Egg container transport cart, cart type discrimination device, and cart state discrimination device
The system addresses the challenge of distinguishing and managing egg container transport carts by using imaging and sensor technologies, along with learning models, to enhance loading efficiency and reduce operational disruptions.
Patent Information
- Application Number
- JP2025183155
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-01-23
AI Technical Summary
Existing systems face challenges in automatically distinguishing and managing the type and condition of egg container transport carts due to variations in dimensions, folding shelf structures, and frame deformations, which affect loading efficiency and stability during transportation.
A system utilizing imaging units, sensors, and code readers to discriminate and manage the type and condition of egg container transport carts, incorporating learning models to classify and update status information, ensuring accurate identification and management of carts.
Enables precise discrimination and management of egg container transport carts, improving loading efficiency and reducing operational disruptions by identifying cart types and conditions, facilitating automated handling and tracking.
Smart Images

Figure 2026012334000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to an egg container transport vehicle, a vehicle type discrimination device, and a vehicle state discrimination device. [Background technology]
[0002] Egg containers (also called "egg cartons") filled with eggs are transported to retailers such as supermarkets. For example, a transport rack is used for transporting chickens manufactured by Yoshida Elsys Co., Ltd. Roll boxes for transporting egg cartons (also known as "KS rolls") and Sanei Seisakusho Co., Ltd. and roll racks manufactured by Sankyo Giken Co., Ltd. The present invention discloses a transport rack for transporting egg containers containing eggs. The shelves are foldable, allowing for compact storage in the depth direction. The above transport racks, roll boxes, and roll racks (also known as "roll inners") ) can be transported from the factory and displayed in stores as is. In addition, raw egg wrappers used for transporting eggs from farms to GP centers (egg sorting and packaging facilities) The raw egg racks and the transport racks mentioned above are also equipped with hand-writing boards or Sometimes it is handwritten directly on the rack frame.
[0003] Patent Document 2 describes a system that automatically opens the folding shelf of a cart (returning the folded state to the original state (shelf state)). ) is disclosed.
[0004] Patent Documents 3, 4 and 5 disclose systems for loading egg containers onto egg container transport vehicles.
[0005] Patent Document 6 describes a technology that allows attaching an IC tag to a packaging container to manage the unique information of eggs. The company has disclosed an information management system for eggs. Patent Document 7 discloses a plastic box and a plastic tray equipped with an IC tag. Various information such as egg information and shipping information is written on the IC tag and transported. It is indicated that information will be disclosed via the Internet. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Utility Model Registration No. 3209255 [Patent Document 2] Patent No. 6684511 [Patent Document 3] Patent Publication No. 2021-172416 [Patent Document 4] Patent Publication No. 2021-147241 [Patent Document 5] Patent Publication No. 2021-50038 [Patent Document 6] Japanese Patent Application Laid-Open No. 2002-135490 [Patent Document 7] Japanese Patent Application Laid-Open No. 2006-55108 Summary of the Invention [Problem to be solved by the invention]
[0007] Automatic loading of egg containers onto egg container transport carts (also called "roll inners" or "transport racks"). Dynamic stowage involves the following problems, which cannot be solved by the above-mentioned patent documents. (1) There are multiple manufacturers of egg container transport carts. Even with trolleys, the external size is not uniform and there are cases where the dimensions are different. The height of the folding shelves is not uniform and may vary. At the loading area, sorting is required according to the type of egg container transport cart. It is essential. (2) Even if egg container transport carts are made by different manufacturers, they have similar appearances and folding shelf parts. The folding structure of the shelf boards and side frame allows for easy stacking of egg containers. The location, retailer, and transporter may not be able to be determined. (3) Some egg container transport carts have protrusions on the underside of their frames, which can cause problems during transport. There is concern that this may occur. (4) Due to differences in type, size, and other issues caused by the above manufacturers, the egg container loading system However, it may be difficult to achieve this with a preset robot arm movement program. (5) Each level of the folding shelves can accommodate egg containers depending on whether or not they have reinforcements or hinges. Because the heights of the objects vary, it may be difficult to use a preset robot arm movement program. do. (6) The folding shelf board is deformed and cannot be opened (deployed) automatically. In this case, the shelf opening (unfolding) operation may stop midway, and a person may need to remove the cart. It is also necessary to manually unload the partially loaded egg containers. (7) If the folding shelf is deformed and does not fold properly, There may also be conflicts between the systems. (8) If the frame of the egg container transport cart is deformed during transportation or if the casters are malfunctioning, As a result, some egg container transport carts cannot be positioned in the designated location and cannot be used. (9) It is difficult to distinguish from the outside, but the welding on the folding shelf has come off and it can be opened (deployed) smoothly. Some of them cannot be opened (deployed), and even if they can be opened (deployed), they cannot be placed horizontally. (10) The folding shelves may have peeling paint or plating, or may be dirty, or may be made of metal or plastic. It is anticipated that the detection operation of the folding shelf board using the reflective optical sensor may become unstable.
[0008] Therefore, the first object of the present invention is to provide a system that can distinguish the type of egg container transport cart (including raw egg racks). The present invention provides a bogie type discrimination device. The second purpose is to judge the condition of the egg container transport cart (including the raw egg rack) and transmit the judgement result to the egg container. A trolley status discrimination management device is provided that ties transport trolleys (including raw egg racks) together for processing. The third purpose is to check the status of egg container transport carts (including raw egg racks) and to check the status of egg container transport carts. We provide transport vehicles (including raw egg racks). A fourth and fifth object of the present invention is to provide an egg container transport system having a memory capable of storing and updating information about the cart. Provide trolleys (including egg racks). The fifth object is to provide various devices equipped with a bogie type discrimination device and / or a bogie state discrimination management device. (For example, shelf opening devices, cart transport devices, egg container loading systems, etc.) [Means for solving the problem]
[0009] The first vehicle type discrimination device (A1) An imaging unit (e.g., a color camera, a mono camera) that captures images of the egg container transport cart (including the raw egg rack) black cameras, line cameras, area cameras, 3D scanners, etc.) Analyzing the image captured by the imaging unit (e.g., camera image, three-dimensional scanner image, etc.) The analysis result is compared with the vehicle type information stored in advance in the first vehicle type information storage unit. a first type discrimination unit that discriminates the type of egg container transport cart (including raw egg rack); The device may also include: The imaging unit may capture an image of the entire cart, a part of the cart, or a part of the cart, for example. The first vehicle type discrimination device (A1) The first type discrimination result of the first type discrimination unit is output (a sound (voice) corresponding to the type is emitted, printing, The device may include a first type output unit that outputs the signal to an external device.
[0010] The second bogie type discrimination device (A2) A sensor unit (e.g., a reflective optical sensor) that detects egg container transport vehicles (including raw egg racks) , light-emitting and receiving optical sensors, proximity sensors, etc.) The detection result detected by the sensor unit and the information stored in advance in the second vehicle type information storage unit The second type identifies the type of egg container transport cart (including raw egg racks) by comparing it with the cart type information. A discrimination unit; The device may also include: The sensor unit may be configured to detect, for example, the entire cart, a part thereof, or a component thereof. The second bogie type discrimination device (A2) The second type discrimination result of the second type discrimination unit is output (emits a sound (voice) according to the type, prints, The second type output unit may be configured to transmit the signal to an external device.
[0011] The third bogie type discrimination device (A3) Two-dimensional code (e.g., barcode) provided on egg container transport carts (including raw egg racks) A two-dimensional code reader (e.g., a QR code) that reads code information from a For example, a barcode reader or a QR code (registered trademark) reader may be provided. The third bogie type discrimination device (A3) The read result read by the two-dimensional code reader and the third vehicle type information storage unit The type of egg container transport cart (including raw egg racks) is identified by comparing it with the cart type information stored in the The device may further include a third type determination unit for determining whether the type of the object is a stray object or not. The third bogie type discrimination device (A3) The result of reading with a two-dimensional code reader or the third type of the third type discriminator The third type outputs the results of the discrimination (emits a sound (voice) according to the type, prints it, or sends it to an external device). The device may include a similar output unit.
[0012] The fourth vehicle type discrimination device (A4) The egg container transport cart (including the raw egg rack) is provided with a communication means and a storage means. Reads code information from the storage device (T1) (and writes information to the storage device (T1)) It may also be equipped with a code information reading (writing) device (e.g., an RFID reader) . The fourth vehicle type discrimination device (A4) The read result read by the code information reading (writing) device and the fourth vehicle type information The information on the type of cart stored in the memory unit is compared with the information on the type of cart, and the information on the cart for transporting egg containers (including raw egg racks) is stored. A fourth type determination unit for determining the type may be provided. The fourth vehicle type discrimination device (A4) The result of reading by the code information reading (writing) device or the fourth type discrimination unit Output the four types of discrimination results (emit a sound (voice) according to the type, print, send to an external device) A fourth type of output may be provided.
[0013] The first, second, third, and fourth trolley type discriminators (A1, A2, A3, and A4) discriminate between shelf boards and The type may be determined with the side frame and shelf folded. The type may be determined with the shelf (at least the bottom shelf) unfolded.
[0014] The fifth vehicle type discrimination device (A5) An imaging unit, a first type discrimination unit, and a sensor unit of the first and second bogie type discrimination devices (A1, A2), a second type discrimination unit; a first type discrimination result of the first type discrimination unit and a second type discrimination result of the second type discrimination unit; and a type determination unit that determines the type of egg container transport cart (including raw egg rack) from the That's fine. The result of the determination by the type determination unit is output (emits a sound (voice) according to the type, prints, sends to an external device). The fifth type output unit may be provided for receiving a fifth type of signal. The type determination unit If the first type discrimination result and the second type discrimination result are the same, the type indicated by both results is You may decide, If the first type discrimination result and the second type discrimination result are different, A determination may be made as to the type of outcome one or the other, or an indistinguishable determination may be made. The "determination result" may include, for example, the bogie identification information, the overall frame height, the width size, and the depth size. , and the type cannot be determined.
[0015] The external device to which the first, second, third, fourth, and fifth type output units transmit is, for example, a cloud server. The egg container transport cart (including the original) is equipped with a server, an on-premise server, an information processing device, and a memory. including egg racks), trolley status discrimination management device, shelf opening device, trolley transport device, egg container loading system The system may be a retail store merchandise management system, or a carrier management system.
[0016] (Effect of the bogie type discrimination device) According to the above-mentioned vehicle type discrimination device, the type of egg container transport vehicle (including raw egg rack) can be discriminated. It is possible.
[0017] The first bogie state determination management device (B1) Equipped with communication means and storage means provided on the egg container transport cart (including raw egg racks) The first state information of the egg container transport cart (including the raw egg rack) stored in the storage device (T1) Based on the information, the status of the egg container transport cart (including the raw egg rack) is determined, and the egg container (or raw egg) The loading step may further include a first state determination unit that determines whether or not the loading step is to be used. The first bogie state determination management device (B1) The first status information of the egg container transport cart (including the raw egg rack) is stored or has already been stored. The first status information stored in the first management database can be updated. The management database contains the first status information of each egg container transport cart (including raw egg racks). On the other hand, the communication equipment installed on the egg container transport cart (including the raw egg rack) The storage device (T1) having the storage means and the storage means stores the egg container transport cart (including the raw egg rack) ) first state information is stored. The first bogie state determination management device (B1) Equipped with communication means and storage means provided on the egg container transport cart (including raw egg racks) writing first status information of the egg container transport cart (including the raw egg rack) into a storage device (T1); Alternatively, the data of the first status information stored in the storage means is updated, or the first management Write the first status information of the egg container transport cart (including the raw egg rack) to the management database. Alternatively, the first status information may be updated by a first write update unit. stomach. Various devices (e.g., shelf opening devices, egg container (or raw egg) loading systems, or trolleys) Conveyor equipment) and operation stoppages caused by egg container transport carts (transportation problems, shelf opening problems, When a loading problem occurs, the first write update unit updates the first status information (for example, Information about the trouble, the first state determination result, etc.) is written to the storage device (T1). and / or storing first status information (e.g., trouble information, The first state determination result, etc. may be stored (updated). In addition, there are problems at egg farms, GP centers, retail stores, transport sites, etc. (e.g., If any problems (star failure, folding failure, deformation failure, paint peeling, etc.) occur, workers at each location will However, the first write update unit (code information reading (writing) device) is used to write information about the trouble. The worker at each location may write the data to the storage device. (Means that can be accessed and entered from an information terminal) to the first management database. Stores status information (e.g., trouble information, travel distance, delivery route, storage conditions, etc.) (Update) may be possible. The worker at each location uses a code information reading (writing) device to read the first status information. You can check the trouble information, but based on the first status information, do not use it. It can also be set to The first bogie state determination management device (B1) Equipped with communication means and storage means provided on the egg container transport cart (including raw egg racks) Code that reads code information from (and writes information to) a storage device (T1) An information reading (writing) device (for example, an RFID reader) may be provided. The reading (writing) device may also function as the first writing / updating unit. The first bogie state determination management device (B1) Equipped with communication means and storage means provided on the egg container transport cart (including raw egg racks) A first acquisition unit (receiving unit) that acquires code information read from the storage device (T1) is provided. It's fine. The first status determination unit determines whether the code information (including the first status information) or the code information acquired by the first acquisition unit is The code information (including the first status information) read by the code information reading (writing) device is used to determine the egg container. The condition of the container transport cart (including the raw egg rack) may be determined. The first bogie state determination management device (B1) Information on the first state determination result determined by the first state determination unit, various information in the first management database information, code information (including first status information) acquired by the first acquisition unit, and / or code information The code information (including the first status information) read by the information reading (writing) device is output (depending on the status) a first status information output unit that outputs a corresponding sound (voice), prints the sound, or transmits the sound to an external device, Good too.
