Method for repairing decorative parts, decorative parts, repaired decorative parts, mobile units, and information provision systems
The method of removing and refilling decorative sheets with inclined surfaces and precise paint application addresses damage-induced design deterioration in moving body decorative members, ensuring aesthetic preservation.
Patent Information
- Application Number
- JP2023191155
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-11-08
- Publication Date
- 2025-05-20
AI Technical Summary
Decorative members on moving bodies deteriorate in design due to damage from external contact, leading to a loss of aesthetic appeal.
A method involving the removal of a decorative sheet from the damaged area, filling with a filler, and coating with repair paint, where the decorative sheet has an inclined surface relative to the lamination direction to prevent peeling, combined with an information system for precise paint composition selection.
The method preserves the design integrity of damaged decorative members by preventing peeling and ensures appropriate paint application, maintaining aesthetic quality.
Smart Images

Figure 2025078526000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to a decorative member repair method, a decorative member, a repaired decorative member, a mobile body, and an information providing system. [Background technology]
[0002] For example, as disclosed in Patent Document 1, a decorative sheet that is attached to an exterior member of a moving body is known. The decorative member is composed of the exterior member and the decorative sheet attached to the exterior member. The decorative member imparts excellent design to the moving body. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2021-160220 A Summary of the Invention [Problem to be solved by the invention]
[0004] A decorative member is damaged due to factors such as contact between a moving body and the external environment. The design of the damaged decorative member deteriorates. The present disclosure aims to suppress the deterioration of the design of a damaged decorative member. [Means for solving the problem]
[0005] A decorative member repair method according to one embodiment of the present disclosure includes: A method for repairing a decorative member including an adherend and a decorative sheet attached to the adherend from a first surface thereof, comprising the steps of: a removing step of removing the decorative sheet from a portion of the decorative member surrounding a damaged portion thereof to form a removed decorative member; a filling step of forming a filled decorative member by providing a filler in a portion of the removed decorative member from which the decorative sheet has been removed; A coating process for forming a coated decorative member by coating the filled decorative member with a repair paint. The decorative sheet included in the removed decorative member has an inclined surface that is inclined with respect to the lamination direction in which the adherend and the decorative sheet overlap each other.
[0006] A decorative member according to an embodiment of the present disclosure includes: An adherend; A decorative member comprising a decorative sheet attached to the adherend from a first surface thereof, The decorative sheet has an inclined surface that is inclined with respect to a lamination direction in which the adherend and the decorative sheet overlap each other.
[0007] An information providing system according to an embodiment of the present disclosure includes: An information providing system for providing information on a repair paint to be applied when repairing a damaged portion of a decorative member including an adherend and a decorative sheet attached to the adherend, A storage unit that stores information relating to the portion of the decorative member and information relating to the composition of the repair paint in association with each other; an acquisition unit that acquires information regarding the damaged portion of the decorative member inputted from a user terminal; An extraction unit that extracts information regarding the composition of the repair paint corresponding to the damaged area acquired by the acquisition unit from the storage unit; A transmission unit is provided that transmits information regarding the composition of the repair paint extracted by the extraction unit to a user terminal. Effect of the Invention
[0008] According to the present disclosure, deterioration of the design of a damaged decorative member can be suppressed. [Brief description of the drawings]
[0009] [Figure 1] FIG. 1 is a diagram for explaining an embodiment, and is a perspective view of a moving body. [Diagram 2] FIG. 2 is a perspective view of a portion of the repaired decorative member included in FIG. [Diagram 3] FIG. 3 is a cross-sectional view of the repaired decorative member of FIG. 2 taken along line III-III. [Figure 4] FIG. 4 is a perspective view of a portion of the damaged decorative member. [Diagram 5] FIG. 5 is a cross-sectional view of the damaged decorative member of FIG. 4 taken along line VV. [Figure 6] FIG. 6 is a perspective view of a portion of the removed decorative member. [Figure 7] FIG. 7 is an enlarged view of a first inclined surface element in the removed decorative member of FIG. [Figure 8] FIG. 8 is a cross-sectional view of the removed decorative member of FIG. 6 taken along line VIII-VIII. [Figure 9] FIG. 9 is a cross-sectional view of a filled decorative member. [Figure 10] FIG. 10 is a block diagram of the information providing system. [Figure 11] FIG. 11 is a diagram showing an input screen of a user terminal. [Figure 12] FIG. 12 is a diagram showing an example of information that associates information related to the location of a decorative member with information related to the blend of repair paint. [Figure 13] FIG. 13 is a diagram showing an example of information relating to the elongation rate of the decorative sheet according to the portion of the decorative member. [Figure 14] FIG. 14 is a diagram showing an example of information on the composition of repair paint according to the stretching ratio of the decorative sheet. [Figure 15] FIG. 15 is a diagram illustrating a hardware configuration of the information providing system. [Figure 16] FIG. 16 is a side view showing a modified example of the decorative sheet. [Figure 17] FIG. 17 is a side view of a repaired decorative member including the decorative sheet of FIG. [Figure 18] FIG. 18 is a cross-sectional view of the repaired decorative member of FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] One embodiment of the present disclosure relates to the following [1] to
[34] .
[0011] [1] A method for repairing a decorative member including an adherend and a decorative sheet attached to the adherend from a first surface thereof, comprising: a removing step of removing the decorative sheet from a portion of the decorative member surrounding a damaged portion thereof to form a removed decorative member; a filling step of forming a filled decorative member by providing a filler in a portion of the removed decorative member from which the decorative sheet has been removed; A coating process for forming a coated decorative member by coating the filled decorative member with a repair paint. The decorative member repair method, wherein the removed decorative member has an inclined surface that is exposed at the removed portion and is inclined with respect to a lamination direction in which the adherend and the decorative sheet overlap.
[0012] [2] The decorative member repair method according to [1], wherein the angle between the inclined surface and the stacking direction is 45° or more and 175° or less.
[0013] [3] The inclined surface has a sheet inclined portion formed by the decorative sheet, The decorative member repair method according to [1] or [2], wherein the ratio of the thickness of the decorative sheet to the length of the inclined portion of the sheet is 0.70 or less.
[0014] [4] The decorative sheet includes a first sheet constituting the first surface and a second sheet constituting a second surface opposite to the first surface, the inclined surface has a second sheet inclined portion formed by the second sheet, The decorative member repair method according to any one of [1] to [3], wherein a ratio of a thickness of the second sheet to a length of the inclined portion of the second sheet is 0.70 or less.
[0015] [5] The decorative member repair method according to any one of [1] to [4], wherein the decorative sheet has a thickness of 70 μm or more and 1100 μm or less.
[0016] [6] The decorative sheet includes a resin layer containing a resin, The method for repairing a decorative member according to any one of [1] to [5], wherein the thickness of the resin layer is 55% or more and 99% or less of the thickness of the decorative sheet.
[0017] [7] The decorative sheet includes a design layer, The method for repairing a decorative member according to any one of [1] to [6], wherein the thickness of the design layer is 0.40% or more and 25% or less of the thickness of the decorative sheet.
[0018] [8] The decorative member repair method according to any one of [1] to [7], further comprising a pre-filling degreasing step of degreasing the surface of the removed decorative member.
[0019] [9] The decorative member repair method according to any one of [1] to [8], further comprising a polishing step of polishing a surface of the filled decorative member.
[0020]
[10] The decorative member repair method of [9], further comprising a pre-application degreasing step of degreasing the polished surface of the filled decorative member.
[0021]
[11] In the coating step, a functional film is formed on the surface of the filled decorative member, The decorative member repair method according to any one of [1] to
[10] , wherein the repair paint is applied onto the functional film.
[0022]
[12] The decorative member repair method according to any one of [1] to
[11] , wherein in the application step, a surface film is superimposed on the repair coating film formed by the repair paint.
[0023]
[13] The decorative member repair method according to any one of [1] to
[12] , wherein the adherend includes an exterior member of a movable body.
[0024]
[14] An adherend; A decorative member comprising a decorative sheet attached to the adherend from a first surface thereof, The decorative member has an inclined surface that is inclined with respect to a lamination direction in which the adherend and the decorative sheet overlap each other.
[0025]
[15] The decorative member according to
[14] , wherein the inclined surface forms an angle of 45° or more and 175° or less with respect to the stacking direction.
[0026]
[16] The inclined surface has a sheet inclined portion formed by the decorative sheet, The decorative member of
[14] or
[15] , wherein the ratio of the thickness of the decorative sheet to the length of the inclined portion of the sheet is 0.70 or less.
[0027]
[17] The decorative sheet includes a first sheet constituting the first surface and a second sheet constituting a second surface opposite to the first surface, the inclined surface has a second sheet inclined portion formed by the second sheet, The decorative member according to any one of
[14] to
[16] , wherein a ratio of a thickness of the second sheet to a length of the inclined portion of the second sheet is 0.70 or less.
[0028]
[18] The decorative member according to any one of
[14] to
[17] , wherein the decorative sheet has a thickness of 70 μm or more and 1100 μm or less.
[0029]
[19] The decorative sheet includes a resin layer containing a resin, The decorative member according to any one of
[14] to
[18] , wherein the thickness of the resin layer is 55% or more and 99% or less of the thickness of the decorative sheet.
[0030]
[20] The decorative member of
[19] , wherein the resin layer includes a first resin layer and a second resin layer.
[0031]
[21] The decorative sheet includes a design layer, The decorative member according to any one of
[14] to
[20] , wherein the thickness of the design layer is 0.40% or more and 25% or less of the thickness of the decorative sheet.
[0032]
[22] The decorative sheet includes a bonding layer that forms the first surface, The decorative member according to any one of
[14] to
[21] , wherein the decorative sheet is attached to the adherend via the bonding layer.
[0033]
[23] The decorative member according to any one of
[14] to
[22] , wherein the decorative sheet includes a sheet surface layer that forms a second surface opposite to the first surface.
[0034]
[24] The decorative member according to any one of
[14] to
[23] , wherein the adherend includes an exterior member of a movable body.
