Green roof tray, pre-cultivated module including such a tray and green roof system
The green roof tray with integrated partitions and overflow orifices addresses deformation and drainage issues, stabilizing the module and ensuring efficient water management without extra costs, enhancing structural integrity and functionality.
Patent Information
- Application Number
- FR2024006648
- Authority / Receiving Office
- FR · FR
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-12-26
AI Technical Summary
Existing green roof modules suffer from deformation and structural instability during handling and installation, leading to substrate intrusion into water reservoirs and clogging of drainage systems, which complicates design, increases costs, and affects permeability.
A green roof tray with integrated partitions that serve as both water reservoir compartments and support structures, enhancing rigidity and stability by reinforcing the tray's longitudinal strength, and incorporating overflow orifices with crenellated structures to prevent clogging and ensure efficient water drainage.
The solution stabilizes the tray during handling and installation, prevents substrate sinking, maintains permeability, and avoids additional material costs while ensuring effective water drainage without clogging, thus optimizing the module's structural integrity and functionality.
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Abstract
Description
Title of the invention: Green roof tray, pre-cultivated module comprising such a tray and green roof system
[0001] The present invention relates to the field of creating vegetated surfaces, more particularly the installation of extensive or semi-intensive vegetation on elevated and generally inaccessible surfaces, such as flat or low-slope roof surfaces, roof terraces or the like.
[0002] In this context, the invention relates to a greening tray with integrated water reservoir, a pre-cultivated or vegetated module comprising such a tray and a green roof system made up of such modules.
[0003] Many solutions for greening roofs or the like using pre-cultivated modules are already known.
[0004] These modules generally comprise a tray (made of plastic or putrescible material) with water reservoir(s), a permeable support layer and a layer of growing substrate planted with seeds or vegetation elements, the substrate layer being placed on the support layer and the two layers being placed in the tray.
[0005] The tank itself most often comprises a rectangular body with a bottom and longitudinal and transverse side walls, a plurality of partitions extending from the bottom, and between the side walls, and dividing the internal volume of the tank into several regions at least partially, or even totally, compartmentalized, forming one or more water reservoir(s).
[0006] Such modules and bins are disclosed for example in the following documents: EP 2493283, EP 1044599, EP 2959770 and FR 2929632.
[0007] However, these known solutions have a number of drawbacks.
[0008] Thus, when loaded, the containers, which are handled while held at their two longitudinal ends, tend to flex, which can permanently deform them and / or negatively impact the consistency and structure of the support and substrate layers. The inclusion of specific structural reinforcement methods in certain designs increases the cost, as does the addition of extra material, and complicates the design and manufacturing process.
[0009] In addition, the support layer tends to move and deform during the handling of the modules or when the substrate is loaded with water after rain at its installation site, which can lead to the introduction of substrate into the water reservoir(s), to a local sinking of the support layer towards the bottom and / or to a modification of the permeability of the support layer.
[0010] In addition, in known solutions, the means of evacuating excess water present inside the tank either have a complex structure with specific additional means, or a tendency to become clogged over time.
[0011] The present invention aims to provide a simple, cost-optimized solution to overcome at least the main disadvantages mentioned above.
[0012] To this end, its first and principal object is a similar planting container or tank with water reservoir(s), comprising a rectangular body with a bottom and longitudinal and transverse side walls, a plurality of partitions extending from the bottom and between the side walls, dividing the internal volume of the tank into several at least partially compartmentalized regions, forming one or more water reservoir(s),
[0013] tray characterized in that said partitions, which extend to a height less than that of the side walls, constitute a network of support or holding structures for a support layer for culture substrate and are configured and arranged to reinforce the rigidity of the tray, more particularly its longitudinal rigidity, and in that said partitions and / or the side walls include means for attaching said support layer.
[0014] The invention also relates to a pre-cultivated module comprising such a tray and a roof greening system implementing the aforementioned modules.
