Heat source device
The heat source device addresses lamp damage by controlling the distance and temperature of the lamp using a plate, distance sensor, and control unit, enhancing electrode drying quality and preventing overheating.
Patent Information
- Application Number
- JP2025532170
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2022-12-22
- Filing Date
- 2023-12-20
- Publication Date
- 2025-12-16
AI Technical Summary
Existing heat source devices suffer from lamp damage due to physical interference and overheating, necessitating a solution to control the distance between the lamp and a shielding film and measure the lamp's surface temperature in real time to prevent damage and improve drying quality.
A heat source device with a lamp, a plate that allows electromagnetic waves to pass through, a distance sensor to measure the distance between the lamp and the plate, and a control unit to adjust the plate's position using cylinders, along with a temperature sensor to monitor the lamp's surface temperature, ensuring optimal distance and preventing overheating.
The device effectively controls the distance between the lamp and shielding film, measures the lamp's surface temperature in real time, and prevents damage while improving electrode drying quality.
Smart Images

Figure 2025540797000001_ABST
Abstract
Description
[Technical Field]
[0001] This application claims the benefit of priority based on Korean Patent Application No. 10-2022-0181900, filed December 22, 2022, and all contents disclosed in the documents of this Korean patent application are incorporated herein by reference. The present invention relates to a heat source device. [Background technology]
[0002] An electrode coater is a piece of equipment that coats and dries lithium-ion battery active materials onto aluminum foil and copper foil. After the mixing process of mixing the positive and negative electrode active materials is completed in the battery electrode process, the electrode coater performs the coating process, which coats the electrodes. In the coating process, the positive and negative electrode slurries, which are intermediate materials created in the mixing process, are thinly coated onto aluminum foil and copper foil, respectively, using the coater. This process requires a heat source device to thermally dry the electrode coating.
[0003] In the past, a phenomenon occurred in which the mid-infrared (MIR) lamp used as an auxiliary heat source means inside an oven used as a heat source device was damaged due to physical interference between the MIR lamp and a shielding film covering the MIR lamp, and due to overheating of the MIR lamp. Therefore, a heat source device that can prevent lamp damage is needed.
[0004] The above-mentioned background art was possessed or acquired by the inventors in the process of deriving the contents of the disclosure of this application, and is not necessarily publicly known art that was disclosed to the general public prior to the filing of this application. Summary of the Invention [Problem to be solved by the invention]
[0005] The present invention has been devised to solve the above-mentioned problems, and an object of one embodiment of the present invention is to provide a heat source device that can control the distance between a lamp used as a heat source and a shielding film that covers the lamp.
[0006] An object according to one aspect of the present invention is to provide a heat source device that can measure the surface temperature of a lamp in real time. An object according to one aspect of the present invention is to provide a heat source device that can prevent damage to a lamp. An object according to one aspect of the present invention is to provide a heat source device that can improve the drying quality of electrodes. [Means for solving the problem]
[0007] A heat source device according to one aspect of the present invention can include a lamp that emits electromagnetic waves that generate radiant heat, a plate that is arranged between the electrode and the lamp and through which at least a portion of the electromagnetic waves emitted from the lamp pass, a distance sensor that senses the distance between the lamp and the plate, and a drive unit that controls the distance of the plate relative to the lamp.
[0008] The heat source device according to one aspect of the present invention may further include a temperature sensor that senses a surface temperature of the lamp. The heat source device according to one aspect of the present invention may further include a control unit that controls the drive unit based on data sensed by the distance sensor and the temperature sensor.
[0009] The control unit may include a processor that processes data transmitted from the distance sensor and the temperature sensor, and a user interface that is coupled to the processor and that visualizes and displays the data.
[0010] The processor is electrically connected to the distance sensor and the temperature sensor, and can acquire the distance between the lamp and the plate and the surface temperature of the lamp in real time.
[0011] A plurality of the lamps may be provided. The lamps may be arranged in a row at equal intervals. The plate may have at least one plate hole formed therein through which the electromagnetic wave passes.
