Vehicle drive device

Abstract

To provide a vehicle drive device which can be applied to various vehicles.SOLUTION: A vehicle drive device 100 includes: motors 11, 12 as a drive power source; a transmission 2 having an input shaft in which a torque is input, a transmission mechanism 21 for changes gear of the rotation of the input shaft, and a transmission case 20 for storing the input shaft and the transmission mechanism 21; a rotation shaft 15 extending coaxially with the input shaft on an outside of the transmission case 20 and connected to the input shaft; a case 14 attached to the transmission case 20 and rotationally supporting the rotational shaft 15; a holder 13 attached to the case 14 and supporting the motors 11, 12; and a motive power transmitting part that transmits the torque of the motors 11, 12 to the rotational shaft 15.SELECTED DRAWING: Figure 3

Description

[Technical field]

[0001] The present invention relates to a vehicle drive device having an electric motor as a drive source for traveling. [Background technology]

[0002] Conventionally, as an example of this type of device, a device in which motor torque is input to a transmission mechanism housed in a transmission case is known (see, for example, Patent Document 1). In the device described in Patent Document 1, a bulging portion that bulges upward is provided on the transmission case, a motor is disposed to the side of the bulging portion, and the torque of the motor is input to the transmission mechanism via the bulging portion. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Patent No. 7238386 Summary of the Invention [Problem to be solved by the invention]

[0004] In order to reduce costs, it is preferable to increase the versatility of the device. However, the device described in Patent Document 1 has a transmission case formed by providing a bulge, which reduces the versatility of the device and leads to increased costs. [Means for solving the problem]

[0005] A vehicle drive device according to one embodiment of the present invention includes a transmission having an electric motor which is a drive source for driving the vehicle, an input shaft to which torque is input, a speed change mechanism which changes the rotation of the input shaft, and a transmission case which houses the input shaft and the speed change mechanism, a rotating shaft which extends coaxially with the input shaft outside the transmission case and is connected to the input shaft, a first support part attached to the transmission case and which rotatably supports the rotating shaft, a second support part attached to the first support part and which supports the electric motor, and a power transmission part which transmits the torque of the electric motor to the rotating shaft. Effect of the Invention

[0006] According to the present invention, the versatility of a vehicle drive device can be increased, and costs can be reduced. [Brief description of the drawings]

[0007] [Figure 1] 1 is a side view of a vehicle to which a vehicle drive device according to an embodiment of the present invention is applied; [Diagram 2] Arrow II view of Figure 1. [Diagram 3] 1 is a perspective view showing an overall configuration of a vehicle drive device according to an embodiment of the present invention; [Figure 4] 1 is a side view showing an overall configuration of a vehicle drive device according to an embodiment of the present invention; [Diagram 5] 1 is an exploded perspective view of a drive unit that is a part of a vehicle drive device according to an embodiment of the present invention; [Figure 6] FIG. 6 is a cross-sectional view of a main part of the drive unit shown in FIG. 5 . [Figure 7A] FIG. 6 is a perspective view of a case that constitutes the drive unit of FIG. 5. [Figure 7B] FIG. 7B is a perspective view of the case as viewed from a different direction than that of FIG. 7A. [Figure 8] FIG. 6 is a perspective view of a holder that constitutes the drive unit of FIG. 5. [Figure 9] FIG. 6 is a perspective view of a bracket that constitutes the drive unit of FIG. 5. [Figure 10] 6 is a cross-sectional view showing the configuration of a connection portion between a rotating shaft of the drive unit and an input shaft of a transmission shown in FIG. 5. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0008] Hereinafter, an embodiment of the present invention will be described with reference to Fig. 1 to Fig. 10. A vehicle drive device according to an embodiment of the present invention is a device for driving a vehicle to travel, and can be applied to various vehicles such as passenger cars, trucks, and work vehicles. Below, an example in which the vehicle drive device is applied to a four-wheel truck will be described as an example.

[0009] Fig. 1 is a side view of a vehicle (truck) 200 equipped with a vehicle drive device 100 according to an embodiment of the present invention, and Fig. 2 is a bottom view (view along arrow II in Fig. 1) of the vehicle 200 showing a schematic configuration of the vehicle drive device 100. Note that in Figs. 1 and 2, the front-rear direction (length direction), left-right direction (width direction), and up-down direction (height direction) of the vehicle 200 are indicated by arrows.

[0010] 1, vehicle 200 has a pair of left and right front wheels 201, a pair of left and right rear wheels 202, a cabin 203 arranged above the front wheels 201, a chassis (body frame) 204 forming the skeleton of vehicle 200, and a loading platform 205 arranged above chassis 204. Vehicle 200 is a rear-wheel drive vehicle configured with front wheels 201 as driven wheels and rear wheels 202 as drive wheels, and rear wheels 202 are driven by vehicle drive device 100. Vehicle drive device 100 is arranged below chassis 204 and in the vicinity of rear wheels 202.