[0015] The invention will be better understood from the following description, which relates to preferred embodiments, given by way of non-limiting examples, and explained with reference to the accompanying schematic drawings, in which:
[0016] [Fig.1A] and [Fig.1B] are top and bottom views of a tank according to a first embodiment of the invention;
[0017] [Fig.2A] and [Fig.2B] are identical top and perspective views, at a different scale, of the tank shown in Figures 1, allowing the designation of all the different parts and components of the tank in Figures 1;
[0018] [Fig.3A] is a perspective view of a section along CC of the represented tank [Fig.1A];
[0019] [Fig.3B] is a unique perspective view of a section along CC of the represented container [Fig.1A] when the latter is filled and planted, forming a pre-cultivated vegetation module ready to be installed on site;
[0020] [Fig.4] represents, at a different scale and in perspective along another direction, part A of the tray shown in [Fig.2B];
[0021] [Fig.5] is a perspective view of part of a vegetation system formed by juxtaposition of a plurality of modules such as the one shown [Fig.3B];
[0022] [Fig.6A] and [Fig.6B] are top views, in detail and at a different scale, of a compartmentalized region (water reservoir) forming part of a tank according to the invention, in accordance with two other embodiments (compared to those shown in Figures 1 and 2), and,
[0023] [Fig.7] is a top view of a compartmentalized region (water reservoir) according to a another embodiment of the invention.
[0024] Figures 1 to 3, 6 and 7 show, at least in part, a planting tank (1) or similar container with water reservoir(s), comprising a rectangular body (1') with a bottom (2) and longitudinal and transverse side walls (3, 3'). This tank (1) also comprises a plurality of partitions (4, 5) extending from the bottom (2) and between the side walls (3, 3'), dividing the internal volume of the tank (1) into several at least partially compartmentalized regions (6), forming one or more water reservoir(s).
[0025] According to the invention, said partitions (4, 5), which extend to a height less than that of the side walls (3, 3'), constitute a network of support or support structures for a support layer (7) for culture substrate (8) and are configured and arranged to reinforce the rigidity of the tray (1), more particularly its longitudinal rigidity, and said partitions (4, 5) and / or the side walls (3, 3') include means (9) for attaching said support layer (7).
[0026] Thanks to the aforementioned provisions, the main drawbacks mentioned above are overcome. Indeed, the walls (4, 5), which contribute to partitioning the internal volume of the tank (1) into a plurality of water reservoirs (6) and to supporting the support layer (7) inside the tank, as well as stabilizing it within the tank (1), also constitute stiffening structures, firstly at the scale of the tank (1), by the walls (4), and secondly at the scale of the compartmentalized zones (6) or water reservoirs, by the walls (5). This structural reinforcement at two scales significantly limits the deformation of the tank body (1') during the handling of pre-cultivated modules (14), without the addition of extra material and without the implementation of additional structural reinforcement means.And the fastening means (9), integrated into the partitions (4,5) and the side walls (3, 3'), stabilize the support layer (7), for example a non-woven or a textile, in the tray (1) and prevent it from sinking into the water reservoirs (6) under the weight of the substrate (especially when saturated with water) and the plants.
[0027] As shown in particular in Figures 1 and 2, the partition network (4, 5) comprises partitions (4, 5) oriented transversely with respect to the longitudinal direction (DL) of the body (1') of the tank (1) and / or partitions (4, 5) oriented longitudinally. Advantageously, the transversely oriented partitions (4, 5) exhibit a break in the continuity of their extension directions, at least for the partitions (4, 5) associated with different compartmentalized regions (6), each extending over only a part of the width of said body (1'). Moreover, and preferably, the longitudinally oriented partitions (4, 5) have aligned arrangements, or even advantageously for some (4) of them a structural continuity and a continuous extension substantially over the entire length of said body (1').
[0028] In accordance with a constructive arrangement allowing for economy of material and good water circulation under the tank, and as illustrated [Fig.1B], and also showing from figures IA, 2, 3A and 4, at least some of the partitions (4, 5), in particular those (4) which define compartmentalized regions (6) each corresponding to an independent water reserve, have a hollow structure and are open at the level of the underside of the body (1') of the tank (1).
[0029] The aforementioned partitions (4) further advantageously include, at the level of their upper edges (10), overflow holes (11) and means for attaching (9) the support material (7) and are advantageously provided with internal walls (4') for bracing and stiffening.
[0030] Preferably, the hollow structure partitions (4) are interconnected with each other and form on their undersides a network of interconnected channels and together constitute a stiffening framework connecting the four sides of the body (1') of the tank (1).