[0012] The driving unit may include a first cylinder provided at one end of the plate and a second cylinder provided at the other end of the plate. In the heat source device according to one embodiment of the present invention, the distance between the plate and the lamp can be controlled by shortening or extending the lengths of the first cylinder and the second cylinder.
[0013] The heat source device according to one aspect of the present invention may further include a housing portion that houses the lamp, the plate, and the distance sensor. The first cylinder and the second cylinder may be fastened to the housing portion.
[0014] The heat source device according to one aspect of the present invention may further include a hot air blower that communicates with the internal space of the housing and sends high-temperature air under pressure to the housing. The distance sensor may be fastened to the plate. [Effects of the Invention]
[0015] A heat source device according to one aspect of the present invention can control the distance between a lamp used as a heat source and a shielding film that covers the lamp. A heat source device according to one aspect of the present invention can measure the surface temperature of a lamp in real time. A heat source device according to one aspect of the present invention can prevent damage to the lamp.
[0016] A heat source device according to one aspect of the present invention can improve the drying quality of electrodes. In addition, the present invention can include effects that can be easily predicted by a person skilled in the art from the configuration according to the embodiment of the present invention. [Brief explanation of the drawings]
[0017] [Figure 1] 1 shows a heat source device according to a first embodiment of the present invention. [Figure 2] 3 shows the shape of a plate of the heat source device according to the first embodiment of the present invention. [Figure 3] 4 shows a heat source device according to a second embodiment of the present invention. [Figure 4] 10 shows a heat source device according to a third embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0018] Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings so that a person skilled in the art can easily carry out the present invention. The following description is one of several aspects of the embodiment, and in describing one embodiment, a detailed description of well-known functions or configurations will be omitted in order to clarify the gist of the present invention.
[0019] In this specification, when referring to components in each drawing, the same or similar reference symbols will be used throughout the specification to refer to the same or similar components. Components having a function common to a component included in one embodiment will be described using the same name in other embodiments. The terms and words used in this specification and claims should not be interpreted as being limited to their general or dictionary meanings, but should be interpreted as meanings and concepts consistent with the technical idea of the present invention, based on the principle that the inventors can appropriately define the concepts of terms in order to best describe their invention.
[0020] Furthermore, the present invention is not limited to the above-described embodiments, and various modifications and variations are possible from the above description by a person having ordinary skill in the art to which the present invention pertains. Therefore, the spirit of the present invention should not be limited to the above-described embodiments, and it can be said that not only the scope of the claims below, but also any equivalent or modified version of the claims falls within the spirit of the present invention.
[0021] [First embodiment] FIG. 1 shows a heat source device 1 according to a first embodiment of the present invention. Referring to FIG. 1, a heat source device 1 according to a first embodiment of the present invention may include a lamp 10, a plate 20, a distance sensor 31, a driving unit 40, and a control unit 50.
[0022] The lamp 10 can emit electromagnetic waves to dry the electrode a. The lamp 10 can emit electromagnetic waves to generate radiant heat on the electrode a, thereby drying the coating material on the electrode. The lamp 10 can be a medium wave infrared (MIR) lamp. The lamp 10 can emit medium infrared rays to generate radiant heat on the electrode a. The wavelength range of the medium infrared rays emitted from the lamp 10 can be, for example, 2 μm to 6 μm. A plurality of lamps 10 can be provided. The plurality of lamps 10 can be arranged side by side at equal intervals. The electrode a can be provided on the optical path of the electromagnetic waves emitted from the lamp 10.
[0023] The plate 20 allows at least a portion of the electromagnetic waves from the lamp 10 toward the electrode a to pass through. The plate 20 can be provided to adjust the shape and luminous intensity of the electromagnetic waves from the lamp 10 toward the electrode a. The plate 20 can be disposed between the lamp 10 and the electrode a. Depending on the configuration of the plate 20, it is possible to control the electromagnetic waves from the lamp 10 to reach a specific position on the electrode a that requires thermal drying. The plate 20 can be disposed parallel to the arrangement direction of the multiple lamps 10. The plate 20 can have plate holes that allow at least a portion of the electromagnetic waves from the lamps 10 to pass through. The shape of the plate 20 will be described in detail with reference to FIG. 2 below.