[0011] For convenience, in Fig. 2, the rear wheels 202 and the left and right drive shafts 206 connected to the rear wheels 202 are respectively indicated by two-dot chain lines. As for the chassis 204, only the outermost contour is indicated by a solid line. As shown in Fig. 2, the vehicle driving device 100 is disposed between the left and right rear wheels 202. The front end of the vehicle driving device 100 is located forward of the front ends of the rear wheels 202, and the rear end is located rearward of the drive shafts 206 and forward of the rear ends of the rear wheels 202.

[0012] The vehicle drive device 100 has a drive unit 1, a transmission 2, and a differential mechanism 3. The drive unit 1 is attached to the left end of the transmission 2, and torque output from the drive unit 1 is input to an input shaft of the transmission 2. The transmission 2 changes the rotation of the input shaft at a predetermined gear ratio. The differential mechanism 3 is provided at the rear of the transmission 2, and distributes the torque output from the transmission 2 to the left and right, and transmits it to the left and right drive shafts 206. This rotates the drive shaft 206, and the left and right rear wheels 202 are driven.

[0013] The vehicle drive device 100 is supported by a plurality of supports 211-213 provided on the bottom of the chassis 204. Specifically, the vehicle drive device 100 is supported by a support 211 provided on the right front of the vehicle drive device 100, a support 212 provided on the left front of the vehicle drive device 100, and a support 213 provided in the center and rear of the vehicle drive device 100 in the left-right direction, via a well-known mounting mechanism.

[0014] Assuming that an engine is originally connected to the transmission 2 and that the drive unit 1 is connected in place of the engine, the drive unit 1 is configured to have approximately the same overall size as the engine. This allows the drive unit 1 to be placed directly in the engine installation space, and the engine mount can be used as a support for the vehicle drive device 100. This makes it possible to easily and inexpensively convert an engine vehicle having an engine as a drive source into an electric vehicle having the drive unit 1.

[0015] Fig. 3 is a perspective view (viewed from diagonally forward and above to the left) showing the overall configuration of the vehicle drive device 100. As shown in Figs. 2 and 3, the transmission 2 has a transmission case 20 and a transmission mechanism 21 housed in the transmission case 20. Although not shown, the transmission mechanism 21 has an input shaft and an output shaft rotatably supported by the transmission case 20 and extending parallel to each other in the left-right direction, and multiple gear stages that transmit rotation of the input shaft to the output shaft. The transmission case 20 is configured in a substantially cylindrical shape centered on an axis line CL1 (see Fig. 4) that extends in the left-right direction so as to house the input shaft, output shaft, and multiple gear stages.

[0016] Fig. 4 is a side view (enlarged view of the main part of Fig. 1) of the vehicle drive device 100 as viewed from the left. As shown in Fig. 4, the differential mechanism 3 is provided so as to bulge rearward from the transmission 2. The bottom surface of the differential mechanism 3 and the bottom surface of the transmission 2 are located on the same or nearly the same horizontal plane. Behind the transmission 2, a drive shaft 206 protrudes in the left-right direction from both left and right end surfaces of the differential mechanism 3.

[0017] The vehicle drive device 100 of this embodiment is characterized by the configuration of the drive unit 1. Fig. 5 is an exploded perspective view of the drive unit 1. As shown in Figs. 3 to 5, the drive unit 1 has a pair of front and rear motors 11, 12, a holder 13 that supports the motors 11, 12, a case 14 that supports the holder 13, a rotating shaft 15 that is rotatably supported inside the case 14, a pair of power transmission parts 16, 17 that transmit the torque of the motors 11, 12 to the rotating shaft 15, and a bracket 18 for mounting the drive unit 1 to a chassis 204.

[0018] The rotating shaft 15 extends in the left-right direction along an axis line CL1 that passes through the center of the rotating shaft 15. In the following, a direction parallel to the axis line CL1 may be referred to as an axial direction, a direction extending radially from the axis line CL1 (a direction perpendicular to the axis line CL1) as a radial direction, and a direction along which a circle centered on the axis line CL1 extends as a circumferential direction.

[0019] The motors 11, 12 are electric motors of the same configuration, and are formed, for example, of three-phase AC synchronous motors. As shown in FIG. 1, a battery 250 is mounted in front of the vehicle drive device 100 and below the chassis 204. DC power from the battery 250 is converted to three-phase AC power by a power conversion circuit (not shown) and supplied to the motors 11, 12. This drives the pair of motors 11, 12 simultaneously. Note that the torques output from the motors 11, 12 when the vehicle is traveling are the same. By using the two motors 11, 12 as a traveling drive source, it is possible to generate a large traveling drive torque without using a large motor.