[0018] The second bogie state determination management device (B2) Troubles that occur during the manufacturing, use, and distribution of egg container transport carts (including raw egg racks) and a second management database storing second status information including information regarding the The second bogie state determination management device (B2) Two-dimensional code (e.g., barcode) provided on egg container transport carts (including raw egg racks) Secondary code reading system that reads code information (including cart identification information) from the card or QR code (registered trademark) Equipped with a source code reader (e.g., barcode reader, QR code (registered trademark) reader) It may be possible to do so. The second bogie state determination management device (B2) The two-dimensional code on the egg container transport cart (including the raw egg rack) is read. The device may be provided with a second acquisition unit (receiving unit) that acquires the code information (including the cart identification information). stomach. "The manufacturing, use and distribution process of egg container transport trolleys (including raw egg racks)" refers to, for example, Manufacturers of container transport trolleys (including raw egg racks), shelf opening devices, egg containers (or raw eggs) Loading systems, trolley transport devices, egg farms, GP centers, storage facilities, retail stores, transport trucks Examples include one or more types of cucumber, cucumber, and cucumber. The second bogie state determination management device (B2) The eggs stored in the second management database are identified based on the code information (including the cart identification information). Extract second state information of the container transport cart (including the raw egg rack) and The condition of the container (including the egg container) is judged, and it is decided whether or not to use it for the loading process of egg containers (or raw eggs). The device may include a second state determination unit that determines whether or not the second state has been reached. The second bogie state determination management device (B2) Write second status information of the egg container transport cart (including raw egg rack) to the second management database. a second write update unit for updating the second state information stored in the memory; It's fine. Various devices (e.g., shelf opening device, egg container (or raw egg) loading system, trolley transport device) Operation stoppages due to egg container transport carts (transportation problems, shelf opening problems, loading problems) When a problem occurs, the second write update unit updates the second status information (for example, information about the device, the second status judgment result, etc.) are stored (updated) in the second management database. Good too. In addition, there are problems at egg farms, GP centers, retail stores, transport sites, etc. (e.g., If any problems (star failure, folding failure, deformation failure, paint peeling, etc.) occur, workers at each location will However, by using the second writing update unit or the input update means (means that can be accessed and input from an information terminal) The second management database is used to store second status information (e.g., information about troubles, distance traveled, etc.) The information may be stored (updated) in one or more categories, such as the location, delivery route, and storage conditions. Workers at each location use information terminals (terminals with two-dimensional code reader functions) to The card information (including the bogie identification information) is read and the second management data is transmitted to the information terminal via the communication means. Access the database and check secondary status information (e.g., information about problems) Alternatively, the second state information may be used to determine whether the second state information is used or not. The second bogie state determination management device (B2) The second state determination result determined by the second state determination unit, various information in the second management database, Code information (cart identification information) acquired by the second acquisition unit, and / or two-dimensional code reader The code information (carriage identification information) read by the device is output (a sound (voice) is emitted according to the status, The second status information output unit may be provided to output the second status information (printing, transmitting to an external device). The second bogie state determination management device (B2) is a device that is similar to the first bogie state determination management device (B1) in the configuration. The device may also have a configuration.
[0019] The third bogie state discrimination management device (B3) An imaging unit (e.g., a color camera, a mono camera) that captures images of the egg container transport cart (including the raw egg rack) black cameras, line cameras, area cameras, 3D scanners, etc.) The image captured by the imaging unit (e.g., a camera image, a three-dimensional scanner image (3D image)) The status of the egg container transport cart (including raw egg racks) is determined based on the analysis results. It is then possible to determine whether the carriage is normal (for example, whether there is frame distortion or tilt abnormality) or whether the egg is A third state determination unit is provided to determine whether or not the container (or raw eggs) is to be used in the loading process. That's fine. The analysis involves various image processing steps, comparing the image with a normal image, and determining the shape, size, angle, color, etc. Species analysis may be performed. The third state determination unit determines whether the cart is normal or not, or whether it is to be used in the loading process or not. When determining whether a vehicle is a The third state determination unit may determine the abnormality based on the type of the carriage. , stop the alarm, fine-tune the loading position, record or display warning information and proceed with normal processing, It may be determined that normal processing may be performed within the normal range.
[0020] The third bogie state discrimination management device (B3) Images of various egg container transport carts (e.g., whole, partial, individual parts) are classified according to their appearance (correct Normal or abnormal (may be further classified into two or more types depending on the type and degree of abnormality) The first bogie state identification learning model (first a first learning model storage unit that stores the first learning model (classifier); Images of the egg container transport cart taken by the imaging unit or a separate device (camera image, 3D scanner image) is input as input data to the first bogie state discrimination learning model (first discriminator). and classifying the first carriage state information including the carriage state according to the appearance state of the egg container transport carriage. and a first carriage state classifying unit. It may also be combined with Noh. The image data captured by the imaging unit is used as input data for the first bogie state identification learning model. (validation data) and / or the teacher data (or training data). Classification may be, for example, normal, level of abnormality (e.g., major abnormality, moderate abnormality, minor abnormality), type of abnormality, etc. (e.g., rust, distortion, tilt, etc.), the level of possibility of abnormality (abnormal shipping during delivery, This may include future predictions of abnormal occurrences in stores.
[0021] The third bogie state discrimination management device (B3) The third state information of the egg container transport cart (including raw egg rack) is stored or has already been stored. a third management database configured to be able to update third state information stored in the third management database; The third management database may include the number of eggs per container transport vehicle (including raw egg racks) On the other hand, the status information of the egg container transport cart (including the raw egg rack) is stored. The storage device (T1) equipped with communication means and storage means stores the egg container transport vehicle (raw egg laden). Status information (including the block) may be stored. The third bogie state discrimination management device (B3) Storage device (T1) equipped with communication means and storage means on egg container transport carts (including raw egg racks) When the third status information of the egg container transport cart (including the raw egg rack) is written, or updating the data of the third state information stored in the storage means, or Write the third status information of the egg container transport cart (including the raw egg rack) into the third management database; Alternatively, a third write update unit is provided for updating the data of the third state information stored therein. Good too. Various devices (e.g., shelf opening devices, egg container (or raw egg) loading systems, or trolleys) Conveyor equipment) and operation stoppages caused by egg container transport carts (transportation problems, shelf opening problems, When a loading problem occurs, the third write update unit updates the third status information (for example, Information about the trouble, the third state determination result, etc.) is written to the storage device (T1). and / or a third management database containing third status information (e.g., trouble information, The third state determination result, etc. may be stored (updated). In addition, there are problems at egg farms, GP centers, retail stores, transport sites, etc. (e.g., If any problems (star failure, folding failure, deformation failure, paint peeling, etc.) occur, workers at each location will However, the third writing and updating unit (code information reading (writing) device) is used to write information about the trouble. The worker at each location may write to the storage device (T1). Using update means (means that can be accessed and entered from an information terminal), the third management database Third-party status information (e.g., trouble information, travel distance, delivery route, storage conditions, etc.) ) may be stored (updated). The worker at each location uses a code information reading (writing) device to read the third status information, You can check the trouble information, and judge from the third status information, do not use You may do so. The third bogie state discrimination management device (B3) Equipped with communication means and storage means provided on the egg container transport cart (including raw egg racks) Code that reads code information from (and writes information to) a storage device (T1) An information reading (writing) device (for example, an RFID reader) may be provided. The reading (writing) device may also function as the third writing / updating unit. The third bogie state discrimination management device (B3) Equipped with communication means and storage means provided on the egg container transport cart (including raw egg racks) A third acquisition unit (receiving unit) that acquires code information read from the storage device (T1) is provided. It's fine. The third state determination unit determines whether the code information (including the third state information) or the code information acquired by the third acquisition unit is The code information (including the third status information) read by the code information reading (writing) device is used to determine the egg container. The condition of the container transport cart (including the raw egg rack) may be determined. The third bogie state discrimination management device (B3) Information on the third state determination result determined by the third state determination unit, various information in the third management database information, code information (including third status information) acquired by the third acquisition unit, and / or code information The code information (including the third status information) read by the information reading (writing) device is output (depending on the status) a third status information output unit that outputs a corresponding sound (voice), prints the sound, or transmits the sound to an external device. Good too.
[0022] The fourth bogie state discrimination management device (B4) A sensor unit (e.g., a reflective optical sensor) that detects egg container transport vehicles (including raw egg racks) , light-emitting and receiving optical sensors, proximity sensors, etc.) The state of the egg container transport cart (including raw egg racks) is determined based on the detection results from the sensor unit. and determine whether the carriage is normal (for example, frame distortion abnormality, tilt abnormality, etc.) or The apparatus is provided with a fourth state determination unit that determines whether or not to use the apparatus for loading egg containers (or raw eggs). It may be possible to do so. The fourth state determination unit compares the detection result detected by the sensor unit with normal data and makes a determination. You may do so. The fourth state determination unit determines whether the cart is normal or not, or whether it is to be used in the loading process. When determining whether a vehicle is a The fourth state determination unit may determine the abnormality based on the type of the carriage. , stop the alarm, fine-tune the loading position, record or display warning information and proceed with normal processing, It may be determined that normal processing may be performed within the normal range. The fourth bogie state discrimination management device (B4) The fourth state information of the egg container transport cart (including the raw egg rack) is stored or has already been stored. a fourth management database configured to be able to update fourth status information stored in the fourth management database; The fourth management database may include the information on each egg container transport cart (including raw egg racks) On the other hand, the status information of the egg container transport cart (including the raw egg rack) is stored. The storage device (T1) equipped with communication means and storage means stores the egg container transport vehicle (raw egg laden). The status information of the device (including the device's status) is stored. The fourth bogie state discrimination management device (B4) Equipped with communication means and storage means provided on the egg container transport cart (including raw egg racks) writing fourth status information of the egg container transport cart (including the raw egg rack) into the storage device (T1); Alternatively, the data of the fourth status information stored in the storage means is updated, or the fourth pipe The fourth state information of the carriage 8 is written to the physical database B43, or the fourth state information stored therein is written to the physical database B43. The device may include a fourth write update unit that updates the data of the state information. Various devices (e.g., shelf opening device, egg container (or raw egg) loading system, trolley transport device) Operation stoppages due to egg container transport carts (transportation problems, shelf opening problems, loading problems) When a problem occurs, the fourth write update unit updates the fourth status information (for example, information about the fourth state, the fourth state determination result, etc.) is written to the storage device (T1); and / or fourth status information (e.g., information about a problem, fourth status information) in the fourth management database The result of the state determination may be stored (updated). In addition, there are problems at egg farms, GP centers, retail stores, transport sites, etc. (e.g., If any problems (star failure, folding failure, deformation failure, paint peeling, etc.) occur, workers at each location will However, using the fourth write update unit (code information reading (writing) device), information about the trouble is The worker at each location may write to the storage device (T1). Using an update means (means that can be accessed and input from an information terminal), 4. Status information (e.g., trouble information, travel distance, delivery route, storage conditions, etc.) ) may be stored (updated). The worker at each location uses a code information reading (writing) device to read the fourth status information, You can check the information about the problem, and if you judge from the fourth status information, do not use it. You may do so. The fourth bogie state discrimination management device (B4) Equipped with communication means and storage means provided on the egg container transport cart (including raw egg racks) Reads code information from storage device (T1) (and writes information to device (T1)) ) A code information reading (writing) device (for example, an RFID reader) may be provided. The card information reading (writing) device may also function as the fourth writing and updating unit. The fourth bogie state discrimination management device (B4) Equipped with communication means and storage means provided on the egg container transport cart (including raw egg racks) A fourth acquisition unit (receiving unit) for acquiring code information read from the storage device (T1) is provided. It's fine. The fourth state determination unit determines whether the code information (including the fourth state information) or the code acquired by the fourth acquisition unit is The code information (including the fourth status information) read by the code information reading (writing) device is used to determine the egg container. The condition of the container transport cart (including the raw egg rack) may be determined. The fourth bogie state discrimination management device (B4) Information on the fourth state determination result determined by the fourth state determination unit, various information in the fourth management database information, code information (including fourth status information) acquired by the fourth acquisition unit, and / or code information The code information (including the fourth status information) read by the information reading (writing) device is output (depending on the status) a fourth status information output unit that outputs a corresponding sound (voice), prints the sound, or transmits the sound to an external device. Good too.
