Multiform automatic bending system for aluminum square window productivity improvement

Abstract

To provide a multiform automatic bending system for productivity improvement of an aluminum square window which is capable of clamping an original material to be a core material of an aluminum square window in accordance with standard of a square window and rotation value and of automatic bending.SOLUTION: A multiform automatic bending system for productivity improvement of aluminum square window includes: a base; a transfer part which is extended to one side of the base, includes a transfer module and a fixed module, and supplies a direction of the base with a square window; and a rotating body coupled to one side of the base, coupled to a shaft rotated by driving means, and rotating. On an upper side of the rotating body, a rotating body upper plate is composed. On the upper side of the rotating body upper plate, the rotary clamp is transferred along a length direction of the rotating body upper plate.SELECTED DRAWING: Figure 1

Description

[Technical Field]

[0001] The present invention relates to a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows.

[0002] Specifically, the system relates to a multi-shape automatic bending system for improving the productivity of aluminum square windows, which is configured to clamp the raw material sash, the core material of aluminum square windows, according to the specifications and rotation value of the square window and automatically perform the bending process.

[0003] This allows for increased production volume, improved working environment, and improved quality competitiveness. It also has the advantage of improving productivity and quality through automated production processes that allow for clamping and bending to fit square windows of 800mm or less. [Background technology]

[0004] Aluminum square windows for ships are received as sash parts made of aluminum extrusion (AC7A) material, and are completed through processes such as cutting and bending according to the aluminum square window specifications, welding after checking the specifications (just before level, degree), finishing the welded parts, polishing the bent parts, drilling holes, buffing and coating, assembly, and water pressure testing. Therefore, the applicant has developed an automatic aluminum square window bending machine in order to increase production volume, improve the working environment, and increase quality competitiveness.

[0005] In this regard, the present applicant has developed a clamp structure for an automatic aluminum square window production machine as described in Korean Patent No. 10-2613561, and has attempted automation technology.

[0006] The technology relates to a clamping structure for an automatic aluminum square window production machine, which can provide a clamping structure for fixing aluminum square windows in an automatic production machine when constructing an automatic aluminum square window production machine that can secure purely domestic technical capabilities to automatically perform the conventional manual welding process of aluminum square windows for ships.

[0007] Also, Korean Patent No. 10-2517202 describes an aluminum square window cover processing bed.

[0008] The technology relates to a bed structure for processing aluminum square window covers, which is a type of product produced by finishing aluminum windows, and is configured to allow for consistent processing of the processing surface while also allowing the working height to be adjusted to match the specifications of the aluminum square window covers.

[0009] Also, Korean Patent No. 10-2631845 describes an automatic buffing device for aluminum rectangular windows for ships.

[0010] This technology relates to an automatic buffing device for aluminum square windows for ships that uses a vertical articulated robot arm to perform the buffing process, which determines the quality competitiveness of the product among the aluminum fitting processes for ships. In order to eliminate incomplete polishing caused by errors in the bending and welding processes of the automatic buffing machine, the existing 360-degree rotating turntable method has been eliminated, and the automatic buffing machine uses a vertical articulated robot arm, thereby maximizing the precision and effectiveness of the buffing process.

[0011] Furthermore, Korean Patent No. 10-2568016 describes an automatic aluminum rectangular window production device capable of automatic welding.

[0012] This technology relates to an automatic aluminum square window production device capable of automatic welding, which is configured to automatically weld aluminum square windows using a 360° turnover method, thereby securing purely domestic technical capabilities that can automatically carry out the conventional manual welding process of aluminum square windows for ships.

[0013] This technology relates to an automatic aluminum square window production device capable of automatic welding, which has the advantage of reducing man-hours and simplifying processes by automating the conventional manual welding and fixing, and reducing labor by preventing the input of manpower into repetitive tasks, thereby improving productivity in companies. [Prior art documents] [Patent documents]

[0014] [Patent Document 1] Korean Patent No. 10-2613561 [Patent Document 2] Korean Patent No. 10-2517202 [Patent Document 3] Korean Patent No. 10-2631845 [Patent Document 4] Korean Patent No. 10-2568016 Summary of the Invention [Problem to be solved by the invention]

[0015] The object of the present invention is to provide a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows, which is configured to clamp and automatically bend the raw material sash, which is the core material of aluminum rectangular windows, according to the specifications and rotation value of the rectangular window.