[0020] As shown in FIG. 4, one motor 11 is disposed in front of and below the rotating shaft 15. The bottom surface of the motor 11 is located on the same horizontal plane as the bottom surface of the transmission 2. The other motor 12 is disposed behind the rotating shaft 15 and between the drive shaft 206 and the chassis 204. Thus, in this embodiment, the pair of motors 11 and 12 are disposed substantially symmetrically with respect to the rotating shaft 15, with the rotating shaft 15 as the axis of symmetry. As a result, as shown in FIG. 1, an angle θ (called a crossing angle) formed by a pair of line segments extending from the center (axis line CL1) of the rotating shaft 15 to the centers of the motors 11 and 12 becomes large. Here, substantially symmetrical refers to a case where the crossing angle θ is a predetermined angle θ1 (for example, 135°) or more, and also includes a case where symmetrical in the strict sense (i.e., the crossing angle θ is 180°).

[0021] If the front motor 11 is arranged so that the crossing angle θ is 180° while the rear motor 12 is arranged above the drive shaft 206, the bottom surface of the motor 11 will be located lower than the bottom surface of the transmission 2, and the distance from the road surface to the motor 11 (minimum ground clearance) will be shorter. On the other hand, if the motor 12 is arranged so that the crossing angle θ is 180° while the front motor 11 is arranged in the position shown in FIG. 4, there is a risk of interference between the motor 12 and the drive shaft 206. Therefore, the crossing angle θ is set to a value equal to or greater than a predetermined angle θ1 so that the rear motor 12 is arranged without interfering with the drive shaft 206 while ensuring sufficient ground clearance for the front motor 11. Preferably, the crossing angle θ is set to a value as close to 180° as possible (180° if possible).

[0022] 5, the output shafts of the motors 11 and 12 extend in the left-right direction parallel to the axis CL1, and are provided at their ends (right ends) with drive pulleys 111 and 121 of the same configuration. The rear motor 12 is disposed a predetermined length to the right of the front motor 11, and the drive pulley 121 is located a predetermined length to the right of the drive pulley 111. The distances from the axis CL1 to the output shafts of the motors 11 and 12 are equal to each other.

[0023] The power transmission units 16, 17 are arranged with their positions shifted from each other in the left-right direction. The left power transmission unit 16 has a driven pulley 161 with a larger diameter than the driving pulley 111 and an endless belt 162. The belt 162 is wound around between the driven pulley 161 and the driving pulley 111 in front of it, and the rotation of the driving pulley 111 is reduced in speed via the belt 162 and transmitted to the driven pulley 161. The right power transmission unit 17 has a driven pulley 171 with a larger diameter than the driving pulley 121 and an endless belt 172. The belt 172 is wound around between the driven pulley 171 and the driving pulley 121 behind it, and the rotation of the driving pulley 121 is reduced in speed via the belt 172 and transmitted to the driven pulley 171. The driven pulleys 161, 171 have the same configuration (diameter and width), and the belts 162, 172 also have the same configuration (length and width).

[0024] The driven pulleys 161 and 171 are attached to the rotating shaft 15 so as to rotate integrally with the rotating shaft 15. FIG. 6 is a cross-sectional view of the main part of the drive unit 1 cut along the axis CL1. As shown in FIGS. 5 and 6, the rotating shaft 15 has a stepped outer circumferential surface and has a large diameter portion 151, a small diameter portion 152 extending rightward from the large diameter portion 151, and a connecting portion 153 on the left side of the large diameter portion 151. As shown in FIG. 6, an inner ring of a ball bearing 41 is attached to the outer circumferential surface of the large diameter portion 151. An outer ring of the ball bearing 41 is attached to the inner circumferential surface of a substantially ring-shaped bearing support portion 141 centered on the axis CL1 provided in the case 14. As a result, the rotating shaft 15 is rotatably supported by the case 14 via the ball bearing 41.

[0025] The washer 42, the driven pulley 171, the collar 43, and the driven pulley 161 are fitted to the outer circumferential surface of the small diameter portion 152 in this order from the right side. A screw hole 154 is provided at the left end of the rotating shaft 15, and a bolt 44 is screwed into the screw hole 154. The washer 42, the driven pulley 171, the collar 43, and the driven pulley 161 are sandwiched and fixed between the seat surface of the bolt 44 and the left end surface of the large diameter portion 151. The inner ring of the bearing 41 is sandwiched and fixed between the end surface of a step portion 151a provided on the outer circumferential surface of the large diameter portion 151 and the washer 42. The outer ring of the bearing 41 is sandwiched and fixed between a side wall portion 142 extending radially inward from the left end of the bearing support portion 141 and a circlip (snap ring) 45 fitted into a groove on the inner circumferential surface of the bearing support portion 141.