[0023] The fifth bogie state discrimination management device (B5) is Imaging unit, third state determination unit, and sensor of the third and fourth bogie state determination management devices (B3, B4) a fourth state determination unit; a third state determination result of the third state determination unit, and a fourth state determination result of the fourth state determination unit; and a state determination unit that determines the state of the egg container transport cart (including the raw egg rack) from the That's fine. The result of the decision by the state decision unit is output (emits a sound (voice) according to the state, prints, sends to an external device). The fifth state output unit may be provided to output a fifth state signal. The state determination unit If the third and fourth state judgment results are the same, the state indicated by both results is You may decide, If the third state determination result and the fourth state determination result are different, A determination of the status of one result or the other may be made, or an indeterminate determination may be made. The "decision result" may be, for example, usable, unusable, repair instructions for defective parts, maintenance instructions, etc. and disposal instructions.
[0024] The external device to which the first, second, third, fourth, and fifth state output units transmit is, for example, a cloud server. The egg container transport cart (including the original) is equipped with a server, an on-premise server, an information processing device, and a memory. (including egg racks), trolley type discrimination device, shelf opening device, trolley transport device, egg container loading system It may be a system, a retail store merchandise management device, or a carrier management system.
[0025] The first, second, third, and fourth trolley state discrimination management devices (B1, B2, B3, B4) and the side frame is folded, the state may be determined, and the side frame and The state may be determined when the shelves (at least the bottom shelf) are unfolded.
[0026] The first, second, third, and fourth bogie status determination management devices (B1, B2, B3, B4) correspond to Each management database contains information on the vehicle identification, product information of the loaded egg containers (raw eggs), Production / shipping transport route information, retailer identification information, egg container loading location identification information, raw egg loading location identification information ,GP center identification information, start date of use, cumulative travel distance, temperature data, location information, corresponding Status information is stored. The first, second, third, and fourth bogie state determination management devices (B1, B2, B3, B4) Truck identification information, product information for the loaded egg containers (raw eggs), manufacturing / shipping transport route information, retail Store identification information, egg container loading location identification information, raw egg loading location identification information, GP center identification information, Selected from the start date of use, cumulative travel distance, temperature data, location information, and corresponding status information. From one or more first data groups, the state of the cart is classified into training data, and an intelligent A second vehicle state discrimination learning model (second discriminator) created by information technology is stored. a learning model storage unit; The data or code information stored in the management database is used as input data. By inputting the second cart state discrimination learning model (second classifier), the state of the egg container transport cart is (Normal, level of abnormality (major abnormality, medium abnormality, minor abnormality), type of abnormality (e.g., rust, distortion, tilt) ), the level of possibility of abnormality (future prediction of abnormal shipment during delivery, abnormal occurrence at store, etc. and a second bogie state classification unit that estimates second bogie state information including good. Classification may be, for example, normal, level of abnormality (e.g., major abnormality, moderate abnormality, minor abnormality), type of abnormality, etc. (e.g., rust, distortion, tilt, etc.), the level of possibility of abnormality (abnormal shipping during delivery, This may include future predictions of abnormal occurrences in stores.
[0027] The sixth bogie state discrimination management device (B6) Truck identification information, product information for the loaded egg containers (raw eggs), manufacturing / shipping transport route information, retail Store identification information, egg container loading location identification information, raw egg loading location identification information, GP center identification information, Selected from the start date of use, cumulative travel distance, temperature data, location information, and corresponding status information. From one or more first data groups, the state of the cart is classified into training data, and an intelligent A third vehicle state discrimination learning model (third discriminator) created by information technology is stored. a learning model storage unit; The data stored in the sixth management database is used as input data, and the third bogie state By inputting the data into the discriminative learning model (third classifier), the state of the egg container transport cart (normal, abnormal) Level (major abnormality, medium abnormality, minor abnormality), type of abnormality (e.g., rust, distortion, tilt, etc.), abnormal The level of possibility (including future predictions such as abnormal shipping during delivery or abnormal occurrences at stores) and a third bogie state classification unit that estimates third bogie state information including: The sixth management database contains the same data as the first, second, third, and fourth management databases. may be stored in the first, second, third, or fourth management database. It may also be used. The sixth cart state determination management device (B6) is a device for determining the state of various devices (for example, a shelf opening device, an egg container (or It may be provided on the loading system (raw egg) or the carriage transport device. The operator determines the sixth bogie state from the sixth bogie state determination management device (B6) or the information terminal. The management device (B6) is accessed to execute the operation of the third vehicle state classification unit, and the egg container transport vehicle The state of The bogie status management system is a database storing the first data group; An information processing device (e.g., processor) that responds to requests for vehicle status from various devices and sends vehicle status information. A processor, a server, a general-purpose PC, and a function for obtaining information on the trolley status were installed. equipment, etc.) The information processing device includes the third learning model storage unit and the third bogie state classification unit. do. The various devices are devices that can access the information processing device via communication means, e.g. For example, processors, mobile terminals, general-purpose personal computers, devices on which the access function is installed, Shelf opening device, trolley transport device, egg container loading system, mobile terminals for each worker, each workplace (such as a personal computer).
[0028] The first, second and third bogie state identification learning is a software program. "Intelligent information processing technology" includes, for example, machine learning, deep learning, reinforcement learning, and deep reinforcement learning. Examples include: Algorithms for machine learning, deep learning, reinforcement learning, and deep reinforcement learning are not particularly limited, and For example, linear regression, generalized linear Models, Support Vector Regression, Gaussian Process Regression, Ensemble Methods, Decision Trees, Neural Various applications such as networks, support vector machines, discriminant analysis, naive Bayes, and nearest neighbor methods algorithm may be employed.
[0029] The first egg container transport cart (including raw egg racks) (C1) It has a storage device (T1) that has one or more communication means and storage means. The storage device stores "code information." The "code information" may be, for example, a vehicle identification number. Other information (e.g., manufacturer, product number (type), serial number, manufacturing date, number of layers, size, etc.) (1 or 2 or more types), retailer identification information, egg container loading location identification information, raw egg loading location identification information It includes one or more items such as information, GP center identification information, start date of use, and cumulative travel distance. It may be possible. "Truck type information" is, for example, truck identification information (e.g., manufacturer, product number (type), Serial number, manufacturing date, number of steps, size (one or more types), total frame height, width, There are one or more types, such as size and depth. The storage device (T1) stores the first, second, and third data of the egg container transport cart (including the raw egg rack). , fourth) status information may be stored. The storage device (T1) stores product information (for example, product type) of the loaded egg containers (raw eggs). , load capacity, manufacturing date, shelf life, expiry date, best before date, etc.) and / or production shipping transportation route information (e.g., egg farm identification information, GP center identification information, transportation Shipping company information, delivery route information, retailer identification information, storage information, date and time of each operation, lot number of each operation One or more types of numbers may be stored. The storage device (T1) stores temperature data ( In addition, the date and time, work location, work content, location information, etc. linked to the temperature data are stored. It may also be used. "Storage devices equipped with communication means and storage means" include, for example, RF tags, IC tags, and NFC tags. The tag may be a tag that uses RFID technology, such as a tag or UHF tag (these tags have the functionality (The term may be different depending on the circumstances.) The storage device (T1) can be either passive or active. This storage device (T1) may be a semi-active type. This storage device (T1) further includes a temperature sensor, Alternatively, the temperature may be measured periodically and stored in a storage means. Even if temperature sensors are not installed at each point, the temperature can be recorded by a memory device (e.g., a temperature logger) installed on the cart. This memory device (T1) can sense the temperature. ) is further equipped with a location information acquisition means (GPS function means) and continuously or periodically Location information is acquired from a GPS satellite or a base station and stored in a storage means. The configuration may be such that:
[0030] The second egg container transport cart (including raw egg racks) (C2) One or more two-dimensional codes (e.g., barcodes, QR codes) do. The code information of the two-dimensional code includes, for example, cart identification information. It can be installed at any location on the transport cart. It can be read by a two-dimensional code reader. It is preferable that the contact hole is provided at a position where the contact hole is formed.
[0031] (Effects of the trolley status discrimination management device and egg container transport trolley) According to the above-mentioned vehicle state determination management device, the state of the egg container transport vehicle (including the raw egg rack) can be determined. The results of the assessment can be linked to the egg container transport cart (including raw egg racks) and processed. From the state of the egg container transport cart (including raw egg racks) to the loading process of egg containers (or raw eggs) It can be determined whether or not it can be used. The egg container transport cart may store status information, which is then accumulated in a database for centralized management. In addition, the database can be accessed from anywhere via a cloud server or communication means. It will also be possible to access the By recording and managing product information and manufacturing / shipping / transportation route information, By reading and working with data, shipping and delivery errors can be reduced. By storing the temperature history, it is possible to monitor the temperature during manufacturing and storage at the GP center, truck transportation, and retail stores. This allows for temperature control throughout the entire storage and display process, making it possible to detect quality abnormalities early on. . By using active tags, the communication distance becomes longer, and the egg containers can be transported at each location. It allows you to check the location of the cart and can also be used to prevent it from getting lost. By installing multiple 2D codes and memory devices (T1) on the cart, damage or malfunction of one of them can be prevented. Can accommodate disabilities. Using the first cart state discrimination learning model (first classifier), the egg container transport cart is detected by the imaging unit or The appearance of the egg container transport cart was determined from images taken with other equipment (camera images, 3D scanner images). It is possible to determine whether something is normal or abnormal depending on the condition. The second and third bogie state discrimination learning model (second and second discriminators) is used to manage the database. From the history, the state of the cart (normal, level of abnormality, type of abnormality, level of possibility of abnormality) ) can be inferred.
[0032] The first shelf opening device (D1) Either the first or second egg container transport cart (including raw egg racks) (C1, C2) above, or or other egg container transport carts (including raw egg racks) with fixing means, and folding shelves a first shelf opening means that automatically opens; Any of the first, second, third, fourth, and fifth bogie type discrimination devices (A1 to A5) The device is provided with: The first shelf opening device (D1) Information on troubles that have occurred in the shelf opening device (D1) (e.g., transportation troubles, shelf The device may also be provided with a communication means for transmitting information about problems (such as an open circuit) to an external device. The first shelf opening device (D1) is a trouble detection means (for example, a shelf opening The device may be provided with a means for receiving an operation stop signal or an abnormality signal. The information about the trouble detected may be transmitted to an external device by a communication means. and may be processed to write to the management database or storage device (T1). . The first shelf opening device (D1) is read by a two-dimensional code reader of the trolley type discrimination device. The first opening means controls the first shelf board opening means based on the type of the carriage based on the two-dimensional code information. The device may include a release control unit. The first shelf opening device (D1) is provided with a temperature measuring unit that detects the environmental temperature in the vicinity of the shelf opening device. Information about the temperature measured by the temperature measurement unit (temperature data, The associated date and time, work location, work content, etc. may be transmitted to an external device via communication means. , and then sent to the vehicle type discrimination device and written to the management database or storage device (T1). It may be processed in the following manner. The first shelf opening device (D1) is a device for transporting egg containers (including raw egg racks) (C1 ) reads code information from a memory device (T1) provided in the and / or the second egg container transport cart (including raw egg racks) (C2) It is equipped with a two-dimensional code reader that reads the code information from the two-dimensional code printed on the The first opening control unit may control the first shelf opening means based on this code information. .
