Cable gas supply monitoring system
The cable air supply monitoring system addresses the challenge of monitoring oxygen concentration in suspension bridge cables by using sensors and a controller to measure relative humidity and detect abnormalities, thereby improving inspection efficiency and preventing rusting.
Patent Information
- Application Number
- JP2023186011
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-10-30
- Publication Date
- 2025-05-14
- Estimated Expiration
- 2043-10-30
AI Technical Summary
Existing corrosion prevention methods for suspension bridge cables do not effectively monitor the oxygen concentration within the cables, making it difficult to determine the effectiveness of corrosion prevention measures and requiring extensive labor for inspections.
A cable air supply monitoring system that includes a plurality of bundled wires, cladding tubes, and cable band portions with integrated gas feed and exhaust sections, along with sensors to measure relative humidity and a controller to emit warning signals when predetermined standards are not met.
The system allows for accurate measurement of relative humidity within the cable, reducing the inspection range and time, improving accuracy, and enabling quick detection of abnormalities in the dry gas supply, thereby effectively preventing rusting of wires.
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Figure 2025074896000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a cable air supply monitoring system. [Background technology]
[0002] Suspension bridges have traditionally been used as bridges spanning straits, rivers, etc. The main cables of these suspension bridges transmit the load of the bridge girders to the main towers and the ground via hanger ropes, and are extremely important components in the structure of a suspension bridge.
[0003] The main cable is constructed by bundling a large number of metal wires, and various measures are taken to suppress or reduce corrosion of the wires.
[0004] Patent Document 1 discloses a corrosion prevention method for a cable having a plurality of bundled wires and a covering tube covering the plurality of wires, the corrosion prevention method comprising the steps of mixing a low-oxygen gas having an oxygen concentration lower than that of air with the air, and supplying the mixed gas obtained by mixing the low-oxygen gas with the air into the covering tube and flowing it around the plurality of wires.
[0005] Patent Document 2 discloses a corrosion protection method for a cable for a suspended structure, in which an air supply section and an exhaust section that are conductive to the inside of the coating are provided at appropriate intervals along the length of the cable for a suspended structure, which is made by bundling a large number of metal wires and coating the outer circumference of the bundled wires, and dry gas is sent from the air supply section into the gaps between the metal wires and exhausted from the exhaust section. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] JP 2019-94690 A [Patent Document 2] Japanese Patent Application Publication No. 10-159019 Summary of the Invention [Problem to be solved by the invention]
[0007] However, although the corrosion prevention method of Patent Document 1 supplies a mixed gas of low-oxygen gas and air into the main cable, it does not measure whether the oxygen concentration in the mixed gas circulating inside the main cable is maintained within a predetermined concentration range, and it is therefore not possible to determine whether the corrosion prevention measures for the main cable are functioning effectively.
[0008] In the corrosion protection method for cables for suspension structures described in Patent Document 2, air supply sections and exhaust sections are attached alternately along the length of the cable for suspension structures, and dry gas is supplied into the cable for suspension structures from the air supply sections, and the dry gas in the cable for suspension structures is exhausted from the exhaust sections.
[0009] A temperature and humidity sensor is attached to the exhaust section of the suspension structure cable to manage the dry gas, and the dry gas discharged from the exhaust section is a mixture of dry gas supplied from the air supply sections on both sides of the exhaust section.
[0010] When the temperature and humidity of the dry gas are measured in the exhaust section and an abnormality is found in the dry gas, it is not possible to determine from which air supply section the abnormality occurred in the dry gas supplied. Therefore, it is necessary to inspect two air supply sections formed between the exhaust section and the air supply section adjacent to this exhaust section, which requires a lot of labor, which is a problem.
