Information processing apparatus, information processing method, and program

Abstract

To efficiently reduce the time and cost for generating a plant.SOLUTION: An information processing device includes an acquisition part for acquiring production line construction information including pipeline information on a pipe connecting a plurality of modules included in a modular plant and information on the modules, and a specification part for specifying pipe information on selection and arrangement of the pipeline between the plurality of modules on the basis of the acquired production line construction information.SELECTED DRAWING: Figure 3

Description

[Technical Field]

[0001] The present disclosure relates to an information processing device, an information processing method, and a program. [Background technology]

[0002] MTP (Modular Type Package) is a technology that supports the design and operation of modular plants. MTP provides digital files that define the functions, performance, and interface requirements of specific process modules. Modular plant production line construction equipment uses MTP technology to integrate modules from different manufacturers and design the entire plant so that its configuration can be easily changed. In traditional plant design, each part of the process is typically custom designed and built as an integrated system. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2010-152776 Summary of the Invention [Problem to be solved by the invention]

[0004] However, traditional modular plant designs, where each part of the process is custom designed and built as an integrated system, make plant design, construction, and expansion time-consuming and costly.

[0005] The present disclosure has been made in consideration of the above-described situation, and aims to provide an information processing device, an information processing method, and a program that can efficiently reduce the time and cost required for plant creation, including plant design, construction, and expansion. [Means for solving the problem]

[0006] The information processing device of the present disclosure includes an acquisition unit that acquires pipeline information regarding pipes connecting multiple modules in a modular plant and production line construction information including information regarding the modules, and an identification unit that identifies pipe information regarding the selection and placement of pipelines between the multiple modules based on the acquired production line construction information.

[0007] The information processing method disclosed herein involves a computer acquiring pipeline information regarding pipes connecting multiple modules in a modular plant and production line construction information including information regarding the modules, and identifying pipe information regarding the selection and placement of pipelines between the multiple modules based on the acquired production line construction information.

[0008] The program disclosed herein causes a computer to execute a process of acquiring pipeline information regarding pipes connecting multiple modules in a modular plant and production line construction information including information regarding the modules, and identifying pipe information regarding the selection and placement of pipelines between the multiple modules based on the acquired production line construction information. [Effects of the Invention]

[0009] According to the present disclosure, the time and cost of plant production can be reduced effectively. [Brief explanation of the drawings]

[0010] [Figure 1] FIG. 2 is a diagram for explaining an outline of the operation of the production line construction device according to the embodiment. [Figure 2] 1 is a diagram for explaining an overview of the operation of a production line construction device according to an embodiment of the present invention with respect to a configuration and layout plan of an existing module; [Figure 3] 1 is a functional block diagram showing a configuration of a production line construction device according to a first embodiment. [Figure 4]3 is a diagram showing production line construction information stored in a plant design DB in the production line construction device according to the first embodiment. FIG. [Figure 5] FIG. 2 is a functional block diagram of a line construction engine unit in the production line construction device according to the first embodiment. [Figure 6] FIG. 3 is a diagram showing a first example of the relationship between the objective function and constraint conditions of the algorithm of the production line construction device according to the first embodiment and the output. [Figure 7] FIG. 10 is a diagram showing a second example of the relationship between the objective function and constraint conditions of the algorithm of the production line construction device according to the first embodiment and the output. [Figure 8] FIG. 4 is a diagram showing specified pipe information of the production line construction device according to the first embodiment. [Figure 9] 10 is a diagram showing an example of a screen for inputting constraint condition information of the production line construction device according to the first embodiment. [Figure 10] 4 is a diagram showing an example of a screen for inputting objective function information of the production line construction device according to the first embodiment. [Figure 11] FIG. 10 is a diagram illustrating an example of a module configuration and placement plan including pipe information in the case of minimizing energy consumption. [Figure 12] FIG. 10 is a diagram showing an example of a configuration and arrangement plan of modules including pipe information in the case of maximizing production efficiency. [Figure 13] FIG. 10 is a diagram showing an example of instructions for pipes required to connect modules. [Figure 14] 4 is a flowchart for explaining the operation of the production line construction device according to the first embodiment. [Figure 15] FIG. 10 is a functional block diagram of a production line construction device according to a second embodiment. [Figure 16] FIG. 10 is a functional block diagram of a line construction engine unit in the production line construction device according to the second embodiment. [Figure 17] FIG. 11 is a diagram showing a first example of resource allocation between inventory before and after a change in resource allocation in the production line construction device according to the second embodiment. [Figure 18]FIG. 10 is a diagram showing a second example of resource allocation between inventory before and after a change in resource allocation in the production line construction device according to the second embodiment. [Figure 19] 10 is a flowchart for explaining the operation of the production line construction device according to the second embodiment. [Figure 20] FIG. 10 is a functional block diagram of a production line construction device according to a third embodiment. [Figure 21] FIG. 11 is a functional block diagram of a line construction engine unit in the production line construction device according to the third embodiment. [Figure 22] FIG. 11 is a diagram showing a connection operation process information DB in the production line construction device according to the third embodiment. [Figure 23] 10 is a flowchart for explaining the operation of the production line construction device according to the third embodiment. [Figure 24] FIG. 2 is a diagram illustrating an example of a hardware configuration of the production line construction device according to the embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0011] Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In this specification and drawings, components having substantially the same functional configurations are designated by the same reference numerals, and redundant description will be omitted.