[0033] The second shelf opening device (D2) Either the first or second egg container transport cart (including raw egg racks) (C1, C2) above, or or other egg container transport carts (including raw egg racks) with fixing means, and folding shelves A second shelf board opening means that automatically opens; The first, second, third, fourth, fifth, and sixth bogie state determination management devices (B1, B2, B3 , B4, B5, B6) and Equipped with. The second shelf opening device (D2) Information on troubles that occurred in the shelf opening device (D2) (e.g., transportation troubles, shelf The device may also be provided with a communication means for transmitting information about problems (such as an open circuit) to an external device. The second shelf opening device (D2) is a trouble detection means (for example, a shelf opening The device may be provided with a means for receiving an operation stop signal or an abnormality signal. The information about the trouble detected may be transmitted to an external device by a communication means, and the bogie status determination management Even if the data is sent to the device and processed to be written to the management database or storage device (T1), good. The second shelf opening device (D2) is a code information reading (writing) device for the trolley status determination management device. The second shelf board opening means is controlled based on the type of the carriage based on the read code information. A dual opening control may be provided. The second shelf opening device (D2) is provided with a temperature measuring unit that detects the environmental temperature in the vicinity of the shelf opening device. Information about the temperature measured by the temperature measurement unit (temperature data, The associated date and time, work location, work content, etc. may be transmitted to an external device via communication means. , sent to the bogie status determination management device and written to the management database or storage device (T1). It may be processed as follows. The second shelf opening device (D2) is a device for transporting egg containers from the first egg container transport vehicle (including raw egg racks) (C1 ) reads code information from a memory device (T1) provided in the and / or the second egg container transport cart (including raw egg racks) (C2) It is equipped with a two-dimensional code reader that reads the code information from the two-dimensional code printed on the The second opening control unit may control the second shelf opening means based on this code information. .
[0034] The third shelf opening device (D3) The storage device ( T1), and / or a code information reading (writing) device for reading code information from the The two-dimensional code provided on the second egg container transport cart (including raw egg rack) (C2) A two-dimensional code reader that reads code information from the code, Either the first or second egg container transport cart (including raw egg racks) (C1, C2) above, or or other egg container transport carts (including raw egg racks) with fixing means, and folding shelves a third shelf board opening means that automatically opens; Equipped with. The third shelf opening device (D3) reads the code information from the code information reading (writing) device. The type of cart based on the 2D code read by the 2D code reader a third opening control unit that controls the third shelf opening means based on the type of the cart based on the card information; It may be possible. The first, second and third opening control sections are configured to adjust the size of the fixing means depending on, for example, the size of the carriage and the number of shelves. The drive and the drive of the shelf opening means may be controlled.
[0035] The first, second and third shelf board opening means are, for example, the shelf board shown in Japanese Patent No. 6684511. An example of an opening device is the shelf opening device shown in JP 2021-147241 A. The first, second and third shelf opening devices (D1, D2, D3) have communication means for transmitting information about trouble. The external device to which the information is sent may be, for example, a cloud server, an on-premise server, an information processing server, or the like. device, egg container transport cart (including raw egg rack) with memory, cart transport device, egg It may be a container loading system, a retail store merchandise management device, or a carrier management system.
[0036] The first egg container loading system (E1) Either the first or second egg container transport cart (including raw egg racks) (C1, C2) above, or The first loading of egg containers onto other egg container transport vehicles (including raw egg racks) Means and Any of the first, second, third, fourth, and fifth bogie type discrimination devices (A1 to A5) That device and Equipped with. The first egg container loading system (E1) Information on troubles occurring in the egg container loading system (E1) (e.g., transport truck) It is equipped with a communication means to transmit information such as troubles, shelf opening troubles, loading troubles, etc. to an external device. It's fine. The egg container loading system (E1) includes a trouble detection means (for example, The system may be provided with a means for receiving an operation stop signal and an abnormality signal from the container loading system. The information about the trouble detected by the output means may be transmitted to an external device by the communication means. The data is sent to the vehicle type discrimination device and written to the management database or storage device (T1). It may be possible to have them understand the situation. The egg container loading system uses a two-dimensional code read by a two-dimensional code reader in the trolley type discrimination device. A first loading control system controls the first loading means based on the type of the carriage based on the dimensional code information. The control unit may be provided. The egg container loading system (E1) detects the environmental temperature in the vicinity of the egg container loading system. The temperature measuring unit may be provided. Information about the temperature measured by the temperature measuring unit (temperature data) , date and time linked to the temperature data, work location, work content, etc.) to an external device via communication means. It may be transmitted to the vehicle type discrimination device, and stored in the management database or storage device (T1) Alternatively, the process may be performed so that the data is written to the The egg container loading system (E1) is a system for loading the first egg container transport vehicle (including raw egg racks) ( A code information read (write) unit reads code information from a memory device (T1) provided in the and / or the second egg container transport cart (including raw egg rack) (C2) The device is equipped with a two-dimensional code reader that reads code information from a two-dimensional code provided on the device. The first loading control unit may control the first loading means based on this code information. Good too.
[0037] The second egg container loading system (E2) Either the first or second egg container transport cart (including raw egg racks) (C1, C2) above, or or other egg container transport vehicles (including raw egg racks) Means and The first, second, third and fourth bogie state discrimination management devices (B1, B2, B3, B4) and Equipped with. The second egg container loading system (E2) Information on troubles that occurred in the egg container loading system (E2) (e.g., transport truck) It is equipped with a communication means to transmit information such as troubles, shelf opening troubles, loading troubles, etc. to an external device. It's fine. The egg container loading system (E2) includes a trouble detection means (e.g., The system may be provided with a means for receiving an operation stop signal and an abnormality signal from the container loading system. The information about the trouble detected by the output means may be transmitted to an external device by the communication means. The data is sent to the vehicle status determination management device and written to the management database or storage device (T1). It may be processed in the following manner. The egg container loading system (E2) is equipped with a code information reading (writing) device for the trolley status discrimination management device. The second loading means is controlled based on the type of the carriage based on the code information read by the loading device. A second loading control may be provided. The egg container loading system (E2) detects the environmental temperature in the vicinity of the egg container loading system. The temperature measuring unit may be provided. Information about the temperature measured by the temperature measuring unit (temperature data) , date and time linked to the temperature data, work location, work content, etc.) to an external device via communication means. The data may be transmitted to the vehicle status determination management device and stored in a management database or a storage device (T 1) may be processed to be written. The egg container loading system (E2) is a system for loading the first egg container transport vehicle (including raw egg racks) ( A code information read (write) unit reads code information from a memory device (T1) provided in the and / or the second egg container transport cart (including raw egg rack) (C2) The device is equipped with a two-dimensional code reader that reads code information from a two-dimensional code provided on the device. The second loading control unit may control the second loading means based on this code information. Good too.
[0038] The third egg container loading system (E3) The storage device ( T1), and / or a code information reading (writing) device for reading code information from the The two-dimensional code provided on the second egg container transport cart (including raw egg rack) (C2) A two-dimensional code reader that reads code information from the code, Either the first or second egg container transport cart (including raw egg racks) (C1, C2) above, or or other egg container transport vehicles (including raw egg racks) Means and Equipped with. The third egg container loading system (E3) was read by the code information reading (writing) device. Type of cart based on code information and / or 2D code read by a 2D code reader A third loading device controls the third loading device based on the type of the carriage based on the two-dimensional code information. A control unit may be provided. The first, second, and third loading control units may be configured to, for example, determine the size of the carriage, the number of shelves, the height of the shelves, the size of the shelves, and the like. A loading pattern may be set according to the load size, and the operation of the multi-axis robot arm may be controlled.
[0039] The first, second and third loading means are, for example, the egg loading means shown in Japanese Patent No. 6684511. Automatic pack placement system, automatic egg pack placement system shown in JP 2021-147241 A The placement system, the egg container transfer system shown in JP 2021-050038 A, and the An example is the egg container transfer system shown in Publication No. 2021-172416. Communication problems occurred with the first, second, and third egg container loading systems (E1, E2, E3). The external device to which the information is sent is, for example, a cloud server, an on-premise server, , an information processing device, an egg container transport cart (including raw egg racks) equipped with a memory, It may be a transport device, a shelf opening device, a retail store merchandise management device, or a carrier management system.
[0040] The first carriage transport device (F1) Either the first or second egg container transport cart (including raw egg racks) (C1, C2) above, or or other egg container transport trolleys (including raw egg racks) with shelf opening devices and / or egg a first carriage transport means for loading and / or transporting the container to the container loading system; Any of the first, second, third, fourth, and fifth bogie type discrimination devices (A1 to A5) That device and Equipped with. The first carriage transport device (F1) Information about troubles that occurred in the cart transport device (F1) (e.g., transport troubles, etc.) The device may be provided with a communication means for transmitting the information (e.g., the information) to an external device. The carriage transport device (F1) is provided with a trouble detection means (for example, The device may be provided with a means for receiving an operation stop signal or an abnormality signal. The information about the trouble may be transmitted to an external device by a communication means, and the information may be transmitted to the bogie type discrimination device. The data may be sent to the management database or the storage device (T1) for processing. The first carriage transport device (F1) is a code information reading (writing) device for the carriage state determination management device. The first carriage transport means is controlled based on the type of carriage based on the code information read by the A first carriage transport control unit may be provided. The first carriage transport device (F1) has a temperature measuring unit that detects the environmental temperature in the vicinity of the carriage transport device. The temperature measurement unit may include information about the temperature measured by the temperature measurement unit (temperature data, Even if the data (such as the date and time, work location, and work content associated with the data) is sent to an external device via a communication method, It is often sent to the vehicle type discrimination device and written to the management database or storage device (T1). It may be processed as follows. The first carriage transport device (F1) transports the first egg container transport carriage (including raw egg rack) (C A code information read (write) unit that reads code information from a memory device (T1) provided in the ) device and / or the second egg container transport cart (including raw egg rack) (C2) It is equipped with a two-dimensional code reader that reads code information from the two-dimensional code provided. The first carriage transport control unit may control the first carriage transport means based on this code information. That's fine.
[0041] The second carriage transport device (F2) Either the first or second egg container transport cart (including raw egg racks) (C1, C2) above, or or other egg container transport trolleys (including raw egg racks) with shelf opening devices and / or egg a second carriage transport means for loading and / or transporting the container to the container loading system; The first, second, third, fourth, fifth, and sixth bogie state determination management devices (B1, B2, B3 , B4, B5, B6) and Equipped with. The second carriage transport device (F2) Information about troubles that occurred in the cart transport device (F2) (e.g., transport troubles, etc.) The device may be provided with a communication means for transmitting the information (e.g., the information) to an external device. The second carriage transport device (F2) is a trouble detection means (for example, a carriage The detecting means may be provided with a means for receiving an operation stop signal or an abnormality signal of the conveying device. The trouble information may be transmitted to an external device via a communication means, and the state of the carriage may be determined. Send it to the management device and have it processed so that it is written to the management database or storage device (T1). That's fine. The second carriage transport device (F2) is a code information reading (writing) device for the carriage status determination management device. The second carriage transport means is controlled based on the type of carriage based on the code information read by the A second carriage transport control unit may be provided. The second carriage transport device (F2) has a temperature measuring unit that detects the environmental temperature in the vicinity of the carriage transport device. The temperature measurement unit may include information about the temperature measured by the temperature measurement unit (temperature data, Even if the data (such as the date and time, work location, and work content associated with the data) is sent to an external device via a communication method, It is often sent to the bogie status determination management device and written to the management database or storage device (T1). It may be processed so as to include The second carriage transport device (F2) transports the first egg container transport carriage (including raw egg rack) (C A code information read (write) unit that reads code information from a memory device (T1) provided in the ) device and / or the second egg container transport cart (including raw egg rack) (C2) It is equipped with a two-dimensional code reader that reads code information from the two-dimensional code provided. The second carriage transport control unit may control the second carriage transport means based on this code information. That's fine.
[0042] The third carriage transport device (F3) Either the first or second egg container transport cart (including raw egg racks) (C1, C2) above, or or other egg container transport trolleys (including raw egg racks) with shelf opening devices and / or egg a third carriage transport means for transporting and / or transferring the container to the container loading system; The storage device ( T1), and / or a code information reading (writing) device for reading code information from the The two-dimensional code provided on the second egg container transport cart (including raw egg rack) (C2) A two-dimensional code reader that reads code information from the code, Equipped with. The third carriage transport device (F3) reads the code information from the code information reading (writing) device. The type of cart based on the information and / or the 2D code read by the 2D code reader Third carriage transport control for controlling the third carriage transport means based on the type of carriage based on the code information. The device may also include a section. The first, second, and third carriage transport control units may, for example, adjust the carriage size and caster position accordingly. The drive of the fixing means and the drive of the transport means may be controlled.