[0011] The present invention provides a cable air supply monitoring system that detects damage to a cable early and enables efficient inspection of damaged areas of the cable for maintenance in corrosion prevention equipment that supplies dry air into a cable to reduce or prevent rust on the wires inside the cable. [Means for solving the problem]
[0012] The cable air supply monitoring system of the present invention comprises: a cable including a plurality of bundled wires, a plurality of covering tubes arranged in a longitudinal direction of the wires while covering the wires and forming gaps between opposing end faces of the covering tubes, and a cable band portion closing the gaps between adjacent covering tubes; a plurality of first cable band portions, each of which is one of the cable band portions in the cable and is provided with an air supply portion for supplying dry gas into the cable; a second cable band portion which is one cable band portion between adjacent first cable band portions, the second cable band portion having a plurality of cable band portions interposed between the first cable band portion and the second cable band portion and which is provided with an exhaust portion for exhausting dry gas supplied from the air supply portion of the first cable band portion into the cable to the outside of the cable; a first sensor unit disposed on the cable band portion adjacent to the second cable band portion and configured to measure a relative humidity of the dry gas flowing through the cable; The humidity sensor further comprises a control unit which issues a warning signal when the relative humidity measured by the first sensor unit does not satisfy a predetermined monitoring standard for relative humidity. Effect of the Invention
[0013] The cable air supply monitoring system of the present invention has a first sensor unit disposed on a cable band unit near a second cable band unit having an exhaust unit, and measures the relative humidity of the dry gas flowing through the cable by the first sensor unit. The first sensor unit can accurately measure the relative humidity of the dry gas flowing through the air supply section formed between the second cable band unit near the first sensor unit and the first cable band unit. If an abnormality is found in the relative humidity measured by the first sensor unit, it is sufficient to inspect the air supply section. Therefore, the inspection range can be shortened, and the inspection time can be shortened and the inspection accuracy can be improved.
[0014] In the above-mentioned cable air supply monitoring system, a second sensor unit is provided which measures the relative humidity of the dry gas supplied to the air supply unit of the first cable band unit, and the control unit issues a warning signal when the relative humidity measured by the second sensor unit does not meet a predetermined relative humidity monitoring standard. In this case, the control unit can quickly detect an abnormality in the dry gas supplied to the air supply unit of the first cable band unit, and supply dry gas adjusted to an appropriate relative humidity into the cable, thereby effectively preventing or reducing the occurrence of rust and other problems on the wires in the cable. [Brief description of the drawings]
[0015] [Figure 1] FIG. 1 is a schematic diagram showing a suspension bridge with a main cable. [Diagram 2] FIG. 2 is a schematic diagram showing a main portion of a main cable. [Diagram 3] FIG. 4 is a cross-sectional view showing a main cable. [Figure 4] FIG. 1 is a system configuration diagram showing a cable air supply monitoring system. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0016] An example of the cable air supply monitoring system of the present invention will be described with reference to the drawings. The cable of the cable air supply monitoring system A is a main cable of a suspension bridge B as an example, but the present invention is not limited to this.
[0017] As shown in Figure 1, suspension bridge B comprises anchorages (abutments) (not shown) provided on both sides of a strait or river, a number of main towers B1, B1... disposed between these anchorages, a main cable 1 stretched across tower top saddles B11 provided on each of the main towers B1 and with both ends fixed to the abutments, hanger ropes B2, B2... suspended at predetermined intervals from the main cable 1, and a bridge girder B3 supported by the multiple hanger ropes B2, B2....
[0018] As shown in Figures 1 and 2, the cable air supply monitoring system A includes a main cable 1 including a cable band portion 14, a first cable band portion 14a provided on any of the cable band portions 14 of the main cable 1 and having an air supply portion 2 for supplying dry gas, a second cable band portion 14b having an exhaust portion 3 for discharging the dry gas in the main cable 1 to the outside of the main cable 1, a first sensor portion 4 for measuring the relative humidity of the dry gas, and a control portion for issuing an alarm signal under specified conditions based on the relative humidity measured by the first sensor portion 4.
[0019] As shown in FIG. 3, the main cable 1 has hundreds to tens of thousands of metal wires 11 that are bundled together in an aligned state. Gaps are formed between opposing surfaces of the wires 11 in the longitudinal direction, and the cable is configured to allow dry gas to circulate through the gaps. The dry gas is not particularly limited, and examples thereof include air and nitrogen. Dry gas refers to gas with a predetermined moisture content or less. Specifically, dry air refers to gas with a predetermined relative humidity standard or less. The relative humidity standard of the dry gas is preferably 60%, and more preferably 40% or less.
[0020] The first sensor unit 4 and the second sensor unit 5 described later measure the moisture content in the dry gas and the temperature of the dry gas, calculate the amount of saturated water vapor at that temperature, and calculate the relative humidity (%) by dividing the measured moisture content by the amount of saturated water vapor and multiplying the result by 100.
[0021] The wire 11 is partially covered with a plurality of cylindrical covering tubes 12 having a certain length. A gap 13 is formed between the opposing end faces of the covering tubes 12, 12 adjacent to each other in the longitudinal direction of the wire 11. A cylindrical cable band portion 14 that airtightly closes the gap 13 formed between the covering tubes 12, 12 is attached and integrated into the gap 13 formed between the covering tubes 12, 12. The structure of the covering tube 12 is not particularly limited, and it is sufficient that the wire 11 is partially covered airtight. The covering tube 12 is formed, for example, by winding a long body (e.g., a rubber rope, a metal rope, etc.) tightly around the outer circumferential surface of the bundled wires 11 to form a wound body, and then airtightly covering the entire outer circumferential surface of the wound body with a coating layer.