[0016] In accordance with the above-mentioned objectives, the present invention aims to provide a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows, which can increase production volume, improve the working environment, and increase quality competitiveness, and can improve productivity and quality by automating the production process and enabling clamping and bending to fit rectangular windows of 800 mm or less. [Means for solving the problem]

[0017] In order to achieve the above-mentioned object, the present invention provides a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows, comprising: a base; a transfer section extending to one side of the base and including a transfer module and a fixing module, for feeding rectangular windows toward the base; and a rotating body coupled to one side of the base and coupled to a shaft rotated by a driving means, for rotating.

[0018] A rotor upper plate is configured on the upper side of the rotor,

[0019] A rotary clamp is configured to be moved along the length of the upper plate of the rotary body on the upper side of the upper plate of the rotary body.

[0020] Also, a driving means configured on one side of the base;

[0021] a first shaft extending to one side of the driving means and transmitting the rotational force of the driving means;

[0022] a square window rotor coupled to an end of the first shaft;

[0023] a second axis extending from the square window rotor;

[0024] On one side of the second shaft,

[0025] The other side of the transmission coupling is coupled to the rotor,

[0026] The rotating body is configured to rotate by receiving a rotational force from a driving means.

[0027] In addition, a bracket and a connecting bracket are coupled to the other side of the base,

[0028] a fixed clamp control section configured on one side below the connecting bracket and including a predetermined operating means;

[0029] a variable means coupled to the fixed clamp control portion and variably operated;

[0030] a fixed clamp formed on one side of the variable means;

[0031] The operation means of the fixed clamp control section is a means for controlling the variable means,

[0032] The fixing clamp is

[0033] The length of the variable means can be varied to move the window adjacent to the square window rotor or away from the square window rotor, and the square window is fixed together with the square window rotor.

[0034] In addition, the rotary clamp of the rotary body can be transferred from the upper plate of the rotary body, so that when the rectangular window rotates around the rectangular window rotary body as a central axis, the rotary clamp bends the other corner areas of the rectangular window. [Effects of the Invention]

[0035] The multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention is configured to clamp the raw material sash, which is the core material of aluminum rectangular windows, according to the specifications and rotation value of the rectangular window and automatically perform the bending process,

[0036] It is possible to increase production volume, improve the working environment, and increase quality competitiveness. It has the advantage of improving productivity and quality through the automation of the production process, which allows for clamping and bending according to the standard of square windows of 800mm or less. [Brief explanation of the drawings]

[0037] [Figure 1] 1 is a diagram showing a schematic diagram of a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention. [Figure 1a]FIG. 1 is an enlarged view of a fixing module of a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention. [Figure 2] FIG. 1 is an enlarged view illustrating a square window rotor of a multi-shape automatic bending system for improving the productivity of aluminum square windows according to the present invention. [Figure 3] FIG. 1 is a diagram showing the process of rotating a rectangular window by a rectangular window rotor of a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention, and also showing the process of rotating the rotor upper plate. [Figure 4] FIG. 1 is a diagram showing the process of rotating a rectangular window by a rectangular window rotor of a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention, and also showing the process of rotating the rotor upper plate. [Figure 5] FIG. 1 is a diagram showing the process of rotating a rectangular window by a rectangular window rotor of a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention, and also showing the process of rotating the rotor upper plate. [Figure 6] FIG. 1 is a diagram showing the process of rotating a rectangular window by a rectangular window rotor of a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention, and also showing the process of rotating the rotor upper plate. DETAILED DESCRIPTION OF THE INVENTION

[0038] The terms and words used in this specification and claims should not be interpreted in a limited way to their ordinary or dictionary meanings, but should be interpreted in a way that is consistent with the technical idea of ​​the present invention, based on the principle that an inventor can appropriately define the concept of a term in order to best explain his or her invention.