[0035]
[25] The decorative member according to any one of
[14] to
[24] , wherein the adherend contains a thermoplastic resin part.
[0036]
[26] A decorative member according to any one of
[14] to
[25] , A filler provided in a region defined by the exposed adherend and the inclined surface; A repair coating film is superimposed on the filler and on the decorative member surrounding the filler.
[0037]
[27] The repaired decorative member of
[26] , further comprising a functional film positioned between the filler and the repair coating film.
[0038]
[28] A repaired decorative member according to
[26] or
[27] , which has a surface film that forms the surface of the repaired decorative member.
[0039]
[29] The repaired decorative member according to any one of
[26] to
[28] , wherein a surface of the decorative member and a surface of the filling material have an uneven shape.
[0040]
[30] A mobile body comprising a repaired decorative member according to any one of
[26] to
[29] .
[0041]
[31] An information providing system for providing information regarding a repair paint to be applied when repairing a damaged portion of a decorative member including an adherend and a decorative sheet attached to the adherend, comprising: A storage unit that stores information relating to the portion of the decorative member and information relating to the composition of the repair paint in association with each other; an acquisition unit that acquires information regarding the damaged portion of the decorative member inputted to a user terminal; An extraction unit that extracts information regarding the composition of the repair paint corresponding to the damaged area acquired by the acquisition unit from the storage unit; A transmission unit that transmits information regarding the formulation of the repair paint extracted by the extraction unit to a user terminal.
[0042]
[32] A second acquisition unit that acquires information regarding an elongation rate of the decorative sheet according to a portion of the decorative member; and and a generating unit that generates information that associates information on the portion of the decorative member with information on a composition of a repair paint for the portion of the decorative member based on information on the elongation rate of the decorative sheet acquired by the second acquiring unit, The information providing system of
[31] , wherein the associated information generated by the generation unit is stored in the memory unit.
[0043]
[33] The information regarding the damaged portion includes information regarding the color of the decorative member, The memory unit stores information regarding the composition of the repair paint according to the color to be painted on the decorative member, The information providing system of
[31] or
[32] , wherein the extraction unit extracts information regarding a formulation of the repair paint that corresponds to the color to be painted of the decorative member based on the information regarding the color.
[0044]
[34] The information regarding the damaged portion includes information regarding the decorative member to be repaired, The storage unit stores information regarding the composition of the repair paint corresponding to each of the plurality of decorative members, The information provision system according to any one of
[31] to
[33] , wherein the extraction unit extracts information regarding a formulation of the repair paint corresponding to the decorative component to be repaired based on information regarding the decorative component to be repaired.
[0045] Hereinafter, an embodiment will be described with reference to the drawings. In the drawings, the scale and dimensional ratio are appropriately exaggerated from those of the actual objects in order to facilitate illustration and understanding. Note that configurations shown in some drawings may be omitted in other drawings.
[0046] Terms such as "sheet" and "film" are not distinguished from each other merely by the difference in name. As an example, a "decorative sheet" may be called a decorative film.
[0047] Terms such as "orthogonal" and "identical" for specifying shapes, geometric conditions, and the degree thereof are not limited to the strict meanings. These terms are to be interpreted to include the range of the degree to which similar functions can be expected.
[0048] Directions common to the drawings are indicated by arrows with the same reference numerals in each drawing. In each direction, the tip side of the arrow is the first side. In each direction, the side opposite to the first side, i.e., the base end side of the arrow is the second side.
[0049] When multiple upper limit candidates and multiple lower limit candidates are listed for a certain parameter, the numerical range of the parameter may be formed by combining any one of the upper limit candidates and any one of the lower limit candidates. For example, it may be written as follows: "Parameter B may be A1 or more, A2 or more, or A3 or more. Parameter B may be A4 or less, A5 or less, or A6 or less." In this example, the numerical range of parameter B may be A1 or more and A4 or less, A1 or more and A5 or less, A1 or more and A6 or less, A2 or more and A4 or less, A2 or more and A5 or less, A2 or more and A6 or less, A3 or more and A4 or less, A3 or more and A5 or less, or A3 or more and A6 or less.
[0050] 1 to 15 are diagrams for explaining an embodiment. FIG. 1 is a perspective view of a moving body 1. The moving body 1 is a movable device or equipment. Examples of the moving body 1 include an automobile, a motorcycle, a bicycle, a tricycle, a train, an airplane, a ship, a snowmobile, an industrial robot, a drone, and the like. In the illustrated example, the moving body 1 is an automobile 2. The automobile 2 may be a passenger car as shown in FIG. 1. The automobile 2 may be one or more of a truck, a bus, a taxi, an ambulance, a fire engine, a police vehicle, and a construction vehicle.
[0051] In the example shown in Fig. 1, the automobile 2 includes a plurality of exterior members 3. The exterior members 3 form the outer surface of the automobile 2. The illustrated automobile 2 includes, as the exterior members 3, a door 31, a bonnet 32, a fender 33, a front bumper 34, a side mirror cover 35, a roof 36, and a rear bumper 37. The exterior members 3 may be made of a metal such as iron or aluminum. The exterior members 3 may be made of a resin such as polypropylene, FEP (tetrafluoroethylene-hexafluoropropylene copolymer resin), ABS (acrylonitrile-butadiene-styrene copolymer synthetic resin), or fiber-reinforced plastic.
[0052] The exterior member 3 may have a two-dimensional shape. The surface of the exterior member 3 having a two-dimensional shape may have a curved shape. In the illustrated automobile 2, the door 31, the front bumper 34, and the rear bumper 37 have a two-dimensional shape. The exterior member 3 having a "two-dimensional shape" means that the exterior member 3 includes a portion curved about a single axis, or a portion curved about each of a plurality of parallel axes. As an example, the front bumper 34 has a curved surface 34r curved about an axis extending in the vertical direction of the automobile 2. The front bumper 34 extends in the circumferential direction RD on the curved surface 34r. The curved surface 34r may be curved about a plurality of axes extending in the vertical direction of the automobile 2.
[0053] The "fore-and-aft direction" used with respect to the automobile 2 is based on the direction of travel of the automobile 2 when moving forward. The "up-and-down direction" used with respect to the automobile 2 means the direction perpendicular to the surface on which the automobile 2 is traveling. The "width direction" used with respect to the automobile 2 means the direction perpendicular to both the fore-and-aft direction and the up-and-down direction.
[0054] The exterior member 3 may have a three-dimensional shape. The surface of the exterior member 3 having a three-dimensional shape may have a curved shape. The exterior member 3 having a three-dimensional shape may have a shape that is convex on one side. In the illustrated automobile 2, the bonnet 32, the fender 33, the side mirror cover 35, and the roof 36 have three-dimensional shapes. In the illustrated automobile 2, the door 31, the front bumper 34, and the rear bumper 37 may have three-dimensional shapes. Note that the exterior member 3 "has a three-dimensional shape" means that the exterior member 3 includes portions curved around each of a plurality of axes that are not parallel to each other.
[0055] The exterior member 3 may have multiple parts. The front bumper 34 shown in FIG. 1 has multiple parts. The front bumper 34 includes a central portion 34a extending in the width direction of the automobile 2, a pair of side ends 34b located at both ends in the width direction of the automobile 2, and an intermediate portion 34c located between the central portion 34a and the side ends 34b. The pair of side ends 34b each extend in the front-rear direction of the automobile 2. The intermediate portion 34c is curved around an axis extending in the up-down direction of the automobile 2. In the example shown in FIG. 1 and FIG. 2, the curved surface 34r of the front bumper 34 is located in the intermediate portion 34c.
[0056] A decorative sheet 40 is attached to some exterior members 3 shown in FIG. 1. Some exterior members 3 are adherends AB of the decorative sheet 40. The decorative member 10 is composed of the exterior members 3 as adherends AB and the decorative sheet 40 attached to the exterior members 3. In other words, the decorative member 10 includes the adherends AB and the decorative sheet 40 attached to the adherends AB. In the illustrated example, the decorative sheet 40 is attached to the door 31, the bonnet 32, the front bumper 34, and the side mirror cover 35. The door 31 and the decorative sheet 40 attached to the door 31 constitute a first decorative member 10A. The bonnet 32 and the decorative sheet 40 attached to the bonnet 32 constitute a second decorative member 10B. The front bumper 34 and the decorative sheet 40 attached to the front bumper 34 constitute a third decorative member 10C. The side mirror cover 35 and the decorative sheet 40 attached to the side mirror cover 35 constitute a fourth decorative member 10D.
[0057] The decorative sheet 40 displays a design on an object to which the decorative sheet 40 is applied. The decorative sheet 40 may display a design on the adherend AB. In the illustrated example, the decorative sheet 40 displays a design on the exterior member 3. The decorative sheet 40 may display a color as the design.
[0058] The lamination direction LD in which the adherend AB and the decorative sheet 40 overlap is parallel to the normal direction of the adherend AB. In the illustrated decorative member 10, the lamination direction LD may be parallel to the normal direction of the exterior member 3 as shown in FIG. 3 etc.
[0059] The decorative sheet 40 may be manually attached to the adherend AB by an operator. The decorative sheet 40 may be attached to the adherend AB in a preformed state. The decorative sheet 40 may be attached to the adherend AB by any of insert molding, in-mold molding, and TOM molding. Note that TOM molding is a three-dimension overlay method. By using TOM molding, it is possible to prevent the occurrence of gaps between the adherend AB having a three-dimensional shape and the decorative sheet 40 attached to the adherend AB in the decorative member 10. In the example shown in FIG. 1, the decorative member 10 may be attached to the side mirror cover 35 by using TOM molding.
[0060] The decorative sheet 40 may stretch according to the shape of the adherend AB. The decorative sheet 40 may be attached to the adherend AB in a stretched state. As shown in Fig. 1 and Fig. 2, the decorative sheet 40 attached to the front bumper 34 may stretch in the circumferential direction RD at the middle portion 34c of the front bumper 34.