[0026] Case 14 is generally cylindrical in shape so as to cover the periphery of rotary shaft 15 and driven pulleys 161, 171. As shown in Fig. 5, case 14 has a base 143 provided at the right end, a flange 144 provided at the left end, and a sidewall 145 extending in the left-right direction and connecting base 143 and flange 144.

[0027] Side wall portion 145 inclines so as to approach axis CL1 as it goes leftward, and the size of flange portion 144 centered on axis CL1, i.e., the overall size of flange portion 144 on a plane perpendicular to axis CL1, is smaller than the overall size of base portion 143 centered on axis CL1. As shown in Fig. 3, base portion 143 is formed in a generally L-shaped cross section so as to cover the periphery of the left end portion of transmission case 20, thereby enabling case 14 to be positioned with respect to transmission case 20 with high accuracy.

[0028] 7A is a perspective view of the case 14 alone, as viewed from the left diagonal front and slightly above, and FIG. 7B is a perspective view of the case 14 alone, as viewed from the left diagonal rear and slightly below. As shown in FIG. 7A, the base 143 is provided with a plurality of through holes 143a and screw holes 143b in the circumferential direction. The case 14 is fastened to the left end surface of the transmission case 20 by screwing a bolt passing through the through hole 143a into a screw hole in a flange portion of the transmission case 20, and by screwing a bolt passing through the flange portion of the transmission case 20 into the screw hole 143b. Note that the base 143 may be provided with only one of the through hole 143a and the screw hole 143b.

[0029] The case 14 is not provided over the entire circumference around the axis CL1, but is provided by cutting a portion of the case 14 in the circumferential direction. That is, the case 14 has an end face 146 cut by an imaginary plane that passes through a reference line CL2 behind the axis CL1 in Fig. 4 and extends in the left-right direction. As shown in Fig. 7B, the end face 146 (shown by hatching for convenience) is located radially outward from the bearing support part 141, and a portion of the base part 143, the side wall part 145, and the flange part 144 are each cut through the end face 146. A plurality of screw holes 146a are provided in the end face 146.

[0030] As shown in Fig. 4, cover 140 is fastened to end face 146 via bolt 147 that is screwed into screw hole 146a. When cover 140 is fastened to end face 146 of case 14, it completely surrounds rotating shaft 15 and driven pulleys 161, 171 (Fig. 6). In this way, cover 140 surrounds rotating shaft 15 and driven pulleys 161, 171 together with case 14, and cover 140 may be treated as part of the case. That is, case 14 may be treated as a first case (main case), and cover 140 may be treated as a second case (sub-case).

[0031] As shown in Fig. 5, belt 162 extends forward from driven pulley 161, and belt 172 extends rearward from driven pulley 171. As shown in Figs. 7A and 7B, a pair of upper and lower cutouts 148 of a predetermined depth are provided on side wall 145 of case 14 from the left end face of flange 144 to the right in correspondence with the position of belt 162. The depth of cutout 148 corresponds to the width of belt 162. As a result, as shown in Fig. 3, belt 162 passes through case 14 via cutout 148, and belt 162 can be driven without interfering with case 14.

[0032] As shown in FIGS. 7A and 7B, a notch 149 of a predetermined depth is provided in the side wall portion 145 of the case 14 from the end face 146 upward in correspondence with the position of the belt 172. More specifically, the notch 149 is located to the right of the notch 148 in correspondence with the belt 172 being located to the right of the belt 162 as shown in FIG. 5. The depth of the notch 149 corresponds to the width of the belt 172. As a result, as shown in FIG. 3, the belt 172 passes through the case 14 through the notch 149, and the belt 172 can be driven without interfering with the case 14. The depth of the notch 149 may be made shorter than the width of the belt 172, and a notch may be provided in the cover 140 (FIG. 4) so ​​as to be continuous with the notch 149. The notch 149 is provided in the end face 146, not in the left end face of the flange portion 144, so that the depth of the notch 149 can be made shorter.

[0033] Cover 140 is attached to end surface 146 of case 14 after belt 172 has been placed through notch 149. When cover 140 is attached to case 14, the entrance (lower end) of notch 149 is blocked by cover 140, and notch 149 becomes a substantially rectangular opening.

[0034] As shown in Fig. 7B, a plurality of screw holes 144a are provided in the left end surface of the flange portion 144. Bolts 181 (Fig. 4) are screwed into these screw holes 144a to fasten the holder 13 to the left end surface of the flange portion 144. Fig. 8 is a perspective view of the holder 13 alone, as viewed diagonally rearward and slightly above the holder 13. As shown in Fig. 8, the holder 13 has a flange portion 131 and a pair of front and rear motor support portions 132, 133 that are extended forward and rearward from the front and rear ends of the flange portion 131, respectively.