[0022] The cable band portion 14 is formed into a cylindrical shape by joining together a pair of semi-cylindrical members. The cable band portion 14 is attached to the gap portion 13 formed between the covering tubes 12, 12 covering the wire 11, with both ends in the longitudinal direction overlapping the ends of the covering tube 12 facing both ends. The wire 11 of the main cable 1 is airtightly covered on the entire surface by a plurality of covering tubes 12, 12... and the cable band portion 14 disposed between the covering tubes 12, 12. The gap between the opposing surfaces of the covering tubes 12 and the cable band portion 14 is airtightly filled with a sealing material.
[0023] Among the cable band portions 14 of the main cable 1, the plurality of cable band portions 14a are provided with an air supply portion 2 for supplying dry gas to the wire 11. The cable band portion 14 provided with the air supply portion 2 is referred to as a first cable band portion 14a. In detail, the main cable 1 is provided with a plurality of cable band portions (first cable band portions) 14a provided with the air supply portion 2. A plurality of cable band portions 14 (preferably five or more) not provided with an air supply portion 2 are arranged between the plurality of first cable band portions 14a, 14a. In other words, the plurality of first cable band portions 14a, 14a... are arranged at intervals in the longitudinal direction of the main cable 1 with a plurality of cable band portions 14c (preferably five or more) sandwiched therebetween. The first cable band portion 14a does not have an exhaust portion.
[0024] As shown in Fig. 3, the air supply section 2 of the first cable band section 14a has a supply hole 21 penetrating the cable band section 14a in the inward and outward directions. The inner opening of the supply hole 21 of the air supply section 2 opens toward the wire 11. The outer opening of the supply hole 21 of the air supply section 2 is connected and communicates with a dry gas supply pipe (not shown). A gap through which dry gas can flow is formed between the inner peripheral surface of the first cable band section 14a and the outer peripheral surface of the wire body formed by bundling a plurality of wires 11. The dry gas is configured to be able to flow into the gap between the wires 11, 11 through this gap.
[0025] The dry gas supply pipe has a main pipe, one end of which is connected and communicated with a dry gas supply source (not shown). The main pipe of the dry gas supply pipe is provided with a plurality of branch pipes. The branch pipes of the dry gas supply pipe are airtightly connected and communicated with the supply hole 21 of the air supply unit 2 of the first cable band portion 14a. The dry gas supplied from the dry gas supply source is supplied into the main cable 1 through the supply hole 21 of the air supply unit 2 of the first cable band portion 14a via the dry gas supply pipe.
[0026] One of the cable bands 14 between the first cable bands 14a, 14a is provided with an exhaust section 3 for exhausting the dry gas, which is supplied to the wires 11 through the air supply section 2 and flows through the gaps between the wires 11 of the main cable 1, to the outside of the main cable 1. The cable band 14 provided with the exhaust section 3 is referred to as the second cable band 14b. That is, the cable bands (second cable bands) 14b provided with the exhaust sections 3 are disposed between the first cable bands 14a, 14a, one each. The second cable band 14b does not have an air supply section. Furthermore, at least two or more third cable bands 14c, which are provided with neither the air supply section 2 nor the exhaust section 3, are disposed between the first cable band 14a and the second cable band 14b.
[0027] The exhaust section 3 of the cable band section 14b has an exhaust hole 31 penetrating the cable band section 14b in the inward and outward directions. The inner opening of the exhaust hole 31 of the exhaust section 3 opens toward the wire 11. The outer opening of the exhaust hole 31 of the exhaust section 3 is connected and communicates with a dry gas exhaust pipe (not shown). A gap through which dry air can flow is formed between the inner peripheral surface of the second cable band section 14b and the outer peripheral surface of the wire body formed by bundling a plurality of wires 11. The dry gas that has flowed through the gap between the wires 11, 11 can flow into the exhaust hole 31 through this gap.