[0024] The distance sensor 31 may be provided to sense the distance between the lamp 10 and the plate 20. The distance sensor 31 may be, for example, a fiber sensor. The fiber sensor is flexible and bendable, allowing it to be stably installed even in a narrow space. The distance sensor 31 may be disposed on the plate 20 to sense the distance between the plate 20 and the lamp 10. The distance sensor 31 may be fastened and fixed to the plate 20, for example. The distance sensor 31 may be attached to the center of the plate 20. The distance sensor 31 may be electrically connected to the control unit 50. The distance between the lamp 10 and the plate 20 sensed by the distance sensor 31 may be transmitted to the control unit 50.
[0025] The drive unit 40 can move the position of the plate 20. The drive unit 40 can be attached to the plate 20. The drive unit 40 can include a plurality of cylinders. The drive unit can include a first cylinder 41 and a second cylinder 42. The first cylinder 41 and the second cylinder 42 can be, for example, pneumatic cylinders driven by air pressure. The first cylinder 41 and the second cylinder 42 can be attached to both ends of the plate 20, respectively. The first cylinder 41 and the second cylinder 42 can be driven to extend or shorten their lengths. The plate 20 can be moved by extending or shortening the lengths of the first cylinder 41 and the second cylinder 42. The plurality of lamps 10 are fixed so that their positions do not move, and the distance between the plate 20 and the plurality of lamps 10 can be controlled by moving the plate 20. For example, when the lengths of the first cylinder 41 and the second cylinder 42 are extended, the distance between the plate 20 and the lamps 10 can be reduced, and when the lengths of the first cylinder 41 and the second cylinder 42 are shortened, the distance between the plate 20 and the lamps 10 can be increased. The lengths of the first cylinder 41 and the second cylinder 42 can be extended or shortened to the same extent. By extending or shortening the lengths of the first cylinder 41 and the second cylinder 42 to the same extent, the plate 20 can control the distance between the lamps 10 while maintaining the gradient. When the distance between the plate 20 and the lamps 10 is controlled by driving the driver 40, the distance between the plate 20 and the lamps 10 sensed by the distance sensor 31 can be changed. The driver 40 can be electrically connected to the controller 50. The driver 40 can be controlled by the controller 50.
[0026] The control unit 50 may be configured to control the operation of the driver 40. The control unit 50 may be electrically connected to the distance sensor 31. The control unit 50 may receive distance data between the plate 20 and the lamp 10 from the distance sensor 31. The control unit 50 may be electrically connected to the driver 40. The control unit 50 may be electrically connected to each of the first cylinder 41 and the second cylinder 42. The control unit 50 may transmit an electrical signal to the driver 40 to control the operation of the driver. The control unit 50 may control the driver 40 based on the distance data between the lamp 10 and the plate 20 sensed by the distance sensor 31. For example, if the distance between the lamp 10 and the plate 20 sensed by the distance sensor 31 is too close, the lamp 10 may be heated by reflected heat from the plate 20, which may cause damage to the lamp. Therefore, the control unit 50 may transmit a feedback signal to the driver 40 and control the operation of the driver 40 so that the driver 40 moves the plate 20 in a direction away from the lamp 10. Since the intensity of the radiant heat from the lamp transmitted to the electrode a varies depending on the position of the plate 20, the control unit 50 can control the driving of the driving unit 40 to set the position of the plate 20 to an optimal position.
[0027] The control unit 50 may include a processor 51 and a user interface 52. The processor 51 may receive and process distance data from the distance sensor 31. The processor 51 may be electrically connected to the distance sensor 31 and the driving unit 40. The user interface may be electrically connected to the processor 51, and may visualize the distance data processed by the processor and display it on a display.
[0028] By adopting this configuration, the user of the heat source device 1 according to the first embodiment of the present invention can not only check the distance between the plate 20 and the lamps 10 in real time, but also significantly reduce the inefficient process that occurs when manually controlling the distance between the plate 20 and the lamps 10. Therefore, damage to the lamps 10 due to an error in the separation distance between the lamps 10 and the plate 20 can be significantly reduced, and further, the position of the plate 20, which must be changed for each drying process of the electrode a, can be controlled by a simple electrical operation.