[0035] The flange portion 131, like the flange portion 144 of the case 14, is formed in a generally arc shape centered on the axis line CL1, and the right end surface of the flange portion 131 abuts on the left end surface of the flange portion 144. The motor support portions 132, 133 are each configured in a generally C-shape corresponding to the shape of the outer circumferential surfaces of the motors 11, 12. The rear motor support portion 133 extends rearward from the periphery of the flange portion 131, whereas the front motor support portion 132 is provided to bulge to the left of the flange portion 131 in response to the left-right positional deviation of the belts 162, 172.

[0036] A pair of through holes 134 are formed at both vertical ends of the motor support part 132, and the motor 11 is fixed to the motor support part 132 by bolts 135 (FIG. 3) inserted into the through holes 134. A pair of through holes 136 are formed at both vertical ends of the motor support part 133, and the motor 12 is fixed to the motor support part 133 by bolts 137 (FIG. 3) inserted into the through holes 136.

[0037] In the flange portion 131 and the motor support portion 132 overlapping the flange portion 131, a plurality of through holes 131a are opened corresponding to the positions of the screw holes 144a (FIG. 7B) of the flange portion 144 of the case 14. As shown in FIG. 4, the bracket 18 is attached to the left end surface of the holder 13. FIG. 9 is a perspective view of the bracket 18 alone, as viewed from the right front. As shown in FIG. 9, the bracket 18 has an attachment portion 182 attached to the holder 13, an attachment portion 183 attached to the chassis 204, and an arm portion 184 connecting the attachment portion 182 and the attachment portion 183. The arm portion 184 extends obliquely forward, leftward, and upward from the attachment portion 182.

[0038] The mounting portion 182 is divided into two in the circumferential direction, with the right end surface of one abutting against the left end surface of the flange portion 131 of the holder 13 and the right end surface of the other abutting against the left end surface of the motor support portion 132. A plurality of through holes 182a are formed in the mounting portion 182 in correspondence with the positions of the through holes 131a of the holder 13. As shown in Fig. 4, the bolt 181 inserted through the through holes 182a of the bracket 18 and the through holes 131a of the holder 13 is screwed into the screw holes 144a (Fig. 7B) of the case 14, whereby the bracket 18 and the holder 13 are fixed to the case 14 at once.

[0039] Fig. 10 is a cross-sectional view showing the configuration of a connection portion between the rotating shaft 15 of the drive unit 1 and the transmission 2. For convenience, a part of the transmission 2 is shown by a virtual line (two-dot chain line). As shown in Fig. 10, the transmission 2 has an input shaft 23 extending in the left-right direction coaxially with the rotating shaft 15. Although not shown, not only the input shaft 23 but also an output shaft extending in the left-right direction parallel to the input shaft 23 is arranged inside the transmission case 20. A multi-stage gear (not shown) is provided on the outer circumferential surface of the input shaft 23, and the gears mesh with gears provided on the outer circumferential surface of the output shaft, thereby transmitting torque from the input shaft 23 to the output shaft.

[0040] The left end of the input shaft 23 protrudes leftward from the transmission case 20. The input shaft 23 is rotatably supported by the transmission case 20 via a pair of left and right bearings (ball bearings) 25, 26. More specifically, a portion of the input shaft 23 a predetermined length to the right of the left end and the right end of the input shaft 23 are supported by the bearings 25, 26. A cylindrical shaft portion 27 is provided at the left end (tip portion) of the input shaft 23, and a shaft portion 28 having a larger diameter than the shaft portion 27 is provided to the right of the shaft portion 27. A spline is formed on the outer circumferential surface of the shaft portion 28.

[0041] A bottomed hole 155 of a predetermined depth and having a substantially cylindrical shape centered on the axis CL1 is provided in the connecting portion 153 at the right end of the rotating shaft 15 from the right end face of the rotating shaft 15 to the left. The bottomed hole 155 has a hole portion 156 on the deep side of the bottomed hole 155 and a hole portion 157 on the right side of the hole portion 156, which has a larger diameter than the hole portion 156. The diameter of the hole portion 156 is equal (or almost equal) to the diameter of the shaft portion 27, and the shaft portion 27 is fitted into the hole portion 156 without a gap (or almost without a gap). A spline is formed on the inner peripheral surface of the hole portion 157, and the spline of the hole portion 157 meshes with the spline of the shaft portion 28. As a result, torque is transmitted from the rotating shaft 15 to the input shaft 23.