[0043] The carriage conveying means is, for example, an automatic egg pack placing and receiving device as disclosed in Japanese Patent No. 6684511. system, an automatic egg pack placement system disclosed in Japanese Patent Application Laid-Open No. 2021-147241, The egg container transfer system shown in JP 2021-050038 A and JP 2021-17 A For loading and unloading the cart described in the egg container transport system shown in Publication No. 2416 The means are exemplified. The communication means of the first and second carriage transport devices (F1, F2) transmit information about trouble. The external device to which the data is sent may be, for example, a cloud server, an on-premise server, an information processing device, a memory Egg container transport carts (including raw egg racks) equipped with shelves, shelf opening devices, egg container loading systems The system may be a retail store merchandise management system, or a carrier management system. [Brief explanation of the drawings]
[0044] [Figure 1A] FIG. 2 is a diagram illustrating an example of a functional configuration of a first bogie type discrimination device. [Figure 1B] FIG. 10 is a diagram illustrating an example of a functional configuration of a second bogie type discrimination device. [Figure 1C] FIG. 10 is a diagram illustrating an example of a functional configuration of a third bogie type discrimination device. [Figure 1D] FIG. 10 is a diagram illustrating an example of a functional configuration of a fourth bogie type discrimination device. [Figure 2A] FIG. 2 is a diagram illustrating an example of a functional configuration of a first bogie state determination management device. [Figure 2B] FIG. 2 is a diagram illustrating an example of a functional configuration of a second bogie state determination management device. [Figure 2C] FIG. 10 is a diagram illustrating an example of a functional configuration of a third bogie state determination management device. [Figure 2D] FIG. 10 is a diagram illustrating an example of a functional configuration of a fourth bogie state determination management device. [Figure 3A] FIG. 10 is a diagram showing an example of an egg container transport cart and a shelf opening device. [Figure 3B] FIG. 2 is a diagram illustrating an example of an egg container transport cart and a cart transport device. [Figure 3C] FIG. 1 is a diagram showing an example of an egg container transport vehicle and an egg container loading system. DETAILED DESCRIPTION OF THE INVENTION
[0045] (First bogie type discrimination device) The first vehicle type discrimination device A1 shown in FIG. 1A includes a first imaging unit A11 and a first type discrimination unit A12. A12, a first bogie type information storage unit A13, and a first type output unit A14. The first imaging unit A11 may be, for example, a color camera, a monochrome camera, a line camera, an area camera, or the like. The first predetermined position of the egg container transport vehicle 8 (hereinafter sometimes referred to as the "vehicle") is Take a picture of the location. The first type discrimination unit A12 analyzes the image captured by the first imaging unit A11 and determines the result of the analysis. The information is compared with the vehicle type information stored in advance in the first vehicle type information storage unit A13, and the vehicle type information is stored in the first vehicle type information storage unit A14. Determine the type of The first type output unit A14 outputs the first type discrimination result of the first type discrimination unit A12. The type output unit A14 may emit a sound (voice) according to the type, print it, or transmit it to an external device. stomach. The "first designated location" is the overall view of the egg container transport cart (six sides (front, back, top, bottom, left and right) At least one of the following frames (front frame, back frame, left and right sides) (Face frame, flat frame, bottom frame), nameplate, product name sticker, casters, each folding Examples include shelves, and the like, and the device may be one or more of these. The "image capture" may be taken when the dolly is folded during transport, or when the first folded The image may be taken with the tatami mats in an open (unfolded) state. The "image analysis results" include, for example, the frame height (total height of the cart), caster Height, height of the first folding board, height of each folding board, width size, left and right side width size ( These include the depth size, number of folding plates, whether it is made of resin or metal, manufacturer, and product information. do. "Truck type information" is, for example, truck identification information (e.g., manufacturer, product number (type), Serial number, manufacturing date, number of steps, size (one or more types), total frame height, width, Examples of dimensions include size and depth. The "first type discrimination result" may be, for example, the vehicle identification information (e.g., manufacturer, product number (type) , serial number, manufacturing date, number of steps, size (one or more types), total frame height, width These may include one or more types such as width size, depth size, or indeterminable type.
[0046] (Second bogie type discrimination device) The second vehicle type discrimination device A2 shown in FIG. 1B includes a first sensor unit A21 and a second type discrimination unit A 22, a second carriage type information storage unit A23, and a second type output unit A24. The first sensor unit A21 detects a second predetermined position of the carriage 8. The sensor unit A21 includes, for example, The sensor may be a reflective optical sensor, a light-emitting / receiving optical sensor, a proximity sensor, or the like. The second type discrimination unit A22 discriminates the detection result detected by the sensor unit A21 and the second type of carriage in advance. The type of the carriage 8 is determined by checking against the carriage type information stored in the information storage unit A23. The second type output unit A24 outputs the second type determination result of the second type determination unit A22. The type output unit A24 may emit a sound (voice) according to the type, print it, or transmit it to an external device. stomach. The "second designated location" refers to each frame of the egg container transport cart (front frame, rear frame, left frame, Right side frame, flat frame, bottom frame), beam (horizontal frame placed between vertical frames) Examples include a frame, casters, and a folding shelf, and one or more of these may be used. The "detection" may be performed when the dolly is folded during transportation, or when the first folded state is detected. The tatami mat may be detected in an open (unfolded) state. The "detection results detected by the sensor unit" are, for example, the frame height (total height of the cart), Caster height, height of first folding plate, height of each folding plate, width, left and right side width Some of the factors include size (depth), number of folding panels, and whether it is made of resin or metal. "Truck type information" is, for example, truck identification information (e.g., manufacturer, product number (type), Serial number, manufacturing date, number of steps, size, etc.), overall frame height, width, depth Examples include: The "second type discrimination result" may be, for example, the vehicle identification information (e.g., manufacturer, product number (type) , serial number, manufacturing date, number of steps, size (one or more types), total frame height, width These may include one or more types such as width size, depth size, or indeterminable type.
[0047] (Third bogie type discrimination device) The third vehicle type discrimination device A3 shown in FIG. 1C includes a two-dimensional code reader A31 and a third type The system includes a discrimination unit A32, a third vehicle type information storage unit A33, and a third type output unit A34. The two-dimensional code A31 is read from the two-dimensional code Q1 provided on the cart 8. The two-dimensional code Q1 is, for example, a barcode or a QR code (registered trademark), and the corresponding As shown in the figure, the two-dimensional code A31 can be read using, for example, a barcode reader, a QR code (registered trademark), The 2D code reader A31 can read multiple types of 2D codes. The code reader may have a function of being able to read and write data, or may be configured with multiple types of code readers. The third type discrimination unit A32 discriminates the result of reading by the two-dimensional code reader A31 and the predicted value. The type of the bogie 8 is determined by comparing it with the bogie type information stored in the third bogie type information storage unit A33. Determine the following. The third type output unit A34 outputs the reading result read by the two-dimensional code reader A31, The third type output unit A34 outputs the third type determination result of the third type determination unit A32. A sound (voice) according to the type may be emitted, printed, or transmitted to an external device. The "code information of the two-dimensional code" is, for example, the cart identification information (e.g., manufacturer, product number, etc.). (Type, serial number, manufacturing date, number of layers, size, etc., one or more types), retailer identification information, egg container loading location identification information, raw egg loading location identification information, GP center identification information, It may include one or more types such as the start date. "Truck type information" is, for example, truck identification information (e.g., manufacturer, product number (type), Serial number, manufacturing date, number of steps, size (one or more types), total frame height, width, There are one or more types, such as size and depth. The "third type discrimination result" may include, for example, the bogie identification information, the overall frame height, the width size, the depth There are one or more types, such as large size or indeterminable species.
[0048] (Fourth bogie type discrimination device) The fourth vehicle type discrimination device A4 shown in FIG. 1D includes a code information reading (writing) device A41 and a The system includes a four-type discrimination unit A42, a fourth vehicle type information storage unit A43, and a fourth type output unit A44. . The code information reading (writing) device A41 is provided on the carriage 8 and includes a communication means and a storage means. The code information is read from the storage device T1. It is also possible. The fourth type discrimination unit A42 discriminates the read result read by the code information reading (writing) device A41. This is compared with the vehicle type information stored in advance in the fourth vehicle type information storage unit A43, and the vehicle type information is stored in the fourth vehicle type information storage unit A43. Determine the type of The fourth type output unit A44 outputs the read result read by the code information reading (writing) device A41. Alternatively, the fourth type determination result of the fourth type determination unit A42 is output. A44 may emit a sound (voice) according to the type, print it, or send it to an external device. The "code information" may be, for example, vehicle identification information (e.g., manufacturer, product number (type, etc.) ), serial number, manufacturing date, number of rows, size, etc. (one or more types), retailer identification information, Egg container loading location identification information, raw egg loading location identification information, GP center identification information, start date of use, etc. Any one or more of these may be included. "Truck type information" is, for example, truck identification information (e.g., manufacturer, product number (type), Serial number, manufacturing date, number of steps, size (one or more types), total frame height, width, There are one or more types, such as size and depth. The "fourth type discrimination result" may include, for example, bogie identification information, frame overall height, width size, depth There are one or more types, such as large size or indeterminable species. The "storage device T1 having a communication means and a storage means" is, for example, an RF tag, an IC tag, an NF The tag may be a tag that uses RFID technology, such as a C tag or a UHF tag (these tags are (These may be called different names depending on their functions.) The storage device T1 is available in passive and active types. , or a semi-active type. The fourth vehicle type discrimination device A4 may include the components of the third vehicle type discrimination device A3. .
[0049] The first, second, third, and fourth vehicle type information storage units may be built into the device or may be connected to an external device. The storage medium may be a connected storage medium or a storage medium on the cloud.
[0050] (First bogie state discrimination management device) The first bogie state determination management device B1 shown in FIG. 2A includes a code information reading (writing) device B11 and , a first status determination unit B12, a first management database B13, a first write update unit B14, a first It includes a status information output unit B15. The code information reading (writing) device B11 is provided on the carriage 8 and includes a communication means and a storage means. The code information is read from the storage device T1. The first state determination unit B12 is stored in a storage device T1 that includes a communication means and a storage means. The state of the cart 8 is determined from the first state information of the cart 8, and the cart 8 is used for the egg container loading process. Determine whether to do so. The "first status information" includes, for example, cart identification information, information about trouble (trouble during transport), etc. Caster trouble, noise trouble, frame deployment trouble, shelf opening trouble, rust, Paint peeling, etc. (Type 1 or 2 or more), number of uses, cumulative travel distance, first condition judgment result, etc. One or more types may be mentioned. The first state determination unit B12 determines from the first state information whether, for example, the number of troubles exceeds a threshold value. When the risk level (for example, a 5-level level) corresponding to the trouble exceeds the threshold In this case, even if the egg container transport cart is not used for the egg container (or raw egg) loading process, In addition, the first state determination unit B12 determines whether the number of uses or the cumulative movement distance exceeds a threshold value. If the frequency of trouble is judged to be high, the egg container transport cart will be moved to the loading area of egg containers (or raw eggs). It may be possible to avoid using it in the process. The first state determination unit B12 determines, for example, whether the device is usable, unusable, or requires repair or maintenance. Information on the first state determination result, such as a nonce instruction or a disposal instruction, may be created. The first management database B13 stores the first status information of the carriage 8 or has already stored it. The first management database B13 is configured to be able to update the first status information stored therein. The first status information of each of the carriages 8 is stored. The storage device T1, which includes a receiving means and a storage means, stores first status information of the carriage 8. do. The first writing and updating unit B14 is a memory provided in the carriage 8 and equipped with a communication means and a memory means. The first state information of the carriage 8 is written to the device T1, or the first state information stored in the storage means T1 is written to the device T1. The first state information data is updated. Various devices (e.g., shelf opening device, egg container loading system, cart transport device) are used to transport the eggs to cart 8. In the event of an operation stoppage due to a malfunction (transportation trouble, shelf opening trouble, loading trouble, etc.) In this case, the first write update unit B14 writes the first status information (for example, information about a trouble, The first management data (e.g., a state determination result) is written to the storage device T1, and / or First status information (e.g., information about trouble, first status judgment result, etc.) in base B13 The code information reading (writing) device B11 may store (update) the first writing / updating unit B It may also have the function of 14. The first state information output unit B15 outputs the first state determination result determined by the first state determination unit B12. Information, various information in the first management database B13, and / or code information reading (writing) The code information (including the first status information) read by the device B11 is output. The output unit B15 generates a sound (voice) according to the state of the dolly 8, prints it, or transmits it to an external device. Good too.