[0012] (1. Overview) (1.1. Conventional problems) As mentioned above, traditional modular plant designs require each part of the process to be custom designed and built as an integrated system, making plant design, construction, and expansion time-consuming and costly.

[0013] The problems with the conventional production line construction device for a modular plant will now be specifically described.

[0014] In conventional MTP technology, process modules are defined at a logical level and their functions and process control requirements are specified. These modules are selected and combined during the plant design phase to form the overall process flow. In conventional technology, the physical placement of these modules and their interactions within the actual plant are secondary considerations, and the focus is primarily on optimizing logical connections and process flows. Specific problems with the conventional technology are as follows:

[0015] 1. Complexity of physical connections between modules: In conventional MTP technology, the physical connections between modules are simplified logical information, so the physical connection of modules in an actual plant creates many challenges in the selection and placement of pipelines. In particular, selecting the appropriate pipes and connecting them correctly is a time-consuming and labor-intensive task.

[0016] 2. Lack of information management for modules and pipelines: Conventional production line construction equipment has insufficient information management of the pipelines connected to each module, making it difficult for workers to accurately and quickly connect modules. Conventional production line construction equipment has insufficient information management of the pipelines connected to each module, making it difficult for workers to accurately and quickly connect modules, making quality control and process verification complicated.

[0017] 3. Lack of efficient resource management: With conventional production line construction equipment, as the number of MTP modules became enormous, it became difficult to accurately grasp the types and quantities of pipes that needed to be installed and manage them appropriately. The difficulty of accurately and quickly connecting modules was a major factor reducing plant efficiency and flexibility, and complicating quality control and process verification. In particular, the lack of efficient information management and consistency checks using RFID (Radio Frequency Identification) and barcodes was particularly noticeable.

[0018] That is, the main problems with the conventional MTP technology are summarized as the complexity of the physical connections between modules, the lack of information management, and the lack of efficient resource management.

[0019] (1.2. Description of the production line construction device of the present disclosure) The production line construction device of the present disclosure aims to solve the problems of conventional MTP technology, such as the complexity of physical connections, insufficient information management, and lack of efficient resource management, and to effectively reduce the time and cost required to create a plant. Specifically, the production line construction device of the present disclosure aims to optimize the following physical connections, strengthen information management, and improve the efficiency of resource management.

[0020] 1. Optimizing the physical connection: To eliminate the complexity of physical connections in conventional technology, the production line construction device disclosed herein integrates not only logical information but also process information and physical information, and optimizes the physical layout of each module using 3D CAD. By optimizing the physical layout of each module using 3D CAD, the production line construction device disclosed herein enables smooth connection of modules within an actual plant, enabling the design of a pipeline with the shortest and most optimal layout.

