Multi-functional high bay light with tool-free maintenance and implementation method thereof

Abstract

The high bay light includes a lifting ring 1, power supply module 2 connected above a shell 4, a light source plate 8 connected inside the shell, and a lens body 6 arranged below the shell and connected thereto by fasteners 3 each including a self-locking fastener and an elastic wire. Each wire has two ends hinged to one of the self-locking fasteners and a middle part mounted by a screw in a groove of a respective base on the shell. There may be a seal 5. The lens body may comprise integral first and second lens blocks with differing refraction angles. Optionally, a rib on the self-locking fastener is engageable with a groove on the lens body, particularly for avoiding rotation of the lens body to avoid unwanted beam angle changes. Also claimed is a method including use of a Zhaga (RTM) connector to expand a functionality of the light.

Description

The present disclosure belongs to the technical field of a high bay light, and in particular relates to a multi-functional high bay light with tool-free maintenance and an implementation method thereof. Background LED high bay lights have the advantages of energy conservation and long service life, and are commonly used for lighting large factories or workshop warehouses. The high bay lights can meet needs of large-area illumination range and illumination intensity, but there are different requirements for a beam angle, color temperature, a light flux, and lens light distribution, etc. of the high bay lights used in different usage environments (workshops, mines, factories, shipyards, warehouses, or sports halls, etc.). An existing high bay light has some problems in practical use, for example: 1, the existing high bay light cannot be disassembled without tools, making maintenance inconvenient; 2, the color temperature, the beam angle, and lenses, etc. cannot be adjusted, resulting in high storage pressure for the high bay light. It is necessary to purchase multiple batches of high bay lights with different specifications for different scenarios; 3, for some temporary facilities, such as temporary warehouses and factories, the high bay light used is almost unable to be used in other scenes or has poor illumination effects after the warehouses or the factories are disassembled due to fixed light distribution and color temperature, resulting in resource waste; and 4, after a lifespan of the high bay light ends, conventional high bay lights cannot be classified, decomposed and recycled, resulting in high processing costs, resource waste, and environmental pollution. Summary of the Invention The objective of the present disclosure is to provide a multi-functional high bay light with tool-free maintenance, so as to solve problems solved in the background. The multi-functional high bay light with tool-free maintenance provided by the present disclosure has the characteristics of realizing tool-free maintenance, and facilitating adjustment of color temperature, a beam angle, and lenses. Another objective of the present disclosure is to provide an implementation method of the multi-functional high bay light with tool-free maintenance. In order to realize the above objective, the present disclosure provides the following technical solution: the multi-functional high bay light with tool-free maintenance includes a shell, where a power supply module is connected above the shell, a lifting ring is connected above the power supply module, a light source plate is connected to an inner part of the shell, and is electrically connected to the power supply module, a lens body is arranged below the shell, the shell is connected to the lens body through a plurality of fasteners, each fastener includes a self-locking fastener and an elastic wire, a plurality of bases are arranged on the shell, an avoiding groove is formed in a side of the base, a mounting groove is formed in the base, a middle part of the elastic wire is mounted in the mounting groove through a screw, two ends of the elastic wire are hinged to the self-locking fastener, and a buckling column is connected to a lower end of the self-locking fastener. In order to achieve a waterproof level of IP66 for the entire light, further, a waterproof groove is provided at a periphery of an upper portion of the lens body, a sealing ring is embedded in the waterproof groove, and a water blocking ring located on an outer side of the waterproof groove is arranged on the shell. In order to provide a power supply, further, the power supply module includes a drive box, a