[0051] As another embodiment of the first bogie state determination management device B1, a code information reading (writing) device B1 Instead of or in addition to the first acquisition unit (reception unit), a first acquisition unit (reception unit) may be provided. The first acquisition unit (receiving unit) receives various devices (e.g., a shelf opening device, an egg container loading system, a table The first state determination unit B12 may receive code information from a first acquisition device (such as a vehicle transport device). Code information acquired by the department or code information read by a code information reading (writing) device The state of the carriage 8 may be determined based on this.
[0052] (First bogie state discrimination management device) The second bogie state determination management device B2 shown in FIG. 2B includes a two-dimensional code reader B21 and a second A status determination unit B22, a second management database B23, a second write update unit B24, a second status information It is equipped with a notification output unit B25. The second management database B23 is for the troubles that occurred during the manufacturing, use and distribution of the trolley 8. and storing second state information including information regarding the The two-dimensional code reader B21 reads a two-dimensional code (for example, a barcode) provided on the cart 8. The code information (including the trolley identification information) is read from the card or QR code (registered trademark). The second state determination unit B22 determines the code information ( The second status of the bogie 8 stored in the second management database B23 is obtained from the vehicle identification information. The state information is extracted, the state of the cart 8 is determined, and it is determined whether or not the cart 8 is to be used for the process of loading egg containers. Make a judgment. The "second status information" may include, for example, cart identification information, trouble information (trouble during transport), etc. Caster trouble, noise trouble, frame deployment trouble, shelf opening trouble, rust, Paint peeling, etc. (Type 1 or 2 or more), number of uses, cumulative travel distance, second condition judgment result information There are one or more types of information. The second state determination unit B22 determines from the second state information whether, for example, the number of troubles exceeds a threshold value. When the risk level (for example, a 5-level level) corresponding to the trouble exceeds the threshold In this case, even if the egg container transport cart is not used for the egg container (or raw egg) loading process, In addition, the second state determination unit B22 determines whether the number of uses or the cumulative movement distance exceeds a threshold value. If the frequency of trouble is judged to be high, the egg container transport cart will be moved to the loading area of egg containers (or raw eggs). It may be possible to avoid using it in the process. The second state determination unit B22 determines whether the device is usable, unusable, or requires repair or maintenance instructions for the defective part. Alternatively, information on the second state determination result, such as a notification or a disposal instruction, may be generated. The second writing / updating unit B24 writes the second status information of the carriage 8 to the second management database B23. Alternatively, the stored second state information data may be updated. Various devices (e.g., shelf opening device, egg container loading system, cart transport device) are used to transport the eggs to cart 8. In the event of an operation stoppage due to a malfunction (transportation trouble, shelf opening trouble, loading trouble, etc.) In this case, the second write update unit B24 writes second status information (for example, information about a trouble, The two-state determination result, etc. may be stored (updated) in the second management database B23. The second state information output unit B25 outputs the second state determination result determined by the second state determination unit B22, Various information in the second management database B23 and / or the information read by the two-dimensional code reader The second state information output unit B25 outputs the code information (carriage identification information) of the carriage 8. A sound (voice) according to the state may be emitted, printed, or transmitted to an external device.
[0053] As another embodiment of the second bogie state determination management device B2, instead of the two-dimensional code reader B21, Alternatively, or in addition, a second acquisition unit (reception unit) may be provided. The second acquisition unit (receiving unit) receives various devices (e.g., a shelf opening device, an egg container loading system, a table The second state determination unit B22 may receive code information from a second acquisition device (such as a vehicle transport device). From the code information acquired in the department, the number of the cart 8 stored in the second management database B23 is Two-state information may be extracted to determine the state of the carriage 8.
[0054] (Third bogie status determination management device) The third bogie state determination management device B3 shown in FIG. 2C includes a second imaging unit B31 and a third state determination unit B32, a third management database B33, a third write update unit B34, and a third status information output unit B It has 35. The second imaging unit B31 captures an image of a first predetermined location on the carriage 8. The third state determination unit B32 analyzes the image captured by the second imaging unit B31 and determines the result of the analysis. The state of the cart 8 is determined based on the detected position, and it is determined whether or not to use the cart 8 for the egg container loading process. The "third status information" may include, for example, bogie identification information, image data associated with the trouble, Information regarding transport problems, caster problems, noise problems, frame deployment Problems, shelf opening problems, rust, paint peeling, etc. (1 or 2 or more types), number of uses, cumulative One or two types of information may be provided, such as the distance traveled and the result of the third state determination. The third state determination unit B32 determines from the third state information, for example, an image associated with a trouble. Risk level according to data (e.g., level of rust, level of paint peeling, frame changes) When the level of the shape, deformation of the shelf, etc. (classified into five levels) exceeds the threshold In addition, the egg container transport cart may not be used for the egg container loading process. The state determination unit B32 determines the result of the determination based on the image data associated with the trouble and also provides the trouble report. If the number of devices, the number of uses, or the cumulative distance traveled exceeds the threshold, it is determined that the frequency of trouble is high. The egg container transport cart may be disconnected so that it is not used for the egg container loading process. The third state determination unit B32 determines, for example, whether the device is usable, unusable, or requires repair or maintenance. Information on the fourth state determination result, such as a nonce instruction or a discard processing instruction, may be created. The third management database B32 stores third state information of the carriage 8 or has already stored third state information. The third status information stored in the third management database B32 can be updated. The state information of each carriage 8 is stored in the carriage 8. On the other hand, the carriage 8 has a communication means and a storage means. A storage device (T1) having the following is provided, and the status information of the carriage 8 is stored. good. The third writing and updating unit B34 is provided with a storage device (T1) equipped with a communication means and a storage means on the carriage 8. When the third state information of the carriage 8 is written, or when the third state information is written, the third state information is stored in the storage means. or update the third status information data stored in the third management database B33. Even if you write the third state information or update the data of the stored third state information, good. Various devices (e.g., shelf opening devices, egg container loading systems, or cart transport devices) Operation stoppage due to container transport cart (transportation trouble, shelf opening trouble, loading trouble, etc.) When a problem occurs, the third write update unit B24 writes the third status information (for example, information about the third state, the third state determination result, etc.) is written to the storage device (T1), and / or or the third management database B33 stores third status information (for example, information about a problem, The status determination result, etc. may be stored (updated). The third state information output unit 35 outputs information on the third state determination result determined by the third state determination unit B32. The third status information output unit B35 outputs various information of the third management database B33. The message may emit a sound (voice) according to the state, be printed, or be sent to an external device.
[0055] As another embodiment of the third bogie state determination management device B3, in addition to the imaging unit B31, It may be equipped with a code reader, a code information reading (writing) device, and a third acquisition unit (receiving unit). stomach. The third acquisition unit (receiving unit) receives various devices (e.g., a shelf opening device, an egg container loading system, a table The third state determination unit B32 may receive code information from a third acquisition device (such as a vehicle transport device). From the code information acquired by the department, the number of the cart 8 stored in the third management database B33 is The three-state information may be extracted to determine the state of the carriage 8.
[0056] (Fourth bogie status discrimination management device) The fourth bogie state determination management device B4 shown in FIG. 2D includes a second sensor unit B41 and a fourth state determination unit B42. a fourth management database B43, a fourth write update unit B44, and a fourth status information output unit B45. Equipped with B45. The second sensor unit B41 detects a second predetermined position of the carriage 8. The second sensor unit B41 is, for example, For example, it may consist of a reflective optical sensor, a light-emitting / receiving optical sensor, or a proximity sensor. The fourth state determination unit B42 determines the state of the carriage 8 from the detection result detected by the second sensor unit B41. The state of the container is judged and it is determined whether or not it is to be used in the egg container loading process. The "fourth status information" may include, for example, cart identification information, trouble information (trouble during transport), etc. Caster trouble, noise trouble, frame deployment trouble, shelf opening trouble, rust, (paint peeling, etc., one or more types), number of uses, cumulative travel distance, fourth condition judgment result information There are one or more types of information. The fourth state determination unit B42 determines, based on the fourth state information, for example, whether a detection associated with a trouble has occurred. Risk level according to the result (e.g. rust level, paint peeling level, frame deformation) When the level, shelf deformation level, etc. are divided into five levels) exceeds the threshold In the fourth state, the egg container transport vehicle may not be used for the egg container stacking process. The determination unit B42 determines the result of the detection associated with the trouble, the number of times of the trouble, If the number of uses or cumulative travel distance exceeds the threshold, it is determined that the frequency of trouble is high. The egg container transport cart may be prevented from being used in the egg container stacking process. The fourth state determination unit B42 determines, for example, whether the device is usable, unusable, has a defect, or is in need of repair or maintenance. Information on the fourth state determination result, such as a nonce instruction or a discard processing instruction, may be created. The fourth management database B43 stores the fourth state information of the carriage 8 or has already stored the fourth state information. The fourth status information stored in the fourth management database B43 can be updated. The state information of each carriage 8 is stored in the carriage 8. On the other hand, the carriage 8 has a communication means and a storage means. When a storage device (T1) including the above is provided, the status information of the carriage 8 is stored. There are. The fourth write update unit B44 is provided with a storage device (T1) equipped with a communication means and a storage means on the carriage 8. When the fourth state information of the carriage 8 is written, or when the fourth state information is written, the fourth state information is stored in the storage means. or update the data of the fourth status information stored in the fourth management database B43. The fourth state information is written or the stored data of the fourth state information is updated. Various devices (e.g., shelf opening device, egg container loading system, cart transport device) are used to transport the eggs to cart 8. In the event of an operation stoppage due to a malfunction (transportation trouble, shelf opening trouble, loading trouble, etc.) In this case, the fourth write update unit B44 writes the fourth status information (for example, information about a trouble, The fourth state determination result, etc.) is written to the storage device (T1), and / or the fourth management data The database B44 stores the fourth status information (e.g., information about trouble, the fourth status judgment result, etc.) etc.) may be stored (updated). The fourth state information output unit B45 outputs the fourth state determination result determined by the fourth state determination unit B42. The fourth status information output unit B45 outputs various information of the fourth management database B43. , may emit a sound (voice) according to the state, print, or transmit to an external device.
[0057] As another embodiment of the fourth bogie state determination management device B4, in addition to the second sensor unit B41, It is equipped with a two-dimensional code reader, a code information reading (writing) device, and a fourth acquisition unit (receiving unit). That's fine. The fourth acquisition unit (receiving unit) acquires information from various devices (e.g., a shelf opening device, an egg container loading system, a table The fourth state determination unit B42 may receive code information from a fourth acquisition device (such as a car transport device). From the code information acquired in the department, the first number of the carriage 8 stored in the fourth management database B43 is The four-state information may be extracted to determine the state of the carriage 8. The fourth bogie state determination management device B4 has the respective components of the third bogie state determination management device B3. That's fine. The first, second, third and fourth management databases may be built into the device or may be externally connected. The storage medium may be a storage medium stored in a cloud or may be a storage medium on a cloud.
[0058] (Adding components)
[0059] The first, second, third, and fourth bogie state determination management devices (B1, B2, B3, B4) Product information of the loaded egg containers (raw eggs) (e.g., product type, loading amount, production date, quality guarantee) expiration date, expiry date, best before date, etc.) and / or manufacturing / shipping / transportation route information (e.g., chicken eggs Farm identification information, GP center identification information, transport company information, delivery route information, retailer identification information, Storage information, the date and time of each operation, the lot number of each operation, etc.) are stored in each management database. and / or the storage device is provided on an egg container transport cart (including raw egg racks). The value may be stored in the location (T1). At each location, workers (farm, GP center, transport truck, retail store workers) setting device (for example, code information reading (writing) device), input update means (accessed from an information terminal) The data may be stored and written using various equipment at each location. (e.g. raw egg loading system, egg container loading system, shelf opening device, temperature of storage area) A management device or the like may perform the data storage update process.
[0060] The first, second, third, and fourth bogie state determination management devices (B1, B2, B3, B4) Temperature data (and date, time, work location) at each point along the path of the egg container transport cart The information (location, work content, etc.) is stored in each management database and / or It may be stored in a storage device (T1) provided in the transport cart (including the raw egg rack). . At each location, workers (farm, GP center, transport truck, retail store workers) setting device (for example, code information reading (writing) device), input update means (accessed from an information terminal) Data accumulation and writing may be performed using various equipment at each location. Equipment (e.g., raw egg loading system, egg container loading system, shelf opening device, trolley transport device, The data storage process may be performed by a temperature control device at each location. The obtained temperature (e.g., the temperature averaged over a given time or working day, the continuous temperature measured, Temperature data at predetermined intervals, etc.) are transmitted via communication means and stored in each management database. , and / or a storage device (T1) provided on the egg container transport cart (including the raw egg rack) ) can also be written.