[0021] 2. Strengthening information management: The production line construction device disclosed herein utilizes technologies such as RFID and barcodes to manage information on modules and the pipelines connected to them in real time and perform consistency checks, thereby helping workers to quickly and accurately connect modules and streamlining quality control and process verification.

[0022] 3. More efficient resource management: The production line construction device disclosed herein can handle a huge number of modules, and can grasp the type and quantity of pipelines required in real time and manage them appropriately. The production line construction device disclosed herein improves plant efficiency and flexibility and also contributes to cost reduction.

[0023] (1.3. Overview of the production line construction device of the present disclosure) The disclosed production line construction device, centered on intelligent pipe selection, proposes a new method for efficient module management and operation. The disclosed production line construction device utilizes complex data including the physical and chemical properties of modules and their management locations (e.g., Hannover, Beijing).

[0024] Furthermore, the production line construction device of the present disclosure belongs to the technical field of increasing the flexibility and efficiency of the manufacturing process by combining multiple independent modules.

[0025] Furthermore, the production line construction device of the present disclosure utilizes MTP technology in particular to modularize the processes from product manufacturing to packaging, and these modules can be easily rearranged, allowing for quick and efficient modification and expansion of the production line.

[0026] Furthermore, the production line constructed by the production line construction device of the present disclosure is particularly applicable to manufacturing plants used in fields such as chemicals, pharmaceuticals, food processing, electronic component manufacturing, etc. Furthermore, the modular plant provided by the production line construction device of the present disclosure significantly improves the flexibility, scalability, and customizability of processes, particularly in processes in fields such as chemicals, pharmaceuticals, food processing, and electronic component manufacturing.

[0027] The production line construction device of the present disclosure can be applied to all manufacturing processes from raw material processing to packaging of the final product, and is flexible enough to be applied to auxiliary processes such as quality control and waste disposal.

[0028] Furthermore, the production line construction device of the present disclosure can be applied to the manufacture of various products, such as the synthesis of chemicals, the manufacture of pharmaceuticals, food processing, the assembly of electronic components, etc. Furthermore, the production line construction device of the present disclosure can also be applied to environmental technologies and recycling processes, contributing to the construction of sustainable manufacturing processes.

[0029] Furthermore, the production line construction device of the present disclosure aims to improve productivity and ensure flexibility in the manufacturing industry as an alternative to conventional fixed production lines, and provides significant advantages, particularly in the modern manufacturing industry where short-term product changes and small-lot production are required.

[0030] 1 is a diagram for explaining an overview of the operation of a production line construction device 1 according to an embodiment. In Fig. 1, the production line construction device 1 identifies pipe information of a pipe p connecting modules 2 indicated by a module configuration and placement plan 3 including pipe information, based on production line construction information including MTP information, physical information, condition information, process information, chemical property information, pipeline information, etc.

[0031] The production line construction device 1 of the present disclosure may be, for example, a server and used as SaaS (Software as a Service). In this case, the production line construction device 1 can apply the services of the present disclosure to other users as well. Therefore, the production line construction device 1 of the present disclosure can construct a configuration plan and an arrangement plan 3 of modules 2 including pipe information for the plants of other users as well.

[0032] The production line construction device 1 of the present disclosure selects pipes p that connect all of the modules 2 indicated by the module configuration plan and layout plan 3. Then, the production line construction device 1 identifies pipe information about the pipes p between all of the selected modules 2. Note that the selection of pipes p may be performed between modules 2 specified by the user. The pipe information is information about the selection and layout of pipelines between multiple modules 2, and includes the material, quantity, and type of pipes p suitable for the modules 2.

[0033] When the pipe information is identified, the production line construction device 1 determines the pipe p from an existing DB (database) of pipes p based on the identified pipe information. Then, the production line construction device 1 generates an instruction sheet 4 for the determined pipe p. The generated instruction sheet 4 for the pipe p may be made public on the web or sent to on-site workers via the Internet. FIG. 1 shows an instruction sheet 4 for the pipe p required to connect module 2-a and module 2-b. As shown in FIG. 1, the instruction sheet 4 indicates, for example, that the pipes p required to connect module 2-a and module 2-b are "two pipes No. 15" and "five pipes No. 8." Plant workers refer to this instruction sheet to prepare the pipes p required to connect module 2-a and module 2-b.