[0028] The dry gas exhaust pipe has a main pipe, one end of which is connected and communicated with a dry gas recovery section (not shown). The main pipe of the dry gas exhaust pipe is provided with a plurality of branch pipes. The branch pipes of the dry gas exhaust pipe are airtightly connected and communicated with the discharge hole 31 of the second cable band section 14b. The dry gas exhausted from the discharge hole 31 of the second cable band section 14b is exhausted to the dry gas recovery section through the dry gas exhaust pipe. The used dry gas recovered in the dry gas recovery section may be directly diffused into the air, or the used dry gas may be processed and reused as dry gas. The used dry gas may be exhausted to the outside air through the dry gas exhaust pipe or the exhaust section 3 without providing a dry gas recovery section.
[0029] In this way, from the dry gas supply source to the recovery or discharge of the dry gas, the inside of the dry gas supply pipe, the main cable 1 and the dry gas discharge pipe are maintained in an airtight state isolated from the outside air.
[0030] In the main cable 1, the first cable band portions 14a are arranged at intervals in the longitudinal direction of the main cable 1, and one (only one) second cable band portion 14b is arranged between adjacent first cable band portions 14a, 14a. Furthermore, a third cable band portion 14c is arranged between adjacent first cable band portions 14a and second cable band portions 14b. In the present invention, "the first cable band portion 14a and the second cable band portion 14b adjacent to each other" refers to the first cable band portion 14a and the second cable band portion 14b adjacent to each other when only the first cable band portion 14a and the second cable band portion 14b are considered. In the present invention, "the first cable band portions 14a, 14a adjacent to each other" refers to the first cable band portions 14a, 14a adjacent to each other when only the first cable band portion 14a is considered.
[0031] The gaps between the wires 11, 11 of the main cable 1 are continuous in the longitudinal direction of the wires 11, and the dry gas supplied from the air supply section 2 of the first cable band section 14a flows through the gaps between the wires 11 of the main cable 1, and then is discharged outside the main cable 1 from the exhaust section 3 of the second cable band section 14b that is closest to the first cable band section 14a where the air supply section 2 is provided.
[0032] Furthermore, by replacing the cable band section of the existing main cable 1 with the cable band section 14a (14b) having the air supply section 2 (exhaust section 3), the air supply section 2 (exhaust section 3) can also be arranged on the existing main cable 1, making it possible to apply this system to existing suspension bridges.
[0033] 1 and 2, the main cable 1 has first cable bundling portions 14a provided with the air supply portion 2 and second cable bundling portions 14b provided with the exhaust portion 3, which are alternately arranged in the longitudinal direction of the main cable 1. For ease of understanding, in FIG. 1, the first cable bundling portions 14a provided with the air supply portion 2 are labeled 14a-1 to 14a-3 from the left side, respectively. The second cable bundling portions 14b provided with the exhaust portion 3 are labeled 14b-1 to 14b-4 from the left side, respectively.
[0034] The dry gas supplied into the cable 1 from the air supply section 2 of the first cable band section 14a-1 branches into two, flows through the gaps between the wires 11, and is discharged outside the main cable 1 from the exhaust sections 3, 3 of the second cable band sections 14b-1, 14b-2.
[0035] Similarly, the dry gas supplied into the main cable 1 from the air supply section 2 of the first cable band portion 14a-2 (14a-3) branches into two, flows through the gaps between the wires 11, and is discharged outside the main cable 1 from the exhaust sections 3, 3 of the second cable band portions 14b-2, 14b-3 (14b-3, 14b-4).
[0036] In addition, in Fig. 2, the flow of dry gas supplied into the main cable 1 through the air supply section 2 of the first cable bundling section 14a is indicated by arrows above the air supply section 2. In Fig. 2, the flow of dry gas exhausted to the outside of the main cable 1 from the exhaust section 3 of the second cable bundling section 14b is indicated by arrows above the exhaust section 3. In Fig. 1, the flow of dry gas supplied into the cable 1 from the air supply section 2 of the first cable bundling section 14a is indicated by arrows below the main cable 1.
[0037] Furthermore, between the first cable band portion 14a and the second cable band portion 14b, as described above, there are two or more third cable band portions 14c which are not provided with either the air supply section 2 or the exhaust section 3.
[0038] A first sensor unit 4 is disposed in the third cable band unit 14c located near the second cable band unit 14b, and measures the relative humidity of the dry gas flowing through the gap formed between the wires 11. The first sensor unit 4 may be a known device for measuring the relative humidity of gas.