[0031] To prevent their obstruction (by the substrate, for example) and to ensure minimal drainage of excess water into the reservoirs (6), each overflow orifice (11) is surrounded by a crenellated structure (12), said orifices (11) being advantageously arranged in pairs (see Figures 3A and 4 in particular). This arrangement of the overflow orifices (11) allows drainage in the vertical direction, but also in the plane of the upper edge of the partitions (4). Furthermore, the cross-sectional area of these inlet openings is larger than the cross-sectional area of the orifice itself.
[0032] The overflow or spillway openings (11) are, as shown in Figures 1 and 2, preferentially absent from the central region of the tank (1) and located near the side walls (3, 3'). This distribution ensures that, in the event of rain, the water first reaches all the plants in the pre-cultivated module (14) and fills most of the water reservoirs (6), through progressive distribution, before drainage begins through the openings (11) located at the periphery.
[0033] In order to also ensure rigidity and structural reinforcement between the hollow partitions (4), stiffening and support partitions (5) in the form of wings, with a straight or corrugated structure, or cross braces, are present in the compartmentalized regions (6), whether or not they are connected to the partitions (4) delimiting these regions, and possibly forming alignments of two or more partitions (5) and / or being arranged in groups of at least two parallel wings (5) along a direction perpendicular to at least one other group of at least two parallel wings (5), without being intersecting.
[0034] In accordance with a first embodiment of the invention, and as shown in Figures 1 to 4 and 6, the compartmentalized regions (6) all have rectangular shapes and are arranged along parallel alignments in the longitudinal direction (DL) of the rectangular body (1') of the tray (1), for example along three alignments with a different orientation of the compartmentalized regions (6) of the central alignment with respect to the lateral alignments, and advantageously presenting stiffening and support partition configurations (5) in the form of wings in said compartmentalized regions (6), which are different according to the location of said regions.
[0035] It can be noted from figures 1 to 4 and 6 that the rectangular shapes and the arrangements aligned with specific orientations by alignment of the water reserves (6) result in a structure of the body (1') of the tank (1) with, on the one hand, partitions (4) oriented transversely which present a break in the continuity of their directions of extension, each extending over only a part of the width of said body (1'), and, on the other hand, partitions (4) oriented longitudinally which present aligned arrangements, with a structural continuity and a continuous extension substantially over the entire length of said body (1').
[0036] In accordance with a second embodiment, emerging from [Fig.7], the compartmentalized regions (6) all have a hexagonal shape, complete or partial, and contain stiffening and support partitions (5) in the form of wings arranged according to fir tree-shaped configurations, these configurations being oriented towards the center of the hexagonal compartmentalized region (6) concerned, from the partitions (4) delimiting this region (6).
[0037] According to an advantageous constructive feature, emerging from a comparison of figures IA and IB, the solid stiffening and support partitions (5), in the form of straight or non-straight wings, or at least some of them, extend into the compartmentalized regions (6) from the hollow structure partitions (4) which delimit them, these wings (5) being formed in one piece with said hollow structure partitions (4) and being advantageously arranged each in a coplanar continuity with an internal wall (4') for bracing and stiffening the partition (4) concerned.
[0038] As shown in the figures, the side walls (3, 3') each have at least one recess (3") substantially level with the upper edges (10) of the partitions (4, 5), these recesses (3") together forming a continuous peripheral inner rim (13) of the body (1') of the tray (1), this rim (13) being provided with means (9) for attaching said support layer (7) and contributing to the delimitation compartmentalized regions (6) forming water reservoirs adjoining at least one of the side walls (3, 3'). In addition to the lower recesses (3") forming the rim (13), the body (1') of the container (1) may have further recesses (3") above, resulting in a flared shape of the container (1) with the walls (3, 3') spreading outwards, allowing it to be stacked. Gripping handles may also be formed in the two opposite side walls (3').
[0039] In order to also provide stiffening of the body (1') on its lateral sides and its periphery, it may be provided that stiffening and support partitions (5) in the form of wings also extend from the step-outs (3”), being formed in one piece with them.