[0042] The portion where shaft portion 27 is fitted into hole portion 156 is called fitting portion FP. Rotating shaft 15 is supported at two axial locations by bearing 41 and fitting portion FT. This makes it possible to suppress wobbling (tilting) of rotating shaft 15 when torque is applied to rotating shaft 15 without increasing the size of bearing 41. As a result, case 14 having bearing support portion 141 can be configured compactly.

[0043] The small diameter portion 152 of the rotating shaft 15 has a pulley support portion 152A to which a driven pulley 161 is attached, and a pulley support portion 152B to which a driven pulley 171 is attached. A tensile force F1 acts on the pulley support portion 152A in the direction of the arrow (forward) in FIG. 10 via the driven pulley 161 and the belt 162. A tensile force F2 acts on the pulley support portion 152B in the direction of the arrow (rearward) in FIG. 10 via the driven pulley 171 and the belt 172. The direction in which the tensile force F1 acts and the direction in which the tensile force F2 acts are almost opposite. As a result, the tensile forces F1 and F2 acting on the rotating shaft 15 are offset, and the radial load acting on the bearing 41 can be reduced.

[0044] 5 and 6, the assembly procedure of the drive unit 1 will be described. First, with the bearing 41 attached to the rotating shaft 15, the rotating shaft 15 is inserted into the bearing support portion 141 of the case 14 from the right. Then, a circlip 45 is attached to the groove on the inner peripheral surface of the bearing support portion 141, and the rotating shaft 15 is rotatably attached to the case 14. Next, a washer 42, a driven pulley 171, a collar 43, and a driven pulley 161 are fitted to the outer peripheral surface of the rotating shaft 15 from the left, and then a bolt 44 is screwed into a screw hole 154 of the rotating shaft 15 to fix the washer 42, the driven pulley 171, the collar 43, and the driven pulley 161 to the rotating shaft 15. At this time, the belts 162, 172 are looped around the driven pulleys 161, 171 in advance, and the driven pulleys 161, 171 are assembled to the rotary shaft 15 in a state in which the belts 162, 172 are taken out to the outside of the case 14 via the notches 148, 149 (FIG. 7B).

[0045] Next, the pair of motors 11, 12 are fixed to the motor support portions 132, 133 (FIG. 8) of the holder 13. Furthermore, the holder 13 is attached to the flange portion 144 (FIG. 7B) of the case 14 with the bolts 181 (FIG. 4). At this time, the bracket 18 is attached at the same time. Next, the belts 162, 172 are wound around the drive pulleys 111, 121 of the motors 11, 12, respectively, and then a predetermined tension is applied to the belts 162, 172. Finally, the cover 140 is attached to the end surface 146 (FIG. 4) of the case 14, completing the assembly of the drive unit 1.

[0046] After the assembly of the drive unit 1 is completed, the base 143 of the case 14 is fastened to the left end of the transmission case 20 with a bolt. At this time, the base 143, which has a generally L-shaped cross section, is positioned relative to the transmission 2, so that the input shaft 23 and the rotating shaft 15 can be positioned coaxially with high precision. As a result, the input shaft 23 can be easily fitted into the bottomed hole 155 of the rotating shaft 15.

[0047] According to this embodiment, the following advantageous effects can be obtained. (1) Vehicle driving device 100 includes motors 11, 12 (electric motors) which are the driving source for driving vehicle 200, a transmission 2 having an input shaft 23 to which torque is input, a speed change mechanism 21 which changes the rotation of the input shaft 23, and a transmission case 20 which houses the input shaft 23 and the speed change mechanism 21, a rotating shaft 15 which extends coaxially with the input shaft 23 outside the transmission case 20 and is connected to the input shaft 23, a case 14 which is attached to the transmission case 20 and rotatably supports the rotating shaft 15, a holder 13 which is attached to the case 14 and supports motors 11, 12, and power transmission units 16, 17 which transmit the torque of motors 11, 12 to the rotating shaft 15 (Figures 1, 5, 10).

[0048] As a result, the motors 11 and 12 are attached to the transmission 2 via the case 14 and the holder 13, and the torque of the motors 11 and 12 is transmitted to the input shaft 23 of the transmission 2 via the power transmission parts 16 and 17 and the rotating shaft 15. Therefore, if there is an installation space for the drive unit 1 on the side of the input shaft 23 of the transmission 2, the drive unit 1 can be easily connected to the transmission 2, and there are few restrictions on the installation of the drive unit 1. Therefore, the drive unit 1 consisting of the motors 11 and 12, the case 14, the holder 13, the rotating shaft 15, etc. can be applied to the transmissions 2 of various vehicles without making the transmission case 20 into a special shape. This can increase the versatility of the vehicle drive device 100 and reduce costs. The number and size of the motors 11 and 12 can also be easily changed without changing the transmission 2.