[0061] (Egg container transport trolley) Figure 3A shows an example of an egg container transport cart and shelf opening device. The cart 8 is a commonly available egg container transport cart. The cart 8 is a cart transport device, When sending to a shelf opening device, egg container loading system, etc., the side frame must be in advance aligned with the back frame. The cart 8 is opened vertically to the bottom, and the bottom folding shelf is opened (deployed). The width, depth, and height of the shelves vary depending on the model, and the hinges of the folding frame Although the position and structure are different, in this invention, it is possible to use a variety of different size bogies, even in a defective state. It is also designed to accommodate such situations.
[0062] A two-dimensional code Q1 or an IC tag T1 (communication means and storage means) is attached to a predetermined position on the cart 8. A storage device (corresponding to a storage device provided with the The two-dimensional code reader installed in the vehicle type discrimination device The two-dimensional code Q1 or IC tag T is read by a reader or code information reading (writing) device. The vehicle state determination management device may be configured to read two-dimensional By code reader, two-dimensional code reader or code information reading (writing) device Therefore, the two-dimensional code Q1 or the IC tag T1 may be read. Two-dimensional code installed in the cart transport device, shelf opening device, egg container loading system, etc. Two-dimensional code Q1 or IC tag is read by a code reader or code information reading (writing) device. The configuration may be such that tag T1 is read.
[0063] The dolly 8 shown in FIGS. 3A and 3B has a bottom frame 831 and a bottom frame 832 that is L-shaped in side view. The frame 831 is fixed to the back frame 834, and the back frame 834 is foldable. 34 and a left frame 832 and a right frame 833 connected by hinges (not shown). do. The front side of the cart 8 is open so that egg containers can be loaded. The frame 831 has freely rotating casters (wheels) at each of its four corners.
[0064] The left frame 832 is provided with a first side plate 811, a second side plate 812, and a 812, the third side plate 813, and the fourth side plate 814 are arranged in the width direction of the frame (from the back perpendicular to the vertical direction). It is installed in the direction from the entrance to the front. The first side plate 811, the second side plate 812, the third side plate 813, and the fourth side plate 814 are The first loading rail 811 extends from the bottom of the carriage 8 at a right angle (approximately a right angle) toward the center of the carriage 8. 1, a second loading rail 8121, a third loading rail 8131, and a fourth loading rail 8141 are provided. The first side plate 811, the second side plate 812, the third side plate 813, and the fourth side plate 814 are The right frame 833 facing the left frame 831 is also provided with similar opposing side plates and mounting rails.
[0065] The folding shelf 801 is attached to the rear end of the pair of opposing mounting rails (on the back frame 834 side). One end of the folding shelf 801 is pivotally supported (801d) and rotatably connected, and the folding shelf 801 is The rear shelf 801a and the front shelf 801b can be folded in half by the hinge (801e) in the The front end 801c and the rear end (not shown) of the folding shelf 801 are arranged diagonally upward. This allows the movement of the egg container P in the rear and front directions to be restricted. The front end 801c functions as a locked part of a locking part of a multi-axis robot arm, as will be described later. It has.
[0066] (First carriage transport device) The first carriage transport device 34 shown in FIG. 3A moves the carriage 8 to the egg container with the lowest shelf plate unfolded. The container is transported to the loading position. At the loading position, the multi-axis robot arm loads the container. will be done. The first carriage transport device 34 is, for example, a second carriage having a contact surface that contacts the lower frame of the carriage 8. The first extrusion part 341 and the movement path 342 (which may be a rail or a groove) along which the first extrusion part 341 moves. a drive unit (not shown, linear drive unit) that moves the first extrusion unit 341 along the movement path 342; It consists of a The first carriage transport device 34 is configured to open the lowest folding shelf of the carriage 8 to be carried in and The first carriage state detection unit (not shown) is provided to detect the orientation (front-rear direction) of the first carriage. The detection result of the vehicle state detection unit is sent to the operation control unit (not shown), and the operation control unit A warning notification means when an abnormality is detected, such as an open shelf or an abnormal orientation of a cart. (Light output devices such as flashing lights, monitor displays, warning sound speakers, warning transmission to mobile devices When an abnormality is detected, the operation control unit may issue a command to the first carriage transport device 34. The operation control unit may control the conveying operation of the dolly 8 by restricting the conveying operation of the dolly 8 by the folding unit. When the detection result indicates that the shelf is open and the orientation of the cart is normal, the first cart transport device The first carriage state detection unit may be controlled to allow the carriage 8 to be transported by the carriage 8 transport device 34. For example, a pair of light-emitting and light-receiving optical sensors, a reflective optical sensor, a distance measuring sensor, an imaging means, and an image resolution It consists of analytical equipment, etc.
[0067] The first carriage transport unit 34 transports the carriage 8 to the shelf opening device and / or the egg container loading system. Loading and / or transporting. The first carriage transport unit 34 includes first, second, third, and fourth carriage type discriminators (A1 to A4). The device may include any one of the above. The first carriage transport device 34) transmits information about a trouble that has occurred in the carriage transport device (for example, For example, a communication means for transmitting information (such as transport trouble) to an external device may be provided. The device is provided with a trouble detection means for detecting trouble (for example, an operation stop signal for the carriage transport device, an abnormal The device may be provided with a means for receiving a trouble signal. The information may be transmitted to an external device by a communication means, sent to a vehicle type discrimination device, and added to a management database. The data may be written to the storage device (T1). The cart transport device reads the code information read (write) device of the cart status determination management device. A first carriage transport system that controls the first carriage transport means based on the type of carriage based on the code information. The carriage transport device may include a temperature control unit that detects the environmental temperature in the vicinity of the carriage transport device. The temperature measuring unit may include information about the temperature measured by the temperature measuring unit (temperature data, The date and time, work location, work content, etc. linked to the temperature data are sent to an external device via communication means. The data may be transmitted to the vehicle type discrimination device and stored in the management database or storage device (T1). The carriage transport device may be configured to write the data to a storage device ( T1) and / or a code information reading (writing) device that reads code information from the cart. 8, equipped with a two-dimensional code reader that reads code information from the two-dimensional code provided The first carriage transport control unit may control the first carriage transport device 34 based on this code information. may be controlled.
[0068] The first carriage transport unit 34 includes first, second, third, and fourth carriage type discriminators (A1 to A4). Instead of the first, second, third and fourth bogie state discrimination management devices (B1, B2, B3, B4 ) may be provided. The carriage transport device 34 reads the code information from the carriage state determination management device. The second carriage transport device controls the carriage transport device 34 based on the type of carriage based on the code information. The carriage transport device may include a transport control unit. The temperature measurement unit is equipped with a temperature measurement unit that measures the temperature. Even if the data (such as the date and time, work location, and work content associated with the data) is sent to an external device via a communication method, It is often sent to the bogie status determination management device and written to the management database or storage device (T1). It may be processed so as to include
[0069] The first carriage transport unit 34 reads the code information from the storage device (T1) provided on the carriage 8. and / or a two-dimensional code information reading (writing) device provided on the carriage 8. The transport vehicle may be equipped with a two-dimensional code reader that reads the code information from the code. The device 34 identifies the type of the cart based on the code information read by the code information reading (writing) device. and / or the location of the trolley based on the two-dimensional code information read by the two-dimensional code reader. A third carriage transfer control unit may be provided that controls the carriage transfer device 34 based on the type.
[0070] (First shelf opening device) 3B shows the carriage 8 and the first shelf opening device 50. The shelf opening device 50 has a rear surface 512 and a front surface 513. a first frame body 510 forming both side surfaces (not shown) of the first frame body 511; A first shelf opening unit 51 that can move up and down on the rear side of the first shelf opening unit 510, 51 up and down, and a first shelf opening unit drive part 513 and a drive belt 5131 (toothed bell The shelf opening device 50 is provided with either one of the carriages 8 or The cart other than the above is fixed by a fixing means, and the folding shelf is automatically opened. Shelf opening device shown in Patent Publication No. 511, shelf board shown in Patent Publication No. 2021-147241 An opening device is illustrated.
[0071] The first shelf opening device 50 includes first, second, third, fourth, and fifth cart type discrimination devices A1 to A5. The device is equipped with one of the following devices. The first shelf opening device 50 receives information about a trouble that has occurred in the shelf opening device (for example, Equipped with a communication means to transmit information (transport trouble, shelf opening trouble, etc.) to an external device The first shelf opening device 50 is a trouble detection means (for example, a shelf opening device The trouble detection means detects the trouble and the abnormality signal. The information about the vehicle may be transmitted to an external device by a communication means, or may be sent to a vehicle type discrimination device and managed. Alternatively, the data may be written to a physical database or storage device T1. The first shelf opening device 50 detects the two-dimensional code read by the two-dimensional code reader of the cart type discrimination device. A first opening control unit that controls the shelf board opening means based on the type of cart based on the dimensional code information. (not shown) may also be provided. The first shelf opening device 50 is provided with a temperature measuring unit that detects the environmental temperature in the vicinity of the shelf opening device. Information about the temperature measured by the temperature measurement unit (temperature data, The date and time of the work, the place of work, the work content, etc. may be transmitted to an external device by communication means. The data is sent to the vehicle type discrimination device and written to the management database or storage device (T1). It may be possible to have them understand the situation. The first shelf opening device 50 reads the code information from the storage device (T1) provided on the cart 8. A code information reading (writing) device for reading the code information and / or a secondary device provided on the carriage 8 The first opening may include a two-dimensional code reader that reads the code information from the original code. The control unit may control the shelf opening means based on this code information. The first shelf opening device is provided on the cart 8 by a code information reading (writing) device. Temperature data may be read from a storage device (T1) with a temperature sensor.
[0072] (Second shelf opening device) The second shelf opening device is a device that includes the shelf opening means of the first shelf opening device and the first, second, third and fourth tables. The vehicle is equipped with one of the vehicle state determination management devices (B1, B2, B3, B4). The second shelf opening device receives information about a trouble that has occurred in the shelf opening device (for example, The second shelf opening is equipped with a communication means for transmitting information (such as a trouble, shelf opening trouble, etc.) to an external device. The device has a trouble detection means for detecting trouble (for example, a signal to stop the operation of the shelf opening device, an abnormal The information about the trouble detected by the detection means is transmitted to the The information may be sent to an external device by the means, or may be sent to a vehicle state determination management device and stored in a management database. Alternatively, the data may be written to the storage device (T1). The second shelf opening device is read by the code information reading (writing) device of the trolley status determination management device. A second opening control device controls the second shelf board opening means based on the type of the carriage based on the code information stored in the second shelf board opening control device. The control unit may be provided. The second shelf opening device is provided with a temperature measuring unit that detects the environmental temperature in the vicinity of the shelf opening device. Information about the temperature measured by the temperature measurement unit (temperature data, The date and time, work location, work content, etc.) may be transmitted to an external device by communication means. The data is sent to the state determination management device and written to the management database or storage device (T1). It may be possible to have them understand the situation. The second shelf opening device reads the code information from the storage device (T1) provided on the cart 8. A code information reading (writing) device that reads and / or writes code information, and / or a two-dimensional code provided on the carriage 8. The second opening control may include a two-dimensional code reader that reads the code information from the card. The unit may control the shelf opening means based on this code information. The second shelf opening device is provided on the cart 8 by a code information reading (writing) device. Temperature data may be read from a storage device (T1) with a temperature sensor.
[0073] The second shelf opening device is a third cart state determination control device (B3) with an imaging unit and a third state determination unit. The third state determination unit may determine an image captured by the imaging unit (for example, a camera image). Based on the results of the analysis, the egg container transport cart (raw egg wrap) The state of the carriage (including the frame) is judged, and whether the carriage is normal or not (for example, there is an abnormal frame distortion or an abnormal tilt) or whether to use it in the loading process of egg containers (or raw eggs) In addition, the third state determination unit stops the alarm, fine-tunes the loading position, Normal processing may be performed while recording or displaying warning information, or normal processing may be performed within the normal range. In response to this determination result, the second shelf opening device and the second egg container loading system are The system performs the loading of egg cartons.