[0034] 1, pipe information is specified for the module configuration plan and placement plan 3 generated by the production line construction device 1, but the production line construction device 1 of the present disclosure can also specify pipe information for pipes p connecting modules 2 for an existing module configuration and placement plan 3'. FIG. 2 is a diagram for explaining an overview of the operation of the production line construction device 1 according to the embodiment for an existing module configuration and placement plan 3'. As shown in FIG. 2, the production line construction device 1 can generate a module configuration plan and placement plan 3 including pipe information for an existing module configuration and placement plan 3'.

[0035] Furthermore, the production line construction device 1 performs resource management and verification record management of the inventory of pipes p. By performing such resource management and verification record management, the production line construction device 1 can further efficiently reduce the time and cost involved in creating a plant, such as designing, constructing, or expanding the plant.

[0036] The production line construction device 1 disclosed herein can efficiently reduce the time and cost required to create a plant by identifying pipe information for module configuration plans and placement plans 3 (including existing module configuration plans and placement plans 3').

[0037] (2. Embodiment) The production line construction device 1 of the embodiment identifies pipe information regarding the selection and placement of pipelines between modules 2 for a module configuration plan and placement plan generated as shown in Figure 1 or an existing module configuration plan and placement 3' as shown in Figure 2, and generates a module configuration and placement plan 3 including the pipe information.

[0038] (2.1. First embodiment) (2.1.1. Configuration) The first embodiment describes a production line construction device 1 that generates module configuration plans and placement plans and has an intelligent pipe selection function that selects pipes p between modules 2 for the generated module configuration plans and placement plans. FIG. 3 is a functional block diagram showing the configuration of the production line construction device 1 according to the first embodiment. As shown in FIG. 3, the production line construction device 1 has a communication control unit 11, a memory unit 12, a control unit 13, and a display unit 14.

[0039] (Communication control unit 11) The communication control unit 11 controls communication with devices external to the production line construction device 1. For example, the communication control unit 11 outputs an instruction sheet 4 for a pipe p corresponding to pipe information identified by the line construction engine unit 31 of the production line construction device 1. The communication control unit 11 also receives condition information such as a production target transmitted from the outside and outputs it to the line construction engine unit 31 of the control unit 13.

[0040] (Storage unit 12) The memory unit 12 is a functional unit that stores various types of data. The memory unit 12 is provided inside the production line construction device 1, but may also be realized by auxiliary storage outside the production line construction device 1. The memory unit 12 stores a plant design DB 21 that stores information about the module 2, a pipe management DB 22 that stores information about the pipe p, and a 3D CAD DB 23.

[0041] 4 is a diagram showing production line construction information 40 stored in the plant design DB 21 in the production line construction device 1 according to the first embodiment. The information stored in the plant design DB 21 includes information acquired from an external information source of the production line construction device 1. As shown in FIG. 4, the plant design DB 21 stores production line construction information 40 for constructing a production line.

[0042] The production line configuration information 40 includes condition information 41, MTP information 42, physical information 43, process information 44, chemical property information 45, production schedule management information 46, reservation management information 47, and logistics information 48.

[0043] The condition information 41 is information used when generating a module configuration and layout plan 3, including pipe information for a modular plant. The condition information 41 includes whether a logically constructed production line can be adapted to a physical section of an actual plant. Determining whether a logically constructed production line is adapted to a physical section of an actual plan includes, for example, determining whether the physical section of the actual plant has space for carrying in adapted equipment and whether there are conductors for carrying in and out.

[0044] The condition information 41 also includes information corresponding to the constraints and the objective function. For example, the condition information 41 is information related to constraints such as "1. Module 2 can be arranged within the space of the specified plant, 2. Supply chain and logistics constraints are taken into consideration, 3. Module 2 availability and schedule management are taken into consideration, 4. Space utilization efficiency is maximized, 5. A cost-effective module 2 configuration and arrangement plan is proposed, and 6. The materials used can withstand chemical properties."