[0029] FIG. 2 shows the shape of the plate 20 of the heat source device according to the first embodiment of the present invention. Referring to FIG. 2, the plate 20 of the heat source device according to the first embodiment of the present invention may include a plate body 21 and plate holes 22. The plate body 21 may have an overall rectangular shape with a longitudinal direction. The longitudinal direction of the plate body 21 may coincide with the direction in which the plurality of lamps are arranged. The plate body 21 may have plate holes 22 formed therein. A plurality of plate holes 22 may be provided, and at least a portion of the electromagnetic waves from the lamps may pass through the plate holes 22. The size and number of the plate body 21 and the plate holes 22 formed therein may be varied depending on the shape and thickness of the electrodes to be dried.
[0030] Second Embodiment FIG. 3 shows a heat source device 2 according to a second embodiment of the present invention. The second embodiment of the present invention differs from the first embodiment in that it further includes a temperature sensor 32. Details common to the first embodiment will be omitted as much as possible, and the second embodiment will be described focusing on the differences from the first embodiment.
[0031] Referring to FIG. 3, a heat source device 2 according to a second embodiment of the present invention may include a lamp 10, a plate 20, a sensor unit 30, a driver unit 40, and a controller 50.
[0032] The lamp 10 can emit electromagnetic waves that generate radiant heat at the electrode a. The plate 20 is disposed between the lamp 10 and the electrode a and allows at least a portion of the electromagnetic waves emitted from the lamp 10 to pass in a direction toward the electrode a. The driving unit 40 can include a first cylinder 41 and a second cylinder 42, and can control the separation distance between the plate 20 and the lamp 10 by driving the first cylinder 41 and the second cylinder 42 to shorten or extend their lengths. The control unit 50 can be electrically connected to the sensor unit 30 and the driving unit 40. The control unit 50 can include a processor 51 that processes data sensed by the sensor unit 30 and a user interface 52 that visualizes and displays the processed data.
[0033] The sensor unit 30 may include a distance sensor 31 and a temperature sensor 32. The distance sensor 31 may sense the distance between the plate 20 and the lamp 10. The temperature sensor 32 may sense the surface temperature of the lamp 10. The distance sensor 31 and the temperature sensor 32 may be provided on the plate 20, for example, and fastened to the plate 20. The distance sensor 31 and the temperature sensor 32 may be electrically connected to the control unit 50. The distance sensor 31 and the temperature sensor 32 may be electrically connected to a processor 51 of the control unit 50. The distance sensor 31 and the temperature sensor 32 may transmit the sensed distance data and temperature data, respectively, to the control unit 50. By obtaining surface temperature data of the lamp 10 through the temperature sensor 32, overheating of the surface of the lamp 10 can be detected and addressed in advance. This significantly reduces the risk of damage to the lamp 10. For example, if the sensed temperature of the surface of the lamp 10 is detected as abnormally high, the control unit 50 can control the driving of the driving unit 40 so that the distance between the plate 20 and the lamp 10 increases.
[0034] Third Embodiment FIG. 4 shows a heat source device 3 according to a third embodiment of the present invention. The third embodiment of the present invention differs from the second embodiment in that it further includes a housing unit 60 and a hot air fan 70. Details common to the second embodiment will be omitted as much as possible, and the third embodiment will be described focusing on the differences from the second embodiment.
[0035] 4, a heat source device 3 according to a third embodiment of the present invention may include a lamp 10, a plate 20, a sensor unit 30, a drive unit 40, a control unit 50, a housing unit 60, and a hot air fan 70. The sensor unit 30 may include a distance sensor 31 and a temperature sensor 32. The drive unit 40 may include a first cylinder 41 and a second cylinder 42. The control unit 50 may include a processor 51 and a user interface 52.