[0074] The second shelf opening device is a fourth cart state determination management device (B4) and a fourth state determination device (B5). The fourth state determination unit may determine the egg container size based on the detection result detected by the sensor unit. Determine the condition of the container transport cart (including raw egg racks) and check the condition of the egg container transport cart (including raw egg racks) Determine the state of the carriage and determine whether it is normal (for example, abnormal frame distortion, abnormal tilt, etc.) Alternatively, it is determined whether or not to use it in the loading process of egg containers (or raw eggs). The status determination unit stops the alarm, fine-tunes the loading position, and records warning information depending on the degree of abnormality. Alternatively, it may be determined that normal processing may be performed while displaying a warning, or normal processing may be performed within the normal range. In response to this determination, the second shelf opening device and the second egg container loading system Execute the loading of the goods.
[0075] (Third shelf opening device) The third shelf opening device is a device that includes the shelf opening means of the first shelf opening device and a storage device provided on the cart 8. a code information reading (writing) device for reading code information from the device (T1), and / or a two-dimensional code reader that reads code information from a two-dimensional code provided on the cart 8; And, it is equipped with. The third shelf opening device is based on the code information read by the code information reading (writing) device. The type of cart and / or the 2D code information read by the 2D code reader The shelf opening control unit controls the shelf opening means based on the type of the carriage.
[0076] (First Egg Container Loading System) Figure 3C shows the egg container loading system. The egg containers in the standby position are picked up by the suction unit and stacked on the first shelf of the cart 8 in a predetermined layout. Once the first shelf is loaded, the shelf opening device opens the folding shelves above it. The shelves are opened. Items are loaded onto the opened shelves using a multi-axis robot arm. In this way, loading and unloading of shelves is repeated. Once loading is complete, the cart is sent out by the cart transport device. The vehicle is sent to the egg container loading system and the loading operation is carried out. For example, the system includes an automatic egg pack placement system shown in Japanese Patent No. 6684511, The automatic egg pack placement system shown in Patent Publication No. 2021-147241, Egg container transfer system shown in Patent Publication No. 2021-172416 The egg container transfer system shown in the publication is an example.
[0077] The first egg container loading system is comprised of a multi-axis robotic arm and a first, second, third, fourth, and fourth The vehicle is equipped with one of the five bogie type discrimination devices. The first egg container loading system is a report on the trouble that occurred in the egg container loading system. Information on the troubles (e.g., transport troubles, shelf opening troubles, loading troubles, etc.) is sent to an external device. The egg container loading system is equipped with a trouble detection means for detecting trouble. a means for receiving an operation stop signal or an abnormality signal from the egg container loading system; The information about the trouble detected by the detecting means may be transmitted to an external device by the communication means. The data may be sent to the vehicle type discrimination device and written to the management database or storage device (T1). It may also be processed so as to be embedded in the image. The first egg container loading system uses a two-dimensional code reader to identify the type of cart. The first system controls the multi-axis robot arm based on the type of cart based on the two-dimensional code information stored in the cart. A loading control unit may be provided. The first egg container loading system includes a temperature sensor that detects the temperature of an environment in the vicinity of the egg container loading system. The temperature measuring unit may include information about the temperature measured by the temperature measuring unit (temperature data, The date and time, work location, work content, etc. linked to the temperature data are sent to an external device via communication means. The data may be transmitted to the vehicle type discrimination device and stored in the management database or storage device (T1). It may be processed as if writing. The first egg container loading system receives a code from a storage device (T1) provided on the carriage 8. A code information reading (writing) device for reading information, and / or a code information reading (writing) device provided on the carriage 8 The device may also include a two-dimensional code reader that reads code information from the two-dimensional code. The loading control unit may control the multi-axis robot arm based on this code information. The first egg container loading system is provided on the carriage 8 by a code information reading (writing) device. The temperature data may be read from a storage device (T1) with a temperature sensor attached thereto.
[0078] (Second egg container loading system) The second egg container loading system is a multi-axis robotic arm with first, second, third and fourth platforms. The vehicle is equipped with one of the vehicle state determination management devices (B1, B2, B3, B4). The second egg container loading system is a system for dealing with problems that have occurred in the egg container loading system. Information on the troubles (e.g., transport troubles, shelf opening troubles, loading troubles, etc.) is sent to an external device. The second egg container loading system is provided with a communication means for detecting a trouble. A detection means (for example, a means for receiving an operation stop signal or an abnormality signal of the egg container loading system) The information about the trouble detected by the detecting means may be transmitted to an external device via a communication means. It may be sent to the bogie state determination management device, and stored in the management database or storage device ( T1). The second egg container loading system is a code information reading (writing) device for the trolley status discrimination management device. The multi-axis robot arm is controlled based on the type of carriage, which is based on the code information read by the The loading control unit may be provided with a second loading control unit. The second egg container loading system detects an environmental temperature in the vicinity of the second egg container loading system. The temperature measuring unit may include a temperature measuring unit for measuring the temperature. data, date and time linked to temperature data, work location, work content, etc.) to an external device via communication means. The information may be sent to a vehicle status determination management device, and stored in a management database or a storage device. It may also be processed to write to (T1). The second egg container loading system receives a code from a memory device (T1) provided on the carriage 8. A code information reading (writing) device for reading information, and / or a code information reading (writing) device provided on the carriage 8 The device may also include a two-dimensional code reader that reads code information from the two-dimensional code. The second loading control unit may control the multi-axis robot arm based on this code information. The second egg container loading system is provided on the carriage 8 by a code information reading (writing) device. The temperature data may be read from a storage device (T1) with a temperature sensor attached thereto.
[0079] The second egg container loading system is a system for detecting the state of a third carriage (B3) and a third The third state determination unit may be configured to determine whether the image captured by the imaging unit (for example, , camera images, 3D scanner images, etc.) and based on the analysis results, Determine the condition of the cart (including the raw egg rack) and check whether it is normal (for example, whether the frame is distorted or not, Whether to use it for determining whether there are any abnormalities in the tilt, or for loading egg containers (or raw eggs) The third state determination unit determines whether the load position is correct or not, depending on the degree of abnormality. Fine-tuning, recording or displaying warning information while performing normal processing, and normal processing within the normal range. In response to this determination result, the second egg container loading system determines that the egg pack Execute the loading of the goods.
[0080] The second egg container loading system is a fourth vehicle state determination management device (B4) and a fourth The fourth state determination unit may determine whether the detection result detected by the sensor unit is a four-state determination unit. The condition of the egg container transport cart (including the raw egg rack) is determined from the The state of the carriage (including the frame) is judged, and whether the carriage is normal or not (for example, there is an abnormal frame distortion or an abnormal tilt) or whether to use it in the loading process of egg containers (or raw eggs) In addition, the third state determination unit stops the alarm, fine-tunes the loading position, Normal processing may be performed while recording or displaying warning information, or normal processing may be performed within the normal range. In response to this determination result, the second egg container loading system determines whether the egg carton is loaded. Execute.
[0081] (Third egg container loading system) The third egg container loading system is a multi-axis robot arm and a storage device mounted on the carriage 8. a code information reading (writing) device for reading code information from the device (T1), and / or a two-dimensional code reader that reads code information from a two-dimensional code provided on the cart 8; It is equipped with: The third egg container loading system uses code information read by a code information reading (writing) device. The type of cart based on the information and / or the 2D code read by the 2D code reader The third loading control controls the multi-axis robot arm based on the type of cart based on the load information. The device may also include a section.
[0082] (egg container) Egg containers include flat top packs and regular packs, and can hold up to six eggs. 10 eggs, 12 eggs, etc., but there is no particular limitation. The specified eggs are filled.
[0083] Each control unit, each type determination unit, each state determination unit, each acquisition unit, each writing / updating unit, each bogie state classification unit For example, a system consists of hardware such as a processor and memory, and a program that describes the control content. It may be realized in cooperation with RAM, or by a combination of dedicated circuits and firmware. It can be implemented on a cloud-based or on-premise server or a general-purpose computer. It may be possible. The storage device (T1) and the two-dimensional code (Q1) are installed at one or more positions on the egg container transport cart. It may be provided.
[0084] The egg container loading system, shelf opening device, and cart transport device are all operated in each workplace. The contractor's mobile terminal and the workplace management device access the cart status management system and The system acquires status information and determines whether to use the cart or not based on the results. You can refuse.
[0085] The egg container loading system, the shelf opening device, and the cart transport device are in a third cart state. The discrimination management device (B3) has a first learning model storage unit and a first bogie state classification unit, and In response to the classified first cart status information, a decision is made as to whether or not to use the cart to carry out the work. You can do that. [Explanation of symbols]
[0086] A1 First bogie type discrimination device A2 Second bogie type discrimination device A3 Third bogie type discrimination device A4 4th bogie type discrimination device B1 First bogie status discrimination management device B2 Second bogie status determination management device B3 Third bogie status discrimination management device B4 Fourth bogie status determination management device 8 carts T1 IC tag Q1 2D code
Claims
1. a two-dimensional code reader that reads code information from a two-dimensional code provided on one or more types of egg container transport carts; a management database that stores second status information including information on problems that have occurred during the manufacturing, use, and distribution processes of the egg container transport cart; a second state determination unit that extracts second state information stored in the management database from code information read by the two-dimensional code reader, determines a state of the egg container transport cart, and determines whether the egg container transport cart will be used for a step of loading egg containers, The second status information includes bogie identification information, information regarding a trouble, the number of times of use, and information regarding a second status determination result, The second state determination unit When the number of troubles in the information about the troubles exceeds a threshold or when a risk level corresponding to the troubles exceeds a threshold, determining not to use the egg container transport cart for the egg container loading process, or If the number of uses or the cumulative travel distance exceeds a threshold, it is determined that the frequency of occurrence of trouble is high, and it is determined that the egg container transport cart will not be used for the egg container stacking process, the second state determination unit generates one or more types of second state determination result information among usable, unusable, repair instructions for defective parts, maintenance instructions, and disposal instructions; Bogie status discrimination management device.
2. an imaging unit that images one or more types of egg container transport vehicles; a third state determination unit that analyzes the image captured by the imaging unit, determines a state of the egg container transport vehicle based on the analysis result, and determines whether the vehicle is normal or not, or whether the vehicle is to be used for a step of loading egg containers, The third state determination unit When determining whether the dolly is normal or not or whether it is to be used in the loading process, the determination is made according to the type of dolly or the type of dolly linked to the identification information, Depending on the degree of abnormality, one or more of the following will be performed: stop the alarm, fine-tune the loading position, record or display warning information while performing normal processing, or perform normal processing within the normal range. Bogie status discrimination management device.
3. a sensor unit for detecting one or more types of egg container transport vehicles; a fourth state determination unit that determines a state of the egg container transport cart based on a detection result detected by the sensor unit, and determines whether the egg container transport cart is normal or not, or whether it is to be used for a step of loading egg containers, The fourth state determination unit The detection result detected by the sensor unit is compared with normal data to make a judgment, and / or When determining whether the egg container transport cart is normal or whether it is to be used in the loading process, the determination is made according to the type of cart or the type of egg container transport cart linked to the identification information, Depending on the degree of abnormality, one or more of the following will be performed: stop the alarm, fine-tune the loading position, record or display warning information while performing normal processing, or perform normal processing within the normal range. Bogie status discrimination management device.
4. a code information reading device that reads code information from a storage device that has a communication means and a storage means and is provided on two or more types of egg container transport carts; The vehicle type discrimination device includes a type discrimination unit that compares code information including at least vehicle identification information read by the code information reading device with vehicle type information stored in advance in a vehicle type information storage unit, and discriminates the type of the egg container transport vehicle.
5. a two-dimensional code reader that reads code information from two-dimensional codes provided on two or more types of egg container transport vehicles; a type discrimination unit that compares code information including at least the vehicle identification information read by the two-dimensional code reader with vehicle type information pre-stored in a vehicle type information storage unit to discriminate the type of the egg container transport vehicle; Bogie type discrimination device.
6. An egg container transport cart having a storage device including one or more communication means and storage means, and / or one or more two-dimensional codes, The storage device stores status information including bogie identification information, information related to a trouble, and a number of uses, which are used in the bogie status determination management device according to any one of claims 1 to 3, The egg container transport vehicle, wherein the two-dimensional code includes code information including at least vehicle identification information, used in the vehicle type discrimination device according to claim 5 .
7. A shelf opening device that automatically opens the folding shelf board of the egg container transport cart according to claim 6.
8. An egg container loading system for loading egg containers onto the egg container transport vehicle according to claim 7.
9. A cart transport device that transports the egg container transport cart according to claim 6 to the shelf opening device according to claim 7 or to the egg container loading system according to claim 8.
Citation Information
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