[0045] Furthermore, the condition information 41 is information relating to objective functions such as, for example, "1. Minimizing energy consumption, 2. Maximizing production efficiency and minimizing downtime, 3. Minimizing environmental impact, 4. Minimizing reassembly work and minimizing labor, 5. Minimizing costs required for line construction."

[0046] This condition information 41 includes information acquired from an external information source of the production line construction device 1 or information input to the production line construction device 1. In addition, it may be stored in the plant design DB 21 in advance.

[0047] MTP information 42 is information that defines the functionality, performance, and interface requirements of a module 2 for a particular process.

[0048] The physical information 43 includes physical characteristics of the module 2 and information about the destination of the module 2. The destination information of the module 2 is, for example, the size of the floor where the module 2 is to be delivered. The physical information 43 may also include the throughput, capacity, resource and material efficiency, energy efficiency, power consumption, time to service provision, uptime, equipment availability, mean time between failures, and service and equipment utilization rates of the module 2.

[0049] The process information 44 is information indicating the process of the proposed configuration and layout of module 2 in the modular plant. The process information 44 may also include information indicating the maximum output capacity of module 2. The chemical property information 45 is information indicating the chemical properties of module 2. The production schedule management information 46 is information indicating the production schedule of module 2. The reservation management information 47 is information indicating the reservation status of module 2. The logistics information 48 includes information regarding a series of processes, from market procurement of module 2 or pipe p, transportation of module 2 or pipe p between plants, procurement of raw materials, product production, sales to end consumers, and even collection and recycling of module 2 or pipe p after use. The market procurement of module or pipe p is performed, for example, by purchasing the module from a shopping site. The shopping site discloses the module's specifications. The shopping site discloses, for example, the module's output capacity, temperature characteristics, and other specifications.

[0050] Returning to Figure 3, the explanation will be given. The pipe management DB 22 stores pipeline information 22-1 and management location information 22-2. The pipeline information 22-1 is information relating to the pipe p of the module 2. For example, the pipeline information 22-1 includes the chemical properties, pressure, and material of the pipeline that can withstand the treatment of the treatment target, the number of pipelines required for a plurality of modules 2 in the proposed module configuration and layout plan 3 (including the existing module configuration and layout plan 3'), and the size of the pipeline system.

[0051] Here, "pipeline" refers to a route from the input to the output of module 2 in the module configuration plan and placement plan 3 (including the existing module configuration and placement plan 3') that includes pipe information. Therefore, "number of pipelines" refers to the number of routes in the module configuration plan and placement plan 3 (including the existing module configuration and placement plan 3') that includes pipe information.

[0052] The "size of the pipeline system" to be input includes the diameter, length, number of connection points, etc. of the pipeline. The diameter is used to select the optimal material taking into account durability and chemical compatibility based on the type, temperature, and pressure of the fluid. The "length" is used to calculate the length of the required pipe p based on the distance between modules 2 and the number of connection points, and to determine the number of pipes p required. The "number of connection points" is used to determine the shape of the pipe p (L-shaped, straight, etc.) and the connection method (welded, flanged, etc.).

[0053] By inputting the "size of the pipeline system," the material, length, and number of connection points are specified in detail, making it possible to design an optimal pipeline. The "size of the pipeline system" is also necessary because the diameter of the pipeline pipe p that can be connected to each module 2 varies, so it is necessary to take measures such as inserting pipes p with different diameters as necessary.

[0054] The pipeline information 22-1 may include information on the optimal arrangement of pipes p in the module configuration and arrangement plan 3, and connection work process information related to the connection work of pipes p. The management location information 22-2 is information indicating the management location of pipes p, and may be one management location for the entire plant or multiple management locations. The management location information 22-2 also includes information on the material, diameter, and shape (L-shaped, straight, etc.) of pipes p managed at a management location such as a warehouse.

[0055] The 3D CAD DB 23 stores physical information such as 3D CAD piping that is used in combination with the module configuration and layout plan 3, etc., including pipe information of the module 2, displayed by the engineering tool unit 32. This physical information such as 3D CAD piping is used when the engineering tool unit 25 3D displays the module configuration and layout plan 3, pipe p, etc., including pipe information.