[0040] Preferably, the means (9) for attaching said support layer (7) consist of points or studs formed as a single unit with the partition (4) and / or rim (3”) portions on which they are mounted. Such integrated attachment means allow for simple placement and fixing. They are preferably located all around the water reservoirs (6), on the partition (4) or rim (13) portions that border them.
[0041] In accordance with a preferred construction solution, the body (1') of the tank (1) consists of a single piece with the partitions (4, 5) and is made from a molded plastic material, such as, for example, polypropylene, possibly at least partially based on recycled material, the body (1') preferably having a constant thickness of constituent material (for example, only on the order of 1.5 mm, due to the different structural reinforcement and stiffening arrangements).
[0042] The invention also relates, as shown in Figures 3B and 5, to a pre-cultivated module (14) comprising a tray (1) with water reservoir(s) (6), a permeable support layer (7) and a layer (8) of culture substrate planted with seeds or vegetation elements, the substrate layer (8) being arranged on the support layer (7) and the two layers (7 and 8) being arranged in the tray (1), at a distance from its bottom (2).
[0043] This module (14) is characterized in that the tray (1) consists of a tray as described above. The two layers (7 and 8) arranged in the tray (1) rest on the partitions (4, 5) and on the rim (13), the support layer (7) being attached to these elements by means (9).
[0044] The support layer (7) is advantageously a filter layer made of a non-woven fabric of synthetic fibers bonded by needle punching and heat-sealed. The product known as "Soprafiltre" by the applicant can be used as the support layer.
[0045] The culture substrate layer (8) is advantageously of the extensive or semi-intensive type and composed of a mixture of porous mineral aggregates of different particle sizes and an organic fraction, composted or not. As an example, one can cite the applicant's growing substrate called "Sopraflor".
[0046] The seeds or vegetation elements may be composed of a mixture of several species of perennial succulent or non-sugar plants, of the genus Sedum for example.
[0047] Finally, the invention also relates to a roof greening system, flat or with a low slope, as partially illustrated in [Fig.5].
[0048] This system is characterized in that it consists of a plurality of pre-cultivated modules (14) as described above, arranged side by side in an abutting manner on the roof (15) concerned or on a support layer (15') covering said roof (15).
[0049] Of course, the invention is not limited to the embodiments described and shown in the accompanying drawings. Modifications remain possible, particularly with regard to the composition of the various elements or by substitution of technical equivalents, without departing from the scope of protection of the invention.
Claims
Demands
1. A planting tray (1) or similar container with water reservoir(s), comprising a rectangular body (1') with a bottom (2) and longitudinal and transverse side walls (3, 3'), a plurality of partitions (4, 5) extending from the bottom (2) and between the side walls (3, 3'), dividing the internal volume of the tray (1) into several at least partially compartmentalized regions (6), forming one or more water reservoir(s), tray (1) characterized in that said partitions (4, 5), which extend to a height lower than that of the side walls (3, 3'), constitute a network of support structures for a support layer (7) for a growing substrate (8) and are configured and arranged to reinforce the rigidity of the tray (1), more particularly its longitudinal rigidity, and in that said partitions (4, 5) and / or the side walls (3, 3') include means (9) for attaching said support layer (7).
2. A tank according to claim 1, characterized in that the partition network (4, 5) comprises partitions (4, 5) oriented transversely with respect to the longitudinal direction (DL) of the body (1') of the tank (1) and / or partitions (4, 5) oriented longitudinally, in that the partitions (4, 5) oriented transversely exhibit a break in the continuity of their directions of extension, at least for the partitions (4, 5) associated with different compartmentalized regions (6), each extending over only a part of the width of said body (1'), and in that the partitions (4, 5) oriented longitudinally exhibit aligned arrangements, or even advantageously for some (4) of them a structural continuity and a continuous extension substantially over the entire length of said body (1').
3. A tank according to any one of claims 1 and 2, characterized in that at least some of the partitions (4, 5), in particular those (4) which define compartmentalized regions (6) each corresponding to an independent water reservoir, have a hollow structure and are open at the underside of the body (1') of the tank (1), these partitions (4) advantageously comprising, at their upper edges (10), overflow holes (11) and fastening means (9), and advantageously provided with internal walls (4') for bracing and stiffening.