[0061] From the viewpoint of maintaining the shape after molding, a lower limit may be set for the thickness of the decorative sheet 40, i.e., the length of the decorative sheet 40 in the stacking direction LD. The thickness of the decorative sheet 40 may be 70 μm or more, 120 μm or more, or 200 μm or more. From the viewpoint of being able to easily follow the shape of the adherend AB, an upper limit may be set for the thickness of the decorative sheet 40. The thickness of the decorative sheet 40 may be 1100 μm or less, 900 μm or less, 750 μm or less, 550 μm or less, or 315 μm or less.
[0062] However, the decorative member 10 may be damaged due to various factors. The decorative member 10 applied to the automobile 2 may be damaged, for example, when the automobile 2 collides with the external environment. The damaged decorative member 10 may be referred to as a damaged decorative member 11. In the illustrated example, the third decorative member 10C including the front bumper 34 is damaged.
[0063] The damaged decorative member 10 may include a damaged area 19, as shown in FIG. 4. At the damaged area 19, a part of the decorative sheet 40 may be lost. At the damaged area 19, the entire decorative sheet 40 may be lost, exposing the adherend AB. At the damaged area 19, the adherend AB may be deformed. At the damaged area 19, the adherend AB may be dented. Damage to the decorative member 10 deteriorates the design of the decorative member 10 and the object to which the decorative member 10 is applied. In FIG. 4, the first decorative member 10A is the damaged decorative member 11. In the damaged decorative member 11 shown in FIG. 5, the design layer 44 described later of the decorative sheet 40 is lost at the damaged area 19.
[0064] In contrast, in the example shown in Figures 1 and 2, the third decorative member 10C, which is the damaged decorative member 11, has been repaired. The automobile 2 includes a repaired decorative member 15. The repaired decorative member 15 is the repaired decorative member 10. By repairing the decorative member 10, the design of the decorative member 10 and the object to which the decorative member 10 is applied is restored. In the illustrated automobile 2, the first decorative member 10A has become the repaired decorative member 15.
[0065] 3, the repaired decorative member 15 includes a decorative member 10, a filler 60 filled in a removal portion 20 of the decorative member 10, and a repair coating 71 superimposed on the filler 60 and on the decorative member 10 surrounding the filler 60. At least a portion of the decorative sheet 40 has been removed in the removal portion 20. The decorative member 10 and the filler 60 may form a filled decorative member 13. The repaired decorative member 15 includes a filled decorative member 13 and a repair coating 71 superimposed on the filled decorative member 13.
[0066] Hereinafter, the repaired decorative member 15 will be described in detail using the repaired third decorative member 10C as an example.
[0067] 3, the decorative sheet 40 has a first surface 40a and a second surface 40b opposite to the first surface 40a. The decorative sheet 40 is attached to an adherend AB from the first surface 40a. The second surface 40b constitutes the surface of the decorative sheet 40. The second surface 40b constitutes a part of the surface 15a of the repaired decorative member 15.
[0068] In the example shown in FIG. 3, the decorative sheet 40 has a layered structure. The decorative sheet 40 includes a first sheet 41 including a resin layer 43 and a second sheet 42 including a design layer 44, in this order from the first surface 40a to the second surface 40b. The first sheet 41 has a first surface 41a and a second surface 41b opposite to the first surface 41a. The second sheet 42 has a first surface 42a and a second surface 42b opposite to the first surface 42a. In the illustrated decorative sheet 40, the first surface 40a is formed by the first surface 41a of the first sheet 41. The second surface 40b is formed by the second surface 42b of the second sheet 42. In the illustrated decorative sheet 40, the second surface 41b of the first sheet 41 and the first surface 42a of the second sheet 42 are connected to each other.
[0069] The first sheet 41 may include a layer other than the resin layer 43. In the illustrated decorative sheet 40, the first sheet 41 includes a bonding layer 46 and a resin layer 43 in this order from the first surface 41a to the second surface 41b.
[0070] The second sheet 42 may include a layer other than the design layer 44. In the illustrated decorative sheet 40, the second sheet 42 includes, from the first surface 42a to the second surface 42b, the design layer 44 and a sheet surface layer 45, in this order.
[0071] 3, the resin layer 43 is located between the bonding layer 46 and the design layer 44 in the stacking direction LD. The resin layer 43 contains a resin. The resin layer 43 may contain a thermoplastic resin. The thermoplastic resin contained in the resin layer 43 may contain one or more of acrylic, polyester resin such as PET (polyethylene terephthalate), polyolefin resin such as polypropylene or polyethylene, polycarbonate, ABS (acrylonitrile-butadiene-styrene copolymer resin), polyamide resin, polyvinyl chloride resin, and polyurethane resin.
[0072] The resin layer 43 may have a function of supporting layers of the decorative sheet 40 other than the resin layer 43. The resin layer 43 may support other layers of the first sheet 41. The resin layer 43 may support each layer of the second sheet 42. The resin layer 43 may be called a base layer. From the viewpoint of stably supporting other layers of the decorative sheet 40, the thickness of the resin layer 43, i.e., the length of the resin layer 43 in the lamination direction LD, may be 70 μm or more, 120 μm or more, or 170 μm or more. From the viewpoint of suppressing the thickness of the decorative sheet 40 and allowing the decorative sheet 40 to easily follow the shape of the adherend AB, the thickness of the resin layer 43 may be 550 μm or less, 450 μm or less, or 350 μm or less.
[0073] From the viewpoint of stably supporting the other layers of the decorative sheet 40 even in a stretched state, the ratio of the thickness of the resin layer 43 to the thickness of the decorative sheet 40 may be 0.55 or more, or may be 0.65 or more. From the viewpoint of allowing the decorative sheet 40 to easily conform to the shape of the adherend AB, the ratio of the thickness of the resin layer 43 to the thickness of the decorative sheet 40 may be 0.99 or less, or may be 0.95 or less.
[0074] The resin layer 43 may be colored. The colored resin layer 43 may constitute a part of the design of the decorative sheet 40.
[0075] The resin layer 43 may be transparent. Here, "transparent" means that the total light transmittance is 50% or more. When a certain component of the decorative sheet 40 is transparent, the total light transmittance of the component may be 80% or more, or 90% or more. The visible light transmittance is measured using a spectrophotometer (Shimadzu Corporation's "UV-3600i Plus", JIS K0115 compliant).
[0076] The total light transmittance of a certain component of the decorative sheet 40 is measured using a D65 light source. The wavelength range of light used to measure the total light transmittance is 380 nm or more and 780 nm or less. In order to stabilize the output of the light source, the light source is turned on for 15 minutes prior to measuring the total light transmittance. In measuring the total light transmittance, the angle of incidence of the light source light on the measurement object is 0°. The test environment for measuring the total light transmittance is a temperature of 23°C ± 2°C and a relative humidity of 50% ± 5%. The object for measuring the total light transmittance is placed in the test environment for 16 hours before starting the test. Other measurement conditions for measuring the total light transmittance are in accordance with JIS K7361-1:1997.
[0077] In the example shown in FIG. 3, the design layer 44 is located between the resin layer 43 and the sheet surface layer 45 in the stacking direction LD. The design layer 44 displays the design displayed by the decorative sheet 40. The design layer 44 may include a binder resin portion and a color material held by the binder resin portion. The binder resin portion may include a thermoplastic resin. The color material may be a dye, a pigment, or a combination of a dye and a pigment. The design layer 44 may be formed by printing on the resin layer 43. The design layer 44 may be formed by transferring to the resin layer 43.
[0078] In order to impart a glossy feel to the decorative sheet 40, a pearl pigment may be used as a coloring material contained in the design layer 44. In order to impart a glossy feel to the decorative sheet 40, the design layer 44 may contain a lustrous material. The lustrous material may contain one or more of flake-shaped metal such as aluminum flakes and mica.
[0079] From the viewpoint of stably displaying the design even when the decorative sheet 40 is stretched, the thickness of the design layer 44 may be 5.0 μm or more, or 10 μm or more. From the same viewpoint, the thickness of the design layer 44 may be 0.40% or more, or 0.80% or more of the thickness of the decorative sheet 40. From the viewpoint of suppressing an increase in the thickness of the decorative sheet 40, the thickness of the design layer 44 may be 30 μm or less, or 25 μm or less. The thickness of the design layer 44 may be 30% or less, 28% or less, or 25% or less of the thickness of the decorative sheet 40.
[0080] In the example shown in FIG. 3, the sheet surface layer 45 constitutes the second surface 40b of the decorative sheet 40. In the lamination direction LD, the sheet surface layer 45 is farthest from the adherend AB. The sheet surface layer 45 may be transparent. The sheet surface layer 45 may have a function required for the surface of the decorative sheet 40. As an example, the sheet surface layer 45 may be a hard coat layer having scratch resistance. The hard coat layer may include a resin cured product. As another example, the sheet surface layer 45 may have weather resistance and stain resistance. The sheet surface layer 45 having weather resistance and stain resistance may be a film. The sheet surface layer 45 having weather resistance and stain resistance may be a film mainly composed of polyvinylidene fluoride (PVDF).
[0081] "Cured resin" means a cured product of a curable resin compound. The cured resin contained in the sheet surface layer 45 may contain a cured ionizing radiation curable resin compound and a photopolymerization initiator. The ionizing radiation curable resin compound may contain one or more of an ultraviolet ray curable compound and an electron beam curable compound. The ultraviolet ray curable compound is a resin that is cured by irradiation with ultraviolet rays. The electron beam curable compound is a resin that is cured by irradiation with an electron beam. In the sheet surface layer 45, one type of ionizing radiation curable compound may be used alone, or two or more types of ionizing radiation curable compounds may be used in combination.
[0082] The ionizing radiation curable compound contains an ionizing radiation curable functional group. The ionizing radiation curable functional group is a group that is cured by irradiation with ionizing radiation. Examples of the ionizing radiation curable functional group include functional groups having an ethylenic double bond, such as a (meth)acryloyl group, a vinyl group, and an allyl group. Examples of the ionizing radiation curable functional group include an epoxy group and / or an oxetanyl group. The ionizing radiation curable compound may contain two or more ionizing radiation curable functional groups. The ionizing radiation curable compound may be a compound having an ethylenically unsaturated bond group. The ionizing radiation curable compound may be a (meth)acrylate-based compound having a (meth)acryloyl group. The ionizing radiation curable compound may be a siloxane compound containing a siloxane bond.