drive power supply is arranged in the drive box, and a drive cover is connected to a bottom of the drive box. In order to adjust the beam angle, further, a plurality of circles of light bead groups are arranged on the light source plate, each light bead group includes a plurality of light bead strings which are in an annular array, an included angle between two adjacent ends of two adjacent light bead strings is 30 degrees, the light bead strings of one of two adjacent circles of light bead groups are staggered from the light bead strings of another of the two adjacent circles of light bead groups, a plurality of lens rings are integrally formed on the lens body, each lens ring includes a plurality of first lens blocks and a plurality of second lens blocks alternately arranged, a refraction angle of the first lens blocks is different from a refraction angle of the second lens blocks, an included angle between extension lines of two sides of both the first lens blocks and the second lens blocks is30 degrees, and the first lens blocks and the second lens blocks of one of two adjacent lens rings are staggered from the first lens blocks and the second lens blocks of another of the two adjacent lens rings. In order to facilitate rotation of the lens body, further, a plurality of guide grooves are provided on a circumference of the lens body, guide blocks corresponding to the guide grooves are arranged on the shell, protrusions are arranged at two ends of the guide grooves, and a bump is further connected to the lens body. In order to achieve connection between the lens body and the light source plate, further, two symmetrically arranged hooks are connected to the middle position of the upper side of the lens body, and hanging grooves corresponding to the hooks are provided in the light source plate. In order to limit the lens body and avoid rotation of the lens body, thus avoiding changes in the beam angle, further, a limiting rib is arranged on an inner side of the self-locking fastener, and a limiting groove corresponding to the limiting rib is formed in the circumference of the lens body. In order to adjust color temperature or power of an entire light, further, a dip switch is connected to the drive power supply, a through hole corresponding to the dip switch is provided in the drive box, a dust cover is engaged in the through hole, and a low-color-temperature light bead and a high-color-temperature light bead are arranged on the light source plate. In order to expand functionality of the entire light, further, the light comprises a zhaga module, the zhaga module includes a zhaga connector, a mounting hole for mounting the zhaga connector is provided in the middle position of the lens body, a connecting nut is engaged with the zhaga connector, a waterproof ring is arranged between the connecting nut and the lens body, and a zhaga cover is connected to a head of the zhaga connector. In the present disclosure, further, an implementation method of a multi-functional high bay light with tool-free maintenance includes the following steps: (i) connecting or removing the lens body to or from the shell through the selflocking fastener, to achieve tool-free disassembly of the lens body; (ii) by rotating the lens body, changing a position of the first lens blocks and the second lens blocks, to adjust a beam angle; (iii) unscrewing the dust cover and toggling the dip switch to adjust color temperature or power of an entire light; and (iv) unscrewing the zhaga cover and connecting a sensor to the zhaga connector to expand functionality of the entire light. Compared with the prior art, the present disclosure has the beneficial effects: 1, the shell is connected to the lens body through the self-locking fastener, thereby achieving tool-free disassembly of the lens body, and facilitating maintaining the entire light, and the lens body can be replaced with a lens body meeting requirements when it cannot meet a required beam angle; the lens body, an optical system and other structures are convenient to disassemble, thereby meeting requirements of energy classification and recovery; 2, the waterproof groove is provided at a periphery of an upper portion of the lens body, the sealing ring is embedded in the waterproof groove, and the water blocking ring located on an outer side of the waterproof groove is arranged on the shell; the water blocking ring is used to block and reduce a water flow invading the light body, reducing dynamic pressure of the water flow and possibility of breaking through the sealing ring on the inner side, and under the action of the