[0056] (Control unit 13) The control unit 13 is a functional unit that performs overall control of the production line construction device 1. For example, the control unit 13 can be realized by a hardware processor. The control unit 13 has a line construction engine unit 31 and an engineering tool unit 32.

[0057] (Line Construction Engine Division 31) 5 is a functional block diagram of the line construction engine unit 31 in the production line construction device 1 according to the first embodiment. As shown in FIG. 5, the line construction engine unit 31 includes a production line construction information acquisition unit 51, a pipe information identification unit 52, a pipe instruction generation unit 53, and a pipe connection instruction unit 54.

[0058] The production line construction information acquisition unit 51 acquires the pipeline information 22-1, the management location information 22-2, the production line construction information 40, and the like.

[0059] The pipe information identification unit 52 identifies pipe information related to the selection and arrangement of pipelines between the multiple modules 2 based on the acquired production line configuration information 40, pipeline information 22-1, and management location information 22-2. Specifically, the pipe information identification unit 52 identifies the pipe information according to the number of pipelines and the size of the pipeline system included in the pipeline information 22-1.

[0060] Furthermore, the pipe information identifying unit 52 identifies pipe information 70 including the material, quantity, and type of pipe p suitable for the module 2 that conforms to the production line configuration information 40 including the physical information 43 and chemical property information 45.

[0061] For example, the pipe information identification unit 52 identifies the material of the pipe p that can be used for the processing of the processing target from the chemical property information 45 of the production line configuration information 40 (property determination). Then, the pipe information identification unit 52 determines the pipeline system of the pipe p from the module configuration and layout plan 3 (including the existing module configuration and layout plan 3') and the production line configuration information 40 (system determination). Next, for the determined pipeline system, the pipe information identification unit 52 determines the number and type of pipes p from the optimal pipe p layout information for the module configuration and layout plan 3, which is included in the pipeline information 22-1 (number and type determination). Then, the pipe information identification unit 52 determines the transportation efficiency of the pipe p from information about the material, diameter, and shape (L-shaped or straight) of the pipe p, which is included in the management location information 22-2, and outputs the material, quantity, and type of the pipe p in the optimal pipeline with high transportation efficiency (efficiency determination). This allows the pipe information identification unit 52 to identify pipe information 70 including the material, quantity, and type of the pipe p in the pipeline suitable for the module configuration and layout plan 3.

[0062] The pipe instruction generation unit 53 generates an instruction 4 for the pipe p to be maintained in accordance with the management location information 22-2. If the management location information 22-2 indicates multiple management locations, an instruction 4 for the pipe p may be generated for each of the multiple management locations. The generated instruction may be made public on the web to workers or may be sent over the Internet.

[0063] The pipe connection instruction unit 54 outputs an instruction to connect the pipe p after generating the instruction sheet 4. This connection instruction may be issued after the preparation of the pipe p is completed by reading the preparation status of the pipe p at the plant site using an RFID or barcode attached to the pipe p.

[0064] The line construction engine 31 generates a module configuration and layout plan 3 including pipe information, a process flow plan, a product production schedule plan, etc. based on production line construction information 40, pipeline information 22-1, and management location information 22-2. Specifically, the production line construction information 40 includes condition information 41, module 2 MTP information 42, physical information 43, process information 44, chemical property information 45, production schedule management information 46, reservation management information 47, and logistics information 48.

[0065] Furthermore, the line construction engine unit 31 receives input of 3D CAD physical information from the 3D CAD DB 26 .

[0066] The line construction engine unit 31 may be an AI model or simulator that outputs a module configuration and layout plan 3 including pipe information, a process flow plan and a production schedule plan that match the condition information 41. Here, the 3D CAD physical information is 3D physical information of piping and the like stored in the 3D CAD DB 23. This 3D CAD physical information is output to the line construction engine unit 31 by the engineering tool unit 32.

[0067] The constraints, objective function, algorithm process, and output of the line construction engine unit 31 are as follows:

[0068] (constraints) The constraints include, for example, the following constraints: 1. Module 2 can be placed within the specified plant space; 2. It takes into account supply chain and logistics constraints; 3. Module 2 availability and scheduling considerations; 4. Maximizing space utilization efficiency. 5. Proposing cost-effective configuration and layout plans for Module 2, including pipe information; 6. The materials used must be able to withstand chemical properties.