[0083] "Ionizing radiation" refers to electromagnetic waves or charged particle beams that have an energy quantum capable of polymerizing or crosslinking molecules. Ionizing radiation may be ultraviolet (UV) radiation or an electron beam (EB). Ionizing radiation may be electromagnetic waves such as X-rays and gamma rays, or charged particle beams such as alpha rays and ion beams.
[0084] The photopolymerization initiator initiates the curing of the ultraviolet curable compound. The photopolymerization initiator may be one or more selected from acetophenone, benzophenone, α-hydroxyalkylphenone, Michler's ketone, benzoin, benzyl dimethyl ketal, benzoyl benzoate, α-acyloxime ester, thioxanthones, etc.
[0085] The resin cured product contained in the sheet surface layer 45 may contain a cured thermosetting compound. A thermosetting compound is usually a resin that is cured by heating. The thermosetting compound may be cured at room temperature by reaction with a curing agent. Examples of the thermosetting compound include phenolic resin, urea resin, diallyl phthalate resin, melamine resin, guanamine resin, unsaturated polyester resin, polyurethane resin, epoxy resin, aminoalkyd resin, melamine-urea co-condensation resin, and silicon resin. The curable resin compound may contain one or more of these thermosetting compounds.
[0086] In the example shown in FIG. 3, the bonding layer 46 constitutes the first surface 40a of the decorative sheet 40. The decorative sheet 40 is attached to the adherend AB via the bonding layer 46. The bonding layer 46 improves the adhesion between the decorative sheet 40 and the adherend AB. The bonding layer 46 may include an adhesive. The bonding layer 46 may include a pressure-sensitive adhesive. The adhesive contained in the bonding layer 46 may include one or more of an acrylic adhesive, a rubber adhesive, a urethane adhesive, and a silicone adhesive. The pressure-sensitive adhesive contained in the bonding layer 46 may include one or more of an acrylic adhesive, a rubber adhesive, a urethane adhesive, and a silicone adhesive.
[0087] The repaired decorative member 15 shown in FIG. 3 and FIG. 6 has an inclined surface 55 facing the removed portion 20. The inclined surface 55 may include a plurality of inclined surface elements. The inclined surface 55 may be formed by connecting a plurality of inclined surface elements. In the removed decorative member 12 shown in FIG. 6, a circumferential inclined surface 55 is formed by a first inclined surface element 551, a second inclined surface element 552, a third inclined surface element 553, and a fourth inclined surface element 554. Of these inclined surface elements, FIG. 3 shows the first inclined surface element 551 and the second inclined surface element 552 that are separated from each other in the circumferential direction RD. The first inclined surface element 551 and the second inclined surface element 552 extend in a direction perpendicular to both the stacking direction LD and the circumferential direction RD. The first inclined surface element 551 and the second inclined surface element 552 are connected to the third inclined surface element 553 and the fourth inclined surface element 554 at both ends. The third inclined surface element 553 and the fourth inclined surface element 554 extend in the circumferential direction RD.
[0088] The inclined surface 55 is inclined with respect to the stacking direction LD. FIG. 3 shows a first inclined surface element 551 and a second inclined surface element 552 inclined with respect to the stacking direction LD. In the first inclined surface element 551 inclined with respect to the stacking direction LD, the connection portion between the first inclined surface element 551 and the second surface 40b is farther from the second inclined surface element 552 in the circumferential direction RD than the connection portion between the first inclined surface element 551 and the first surface 40a. In addition, in the second inclined surface element 552 inclined with respect to the stacking direction LD, the connection portion between the second inclined surface element 552 and the second surface 40b is farther from the first inclined surface element 551 in the circumferential direction RD than the connection portion between the second inclined surface element 552 and the first surface 40a.
[0089] In the repaired decorative member 15 shown in Fig. 3, a filler 60 is provided in the removed portion 20 of the decorative member 10. The filler 60 fills the removed portion 20. The filler 60 may be referred to as a putty material. The filler 60 is bonded to the adherend AB and the decorative sheet 40. The illustrated filler 60 is bonded to the adherend AB and the decorative sheet 40 at the inclined surface 55. The illustrated filler 60 is bonded to the first sheet 41 and the second sheet 42 of the decorative sheet 40 at the inclined surface 55.
[0090] The filler 60 may include various materials used as putty materials. As an example, the filler 60 may include a hardened thermosetting compound. The thermosetting compound included in the filler 60 may include one or more of an epoxy resin and an unsaturated polyester resin.
[0091] The repair coating film 71 displays a design. The filler 60 is concealed by the design displayed by the repair coating film 71. The repair coating film 71 improves the design of the damaged decorative member 10. The repair coating film 71 may include a binder resin and a coloring material held by the binder resin. The coloring material may be a dye, a pigment, or a combination of a dye and a pigment. The repair coating film 71 is formed by solidifying a repair paint applied to the filled decorative member 13. The repair paint may include a plurality of paints including different coloring materials. As will be described in detail later, the composition of the repair paint, i.e., the composition ratio of each of the plurality of paints included in the repair paint, may be adjusted according to the part of the decorative member 10 to be repaired.
[0092] In the repaired decorative member 15 shown in FIG. 3, the repair coating film 71 includes a portion that is overlapped with the filled decorative member 13 via the functional film 72. The functional film 72 is located between the filled decorative member 13 and the repair coating film 71 in the stacking direction LD. The functional film 72 may have various functions. The functional film 72 may have a function of improving adhesion between the filled decorative member 13 and the repair coating film 71. The functional film 72 may display a design together with the repair coating film 71. The functional film 72 may function as a base for the repair coating film 71. The functional film 72 may be colored. The functional film 72 functions as a base, thereby improving the design of the design displayed by the repair coating film 71. The functional film 72 may have both the above-mentioned adhesion improving function and the function as a base. The functional film 72 may include the above-mentioned resin cured product. The repair coating film 71 may be directly laminated on the surface 13a of the filled decorative member 13 without the functional film 72 therebetween.
[0093] As shown in FIG. 3, a surface film 73 may be further superimposed on the repaired decorative member 15. The surface film 73 constitutes the surface 15a of the repaired decorative member 15. The surface film 73 may be superimposed on the repair coating film 71 as shown in FIG. 3. The surface film 73 may be formed over a wider area than the repair coating film 71 as shown in FIG. 2. The surface film 73 may be superimposed on the filled decorative member 13 in an area where the repair coating film 71 is not superimposed as shown in FIG. 2. The surface film 73 may be superimposed on the uneven shape AS. The surface film 73 constitutes the surface 15a of the repaired decorative member 15. The surface film 73 imparts a glossy feel to the repaired decorative member 15. The surface film 73 may be referred to as a clear coat film. The surface film 73 may contain a thermoplastic resin such as acrylic. The surface film 73 may contain a cured resin. The cured resin contained in the surface film 73 may include a cured thermosetting compound. The thermosetting resin compound forming the surface film 73 may include a water-affinity polyol such as an acrylic polyol, a polyester polyol, a polyether polyol, or an epoxy polyol. The thermosetting resin compound forming the surface film 73 may include a polyisocyanate compound. The polyisocyanate compound may have an isocyanurate bond or a urethane bond.
[0094] 3, the surface 13a of the filled decorative member 13 may have an uneven shape AS. In the filled decorative member 13 shown in the figure, the surface 12a of the removed decorative member 12 has an uneven shape AS. The surface 60a of the filling material 60 has an uneven shape AS.
[0095] In the repaired decorative member 15 shown in Fig. 2 and Fig. 3, the portion of the surface 13a having the uneven shape AS is covered by at least a surface film 73. In other words, in the repaired decorative member 15 shown in the figures, the surface film 73 covers the portion of the surface 13a having the uneven shape AS and the peripheral portion of the portion having the uneven shape AS. The portion of the surface 13a having the uneven shape AS may be covered by a repair coating film 71 as shown in Fig. 2. The repair coating film 71 may cover the portion of the surface 13a having the uneven shape AS and the peripheral portion of the portion having the uneven shape AS. The portion of the surface 13a having the uneven shape AS may be covered by a functional film 72. The functional film 72 may cover the portion of the surface 13a having the uneven shape AS and the peripheral portion of the portion having the uneven shape AS. By having the uneven surface 13a have the uneven surface AS, the adhesion of the repair coating film 71, the functional film 72 and the surface film 73, which come into contact with the uneven surface AS, to the filled decorative member 13 can be improved.
[0096] A description will be given of the operation of the illustrated repaired decorative member 15. Specifically, a method for repairing the decorative member 10 (damaged decorative member 11) shown in Figs.
[0097] In the example shown in Figures 4 and 5, the decorative member 10 includes a linear damaged area 19 in the middle portion 34c of the front bumper 34. A portion of the decorative sheet 40 is missing at the damaged area 19. In the illustrated damaged decorative member 11, the second sheet 42 is missing at the damaged area 19. In other words, in the illustrated damaged decorative member 11, the decorative layer 44 and the sheet surface layer 45 are missing. In the illustrated damaged decorative member 11, the resin layer 43, the decorative layer 44, and the sheet surface layer 45 are exposed at the damaged area 19. The first removal area 21 of the decorative member 10 is constituted by the portion where the decorative layer 44 and the sheet surface layer 45 are missing.
[0098] In the removal step, the decorative sheet 40 is removed from the peripheral region located around the damaged region 19 of the decorative member 10. In the removal step, the second sheet 42 is removed. In the removal step, the first sheet 41 may be removed. In the removal step, the adherend AB may be removed. In FIG. 8, the second removal region 22 is formed by removing the decorative sheet 40 and the adherend AB from the peripheral region. The removed decorative member 12 is formed by removing the decorative sheet 40 and the adherend AB from the peripheral region. In the example shown in FIG. 8, the removal region 20 is formed by the first removal region 21 and the second removal region 22. The peripheral region may be removed by applying a polishing device such as a sander or sandpaper such as waterproof paper to the decorative sheet 40 and the adherend AB.