sealing ring, the waterproof level of the entire light meets IP66; 3, by rotating the lens body, positions of first lens blocks and second lens blocks are adjusted, to adjust the beam angle, and in addition, due to a fact that only refraction angles of the first lens blocks are different from those of the second lens blocks, nonlight-loss adjustment is achieved; 4, the limiting rib is arranged on an inner side of the self-locking fastener, and the limiting groove corresponding to the limiting rib is formed in the circumference of the lens body, after the lens body is adjusted, the self-locking fastener is buckled, and the limiting rib is embedded into the limiting groove, so as to limit the lens body, and avoid rotation of the lens body to cause changes in the beam angle; 5, the dip switch is connected to the drive power supply of the present disclosure, and color temperature or power of the entire light can be adjusted by toggling the dip switch; and 6, the zhaga module is arranged, the zhaga cover is uncrewed, and the sensor is connected to the zhaga connector, thereby expanding the functionality of the entire light. Brief Description of the Drawings Fig. 1 is an exploded schematic view of a structure of the present disclosure; Fig. 2 is a schematic structural view of a fastener of the present disclosure; Figs. 3 and 4 are schematic structural views of a shell of the present disclosure; Fig. 5 is a schematic view of an enlarged structure of a part A in Fig. 3 of the present disclosure; Fig. 6 is a schematic view of a partial structure in which a lens body is connected to the shell of the present disclosure; Fig. 7 is a schematic structural view of a light source plate of the present disclosure; Fig. 8 is a schematic structural view of a light bead group of the present disclosure; Figs. 9 and 10 are schematic structural views of a lens body of the present disclosure; Fig. 11 is a schematic view of a partial structure of a lens body of the present disclosure; Fig. 12 is a schematic view of a front view structure of a lens body of the present disclosure; Fig. 13 is a schematic structural view of a lens ring of the present disclosure; Fig. 14 is a schematic structural view of a power supply module of the present disclosure; Fig. 15 is a schematic structural view of a zhaga module of the present disclosure; in Figs.,1, lifting ring; 2, power supply module; 21, drive box; 22, drive power supply; 23, drive cover; 24, dust cover; 25, dip switch; 3, fastener; 31, self-locking fastener; 32, elastic wire; 33, buckling column; 34, limiting rib;4, shell; 41, base; 42, mounting groove; 43, avoiding groove; 44, water blocking ring; 45, guide block; 5, sealing ring; 6, lens body; 61, waterproof groove; 62, first lens block; 63, second lens block; 64, guide groove; 65, bump; 66, protrusion; 67, limiting groove; 68, hook; 69, mounting hole; 610, lens ring; 7, zhaga module; 71, zhaga connector; 72, waterproof ring; 73, connecting nut; 74, zhaga cover; 8, light source plate; 81, light bead group; 82, light bead string; 83, hanging groove. Detailed Description of the Embodiments The technical solutions in embodiments of the present disclosure will be described clearly and completely hereinafter with reference to the accompanying drawings in the embodiments of the present disclosure. Apparently, the embodiments described are merely a part rather than all of the embodiments of the present disclosure. All other embodiments obtained by those of ordinary skilled in the art based on the embodiments of the present disclosure without making creative efforts shall fall within the scope of protection of the present disclosure. Embodiment 1 Referring to Figs. 1-15, the present disclosure provides the following technical solution: a multi-functional high bay light with tool-free maintenance, includes a shell 4, a power supply module 2 is connected above the shell 4, a lifting ring 1 is connected above the power supply module 2, a light source plate 8 is connected to an inner part of the shell 4, and is electrically connected to the power supply module 2, a lens body 6 is arranged below the shell 4, the shell 4 is connected to the lens body 6 through four fasteners 3, each fastener 3 includes a self-locking fastener 31 and an elastic wire 32, four bases 41 are arranged on the shell 4 in an annular array, an avoiding groove 43 is formed in a side of the base 41, a mounting groove 42 is formed in the base 41, a middle part of the elastic wire 32 is mounted in the mounting groove 42 through a screw, two ends of the elastic wire 32 are hinged to the self-locking fastener 31, and