[0039] The third cable band portion 14c in the vicinity of the second cable band portion 14b refers to the third cable band portion 14c in which the distance L2 is shorter than the distance L1 to the nearest first cable band portion 14a and the distance L2 to the nearest second cable band portion 14b in the length direction of the main cable 1. In the third cable band portion 14c in which the first sensor portion 4 is disposed, dry gas flows in one direction from the first cable band portion 14a side to the second cable band portion 14b side, and is adjusted so that dry gas does not flow from the second cable band portion 14b side into the third cable band portion 14c in which the first sensor portion 4 is disposed. This adjustment is performed by controlling (1) the distance between the third cable band portion 14c in which the first sensor portion 4 is arranged and the second cable band portion 14b, (2) the supply pressure of the dry gas supplied from the air supply portion 2 of the first cable band portion 14a, or (3) the suction force of the dry gas exhausted from the exhaust portion 3 of the second cable band portion 14b, etc.
[0040] In the main cable 1, an air supply section is formed between the first cable band portion 14a and the second cable band portion 14b adjacent to each other. Two or more third cable band portions 14c are disposed between the first cable band portion 14a and the second cable band portion 14b adjacent to each other. In the air supply section, the first sensor portion 4 is provided near the second cable band portion 14b. The first cable band portion 14a and the second cable band portion 14b forming the air supply section are the first cable band portion 14a and the second cable band portion 14b closest to the third cable band portion 14c in which the first sensor portion 4 is provided, respectively. Therefore, the first sensor portion 4 can pinpoint the relative humidity of only the dry gas flowing through the air supply section.
[0041] That is, in the main cable 1, an air supply section is formed between the first cable band portion 14a and the second cable band portion 14b adjacent to each other. A third cable band portion 14c, in which a first sensor portion 4 is provided, is provided in the vicinity of the second cable band portion 14b in this air supply section. In the air supply section, dry gas flows in one direction from the first cable band portion 14a to the second cable band portion 14b. In the air supply section, only dry air supplied from the air supply portion 2 of the first cable band portion 14a, which is the start point of this air supply section, flows. The first sensor portion 4 is disposed in the vicinity of the exhaust portion 3 of the second cable band portion 14b, which is the end point of the air supply section.
[0042] Therefore, the relative humidity of the dry gas that has circulated for as long a distance as possible in the air supply section can be measured by the first sensor unit 4. Based on the relative humidity of the dry gas, it can be easily detected whether or not an abnormality has occurred in the air supply section, targeting most of the air supply section of the main cable 1.
[0043] In particular, it is preferable that the first sensor unit 4 is provided on the third cable band unit 14c adjacent to the second cable band unit 14b. By providing the first sensor unit 4 on the third cable band unit 14c, it becomes possible to more easily detect whether or not an abnormality has occurred in the air supply section of the main cable 1, covering a larger portion of the air supply section.
[0044] The cable air supply monitoring system A also includes a second sensor unit 5 that measures the relative humidity of the dry gas supplied to the air supply unit 2 of the first cable band unit 14a. As with the first sensor unit 4, the second sensor unit 5 can use a known gas relative humidity measuring device. The second sensor unit 5 is provided in the main pipe or each branch pipe (preferably the main pipe) of the dry gas supply pipe, and measures the relative humidity of the dry gas flowing through the dry gas supply pipe. Based on the relative humidity of the dry gas measured by the second sensor unit 5, it is configured to be able to determine whether or not dry gas satisfying a predetermined relative humidity standard is being supplied into the main cable 1.
[0045] As shown in FIG. 4, the cable air supply monitoring system A includes a CPU (Central Processing Unit) 61, a ROM (Read Only Memory) 62, a RAM (Random Access Memory) 63, an auxiliary storage device 64, and an output module 65.
[0046] The first sensor unit 4, the second sensor unit 5, the ROM 62, the RAM 63, the auxiliary storage device 64, and the output module 66 are electrically connected to the CPU 61 so as to be able to communicate with each other via an A / D conversion unit as necessary. The A / D conversion unit quantizes an analog signal to generate a digital signal that can be input to the CPU 61.
[0047] The CPU 61 acquires the relative humidity of the dry gas measured by the first sensor unit 4 and the second sensor unit 5 as a digital signal. A general-purpose wireless module may be attached to or mounted on the CPU 61, the auxiliary storage device 64, the first sensor unit 4, and the second sensor unit 5, and electrically connected to enable wireless communication with each other. The wireless module is a module for performing wireless data communication, and is a module for realizing a normal wireless communication method such as Wi-Fi (registered trademark), Bluetooth (registered trademark), W-CDMA standard, LTE standard, and LPWA (Low Power Wide Area) standard.