[0039] Therefore, it should be understood that the embodiments described in this specification and the configurations illustrated in the drawings are merely the most preferred embodiments of the present invention and do not represent the entire technical idea of ​​the present invention, and that at the time of filing this application, there may be various equivalents and modifications that can replace them.

[0040] Before proceeding with the description with reference to the drawings, it should be made clear that matters that are not necessary to illustrate the gist of the present invention, i.e., well-known configurations that can be added by a person skilled in the art with ordinary skill in the art, are not shown or specifically described.

[0041] The present invention relates to a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows.

[0042] Specifically, the system relates to a multi-shape automatic bending system for improving the productivity of aluminum square windows, which is configured to clamp the raw material sash, the core material of aluminum square windows, according to the specifications and rotation value of the square window and automatically perform the bending process.

[0043] This allows for increased production volume, improved working environment, and improved quality competitiveness. It also has the advantage of improving productivity and quality through automated production processes that allow for clamping and bending to fit square windows of 800mm or less.

[0044] Hereinafter, the multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention configured as described above will be described with reference to the accompanying drawings.

[0045] FIG. 1 is a diagram schematically illustrating a multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention.

[0046] As shown in the accompanying drawings, the automatic multi-shape bending system for improving the productivity of aluminum rectangular windows according to the present invention comprises a base; a transfer section extending to one side of the base and including a transfer module and a fixing module, which supplies rectangular windows in the direction of the base; and a rotating body connected to one side of the base and connected to a shaft rotated by a driving means (motor) to rotate.

[0047] In this case, the transfer module of the transfer unit is configured to couple the fixing module using an LM guide, so that the fixing module can be transferred along the length direction of the transfer unit through the transfer module.

[0048] The fixing module, which connects and fixes the rectangular window, is described with reference to Fig. 1a, which is an enlarged view of the fixing module of the multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention.

[0049] The fixing module shown in the attached FIG. 1a includes a fixing body that is coupled to the transfer module, and the fixing body is configured to have a concave-convex structure that corresponds to the appearance of the aluminum square window so that the square window can be inserted.

[0050] An L-shaped bracket (not shown in the drawing) is connected to the upper side of the fixed body, and one side of the bracket includes an interrupter cylinder connected via a hinge.

[0051] In addition, a breaker is configured on one side of the bracket, connected via a hinge, and the breaker is configured so that a part of the square window can be inserted on one side, and a rod of the breaker cylinder is connected to one side of the breaker via a hinge.

[0052] This allows the interrupter to rotate from the bracket around the hinge as an axis by varying the length of the rod of the interrupter cylinder, and the square window is stably connected by the interrupter being fixed together with the fixed body.

[0053] That is, the configuration of the interrupter corresponding to the rectangular window is determined according to the shape of the appearance on the opposite side of the rectangular window connected to the fixed body.

[0054] Further, to further explain the rotating body with reference to the attached Figure 2, a driving means (motor) is connected to one end of a shaft connected in the up / down direction of the base, and the shaft is configured to rotate by receiving the rotational force of the driving means, a transmission coupler is connected to the other end of the shaft, and the rotating body is connected to one side of the transmission coupler.

[0055] That is, the rotating body rotates in accordance with the rotation of the shaft.

[0056] FIG. 2 is an enlarged view for explaining the rectangular window rotor of the multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention.

[0057] An upper plate of the rotor is provided on the upper side of the rotor, and a rotation clamp is formed on the upper side of the upper plate of the rotor.

[0058] Such a rotary clamp is cylindrical, and a part of the side has a structure in which a square window can be inserted and coupled.

[0059] A bracket is provided on the other side of the base, and a connecting bracket is coupled to the bracket through a predetermined structure. The connecting bracket includes a fixed clamp control section on its lower side, as shown in Figure 2, and a cylindrical variable means is coupled to the fixed clamp control section. A fixed clamp is provided on one side of the variable means.