a buckling column 33 is connected to a lower end of the self-locking fastener 31. By adopting the above technical solution, the shell 4 of the present disclosure is connected to the lens body 6 through the self-locking fastener 31, thereby achieving tool-free disassembly of the lens body 6, facilitating maintenance of an entire light. The lens body 6 can be replaced with a lens body 6 meeting requirements when it cannot meet a required beam angle. Because it is convenient to disassemble structures such as the lens body 6 and an optical system, needs of energy classification and recycling are met. Specifically, a waterproof groove 61 is provided at a periphery of an upper portion of the lens body 6, and a sealing ring 5 is embedded in the waterproof groove 61. A water blocking ring 44 located on an outer side of the waterproof groove 61 is arranged on the shell 4. By adopting the above technical solution, the water blocking ring 44 is used for blocking and reducing a water flow invading a light body, reducing dynamic pressure of the water flow and reducing the possibility of breaking through the inner sealing ring 5. Under the action of the sealing ring 5, a waterproof level of the entire light meets IP66. Specifically, the power supply module 2 includes a drive box 21, a drive power supply 22 is arranged in the drive box 21, and a drive cover 23 is connected to a bottom of the drive box 21. By using the above technical solution, a power supply is provided. Embodiment 2 Referring to the figures, in this embodiment, five circles of light bead groups 81 are arranged on a light source plate 8; each light bead group 81 includes a plurality of light bead strings 82 in an annular array; and an included angle between two adjacent ends of two adjacent light bead strings 82 is 30 degrees. The light bead strings 82 of one of two adjacent light bead groups 81 are staggered from the light bead strings 82 of another of the two adjacent light bead groups 81. Five lens rings 101 are integrally formed on a lens body 6, each lens ring 101 includes a plurality of first lens blocks 62 and a plurality of second lens blocks 63 alternately arranged, a refraction angle of the first lens blocks 62 is different from a refraction angle of the second lens blocks 63, an included angle between two side extension lines of the first lens blocks 62 is 30 degrees, and an included angle between two side extension lines of the second lens blocks 63 is also 30 degrees. The first lens blocks 62 and the second lens blocks 63 of one of two adjacent lens rings 101 are staggered from the first lens blocks 62 and the second lens blocks 63 of another of the two adjacent lens rings 101. By using the above technical solution, by rotating the lens body 6, positions of the first lens blocks 62 and the second lens blocks 63 can be adjusted, such that the first lens blocks 62 or the second lens blocks 63 correspond to the light bead strings 82, and a beam angle can be adjusted. In addition, different color layers can also be sprayed on the first lens blocks 62 and the second lens blocks 63 to adjust light color of the entire light when the lens body 6 is rotated. Specifically, a plurality of guide grooves 64 are provided on a circumference of the lens body 6, and guide blocks 45 corresponding to the guide grooves 64 are arranged on a shell 4; the guide blocks 45 cooperate with the guide grooves 64 to guide rotation of the lens body 6; besides, after the self-locking fastener 31 is opened, limiting the lens body 6 and the shell 4 is achieved to prevent the lens body 6 from falling off; protrusions 66 are arranged at two ends of the guide grooves 64, and provide feedback for the rotation of the lens body 6 in place; and a bump 65 is also connected to the lens body 6. By using the above technical solution, rotation of the lens body 6 is facilitated. Specifically, a limiting rib 34 is arranged on an inner side of the self-locking fastener 31, and a limiting groove 67 corresponding to the limiting rib 34 is formed in the circumference of the lens body 6. By adopting the technical solution, after the lens body 6 is adjusted, the selflocking fastener 31 is buckled, and the limiting rib 34 is embedded in the limiting groove 67 to limit the lens body 6, avoiding the lens body 6 from rotating to cause changes in the beam angle. Embodiment 3 Referring to Figs. 7 and 9, in this embodiment, two symmetrically arranged hooks 68 are connected to a middle position of the upper side of a lens body 6, and hanging grooves 83 corresponding to the hooks 68 are formed in a light source plate 8. By using the above