness.

Method used

A method involving the direct integration of fiber sheets with wavy or toothed edges into the fiber preform during the resin densification process to form a single-piece clamping element, ensuring robustness and ease of production, particularly by using a composite material for both the clamping element and the blade.

Benefits of technology

This method facilitates the integration of serration elements, enhances mechanical strength, reduces manufacturing complexity and costs, and minimizes material loss, while maintaining a reasonable mass and facilitating repair, thus improving noise reduction and operational reliability.

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Abstract

The invention relates to a method for manufacturing a blade (7) made of composite material for a turbomachine, comprising the following steps: (a) producing a fiber preform by weaving fibers and intended to form a part of the blade of the blade, (b) shaping and stiffening the fiber preform in a preforming tool, (c) placing the fiber preform in a mold, (d) densifying the fiber preform with a resin to form the blade, in which, before and / or after step (c), the method further comprises a step (i) of introducing fiber sheets into the mold so as to cover at least a part of an edge of the fiber preform, these fiber sheets having a wavy or toothed edge, during step (d), the fiber sheets are also densified with the resin to form the serration element. Figure for abstract: Figure 5
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