[0099] In the illustrated removed decorative member 12, the adherend AB is exposed in the removed portion 20. The removed portion 20 is defined by the adherend AB and an inclined surface 55. The removed portion 20 is defined by the exposed adherend AB on the second side in the stacking direction LD. The removed portion 20 is defined by the inclined surface 55 in a direction perpendicular to the stacking direction LD.
[0100] 6 and 8, the removed portion 20 has a tapered shape in the stacking direction LD toward the exposed adherend AB. The dimension of the removed portion 20 in a direction perpendicular to the stacking direction LD decreases as the removed portion 20 approaches the adherend AB in the stacking direction LD. In the removed portion 20 shown in FIG. 8, the dimension of the removed portion 20 in the circumferential direction RD decreases as the removed portion 20 approaches the adherend AB in the stacking direction LD.
[0101] The removed decorative member 12 includes the inclined surface 55 described above. In the removed decorative member 12 shown in FIG. 6, the inclined surface 55 includes the first inclined surface element 551, the second inclined surface element 552, the third inclined surface element 553, and the fourth inclined surface element 554 described above. The inclined surface 55 has a circumferential first edge 55a that connects to the adherend AB, and a circumferential second edge 55b that connects to the second surface 40b of the decorative sheet 40. The first edge 55a and the second edge 55b extend in a direction perpendicular to the stacking direction LD. In the example shown in FIG. 7, the first edge 55a and the second edge 55b are spaced apart from each other in the circumferential direction RD. In the example shown in FIG. 8, the intersections of the first edge 55a of the inclined surface 55 and the cutting line of the removed decorative member 12 are shown as points P10 and P20. 8, points P12 and P22 are indicated as intersections between the second edge 55b of the inclined surface 55 and the cutting line of the removed decorative member 12. The inclined surface 55 faces in a direction away from the adherend AB in the stacking direction LD, that is, toward the first side in the stacking direction LD in FIG.
[0102] Incidentally, in a damaged decorative member, as shown in FIG. 5, a step may be generated by the end face of the decorative sheet facing the damaged area. In the damaged decorative member, when force is applied to the end face forming the step, the decorative sheet may peel off from the end face. When the decorative sheet peels off from the end face, the damaged area may expand. The expansion of the damaged area may cause a problem of further deterioration of the design of the damaged decorative member.
[0103] In contrast, in the illustrated removed decorative member 12, the decorative sheet 40 has an inclined surface 55 inclined with respect to the lamination direction LD. The inclined surface 55 reduces the step generated on the surface 12a of the removed decorative member 12 as shown in FIG. 8. This makes it possible to prevent the decorative sheet 40 from unintentionally peeling off from the inclined surface 55 even if a force is applied to the inclined surface 55 of the decorative sheet 40. Therefore, it is possible to prevent the design of the damaged decorative member 10 from deteriorating.
[0104] 6 to 8 includes a first portion 56 formed by the decorative sheet 40 and a second portion 57 formed by the adherend AB. The first portion 56 may be called a sheet inclined portion. The second portion 57 may be called an adherend inclined portion.
[0105] The first portion 56 shown in FIGS. 6 to 8 has a first end 561 connected to the first surface 40a of the decorative sheet 40 and a second end 562 connected to the second surface 40b of the decorative sheet 40. The first end 561 and the second end 562 extend in a direction non-parallel to the stacking direction LD. The illustrated first portion 56 has an intermediate portion 563 between the first end 561 and the second end 562. The intermediate portion 563 is located at the connection portion between the first sheet 41 and the second sheet 42. In the inclined surface 55 (first inclined surface element 551) shown in FIG. 7, the first end 561, the second end 562, and the intermediate portion 563 extending linearly are observed.
[0106] 7 includes a first first portion 565 formed by the first sheet 41 and a second first portion 566 formed by the second sheet 42. The first first portion 565 may be referred to as a first sheet inclined portion. The second first portion 566 may be referred to as a second sheet inclined portion.
[0107] 7 and 8, the length L56 of the first portion 56 is greater than the thickness of the decorative sheet 40. From the viewpoint of effectively suppressing peeling of the decorative sheet 40 from the inclined surface 55, an upper limit may be set for the ratio of the thickness of the decorative sheet 40 to the length L56 of the first portion 56. The ratio of the thickness of the decorative sheet 40 to the length L56 of the first portion 56 may be 0.70 or less, or 0.50 or less. The ratio of the thickness of the decorative sheet 40 to the length L56 of the first portion 56 may be 0.0010 or more, or 0.015 or more.
[0108] The "length L56 of the first portion 56" or the "length L56 of the sheet inclined portion 56" is measured by the following method. Consider a line segment that is perpendicular to the first end 561 and intersects the second end 562. An example of such a line segment is line VIII-VIII in FIG. 6. In the cross section of the removed decorative member 12 by this line segment, a first point that is the intersection point of the first end 561 and the line segment, and a second point that is the intersection point of the second end 562 and the line segment are obtained. The first point is exemplified by point P11 in the first inclined surface element 551 and point P21 in the second inclined surface element 552 shown in FIG. 8. The second point is exemplified by point P12 in the first inclined surface element 551 and point P22 in the second inclined surface element 552 shown in FIG. 8. The "length L56 of the first portion 56" is measured by pressing a ruler against the inclined surface 55 and measuring the distance between the first point and the second point. 8, the distance L56 between the first point P11 and the second point P12 corresponds to the length of the first portion 56 in the first inclined surface element 551. As a ruler for measuring the length of the first portion 56, a tape measure that satisfies the first grade of the grades specified in JIS B 7512:2018 (Microconvex 2m (NMY-20) manufactured by TJM Design Co., Ltd.) is used.
[0109] The length of the first portion 56 measured by the above method may be 3.0 cm or more, or 5.0 cm or less. The length of the first portion 56 may be 20 cm or less, or 15 cm or less.
[0110] In the removed decorative member 12, the "thickness of the decorative sheet 40" is measured at a position 20 mm or more away from the removed portion 20 of the decorative member 10. The thickness of the decorative sheet 40 is measured by observing the cross section of the removed decorative member 12 using an optical microscope.
[0111] In the first portion 56 shown in Fig. 7 and Fig. 8, the length L566 of the second first portion 566 is greater than the thickness of the second sheet 42. From the viewpoint of effectively suppressing peeling of the decorative sheet 40 from the inclined surface 55, particularly peeling of the second sheet 42, an upper limit may be set for the ratio of the thickness of the second sheet 42 to the length L566 of the second first portion 566. The ratio of the thickness of the second sheet 42 to the length L566 of the second first portion 566 may be 0.70 or less, or may be 0.50 or less. The ratio of the thickness of the second sheet 42 to the length L566 of the second first portion 566 may be 0.0010 or more, or may be 0.015 or more.
[0112] The "length L566 of the second first portion 566" or the "length L566 of the second sheet inclined portion 566" is measured by the following method. Consider a line segment that is perpendicular to the second end portion 562 and intersects the middle portion 563. An example of such a line segment is line VIII-VIII in FIG. 6. In the cross section of the removed decorative member 12 by this line segment, a second point that is the intersection point of the first end portion 561 and the line segment, and a middle point that is the intersection point of the middle portion 563 and the line segment are obtained. As the second point, point P12 in the first inclined surface element 551 and point P22 in the second inclined surface element 552 shown in FIG. 8 are exemplified. As the middle point, point P13 in the first inclined surface element 551 and point P23 in the second inclined surface element 552 shown in FIG. 8 are exemplified. The "length L566 of the second first portion 566" is measured by pressing a ruler against the inclined surface 55 (first portion 56) and measuring the distance between the second point and the midpoint. In the removed decorative member 12 shown in FIG. 8, the distance between the first point P12 and the second point P13 corresponds to the length L566 of the second first portion 566 in the first inclined surface element 551. As a ruler for measuring the length of the second first portion 566, a tape measure (a micrometer 2m (NMY-20) manufactured by TJM Design Co., Ltd.) that satisfies the first grade in the grades specified in JIS B 7512:2018 is used.
[0113] In addition, the length L565 of the first first portion 565, i.e., the length L565 of the first sheet inclined portion 565, can also be measured in a similar manner. The length of the first first portion 565 is obtained by measuring the distance between the midpoint and the first point in the manner described above.
[0114] From the viewpoint of effectively suppressing peeling of the decorative sheet 40 from the inclined surface 55, a lower limit may be set for the angle between the inclined surface 55 and the stacking direction LD. The angle between the inclined surface 55 and the stacking direction LD may be 45° or more, 50° or more, or 60° or more. From the viewpoint of reducing the amount of removal of the decorative sheet 40 and efficiently repairing the decorative member 10, an upper limit may be set for the angle between the inclined surface 55 and the stacking direction LD. The angle between the inclined surface 55 and the stacking direction LD may be 175° or less, 90° or less, or 70° or less.
[0115] The "angle between the inclined surface 55 and the lamination direction LD" is measured by the following method. Consider a line segment that is perpendicular to the first edge 55a of the inclined surface 55 and intersects with the second edge 55b when viewed from the normal direction of the adherend AB at a certain point on the first edge 55a. An example of such a line segment is line VIII-VIII in FIG. 6. In the cross section of the removed decorative member 12 by this line segment, a first point is obtained that is an intersection point between the first edge 55a and the line segment, and a second point is obtained that is an intersection point between the second edge 55b and the line segment. Examples of the first point include point P10 in the first inclined surface element 551 and point P20 in the second inclined surface element 552 shown in FIG. 8. Examples of the second point include point P12 in the first inclined surface element 551 and point P22 in the second inclined surface element 552 shown in FIG. 8. The angle is measured between the normal direction of the adherend AB at the first point and a straight line connecting the first point and the second point that are connected to each other via the inclined surface 55. Examples of the straight line connecting the first point and the second point that are connected to each other via the inclined surface 55 include a straight line connecting the points P10 and P12 in Fig. 8 and a straight line connecting the points P20 and P22. The measured angle is the angle θ 1 , and the angle θ 2The "angle between the inclined surface 55 and the stacking direction LD" is the average value of the above-mentioned measured values of the angle obtained by measuring ten different points on the inclined surface 55 by the above-mentioned method.