technical solution, the lens body 6 is connected with the light source plate 8. Embodiment 4 Referring to Fig. 14, in this embodiment, a dip switch 25 is connected to a drive power supply 22, a through hole corresponding to the dip switch 25 is formed in a drive box 21, a dust cover 24 is engaged in the through hole, and a low-color-temperature light bead and a high-color-temperature light bead are arranged on a light source plate 8. By using the above technical solution, the dip switch 25 is adjusted, so that color temperature or power of an entire light can be adjusted. In addition, light beads with different colors can also be arranged on the light source plate 8 to adjust light color by toggling the dip switch 25. Embodiment 5 Referring to Fig. 15, in this embodiment, the light comprises a zhaga module, the zhaga module 7 includes a zhaga connector 71, a mounting hole 69 for mounting the zhaga connector 71 is formed in a middle position of a lens body 6, a connecting nut 73 is engaged with the zhaga connector 71, a waterproof ring 72 is arranged between the connecting nut 73 and the lens body 6, and a zhaga cover 74 is connected to a head of the zhaga connector 71. By using the above technical solution, the zhaga cover 74 is unscrewed, and a sensor (microwave sensor or photosensitive sensor, etc.) is connected to the zhaga connector 71, thereby expanding functionality of an entire light. Embodiment 6 Further, an implementation method for a multi-functional high bay light with tool- free maintenance disclosed by the present disclosure includes the following steps: (i) connecting or removing a lens body 6 to or from a shell 4 through a self-locking fastener 31, to achieve tool-free disassembly of the lens body 6; (ii) by rotating the lens body 6, changing positions of first lens blocks 62 and second lens blocks 63, to adjust a beam angle; (iii) unscrewing a dust cover 24 and toggling a dip switch 25 to adjust color temperature or power of an entire light; and (iv) unscrewing a zhaga cover 74 and connecting a sensor to a zhaga connector 71 to expand functionality of the entire light. A drive power supply 22 in the present disclosure is preferably an SS-200CNL-E260BHD type from Songsheng; and a zhanga connector 71 is preferably a Book 18 socket type from Haixing. In summary, the shell 4 of the present disclosure is connected to the lens body 6 through the self-locking fastener 31, thereby achieving tool-free disassembly of the lens body 6, facilitating maintenance of the entire light. The lens body 6 can be replaced with a lens body 6 meeting requirements when it cannot meet a required beam angle, and because it is convenient to disassemble structures of the lens body 6, the optical system, etc., needs of energy classification and recycling are met. A waterproof groove 61 is formed in an outer side of the upper portion of the lens body 6, and a sealing ring 5 is embedded in the waterproof groove 61. A water blocking ring 44 located on an outer side of the waterproof groove 61 is arranged on the shell 4. The water blocking ring 44 is used for blocking and reducing a water flow invading a light body, reducing dynamic pressure of the water flow and reducing the possibility of breaking through the inner sealing ring 5. Under the action of the sealing ring 5, a waterproof level of the entire light meets IP66. By rotating the lens body 6, positions of the first lens blocks 62 and the second lens blocks 63 can be adjusted, and therefore, a beam angle can be adjusted. A limiting rib 34 is arranged on an inner side of the self-locking fastener 31, and a limiting groove 67 corresponding to the limiting rib 34 is formed in the circumference of the lens body 6. After the lens body 6 is adjusted, the self-locking fastener 31 is fastened, and the limiting rib 34 is embedded in the limiting groove 67 to limit the lens body 6, avoiding the lens body 6 from rotating to cause changes in the beam angle. The dip switch 25 is connected to the drive power supply 22, and the dip 5 switch 25 is slidden, so that color temperature or power of the entire light can be adjusted. A zhaga module 7 is arranged, the zhaga cover 74 is unscrewed, and the sensor is connected to the zhaga connector 71, thereby expanding the functionality of the entire light. 10 Although embodiments of the present disclosure have been shown and described, it can be understood by those skilled in the art that multiple variations, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present disclosure. The scope of the present disclosure is limited by the accompanying claims and equivalents thereof.