[0069] Of the constraints, certain constraints may be required. For example, among the above constraints, "4. Space utilization efficiency is maximized, 5. A cost-effective configuration and layout plan including pipe information for module 2 is proposed, and 6. The materials used are resistant to chemical properties" may be required.

[0070] (Relationship between pipeline information 22-1 and constraints) Next, an example of the relationship between the pipeline information 22-1 and the constraints will be described. For example, the number of pipelines in the pipeline information 22-1 is determined based on the following constraints.

[0071] Placement constraints: The placement constraint of the pipeline information 22-1 is included in the above constraint condition, "1. Module 2 must be able to be placed within the space of the specified plant." The number of pipelines in the pipeline information 22-1 can be determined based on the placement constraint. For example, if there is a placement constraint that the pipeline must follow a specific route, the number of pipelines appropriate for that specific route is calculated.

[0072] Physical constraints: The physical constraints of the pipeline information 22-1 are included in the above constraint condition, "1. Module 2 must be able to be placed within the space of the specified plant." The number of pipelines can be determined based on the physical constraints. For example, physical constraints include avoiding interference with factory space or existing equipment. The number of pipelines is determined based on such physical constraints. This allows the optimal number of pipelines to be determined within the available space.

[0073] Safety constraints: The safety constraints of the pipeline information 22-1 are included in "6. The materials used must be able to withstand the chemical properties" among the above constraints. The number of pipelines can be determined based on safety regulations. The safety constraints are, for example, safety constraints on pressure, temperature, etc. The number of pipelines is determined based on such safety constraints with a certain safety margin.

[0074] (Objective function) Next, the objective function will be described. For example, the objective function is as follows: 1. Minimizing energy consumption 2. Maximize production efficiency and minimize downtime 3. Minimizing environmental impact 4. Minimizing reassembly work and labor. 5. The cost of building the line is kept to a minimum.

[0075] (Relationship between pipeline information 22-1 and objective function) An example of the relationship between the pipeline information 22-1 and the objective function will be described below. For example, the size of the pipeline system in the pipeline information 22-1 is determined based on the following objective function.

[0076] Production efficiency: The production efficiency of the pipeline information 22-1 is included in "1. Minimizing energy consumption" of the above objective functions. The size of the pipeline system can be determined based on the production efficiency. When the optimization of flow rate and pressure is used as the objective function for production efficiency, the diameter and length of the pipeline are appropriately selected for the size of the pipeline system in the pipeline information 22-1. This enables efficient production.

[0077] Cost Constraints: The cost constraint of the pipeline information 22-1 is included in "5. Minimizing the cost of line construction" of the above objective function. The size of the pipeline system can be determined based on the cost constraint. When cost minimization is used as the objective function as a cost constraint, the optimal size of the pipeline system is determined taking into account the material costs and installation costs of the module 2.

[0078] Ease of maintenance: The maintainability of the pipeline information 22-1 is included in "4. Minimizing rearrangement work and minimizing labor" among the above objective functions. The size of the pipeline system can be determined based on the maintainability. When the ease of maintenance and repair is set as the objective function for the maintainability, the layout and size of the pipeline are optimized, and the size of the pipeline system is determined.

[0079] Based on the above objective function, the size of the pipeline system in the pipeline information 22-1 is specifically determined, and an optimal production line is constructed.

[0080] (Algorithmic process) Next, the process of the algorithm will be described. For example, the process of the algorithm is as follows:

[0081] 1. Acquire information from plant design DB21, pipe management DB22 and 3D CAD DB23 and select the optimal pipeline. 2. Calculation of the optimal combination of module 2 using the optimization algorithm. 3. Automatic generation of optimal module 2 placement plan and pipe selection.

[0082] (output) The output is as follows: 1. The proposed configuration of the selected pipe p. 2. Recommended process flow and production schedule. 3. Optimal production line layout that takes into consideration space efficiency, environmental impact, and costs

[0083] For example, the pipeline selection algorithm of algorithm "1. Obtain information from plant design DB21, pipe management DB22, and 3D CAD DB23 and select the optimal pipeline" uses physical information 43, chemical property information 45, pipeline information 22-1, and management location information 22-2 contained in production line construction information 40.