[0116] In the filling step, a filling composition 61 for forming the filler 60 is provided to the removed decorative member 12. Prior to the filling step, the surface 12a of the removed decorative member 12 may be degreased as a pre-filling degreasing step. In the degreasing step, a degreaser is applied to the surface 12a of the removed decorative member 12. In the degreasing step, the applied degreaser is wiped off from the surface 12a of the removed decorative member 12. The degreasing step can remove foreign matter such as oil and dust adhering to the surface 12a of the removed decorative member 12. This can improve the adhesion between the removed decorative member 12 and the filler 60. An organic solvent may be used as the degreaser. The degreaser may include one or more of isopropyl alcohol (IPA) and a hydrocarbon.
[0117] The filling composition 61 provided in the filling step may be in the form of a paste. The filling composition 61 may be a composition containing the above-mentioned thermosetting compound and a curing agent.
[0118] The filling composition 61 fills the removal area 20. The filling composition 61 contacts the adherend AB exposed in the removal area 20. The filling composition 61 contacts the inclined surface 55 of the decorative sheet 40. The filling composition 61 may contact the second surface 40b of the decorative sheet 40 as shown in FIG. 9. The filling composition 61 is solidified to form the filling material 60. The filling composition 61 may be solidified by curing. In the filling composition 61, the thermosetting compound may react with the curing agent to cure the thermosetting compound at room temperature. In this manner, a filled decorative member 13 including the filling material 60 is formed.
[0119] In the example shown in FIG. 3 and FIG. 9, the filler 60 (filling composition 61) is in contact with the inclined surface 55 of the decorative sheet 40. The filler 60 is in contact with each layer of the decorative sheet 40 exposed at the inclined surface 55. Since the decorative sheet 40 having a layered structure has the above-mentioned inclined surface 55, the area where the filler 60 contacts each layer of the decorative sheet 40 increases in the filled decorative member 13 and the repaired decorative member 15. The filler 60 contacts each layer of the decorative sheet 40 exposed at the inclined surface 55, so that the movement of each layer of the decorative sheet 40 in the stacking direction LD relative to other layers can be suppressed. This makes it possible to suppress peeling between layers of the decorative sheet 40 having a layered structure at the inclined surface 55.
[0120] The surface 13a of the filled decorative member 13 may be polished. By polishing the surface 13a, the filler 60 located on the decorative sheet 40, i.e., on the first side of the decorative sheet 40 in the stacking direction LD, may be removed. By polishing the surface 13a of the filled decorative member 13, the second surface 40b of the decorative sheet 40 may be polished. In this manner, an uneven shape AS may be formed on the surface 13a of the filled decorative member 13.
[0121] A laminate 70 including a repair coating 71 is formed on the filled decorative member 13. Prior to the formation of the laminate 70, i.e., prior to the application of a repair paint to form the repair coating 71, the surface 13a of the filled decorative member 13 may be degreased as a pre-application degreasing step. In the degreasing process, a degreaser is applied to the surface 13a of the filled decorative member 13. In the degreasing process, the applied degreaser is wiped off from the surface 13a of the filled decorative member 13. The degreasing process can remove foreign matter such as oil and dust adhering to the surface 13a of the filled decorative member 13. This can improve the adhesion between the filled decorative member 13 and the laminate 70, and between the filled decorative member 13 and the repair coating 71. The degreaser may include one or more of isopropyl alcohol (IPA) and a hydrocarbon.
[0122] A functional film 72 is formed on the filled decorative member 13. The functional film 72 may be formed on the uneven shape AS of the filled decorative member 13 as shown in Fig. 3. The functional film 72 may be applied to the polished surface 13a of the filled decorative member 13. A composition forming the functional film 72 is applied to the surface 13a of the filled decorative member 13. The composition forming the functional film 72 may contain an organic solvent.
[0123] In the application process, the repair coating film 71 is formed on the functional film 72. In the application process, the repair paint forming the repair coating film 71 is applied on the functional film 72. Incidentally, in a decorative member including an adherend and a decorative sheet attached to the adherend, the decorative sheet may be attached to the adherend in a stretched state. By attaching the decorative sheet in a stretched state, the design displayed by the decorative sheet differs depending on the part of the decorative member. In order to ensure excellent design properties even in the repaired decorative member, the composition of the repair paint for repairing the repaired part differs depending on the part of the decorative member. However, information on the composition of the repair paint according to the part of the decorative member cannot be obtained, and an inappropriate repair paint may be mixed. The formation of the repair coating film by an inappropriate repair paint deteriorates the design of the repaired decorative member. That is, even though the decorative member has been repaired, the design of the damaged decorative member is deteriorated compared to the design of the decorative member before the damage.
[0124] In contrast, the repair paint forming the illustrated repair coating film 71 is prepared based on information on the repair paint provided by the information providing system 100. The information providing system 100 allows a repair worker who repairs the decorative member 10 to quickly obtain accurate information on the repair paint. By forming the repair coating film 71 using an appropriate repair paint, deterioration of the design of the repaired decorative member 15, i.e., deterioration of the design of the damaged decorative member 10 compared to before the damage, can be suppressed. The information providing system 100 will be described in detail below with reference to Figs. 10 to 15.
[0125] In the example shown in Fig. 10, the information providing system 100 is electrically connected to a user terminal UI via a network. The information providing system 100 is electrically connected to a storage means MI via a network. Note that "electrically connected" means that they are connected so as to be able to transmit and receive electrical signals between each other.
[0126] In the example shown in FIG. 10, the information providing system 100 includes, as functional components, a first acquisition unit 101, a second acquisition unit 102, a memory unit 103, an extraction unit 104, a transmission unit 105, and a generation unit 106.
[0127] The first acquisition unit 101 acquires information about the damaged area 19 of the decorative member 10 from a user terminal UI. The information about the damaged area 19 is input by the user in the user terminal UI as shown in Fig. 11. The user can input information about the damaged area 19 in the input screen of the user terminal UI shown in the figure.
[0128] The information on the damaged area 19 may include information on the decorative member 10 to be repaired. In the user terminal UI shown in Fig. 11, an exterior member 3 that is an adherend AB can be input as information on the decorative member 10 to be repaired. In the illustrated user terminal UI, the exterior member 3 that is an adherend AB of the decorative member 10 to be repaired can be selected from a plurality of exterior member 3 candidates (door 31, front bumper 34, etc.) displayed on the input screen.
[0129] 11, a portion (one of the central portion 34a, the side end portion 34b, and the intermediate portion 34c) of a certain exterior member 3 (front bumper 34) included in the adherend AB can be input as information regarding the damaged portion 19 of the decorative member 10. More specifically, the illustrated user terminal UI allows the portion of the front bumper 34 corresponding to the damaged portion 19 to be selected from a plurality of candidate portions displayed on the input screen.
[0130] The information on the damaged area 19 of the decorative member 10 may include information on the color of the decorative member 10. In the user terminal UI shown in Fig. 11, the paint color of the exterior member 3 to be repaired can be input as information on the color of the decorative member 10. More specifically, in the user terminal UI shown in the figure, the paint color of a selected area of the front bumper 34 can be selected from a plurality of paint color candidates shown on the input screen.
[0131] The selected exterior member 3, the selected portion of the exterior member 3, and the selected paint color of the portion are acquired by the first acquisition unit 101 as information about the damaged portion 19. The information about the damaged portion 19 acquired by the first acquisition unit 101 is transmitted to the extraction unit 104. Note that the first acquisition unit 101 may be simply referred to as the "acquisition unit 101."
[0132] The memory unit 103 stores information related to the portion of the decorative member 10. The information related to the portion of the decorative member 10 may be the portion of the adherend AB, as shown in Fig. 12. The illustrated memory unit 103 stores a plurality of portions of the front bumper 34 (the central portion 34a, the side end portion 34b, and the intermediate portion 34c) as the portions of the adherend AB.
[0133] The storage unit 103 stores information related to the blending of repair paint. In the example shown in Fig. 12, the storage unit 103 stores, as the information related to the blending of repair paint, the types of multiple paints used for repair and the blending ratios of these paints.
[0134] 12, the storage unit 103 stores association information that associates information about the portions of the decorative member 10 with information about the composition of the repair paint. In this way, the storage unit 103 stores information about the composition of the repair paint for multiple portions of the decorative member 10. In the illustrated example, the storage unit 103 stores information about the composition of the repair paint for each of multiple portions (center portion 34a and intermediate portion 34c) of a certain exterior member 3 (front bumper 34).
[0135] The above-mentioned related information may be generated by the generating unit 106. In the illustrated information providing system 100, the related information generated by the generating unit 106 is stored in the storage unit 103. The generating unit 106 generates the related information based on information on the elongation rate of the decorative sheet 40 according to the portion of the decorative member 10 and information on the blend of the repair paint according to the elongation rate of the decorative sheet 40.
[0136] In the illustrated information providing system 100, information on the elongation rate of the decorative sheet 40 according to the part of the decorative member 10 and information on the blend of the repair paint according to the elongation rate of the decorative sheet 40 are acquired by a second acquisition unit 102. The second acquisition unit 102 acquires these pieces of information from a storage means MI outside the information providing system 100.
[0137] 10, the storage means MI stores information related to the elongation rate of the decorative sheet 40. The storage means MI may be an auxiliary storage device that can be electrically connected to the information providing system 100. Such an auxiliary storage device may be a hard disk or a USB memory.
[0138] The elongation rate of the decorative sheet 40 at each portion of the decorative member 10 may be calculated by an external device (not shown) based on the shape of the adherend AB. When the adherend AB is molded, the elongation rate of the decorative sheet 40 may be calculated based on the shape of a mold as the shape of the adherend AB.