[0048] Examples of the auxiliary storage device 64 include a solid state drive (SSD) and a hard disk drive (HDD). Examples of the output module 65 include a display, a speaker, and a mobile terminal device.
[0049] The control unit 7 of the cable air supply monitoring system A includes a CPU 61, and is realized by loading a predetermined program onto the CPU 61 and RAM 63, thereby operating the first sensor unit 4, the second sensor unit 5, the output module 66 and the wireless module under the control of the CPU 61, and reading and writing data in the RAM 63 and the auxiliary storage device 64.
[0050] Next, a description will be given of the operation and usage of the cable air supply monitoring system A. In the following description, an example will be given in which air is used as the medium of the dry gas, but a medium other than air may be used.
[0051] At the dry gas supply source in the cable air supply monitoring system A, a known dehumidifier is used to remove or reduce moisture in the air and adjust the relative humidity to be below a predetermined relative humidity standard to produce dry gas.
[0052] Dry gas is supplied from a dry gas supply source to the dry gas supply pipe, and then supplied to the wires 11 in the main cable 1 through the main pipe and branch pipes of the dry gas supply pipe and the air supply section 2 of the first cable band section 14a.
[0053] At this time, the second sensor unit 5 provided in the dry gas supply pipe constantly or at predetermined time intervals measures the relative humidity of the dry gas flowing through the dry gas supply pipe, and the second sensor unit 5 transmits the relative humidity of the dry gas to the CPU 61 as an electric signal. The CPU 61, which receives the electric signal, calls up the relative humidity standard stored in the ROM 62 or the auxiliary storage device 64 and judges whether the relative humidity of the dry gas is equal to or lower than the relative humidity standard. If the relative humidity of the dry gas exceeds the relative humidity standard, the CPU 61 judges that outside air has mixed with the dry gas and that an abnormality has occurred in the dry gas. The CPU 61 judges that there is a possibility of an unexpected event (for example, a failure of the dry gas supply source, a crack or other damage in the dry gas supply pipe, etc.). The CPU 61 issues a warning signal such as a sound or a display from the output module 65 to notify the administrator. The manager shall inspect the equipment included in the dry gas supply source, as well as the main and branch pipes of the dry gas supply pipe, check for any malfunctions of the equipment or damage to the dry gas supply pipe (for example, cracks in the dry gas supply pipe, cracks or peeling in the seals, etc.), and take any necessary measures.
[0054] When the second sensor unit 5 is provided in each of the branch pipes of the dry gas supply pipe, by outputting to the output module 65 which branch pipe the second sensor unit 5 in which an abnormality has occurred in the dry gas, the manager need only inspect the branch pipe in which an abnormality has occurred in the dry gas, thereby enabling the manager to perform inspection work efficiently.
[0055] Dry gas supplied through the dry gas supply pipe is supplied from the air supply section 2 of the first cable band section 14a to the multiple wires 11 in the main cable 1. The gaps formed between the wires 11 are fully connected in the longitudinal direction of the main cable 1, and the dry gas flows through the gaps between the wires 11 in the longitudinal direction of the main cable 1. Under normal conditions, the gaps between the wires 11 are always filled with dry gas flowing in the longitudinal direction of the main cable 1. Since the relative humidity of the dry gas is adjusted to be equal to or lower than a predetermined relative humidity standard, rusting of the wires 11 due to moisture is prevented or reduced, and the wires 11 are maintained in good condition.
[0056] Next, a description will be given of the flow state of the dry gas supplied into the main cable 1. For example, the dry gas supplied into the main cable 1 from the air supply section 2 of the first cable band section 14a-2 in Fig. 1 and Fig. 2 branches into two in the main cable 1. The two branched dry gases flow toward the second cable band section 14b-2 and toward the second cable band section 14b-3, respectively, and are exhausted from the exhaust section 3 of the second cable band section 14b-2 and the exhaust section 3 of the second cable band section 14b-3 to dry gas exhaust pipes.
[0057] Meanwhile, the dry gas supplied from the air supply section 2 of the first cable band section 14a-1 into the main cable 1 is also branched into two in the main cable 1 in the same manner as above. One of the two branched dry gas flows toward the second cable band section 14b-2 and is discharged from the exhaust section 3 of the second cable band section 14b-2 to the dry gas exhaust pipe.
