Stepping motor training device

The device connects a stepping motor to a trapezoidal screw for precise movement quantification, addressing the lack of training tools by visualizing and quantifying motor characteristics through a control microcomputer program.

JP2025107120AActive Publication Date: 2025-07-17宮城 泰文
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
JP2024009061
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-01-05
Publication Date
2025-07-17
Estimated Expiration
2044-01-05

AI Technical Summary

Technical Problem

There is a lack of training devices that can effectively teach and visualize the characteristics of stepping motors, particularly in educational settings, hindering the understanding of their precise movement and excitation states.

Method used

A device that connects a stepping motor to a trapezoidal screw via a coupling, utilizing a position detection needle to quantify movement, and includes a control microcomputer with a program to control the excitation method and measure characteristics.

Benefits of technology

Enables visualization and quantification of stepping motor characteristics, allowing for the understanding of differences in movement due to varying excitation methods, enhancing educational training.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 2025107120000001_ABST
    Figure 2025107120000001_ABST
Patent Text Reader

Abstract

To provide a training device integrating basic characteristic of a stepping motor in one board and having an input / output terminal as a device satisfying contents shown in claims in the basic characteristic of the stepping motor.SOLUTION: A stepping motor and a trapezoidal screw (lead screw) are connected by coupling, and movement quantity on the trapezoidal screw can be quantified and measured according to excitation setting of the stepping motor by a position detection needle. With respect to an excitation system, 1 phase, 2 phases, and 1-2 phases can be switched, and a duty ratio can be switched to 100%, 50%. The number of times of pressing a JOG button is counted and can be measured as a movement distance according to a target pulse number. Also, an output terminal of each phase is provided and a pulse waveform can be measured by a data logger or the like.SELECTED DRAWING: Figure 2
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention is a device capable of numerically representing the characteristics of a stepping motor as the amount of movement of a needle attached to the tip of a nut intervening in a lead screw for each excitation method.

Background Art

[0002] In machines that require precise movement, a stepping motor is an indispensable power source. However, there is no training device in industrial high schools, junior colleges, or general education courses at science and engineering universities that can teach the items listed in the claims of the present invention, and it is the only device capable of visualizing and learning the characteristics of a stepping motor.

Summary of the Invention

Problems to be Solved by the Invention

[0003] By using the present invention, the excitation state of a stepping motor can be visualized, and the differences in basic characteristics due to differences in excitation between single-phase, two-phase, and 1-2 phase can be quantified by the moving distance of the lead screw.

Means for Solving the Problems

[0004] Using a control microcomputer in a control box (Figure 2), the device is controlled by a program (Figure 3) that satisfies all the specifications in the claims.

Brief Description of the Drawings

[0005]

Figure 1

Figure 2

Figure 3

Figure 4

Claims

1. It is equipped with an excitation monitoring function that can visualize the excitation status of each of the four phases of the stepping motor with an LED lamp and enable understanding of the operating status (Figure 1).

2. The number of applied pulses can be set steplessly, and when the JOG button is pressed, the set number of pulses can be automatically applied to the stepping motor (Figure 2).

3. It is equipped with a JOG button for intermittent operation to manually apply any pulse, and continuous operation (forward and reverse rotation) buttons that apply pulses while being pressed (Figure 2).

4. It is equipped with a JOG counter function that can count and display the number of times the JOG button for intermittent operation is pressed (Figure 2).

5. It is equipped with a counter reset and an emergency stop button during operation (Figure 2).

6. A stepping motor, a lead screw is relayed by a coupling, and the moving amount corresponding to the applied pulse can be measured with a needle attached to the tip of the nut intervening in the lead screw (Figure 1).

7. It is equipped with a switch that can switch between single-phase excitation, two-phase excitation, and 1-2 phase excitation, and it is possible to make operations according to characteristics depending on the excitation difference (Figure 2).

8. It is equipped with output terminals that can monitor the pulse waveforms of the four phases with a data logger or the like (Figure 2).

8. Using a PWM control program, make Duty 100% and 50% variable (Figure 2).

9. Define a control program (Figure 3) and a circuit (Figure 4) that satisfy all of the above claims.

Citation Information

Patent Citations

  • JP1979089401U

  • Grounding detector for brushless excitation type synchronous machine

    JP1983207838A

  • Electric power application teaching materials

    JP1991006659U

  • Commutator failure detector of brushless rotating machine

    JP1992207944A

  • Mechatronics basic education experiment equipment

    JP1996000721U