Claims

1. A multi-functional high bay light with tool-free maintenance, comprising a shell, wherein a power supply module is connected above the shell, a lifting ring is connected above the power supply module, a light source plate is connected to an inner part of the shell and is electrically connected to the power supply module, a lens body is arranged below the shell, the shell is connected to the lens body through a plurality of fasteners, each fastener comprises a self-locking fastener and an elastic wire, a plurality of bases are arranged on the shell, an avoiding groove is formed in a side of the base, a mounting groove is formed in the base, a middle part of the elastic wire is mounted in the mounting groove through a screw, two ends of the elastic wire are hinged to the selflocking fastener, and a buckling column is connected to a lower end of the self-locking fastener.

2. The multi-functional high bay light with tool-free maintenance according to claim 1, wherein a waterproof groove is provided at a periphery of an upper portion of the lens body, a sealing ring is embedded in the waterproof groove, and a water blocking ring located on an outer side of the waterproof groove is arranged on the shell.

3. The multi-functional high bay light with tool-free maintenance according to claim 1 or claim 2, wherein the power supply module comprises a drive box, a drive power supply is arranged in the drive box, and a drive cover is connected to a bottom of the drive box.

4. The multi-functional high bay light with tool-free maintenance according to any preceding claim, wherein a plurality of circles of light bead groups are arranged on the light source plate, each light bead group comprises a plurality of light bead strings which are in an annular array, an included angle between two adjacent ends of two adjacent light bead strings is 30 degrees, the light bead strings of one of two adjacent circles of light bead groups are staggered from the light bead strings of another of the two adjacent circles of light bead groups, a plurality of lens rings are integrally formed on the lens body, each lens ring comprises a plurality of first lens blocks and a plurality of second lens blocks alternately arranged, a refraction angle of the first lens blocks is different from a refraction angle of the second lens blocks, an included angle betweenextension lines of two sides of both the first lens blocks and the second lens blocks is 30 degrees, and the first lens blocks and the second lens blocks of one of two adjacent lens rings are staggered from the first lens blocks and the second lens of another of the two adjacent lens rings.

5. The multi-functional high bay light with tool-free maintenance according to any preceding claim, wherein a plurality of guide grooves are provided on a circumference of the lens body, guide blocks corresponding to the guide grooves are arranged on the shell, protrusions are arranged at two ends of the guide grooves, and a bump is further connected to the lens body.

6. The multi-functional high bay light with tool-free maintenance according to any preceding claim, wherein two symmetrically arranged hooks are connected to a middle position of an upper side of the lens body, and hanging grooves corresponding to the hooks are provided in the light source plate.

7. The multi-functional high bay light with tool-free maintenance according to any preceding claim, wherein a limiting rib is arranged on an inner side of the self-locking fastener, and a limiting groove corresponding to the limiting rib is arranged on a circumference of the lens body.

8. The multi-functional high bay light with tool-free maintenance according to claim 3 or any one of claims 4 to 7 when dependent on claim 3, wherein a dip switch is connected to the drive power supply, a through hole corresponding to the dip switch is provided in the drive box, a dust cover is engaged in the through hole, and a first light bead having a first color temperature and a second light bead having a second color temperature are arranged on the light source plate.

9. The multi-functional high bay light with tool-free maintenance according to any preceding claim, wherein the high bay light further comprises a zhaga module, the zhaga module comprises a zhaga connector, a mounting hole for mounting the zhaga connector is provided in a middle position of the lens body, a connecting nut is engaged with the zhaga connector, a waterproof ring is arranged between the connecting nut and the lens body, and a zhaga cover is connected to a head of the zhaga connector.

10. An implementation method of the multi-functional high bay light with tool-free maintenance according to any preceding claim, comprising the following steps:(i) connecting or removing the lens body to or from the shell through the self-5 locking fastener to achieve tool-free assembly or disassembly of the lens body;(ii) changing a position of first lens blocks and second lens blocks by rotating the lens body to adjust a beam angle;(iii) unscrewing a dust cover and toggling a dip switch to adjust color temperature or power of an entire light; and10 (iv) unscrewing a zhaga cover and connecting a sensor to a zhaga connector to expand functionality of the entire light.

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