[0060] In addition, the shaft can be separated into two pieces, and to explain further, the first shaft connected and extended by the driving means can be connected to the square window rotor, and the second shaft can be configured to be extended again from the other end of the square window rotor and connected to the transmission coupler.

[0061] The rectangular window rotor forms a concave and convex shape so that a part of the outer appearance of the rectangular window can be inserted therein, and is configured to be positioned adjacent to the fixing clamp described above.

[0062] In other words, the fixed clamp control unit is provided with an operating means that can control the length variation of the variable means, and by operating the operating means, the fixed clamp can be configured to fix the square window together with the square window rotor while adjacent to the square window rotor, or to release the fixation of the square window by moving away from the square window rotor.

[0063] The area of ​​the square window fixed by the square window rotor and the fixing clamp becomes the reference axis when the square window rotates for bending. See attached Figures 3 to 6 for this.

[0064] That is, when the rectangular window fixed by the rectangular window rotor and the fixed clamp rotates around the central axis, the rotating clamp formed on the rotor rotates at the other curved corner areas of the rectangular window to perform bending.

[0065] At this time, the rotation clamp is coupled to the upper plate of the rotor through an LM guide, so that the rotation clamp is transported along the length direction of the upper plate of the rotor.

[0066] With this structure, when the rectangular window rotates in the order of FIGS. 3 to 6, the rotating clamp can perform bending in all corner regions.

[0067] 3 to 6 are diagrams showing the process of rotating a rectangular window by a rectangular window rotor of the multi-shape automatic bending system for improving the productivity of aluminum rectangular windows according to the present invention, and also showing the process of rotating the rotor upper plate.

[0068] The multi-shape automatic bending system for improving productivity of aluminum rectangular windows according to the present invention, configured as described above, is configured to clamp the raw material sash, which is the core material of aluminum rectangular windows, according to the specifications and rotation value of the rectangular window and automatically perform the bending process,

[0069] It is possible to increase production volume, improve the working environment, and enhance quality competitiveness. It has the advantage of improving productivity and quality through the automation of the production process, which allows for clamping and bending according to the standard of square windows of 800mm or less.

[0070] Although only the main features of the present invention have been described above with reference to the drawings, it is obvious that the present invention is not limited to the configurations shown in the drawings, as various designs are possible within the technical scope thereof.

Claims

1. With base; a transfer section extending to one side of the base, including a transfer module and a fixing module, for supplying the rectangular window toward the base; a rotating body coupled to one side of the base and coupled to a shaft rotated by a driving means; A rotor upper plate is configured on the upper side of the rotor, A multi-shape automatic bending system for improving the productivity of aluminum rectangular windows, characterized in that a rotating clamp is configured to be moved along the length direction of the upper plate of the rotating body above the upper plate of the rotating body.

2. a driving means configured on one side of the base; a first shaft extending to one side of the driving means and transmitting the rotational force of the driving means; a square window rotor coupled to an end of the first shaft; a second axis extending from the square window rotor; On one side of the second shaft, The other side of the transmission coupling is coupled to the rotor, 2. The automatic multi-shape bending system for improving productivity of aluminum rectangular windows according to claim 1, wherein the rotating body is configured to rotate by receiving a rotational force from a driving means.

3. A bracket and a connecting bracket are coupled to the other side of the base, a fixed clamp control section configured on one side below the connecting bracket and including a predetermined operating means; a variable means coupled to the fixed clamp control portion and variably operated; a fixed clamp formed on one side of the variable means; The operation means of the fixed clamp control section is a means for controlling the variable means, The fixing clamp is 3. A multi-shape automatic bending system for improving the productivity of aluminum rectangular windows as described in claim 2, characterized in that the length of the variable means is changed so that the rectangular window is adjacent to the rectangular window rotor or moved away from the rectangular window rotor, and the rectangular window is fixed together with the rectangular window rotor.

4. The rotating clamp of the rotating body can be transferred from the rotating body upper plate, When the square window rotates around the square window rotor, 4. The multi-shape automatic bending system for improving productivity of aluminum rectangular windows according to claim 3, wherein the rotary clamp bends other corner areas of the rectangular window.

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