[0058] In this way, the dry gas supplied from both the air supply units 2 of the first cable band units 14a-2 and 14a-1 flows into the exhaust unit 3 of the second cable band unit 14b-2, and the dry gases are mixed together to form a mixed gas. Therefore, even if the relative humidity of the mixed gas flowing into the exhaust unit 3 of the second cable band unit 14b-2 is measured, it is not possible to determine which of the first cable band units 14a-1 (14a-2) has an abnormality in the dry gas flowing in. Furthermore, even if an abnormality occurs in the dry gas (first dry gas) flowing in from one of the first cable band units 14a, the dry gas (second dry gas) flowing in from the other first cable band unit 14a may absorb moisture that exceeds the relative humidity standard in the first dry gas, and the relative humidity of the mixed gas as a whole is maintained below the relative humidity standard, so that an abnormality may not be detected.
[0059] In the exhaust section 3 of the second cable band section 14b-2, the relative humidity of the mixed gas flowing into this exhaust section 3 is measured, and if an abnormality occurs in the dry gas, as described above, it is not possible to determine from which of the first cable band sections 14a-1 (14a-2) the dry gas flowing in is abnormal. Therefore, two air supply sections must be inspected: the air supply section X formed between the first cable band section 14a-2 and the second cable band section 14b-2, and the air supply section Y formed between the first cable band section 14a-1 and the second cable band section 14b-2. As a result, there is a problem in that the inspection work for the main cable 1 increases, which increases the burden.
[0060] Therefore, in the above cable air supply monitoring system A, for example, in the air supply section X, the first sensor unit 4 is disposed not in the second cable band unit 14b-2 but in the third cable band unit 14c (preferably the third cable band unit 14b-2 adjacent to the second cable band unit 14b-2) located near the second cable band unit 14b-2. That is, the relative humidity of only the dry air circulating in the air supply section X is measured before it is mixed with the dry gas circulating in the air supply section Y.
[0061] On the other hand, the dry gas supplied to the air supply section 2 of the first cable band section 14a-2 branches into two in the main cable 1. The supply pressure of the dry gas in the air supply section 2 of the first cable band section 14a-2 is large before it flows through the main cable 1, and the dry gas that flows from the air supply section 2 of the first cable band section 14a-2 into the main cable 1 does not flow back after being branched into two. Furthermore, the dry gas is adjusted so that it does not flow from the second cable band section 14b-2 side into the third cable band section 14c in which the first sensor section 4 is disposed. Therefore, in the third cable band section 14c in which the first sensor section 4 is disposed, the dry gas flows in one direction from the first cable band section 14a-2 toward the second cable band section 14b-2.
[0062] In this way, only the dry air flowing through the air supply section X is the measurement target, and the relative humidity of the dry air is measured by the first sensor unit 4, so if an abnormality occurs in the dry air, it is sufficient to inspect only the portion of the main cable 1 that constitutes the air supply section X for damage (for example, cracks in the dry gas supply pipe, cracks or peeling in the seal portion, etc.), which makes it possible to reduce and shorten the inspection work of the main cable 1 and also improve the quality of inspection by reducing the inspection work. Note that, although the above explanation has been given using the air supply section X as an example, the same applies to the other air supply sections.
[0063] As described above, an air supply section is formed between the air supply section 2 of the first cable band section 14a and the exhaust section 3 of the second cable band section 14b, which are adjacent to each other, and the inside of the main cable 1 is divided into a plurality of air supply sections. In each air supply section, the first sensor section 4 is disposed near the second cable band section 14b. The first sensor section 4 measures the relative humidity of only the dry gas flowing through the target air supply section constantly or at predetermined time intervals. The relative humidity of the dry gas is transmitted from the first sensor section 4 to the CPU 61 as an electric signal. The CPU 61, which has received the electric signal, calls the relative humidity standard stored in the ROM 62 or the auxiliary storage device 64 and judges whether the relative humidity of the dry gas is equal to or lower than the relative humidity standard. If the relative humidity of the dry gas exceeds the relative humidity standard (does not satisfy the relative humidity standard), the CPU 61 judges that outside air has mixed into the dry gas and an abnormality has occurred in the dry gas. Then, the CPU 61 determines that there is a risk of an unexpected incident occurring in the main cable 1 constituting the air supply section (for example, damage such as a crack has occurred in the main cable 1). The CPU 61 issues a warning signal such as a sound or display from the output module 65 to notify the manager. The manager inspects the main cable 1 portion constituting the air supply section, checks for damage to the main cable 1 (for example, cracks in the main cable 1, cracks or peeling in the seal portion, etc.), and takes the necessary measures.