[0049] (2) Power transmission unit 16 transmits the torque of motor 11 to pulley support portion 152A of rotating shaft 15, and power transmission unit 17 transmits the torque of motor 12 to pulley support portion 152B of rotating shaft 15, which is closer to input shaft 23 than pulley support portion 152A (FIGS. 5 and 10). As a result, the torque of the pair of motors 11, 12 is transmitted to rotating shaft 15, so that the driving torque for vehicle 200 to travel can be increased without using a large motor.

[0050] (3) The power transmission unit 16 has an endless belt 162 wound around between the driving pulley 111, to which the torque of the motor 11 is output, and the pulley support part 152A (driven pulley 161) of the rotating shaft 15, and the power transmission unit 17 has an endless belt 172 wound around between the driving pulley 121, to which the torque of the motor 12 is output, and the pulley support part 152B (driven pulley 171) of the rotating shaft 15 (FIGS. 5 and 10). The case 14 is configured so that the belts 162 and 172 pass through (FIGS. 7A and 7B). This allows the torque of the motors 11 and 12 arranged outside the case 14 to be well transmitted to the rotating shaft 15 inside the case via the belts 162 and 172, without the belts 162 and 172 interfering with the case 14.

[0051] (4) Case 14 has notch 148 formed at an end of case 14 so that belt 162 can pass through, and notch 149 formed at an end of case 14 so that belt 172 can pass through (FIGS. 7A and 7B). This allows the torque of motors 11 and 12 arranged outside case 14 to be transmitted to rotating shaft 15 inside the case with a simple configuration.

[0052] (5) The vehicle drive device 100 further includes a single bearing 41 that is interposed between the bearing support portion 141 of the case 14 and the rotating shaft 15 and rotatably supports the rotating shaft 15 from the case 14 (FIGS. 5 and 6). The transmission 2 further includes a pair of left and right bearings 25, 26 that rotatably support the input shaft 23 (FIG. 10). The right end portion of the rotating shaft 15 is fitted to the left end portion of the input shaft 23 so as to transmit torque (FIG. 10). The bearing 41 is provided between the right end portion (fitting portion FP) of the rotating shaft 15 and the pulley support portion 152B (FIG. 10). As a result, the rotating shaft 15 is supported at two points in the left and right directions by the fitting portion FP and the bearing 41. Therefore, it is possible to suppress the runout of the rotating shaft 15 without increasing the size of the bearing 41, and it is possible to configure the case 14 in which the bearing 41 is provided in a compact configuration.

[0053] (6) The vehicle drive device 100 further includes a bracket 18 interposed between the holder 13 and the chassis (vehicle body) 204, and the bracket 18 has an attachment portion 182 attached to the holder 13 and an attachment portion 183 attached to the chassis 204 (FIGS. 4 and 9). There is a surplus space outside the holder 13 (to the left of the rotating shaft 15), and the bracket 18 is provided therein, so that the bracket 18 can be configured in various shapes according to the position of a support portion 211 (FIG. 2) provided on the bottom of the chassis 204. This allows the vehicle drive device 100 to be easily mounted on various vehicles.

[0054] This embodiment can be modified in various ways. Some modified examples will be described below. A pair of front and rear motors 11, 12 (first electric motor, second electric motor) are provided as vehicle drive sources, but a single electric motor may be provided. In the above embodiment, the torque of the motor 11 is transmitted to the pulley support portion 152A (first portion) of the rotating shaft 15 via the power transmission portion 16 (first power transmission portion), and the torque of the motor 12 is transmitted to the pulley support portion 152B (second portion) of the rotating shaft 15 via the power transmission portion 17 (second power transmission portion). However, a single power transmission portion may be provided in response to the provision of a single electric motor.

[0055] In the above embodiment, a belt 162 (first belt-shaped member) is looped between the drive pulley 111 (first output part) from which the torque of the motor 11 is output and the driven pulley 161 provided on the pulley support part 152A of the rotating shaft 15, and a belt 172 (second belt-shaped member) is looped between the drive pulley 121 (second output part) from which the torque of the motor 12 is output and the driven pulley 171 provided on the pulley support part 152B of the rotating shaft 15. Here, the endless belt-shaped member may be configured by something other than a belt (for example, a chain).

[0056] In the above embodiment, the case 14 attached to the transmission case 20 is provided with the notch 148 (first passing portion) through which the belt 162 passes, and the notch 149 (second passing portion) through which the belt 172 passes, but the first passing portion and the second passing portion can be configured by something other than a notch (for example, a rectangular hole). Therefore, as long as the case 14 is attached to the transmission case 20 and configured to rotatably support the rotating shaft 15, the configuration of the case 14 as the first support portion is not limited to the above. In the above embodiment, the pair of motors 11, 12 is supported by the holder 13 as the second support portion, but as long as the case 14 is attached to the first support portion and configured to support the motors, the configuration of the second support portion is not limited to the above.