[0036] The housing 60 can accommodate a plurality of lamps 10, a plate 20, a sensor unit 30, and a driving unit 40. The housing 60 can have an internal space for accommodating the lamps 10, the plate 20, the sensor unit 30, and the driving unit 40. The plurality of lamps 10 can be fastened to the upper surface of the housing 60. A first cylinder 41 and a second cylinder 42, respectively attached to both ends of the plate 20, can be fastened to the inner surface of the housing 60. The first cylinder 41 and the second cylinder 42 can support the plate 20 by spacing it away from the inner surface of the housing. The distance sensor 31 and the temperature sensor 32 of the sensor unit 30 can be fastened and fixed to the plate 20 so as to move with the movement of the plate 20, or can be attached to the housing 60. The control unit 50 can be disposed outside the housing 60.
[0037] The hot air fan 70 can be provided so as to communicate with the interior space of the housing part 60. The hot air fan 70 can communicate with the interior space of the housing part 60 via a duct 71. The hot air fan 70 can operate as a heat source for drying the coating on the electrodes a of the plurality of lamps 10 by forcing high-temperature air into the interior space of the housing part 60.
[0038] By adopting such a configuration, the electrode a disposed inside the housing portion 60 can be dried doubly by the high-temperature air and the radiant heat of the lamp 10 .
[0039] The present invention has been described above using limited embodiments and drawings. However, the above description is merely an illustrative example of the technical concept of the present invention, and various modifications and variations are possible within the scope of the essential characteristics of the present invention, if one has ordinary knowledge in the technical field to which the present invention pertains.
[0040] Therefore, the embodiments disclosed in the present invention are for illustrative purposes only and are not intended to limit the technical idea of the present invention, and the scope of the technical idea of the present invention should not be limited by such embodiments. The scope of protection of the present invention should be interpreted according to the claims set forth below, and all technical ideas within the scope equivalent thereto should be interpreted as being included in the scope of the present invention. [Explanation of symbols]
[0041] 1, 2, 3: Heat source device 10: Lamp 20: Plate 21: Plate body 22: Plate Hall 30: Sensor unit 31: Distance sensor 32: Temperature sensor 40: Drive unit 41: First cylinder 42: Second cylinder 50: Control unit 51: Processor 52: User Interface 60: Housing section 70:Hot air machine 71: Duct a: Electrode
Claims
1. A heat source device for thermally drying a substance applied to an electrode, a lamp that emits electromagnetic waves that generate radiant heat; a plate disposed between the electrode and the lamp, through which at least a portion of the electromagnetic waves emitted from the lamp pass; a distance sensor for sensing a distance between the lamp and the plate; a drive unit for controlling the distance of the plate relative to the lamp; A heat source device comprising:
2. The heat source device according to claim 1 , further comprising a temperature sensor for sensing a surface temperature of the lamp.
3. The heat source device according to claim 2 , further comprising a control unit that controls the drive unit based on data sensed by the distance sensor and the temperature sensor.
4. The control unit a processor for processing data transmitted from the distance sensor and the temperature sensor; a user interface coupled to the processor for visualizing and displaying the data; The heat source device according to claim 3 .
5. The heat source device according to claim 4 , wherein the processor is electrically connected to the distance sensor and the temperature sensor, and acquires the distance between the lamp and the plate and the surface temperature of the lamp in real time.
6. The heat source device according to claim 1 , wherein a plurality of the lamps are provided.
7. The heat source device according to claim 6 , wherein the plurality of lamps are arranged in a row at equal intervals.
8. The heat source device according to claim 1 , wherein the plate has at least one plate hole formed therein through which the electromagnetic wave passes.
9. The drive unit is a first cylinder provided at one end of the plate; a second cylinder provided at the other end of the plate; The heat source device according to claim 1 , comprising:
10. The heat source device according to claim 9 , wherein the distance of the plate from the lamp is controlled by shortening or extending the lengths of the first cylinder and the second cylinder.
11. The heat source device according to claim 9 , further comprising a housing portion that houses the lamp, the plate, and the distance sensor.
12. The heat source device according to claim 11 , wherein the first cylinder and the second cylinder are fastened to the housing portion.
13. The heat source device according to claim 11 , further comprising a hot air blower communicating with an internal space of the housing portion and forcing high-temperature air into the housing portion.
14. The heat source device according to claim 1 , wherein the distance sensor is fastened to the plate.