[0064] In the above, a case has been described in which the output module 65 is configured to issue a warning signal when the relative humidity of the dry gas measured by the first sensor unit 4 and the second sensor unit 5 exceeds a preset relative humidity standard. However, issuing a warning signal is not limited to this case, and the output module 65 may also be configured to issue a warning signal in the following cases, for example.
[0065] As described above, in each gas supply section, the first sensor unit 4 (second sensor unit 5) measures the relative humidity of the dry gas constantly or at predetermined time intervals. The relative humidity of the dry gas measured by the first sensor unit 4 (second sensor unit 5) (hereinafter referred to as the "measured value") is transmitted to the CPU 61 as an electric signal each time it is measured. The CPU 61, which receives the measured value, stores the measured value in the RAM 63 or the auxiliary storage device 64 in sequence. Next, the CPU 61 extracts a plurality of measured values from the measured values stored in the RAM 63 or the auxiliary storage device 64 based on a predetermined condition (for example, "extract the latest 10 measured values"). The CPU 61 calculates the arithmetic mean value of the extracted measured values, and sets the calculated arithmetic mean value as a reference value. The CPU 61 calculates the absolute value of the difference between the calculated reference value and the latest measured value. A predetermined threshold value is stored in the RAM 63 or the auxiliary storage device 64. If the calculated absolute value exceeds the threshold value, the CPU 61 determines that an abnormality has occurred in the dry gas, and that there is a risk of a malfunction in part of the cable air supply management system. The CPU 61 is configured to issue a warning signal such as a sound or a display from the output module 65 in the same manner as described above. By determining the measured value of the dry gas using such a determination criterion, a change in the relative humidity of the dry gas can be detected early even if the relative humidity of the dry gas does not exceed the relative humidity standard. Therefore, the main cable 1 and the like can be inspected early to prevent an abnormality from occurring in the dry air circulating within the main cable 1.
[0066] In the above, the most recent ten measured values are extracted as the measured values, but the present invention is not limited to this example. In the above, the arithmetic mean of the measured values is used as the reference value, but the present invention is not limited to the arithmetic mean. The reference value may be a value calculated statistically or calculated by another formula.
[0067] One or more of the above-mentioned relative humidity standards and reference values may be used as the relative humidity monitoring standards, and if the measured value does not satisfy the monitoring standards, a warning signal such as sound or display may be issued from the output module 65 in a manner similar to that described above.
[0068] In the above, the first sensor unit 4 and the second sensor unit 5 measure the relative humidity of the dry gas, but the pressure of the dry gas may be measured in addition to the relative humidity of the dry gas. If an abnormality occurs in the main cable 1, the pressure of the dry gas decreases. By determining a pressure standard for the dry gas in advance and determining the pressure of the dry gas in the same manner as the relative humidity, a malfunction of the cable air supply monitoring system can be detected. [Explanation of symbols]
[0069] 1 Main Cable 11 Wire 2 Air supply section 3 Exhaust section 3 Exhaust section 4 First sensor section 5 Second sensor section 14a First cable band section 14b Second cable band section 14c 3rd cable band section A Cable Air Supply Monitoring System B Bridge B1 Main tower B2 Hanger rope B3 Bridge girder
Claims
1. a cable including a plurality of bundled wires, a plurality of covering tubes arranged in a longitudinal direction of the wires while covering the wires and forming gaps between opposing end faces of the covering tubes, and a cable band portion closing the gaps between adjacent covering tubes; a plurality of first cable band portions, each of which is one of the cable band portions of the cable and is provided with an air supply portion for supplying dry gas into the cable; a second cable band portion which is one cable band portion present between adjacent first cable band portions, the second cable band portion having a plurality of cable band portions interposed between the first cable band portion and the second cable band portion and which is provided with an exhaust portion for exhausting dry gas supplied from the air supply portion of the first cable band portion into the cable to the outside of the cable; a first sensor unit disposed on the cable band portion adjacent to the second cable band portion and configured to measure a relative humidity of the dry gas flowing through the cable; a control unit that issues a warning signal when the relative humidity measured by the first sensor unit does not satisfy a predetermined relative humidity monitoring standard.
2. The cable air supply monitoring system of claim 1, further comprising a second sensor unit for measuring the relative humidity of the dry gas supplied to the air supply unit of the first cable band unit, and the control unit for issuing a warning signal when the relative humidity measured by the second sensor unit does not meet a predetermined relative humidity monitoring standard.
3. 3. A cable air supply monitoring system according to claim 1, wherein the cable is a main cable whose end is fixed to an anchorage of a suspension bridge and which supports a bridge girder via a hanger rope.
Citation Information
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