[0057] In the above embodiment, a single bearing 41 that rotatably supports the rotating shaft 15 is interposed between the case 14 and the rotating shaft 15, but the configuration of the rotating shaft support part is not limited to the above. In the above embodiment, the input shaft 23 of the transmission 2 is rotatably supported from the transmission case 20 via a pair of left and right bearings 25, 26, but the input shaft 23 may be rotatably supported via more input shaft support parts. In the above embodiment, the bracket 18 is attached to the end of the holder 13 via the attachment part 182 (first attachment part), and the bracket 18 is attached to the chassis 204 via the attachment part 183 (second attachment part), but the configuration of the third support part is not limited to the above.

[0058] In the above embodiment, the holes 156, 157 of the rotating shaft 15 and the shaft portions 27, 28 of the input shaft 23 are fitted together via splines to enable torque transmission. That is, the rotating shaft 15 and the input shaft 23 are joined together with a spigot, but the hole may be provided on the input shaft 23 and the shaft portion on the rotating shaft 15, and the two may be fitted together. Therefore, the configuration of the fitting portion FP that fits one axial end of the input shaft 23 and one axial end of the rotating shaft 15 together is not limited to the above.

[0059] In the above embodiment, the vehicle driving device 100 is mounted on the bottom of the truck chassis 204, and the rear wheels 202 are driven by the vehicle driving device 100, but the configuration of the vehicle on which the vehicle driving device is mounted is not limited to that described above. The vehicle driving device may drive the front wheels of the vehicle instead of the rear wheels. Both the front and rear wheels may be driven. A plurality of vehicle driving devices may be provided on the vehicle.

[0060] The above description is merely an example, and the present invention is not limited to the above-mentioned embodiment and modifications, as long as the features of the present invention are not impaired. The above-mentioned embodiment and one or more modifications can be arbitrarily combined, and modifications can be combined with each other. [Explanation of symbols]

[0061] 1 Drive unit, 2 Transmission, 11, 12 Motor, 13 Holder, 14 Case, 15 Rotating shaft, 16, 17 Power transmission section, 18 Bracket, 20 Transmission case, 21 Transmission mechanism, 23 Input shaft, 25, 26 Bearing, 41 Bearing, 100 Vehicle drive device, 111, 121 Drive pulley, 148, 149 Notch, 152A, 152B Pulley support section, 161, 171 Driven pulley, 162, 172 Belt, 200 Vehicle, FP fitting section

Claims

1. An electric motor that is a drive source for the vehicle; a transmission including an input shaft to which torque is input, a speed change mechanism that changes the speed of rotation of the input shaft, and a transmission case that houses the input shaft and the speed change mechanism; a rotating shaft extending coaxially with the input shaft outside the transmission case and connected to the input shaft; a first support portion attached to the transmission case and configured to rotatably support the rotating shaft; a second support portion attached to the first support portion and supporting the electric motor; a power transmission unit that transmits the torque of the electric motor to the rotating shaft.

2. 2. The vehicle drive device according to claim 1, The electric motor includes a first electric motor and a second electric motor, a first power transmission unit that transmits torque of the first electric motor to a first portion of the rotating shaft, and a second power transmission unit that transmits torque of the second electric motor to a second portion of the rotating shaft that is closer to the input shaft than the first portion.

3. 3. The vehicle drive device according to claim 2, the first power transmission portion includes an endless first belt-shaped member that is wound between a first output portion that outputs the torque of the first motor and the first portion of the rotating shaft, the second power transmission portion includes an endless second belt-shaped member that is wound between a second output portion, from which the torque of the second motor is output, and the second portion of the rotating shaft; A vehicle drive device characterized in that the first support portion has a first passing portion formed to allow the first belt-shaped member to pass through, and a second passing portion formed to allow the second belt-shaped member to pass through.

4. 4. The vehicle drive device according to claim 3, The vehicle drive device, wherein the first passing portion and the second passing portion are each formed by a notch provided at an end of the first support portion.

5. The vehicle drive device according to any one of claims 2 to 4, a single rotating shaft support portion interposed between the first support portion and the rotating shaft and supporting the rotating shaft rotatably from the first support portion; The transmission further includes a plurality of input shaft support portions in an axial direction that rotatably support the input shaft, an axial end of the rotating shaft is fitted to an axial end of the input shaft so as to be capable of transmitting torque; The vehicle drive device, wherein the rotating shaft support portion is provided between one axial end portion of the rotating shaft and the second portion.

6. The vehicle drive device according to any one of claims 1 to 4, A vehicle drive device further comprising a third support portion interposed between the second support portion and a vehicle body and having a first mounting portion attached to the second support portion and a second mounting portion attached to the vehicle body.

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