4. A tank according to claim 3, characterized in that the hollow structure partitions (4) are interconnected with each other and form on their undersides a network of interconnected channels and together constitute a stiffening framework connecting the four sides of the body (1') of the tank (1).
5. A tank according to claim 3 or 4, characterized in that each overflow orifice (11) is surrounded by a crenellated structure (12), said orifices (11) being advantageously arranged in pairs.
6. A tank according to any one of claims 1 to 5, characterized in that stiffening and support partitions (5) in the form of wings, with a straight or corrugated structure, or crossbars are present in the compartmentalized regions (6), being connected or not to the partitions (4) delimiting these regions, and possibly forming alignments of two or more partitions (5) and / or being arranged in groups of at least two parallel wings (5) in a direction perpendicular to at least one other group of at least two parallel wings (5), without being intersecting.
7. A container according to any one of claims 1 to 6, characterized in that the compartmentalized regions (6) all have rectangular shapes and are arranged along parallel alignments in the longitudinal direction (DL) of the rectangular body (1') of the container (1), for example along three alignments with a different orientation of the compartmentalized regions (6) of the central alignment with respect to the two lateral alignments, and advantageously having stiffening and support partition configurations (5) in the form of wings in said compartmentalized regions (6), which are different according to the location of said regions.
8. A tank according to any one of claims 1 to 6, characterized in that the compartmentalized regions (6) all have a hexagonal shape, complete or partial, and in that they contain stiffening and support partitions (5) in the form of wings arranged in fir tree-shaped configurations, these configurations being oriented towards the center of the relevant hexagonal compartmentalized region (6), from the partitions (4) delimiting this region (6).
9. A tank according to any one of claims 6 to 8, characterized in that the solid stiffening and support partitions (5), in the form of straight or non-straight wings, or at least some of them, extend into the compartmentalized regions (6) from the hollow structure partitions (4) that delimit them, these wings (5) being formed in one piece with said hollow structure partitions (4) and advantageously being arranged each in a coplanar continuity with an internal wall (4') for bracing and stiffening the partition (4) concerned.
10. A tank according to any one of claims 1 to 9, characterized in that the side walls (3, 3') each have at least one step (3") substantially level with the upper edges (10) of the partitions (4, 5), these steps (3") together forming a continuous peripheral inner rim (13) of the body (1') of the tank (1), this rim being provided with means (9) for attaching said support layer (7) and participating in the delimitation of the compartmentalized regions (6) forming water reserves adjacent to at least one of the side walls (3, 3').
11. A tank according to claim 10, characterized in that stiffening and support partitions (5) in the form of wings extend from the recesses (3”), being formed in one piece with them.
12. Tray according to any one of claims 1 to 11, characterized in that the means (9) for attaching said support layer (7) consist of spikes or pins formed in one piece with the partition parts (4) and / or rim parts (3”) which support them.
13. A container according to any one of claims 1 to 12, characterized in that its body (1') consists of a single piece with the partitions (4, 5) and is made from a mold of a plastic material, such as, for example, polypropylene, possibly at least partially based on recycled material, the body (1') preferably having a constant thickness of constituent material.
14. Pre-cultivated module (14) comprising a tray (1) with water reservoir(s) (6), a permeable support layer (7) and a layer (8) of growing substrate planted with seeds or vegetation elements, the substrate layer (8) being disposed on the support layer (7) and the two layers (7 and 8) being disposed in the tray (1), at a distance from its bottom (2),
15. module (14) characterized in that the tray (1) consists of a tray according to any one of claims 1 to 13. Green roof system, flat or with a low slope, characterized in that it consists of a plurality of pre-cultivated modules (14) according to claim 14, arranged side by side in an abutting manner on the roof (15) concerned or on a support layer (15') covering said roof (15).
Citation Information
Patent Citations
Modular planting and cultivating container and system and revegetation method using such containers
EP2493283A1
System, especially for growing plants, comprising a water supply for which the overflow is discharged at a constant rate
EP2959770A1
Vegetation device for sloping roof in building, has cable integrated to retaining bracket, where cable has upper part fixed to slopping roof or fitted at saddle on ridge of slopping roof for being extended along slope
FR2929632A1
Plant cultivation container
CA2785232A1
Process for greening areas and container with a water reserve used in said process
EP1044599A1