[0139] FIG. 13 is an example of information on the elongation rate of the decorative sheet 40 according to the portion of the decorative member 10. FIG. 13 shows the stretching ratio of the decorative sheet 40 according to the portion of the decorative member 10. More specifically, the stretching ratio of the decorative sheet 40 in each of a plurality of portions (the central portion 34a, the side end portion 34b, and the intermediate portion 34c) of the front bumper 34 is shown. The stretching ratio of the decorative sheet 40 in each portion of the decorative member 10 is the ratio of the length of the decorative sheet 40 after stretching to the length of the decorative sheet 40 before stretching in that portion. For example, according to FIG. 13, the decorative sheet 40 attached to the intermediate portion 34c is stretched 1.9 times as compared to the length before attachment.
[0140] FIG. 14 is an example of information on the composition of the repair paint according to the stretch ratio of the decorative sheet 40. FIG. 14 shows the change in the composition ratio of the paints (paint 1, paint 2, paint 3) that make up the repair paint when the stretch ratio of the decorative sheet 40 changes from 1.0 to 3.0. These paints are included in the repair paint for the front bumper 34, as shown in FIG. 12. According to FIG. 14, the composition ratio of paint 1 increases monotonically as the stretch ratio of the decorative sheet 40 increases. According to FIG. 14, the composition ratios of paint 2 and paint 3 decrease monotonically as the stretch ratio of the decorative sheet 40 increases.
[0141] The generating unit 106 generates related information based on the information acquired by the second acquiring unit 102. The related information generated by the generating unit 106 is stored in the storage unit 103. In Fig. 14, the extension ratio of the decorative sheet 40 in the middle portion 34c of the front bumper 34 shown in Fig. 13 is indicated by a dashed line extending parallel to the vertical axis.
[0142] As shown in Fig. 12, the memory unit 103 may store information regarding the composition of repair paint according to the paint color of the decorative member 10. Fig. 12 shows a paint color (color 1) for a portion of the front bumper 34, which is the adherend AB. The memory unit 103 may store information regarding the composition of repair paint for paint colors other than the paint colors shown in Fig. 12. As an example, the memory unit 103 may store paint and the composition ratio of the paint when the middle portion 34c of the front bumper 34 is painted with color 2 different from color 1.
[0143] 12, the storage unit 103 may store information on the composition of repair paint for each of a plurality of decorative members 10. Information on the composition of repair paint for other decorative members 10 having an exterior member 3 other than the front bumper 34 as an adherend AB may also be stored. Fig. 12 shows association information that associates information on the portion of the decorative member 10 including the door 31 with information on the composition of repair paint.
[0144] The extraction unit 104 extracts information on the formulation of repair paint corresponding to the damaged area 19 acquired by the first acquisition unit 101 from the storage unit 103. In the illustrated information providing system 100, the extraction unit 104 extracts information on the formulation of repair paint for the damaged area 19 from information on the formulation of repair paint for the multiple areas shown in Fig. 12. In Fig. 12, the information on the formulation of repair paint extracted by the extraction unit 104 is surrounded by a dashed line.
[0145] The extraction unit 104 may extract information about the blend of repair paint based on the information about the color of the decorative member 10 acquired by the first acquisition unit 101. In the illustrated information providing system 100, the extraction unit 104 extracts, from among a plurality of paint colors of the decorative member 10, a blend ratio of paints constituting the repair paint that corresponds to the paint color of the decorative member 10 to be repaired.
[0146] The extraction unit 104 may extract information on the blending ratio of the repair paint based on the information on the decorative member 10 to be repaired acquired by the first acquisition unit 101. In the illustrated information providing system 100, the extraction unit 104 extracts the blending ratio of the paint constituting the repair paint corresponding to the exterior member 3 included in the decorative member 10 to be repaired from among a plurality of exterior members 3 that may be included in the decorative member 10.
[0147] The transmission unit 105 transmits the information on the composition of the repair paint extracted by the extraction unit 104 to the user terminal UI. The information on the composition of the repair paint, which is surrounded by a dashed line in Fig. 12, may be displayed on the user terminal UI. The worker can mix the color of the repair paint based on the information displayed on the user terminal UI.
[0148] The above information provision system 100 may be configured by a plurality of devices as shown in Fig. 15. The illustrated information provision system 100 includes a processor 201, a main storage device 202, an auxiliary storage device 203, an input device 204, and an output device 205. These devices are electrically connected to each other.
[0149] The processor 201 performs arithmetic processing. The processor 201 may read a program stored in the main storage device 202 and perform arithmetic processing. The processor 201 may include a CPU (Central Processing Unit) or an MPU (Micro Processing Unit).
[0150] The main memory 202 stores information readable by the processor 201. The main memory 202 stores information written by the processor 201. The main memory 202 may include a random access memory (RAM). The RAM may include a dynamic RAM (DRAM) or a static RAM (SRAM).
[0151] The auxiliary storage device 203 holds information calculated by the processor 201. The auxiliary storage device 203 may include a read only memory (ROM). The auxiliary storage device 203 may include a hard disk or a flash memory.
[0152] The input device 204 is used for inputting instructions from a user to the information providing system 100. The input device 204 may include a mouse, a keyboard, or a touch panel.
[0153] The output device 205 displays to a user information such as the results of arithmetic processing by the processor 201. The output device 205 may include a display.
[0154] The repair paint is mixed based on information on the composition of the repair paint provided by the information providing system 100. The mixed repair paint is applied onto the functional film 72. The applied repair paint forms the coated decorative member 14. The repair paint solidifies to form a repair coating film 71 on the functional film 72 in the applied decorative member 14.
[0155] A surface film 73 is formed on the repair coating film 71. A composition for forming the surface film 73 is applied onto the repair coating film 71. The composition for forming the surface film 73 may contain an organic solvent. The composition for forming the surface film 73 may contain water. The surface film 73 is formed on the repair coating film 71 by solidifying the composition for forming the surface film 73.
[0156] In this manner, the damaged decorative member 11 is repaired, and a repaired decorative member 15 including the filled decorative member 13 and the laminate 70 superimposed on the filled decorative member 13 is formed.
[0157] In the embodiment described above, the method for repairing a decorative member 10 including an adherend AB and a decorative sheet 40 attached to the adherend AB includes a removing step, a filling step, and a coating step. In the removing step, the decorative sheet 40 is removed from the peripheral area around the damaged area 19 of the decorative member 10 to form a removed decorative member 12. In the filling step, a filling composition is provided to form a filled decorative member 13. In the coating step, a repair paint is applied to the filled decorative member 13 to form a coated decorative member 14. The decorative sheet 40 included in the removed decorative member 12 has an inclined surface 55 inclined with respect to the lamination direction LD in which the adherend AB and the decorative sheet 40 overlap.
[0158] In the embodiment described above, the decorative member 10 includes an adherend AB and a decorative sheet 40 attached to the adherend AB from a first surface 40a. The decorative sheet 40 has an inclined surface 55 inclined with respect to a lamination direction LD in which the adherend AB and the decorative sheet 40 overlap.
[0159] According to these embodiments, it is possible to reduce steps occurring on the surface 12a of the removed decorative member 12. This makes it possible to prevent the decorative sheet 40 from unintentionally peeling off from the inclined surface 55. Therefore, it is possible to prevent the design of the damaged decorative member 10 from being deteriorated due to peeling of the decorative sheet 40.
[0160] Furthermore, in the embodiment described above, the information providing system 100 provides information on a repair paint to be applied when repairing a damaged area 19 of a decorative member 10 including an adherend AB and a decorative sheet 40 attached to the adherend AB. The information providing system 100 includes a storage unit 103 that stores information that associates information on the area of the decorative member 10 with information on the composition of the repair paint, an acquisition unit 101 that acquires information on the damaged area 19 of the decorative member 10 input to a user terminal UI, an extraction unit 104 that extracts information on the composition of the repair paint corresponding to the damaged area 19 acquired by the acquisition unit 101 from the storage unit 103, and a transmission unit 105 that transmits information on the composition of the repair paint extracted by the extraction unit 104 to the user terminal UI.
[0161] According to this embodiment, the information providing system 100 provides information for easily mixing the repair paint according to the part of the decorative member 10 to be repaired. By forming the repair coating film 71 using an appropriate repair paint, it is possible to prevent the design of the damaged decorative member 10 from being deteriorated by the repair.
[0162] In one specific example of the information providing system 100 described above, the information on the damaged area 19 includes information on the color of the decorative member 10. The storage unit 103 stores information on the composition of repair paint corresponding to the color to be painted on the decorative member 10. The extraction unit 104 extracts information on the composition of repair paint corresponding to the color to be painted on the decorative member 10 based on the information on the color. According to this specific example, the information providing system 100 can provide information on the composition of appropriate repair paint according to the color of the decorative member 10 for the decorative member 10 having color variations, i.e., the decorative member 10 having different colors. This can prevent the design of the decorative member 10 having color variations from being deteriorated due to repair.
[0163] In one specific example of the information providing system 100 described above, the information on the damaged area 19 includes information on the decorative member 10 to be repaired. The storage unit 103 stores information on the composition of repair paint corresponding to each of the multiple decorative members 10. The extraction unit 104 extracts information on the composition of repair paint corresponding to the decorative member 10 to be repaired based on the information on the decorative member 10 to be repaired. According to this specific example, the information providing system 100 can provide information on the composition of appropriate repair paint for the multiple decorative members 10 according to the type of the decorative member 10 to be repaired. By providing information on the composition of repair paint for the multiple decorative members 10, it is possible to increase the number of decorative members 10 that can suppress deterioration of the design due to repair.
[0164] Although one embodiment has been described with reference to a specific example, the above-mentioned specific example does not limit the embodiment. The above-mentioned embodiment can be embodied in various other specific examples, and various omissions, substitutions, changes, additions, etc. can be made without departing from the spirit of the embodiment.
[0165] As shown in Fig. 16, the decorative sheet 40 may be preformed. The illustrated decorative sheet 40 is bent at both edges in the first direction D1 by preforming. The decorative sheet 40 may be preformed by various methods such as vacuum forming, pressure forming, bending forming, etc. In the preformed decorative sheet 40, the resin layer 43 may have a function of maintaining the shape of the decorative sheet 40 after forming. The resin layer 43 may be referred to as a backer layer.
[0166] The adherend AB may include a thermoplastic resin part 18 as shown in FIG. 17. The thermoplastic resin part 18 may be a solidified injected resin. The decorative member 10 shown in FIG. 17 may be produced by injecting an injected resin into a preformed decorative sheet 40. The injected injected resin may be welded to the decorative sheet 40. In the decorative member 10 shown in FIG. 17, the injected resin is injected onto the first surface 40a of the decorative sheet 40, thereby forming a thermoplastic resin part 18 welded to the decorative sheet 40.
[0167] The decorative sheet 40 may include a plurality of resin layers 43 as shown in the repaired decorative member 15 of FIG. 18. The illustrated decorative sheet 40 includes a first resin layer 431 and a second resin layer 432 as the resin layers 43. The decorative sheet 40 may include a plurality of bonding layers 46 as shown in the repaired decorative member 15 of FIG. 18. The decorative sheet 40 includes a first bonding layer 461 that bonds the decorative sheet 40 to the adherend AB, and a second bonding layer 462 that bonds the first resin layer 431 and the second resin layer 432. The decorative sheet 40 shown in FIG. 19 includes, from the first surface 40a to the second surface 40b, the first bonding layer 461, the second resin layer 432, the second bonding layer 462, the first resin layer 431, the design layer 44, and the surface layer 45 in this order. The first resin layer 431 may be simply referred to as a resin layer 43. The first bonding layer 461 may be simply referred to as a bonding layer 46. The second resin layer 432 is located between the first resin layer 431 and the bonding layer 46 (first bonding layer 461) in the stacking direction LD.
[0168] 18, the design layer 44 is located between the resin layer 43 (first resin layer 431) and the surface layer 45 in the stacking direction LD. However, the design layer 44 (first resin layer 431) may be located between the design layer 44 and the surface layer 45 in the stacking direction LD.
[0169] In the decorative sheet 40 shown in Fig. 18, the first resin layer 431 may function as the above-mentioned base layer. That is, the first resin layer 431 may have a function of supporting layers other than the first resin layer 431 and the second resin layer 432 of the decorative sheet 40. The second resin layer 432 may function as the above-mentioned backer layer. That is, the second resin layer 432 may have a function of maintaining the shape of the preformed decorative sheet 40.
[0170] The first resin layer 431 and the second resin layer 432 may be bonded to each other by various methods via the second bonding layer 462. As one example, the first resin layer 431 and the second resin layer 432 may be bonded to each other by dry lamination. In this example, the second bonding layer 462 may contain the same material as the above-mentioned bonding layer 46 (first bonding layer 461). [Explanation of symbols]
[0171] 1: mobile body, 2: automobile, 3: exterior member, 10: decorative member, 11: damaged decorative member, 12: removed decorative member, 13: filled decorative member, 14: coated decorative member, 15: repaired decorative member, 18: thermoplastic resin part, 19: damaged part, 20: removed part, 40: decorative sheet, 41: first sheet, 42: second sheet, 43: resin layer, 431: first resin layer, 432: second resin layer , 44: design layer, 45: sheet surface layer, 46: bonding layer, 461: first bonding layer, 462: second bonding layer, 40a: first surface, 40b: second surface, 55: inclined surface, 60: filling material, 71: repair coating film, 72: functional film, 73: surface film, 100: information providing system, 101: first acquisition unit, 102: second acquisition unit, 103: storage unit, 104: extraction unit, 105: transmission unit, 106: generation unit
Claims
1. A method for repairing a decorative member including an adherend and a decorative sheet attached to the adherend from a first surface thereof, comprising: a removing step of removing the decorative sheet from a portion of the decorative member surrounding a damaged portion thereof to form a removed decorative member; a filling step of forming a filled decorative member by providing a filler in a portion of the removed decorative member from which the decorative sheet has been removed; A coating process for forming a coated decorative member by coating the filled decorative member with a repair paint. The decorative member repair method, wherein the removed decorative member has an inclined surface that is exposed at the removed portion and is inclined with respect to a lamination direction in which the adherend and the decorative sheet overlap.
2. The decorative member repair method according to claim 1 , wherein an angle between the inclined surface and the stacking direction is equal to or greater than 45° and equal to or less than 175°.
3. the inclined surface has a sheet inclined portion formed by the decorative sheet, The decorative member repair method according to claim 1 , wherein a ratio of a thickness of said decorative sheet to a length of said sheet inclined portion is 0.70 or less.
4. The decorative sheet includes a first sheet constituting the first surface and a second sheet constituting a second surface opposite to the first surface, the inclined surface has a second sheet inclined portion formed by the second sheet, The decorative member repair method according to claim 1 , wherein a ratio of a thickness of said second sheet to a length of said second sheet inclined portion is 0.70 or less.
5. The decorative member repair method according to claim 1 , wherein the decorative sheet has a thickness of 70 μm or more and 1100 μm or less.
6. The decorative sheet includes a resin layer including a resin, The decorative member repair method according to claim 1 , wherein the thickness of the resin layer is 55% or more and 99% or less of the thickness of the decorative sheet.
7. The decorative sheet includes a design layer, 2. The decorative member repair method according to claim 1, wherein the thickness of the design layer is 0.40% or more and 25% or less of the thickness of the decorative sheet.
8. The decorative member repair method according to claim 1 , further comprising a pre-filling degreasing step of degreasing the surface of the removed decorative member.
9. The decorative member repair method according to claim 1 , further comprising a polishing step of polishing a surface of the filled decorative member.
10. The decorative member repair method according to claim 9 , further comprising a pre-application degreasing step of degreasing the polished surface of the filled decorative member.
11. In the coating step, a functional film is formed on the surface of the filled decorative member, The decorative member repair method according to claim 1 , wherein the repair paint is applied onto the functional film.
12. The decorative member repair method according to claim 1 , wherein in the application step, a surface film is superimposed on the repair coating film formed by the repair paint.
13. The decorative member repair method according to claim 1 , wherein the adherend includes an exterior member of a moving body.
14. An adherend; A decorative member comprising: a decorative sheet attached to the adherend from a first surface thereof; The decorative member has an inclined surface that is inclined with respect to a lamination direction in which the adherend and the decorative sheet overlap each other.
15. The decorative member according to claim 14 , wherein the inclined surface forms an angle of 45° or more and 175° or less with respect to the stacking direction.
16. the inclined surface has a sheet inclined portion formed by the decorative sheet, The decorative member according to claim 14 , wherein a ratio of a thickness of the decorative sheet to a length of the inclined portion of the sheet is 0.70 or less.
17. The decorative sheet includes a first sheet constituting the first surface and a second sheet constituting a second surface opposite to the first surface, the inclined surface has a second sheet inclined portion formed by the second sheet, The decorative member according to claim 14 , wherein a ratio of a thickness of the second sheet to a length of the second sheet inclined portion is 0.70 or less.
18. The decorative member according to claim 14, wherein the decorative sheet has a thickness of 70 μm or more and 1100 μm or less.
19. The decorative sheet includes a resin layer including a resin, The decorative member according to claim 14, wherein the thickness of the resin layer is 55% to 99% of the thickness of the decorative sheet.
20. The decorative member according to claim 19 , wherein the resin layer includes a first resin layer and a second resin layer.
21. The decorative sheet includes a design layer, The decorative member according to claim 14 , wherein the thickness of the design layer is 0.40% to 25% of the thickness of the decorative sheet.
22. The decorative sheet includes a bonding layer that forms the first surface, The decorative member according to claim 14 , wherein the decorative sheet is attached to the adherend via the bonding layer.
23. The decorative member according to claim 14 , wherein the decorative sheet includes a sheet surface layer forming a second surface opposite to the first surface.
24. The decorative member according to claim 14 , wherein the adherend includes an exterior member of a moving body.
25. The decorative member according to claim 14 , wherein the adherend includes a thermoplastic resin part.
26. A decorative member according to any one of claims 14 to 25, A filler provided in a region defined by the exposed adherend and the inclined surface; A repair coating film is superimposed on the filler and on the decorative member surrounding the filler.
27. 27. The repaired decorative member of claim 26, further comprising a functional film located between the filler and the repair coating.
28. 27. The repaired decorated member according to claim 26, comprising a surface film forming a surface of the repaired decorated member.
29. 27. The repaired decorated member according to claim 26, wherein a surface of the decorative member and a surface of the filling material have an uneven shape.
30. A mobile body comprising the repaired decorative member according to claim 26.
31. An information providing system for providing information on a repair paint to be applied when repairing a damaged portion of a decorative member including an adherend and a decorative sheet attached to the adherend, A storage unit that stores information relating to the portion of the decorative member and information relating to the composition of the repair paint in association with each other; an acquisition unit that acquires information regarding the damaged portion of the decorative member inputted to a user terminal; An extraction unit that extracts information regarding the composition of the repair paint corresponding to the damaged area acquired by the acquisition unit from the storage unit; A transmission unit that transmits information regarding the formulation of the repair paint extracted by the extraction unit to a user terminal.
32. A second acquisition unit that acquires information regarding an elongation rate of the decorative sheet according to a portion of the decorative member; A generating unit that generates information that associates information on the portion of the decorative member with information on a composition of a repair paint for the portion of the decorative member based on information on the elongation rate of the decorative sheet acquired by the second acquiring unit, The information providing system according to claim 31 , wherein the associated information generated by the generating unit is stored in the storage unit.
33. The information regarding the damaged portion includes information regarding a color of the decorative member, The memory unit stores information regarding the composition of the repair paint according to the color to be painted on the decorative member, The information providing system according to claim 31 , wherein the extraction unit extracts information about a blend of the repair paint that corresponds to the color to be painted on the decorative member based on the information about the color.
34. The information regarding the damaged portion includes information regarding the decorative member to be repaired, The storage unit stores information regarding the composition of the repair paint corresponding to each of the plurality of decorative members, The information providing system according to claim 31 , wherein the extraction unit extracts information on a blend of the repair paint corresponding to the decorative component to be repaired based on information on the decorative component to be repaired.
Citation Information
Patent Citations
Decorative film
JP2021160220A