[0084] For example, the condition information 41, MTP information 42 of module 2, physical information 43, process information 44, chemical property information 45, production schedule management information 46, reservation management information 47, and logistics information 48 contained in the production line configuration information 40 are used in the algorithm process, "2. Calculation of the optimal combination of module 2 using the optimization algorithm."

[0085] Furthermore, the pipeline information 22-1 and the management location information 22-2 are used in "automatic generation of pipe p selection" in "3. Automatic generation of optimal module 2 placement plan and pipe p selection" among the processes of the algorithm.

[0086] For example, the line construction engine unit 31 uses the pipeline information 22-1 for the objective functions "4. Minimizing rearrangement work and minimizing labor" and "5. Minimizing the cost of line construction." The line construction engine unit 31 also uses the pipeline information 22-1 for the constraints "5. Proposing a module configuration and layout plan 3 including cost-effective pipe information" and "6. The materials used can withstand chemical properties."

[0087] In the above-mentioned algorithmic processes ("2. Calculation of the optimal combination of modules 2 using an optimization algorithm" and "3. Automatic generation of optimal module 2 placement plan and pipe p selection"), for example, when selecting the optimal combination from the available modules 2, the line construction engine unit 31 performs the algorithm "2. Calculation of the optimal combination of modules 2 using an optimization algorithm," and uses information indicating the configuration of modules 2 in the condition information 41 within this algorithm. Therefore, the production line construction device 1 of the first embodiment can select the optimal combination of modules 2 that matches the condition information 41.

[0088] Furthermore, for example, when generating a placement plan for module 2, conditions for generating a placement plan for module 2 in a modular plant are required. The line construction engine unit 31 uses the placement plan in the condition information 41 and the pipeline information 22-1 when performing algorithm [3. Automatic generation of optimal module 2 placement plan and pipe p selection]. Therefore, the production line construction device 1 of the first embodiment can propose an optimal placement of module 2 that matches the condition information 41 and the pipeline information 22-1.

[0089] Furthermore, when generating a production line construction plan, it is necessary to deliver module 2 to the site. The physical information 43 includes information on the destination of module 2. When generating a production line construction plan, information on the destination of module 2 is required. The line construction engine unit 31 uses the information on the destination of module 2 in the physical information 43 when performing algorithm "3. Automatic generation of optimal module 2 placement plan and pipe p selection." The production line construction device 1 of the first embodiment can generate a production line construction plan that is suitable for the actual plant by using the physical information 43.

[0090] Furthermore, for example, to generate an optimal process flow, it is necessary to grasp process information 44, chemical property information 45, production schedule management information 46, reservation management information 47, and logistics information 48 of the plant's module 2. For example, the line construction engine unit 31 can generate a safe process flow by using chemical property information 45, which defines non-flammability, etc. Similarly, the line construction engine unit 31 can generate a process flow that will be completed within one week by using production schedule management information 46, which defines a period, such as within one week; can generate a process flow using modules 2 that can be used within the reservation period by using reservation management information 47, which defines a period, such as from a certain date to a certain date; and can generate a process flow that takes the plant's delivery period into consideration by using logistics information 48, which defines a delivery period, such as two days, for the plant.

[0091] When performing algorithm "3. Automatic generation of optimal module 2 placement plan and pipe p selection," the line construction engine unit 31 uses the process information 44, chemical property information 45, production schedule management information 46, reservation management information 47, and logistics information 48. The production line construction device 1 of the first embodiment can propose an optimal process flow suited to the actual plant by using the process information 44, chemical property information 45, production schedule management information 46, reservation management information 47, and logistics information 48 contained in the production line construction information 40.

[0092] The line construction engine 31 can also construct a highly productive production line based on information indicating the maximum output capacity of module 2, which is included in the process information 44. In this case, the information indicating the maximum output capacity is used in processing related to the operation efficiency of the objective function and constraints. For example, if a production line is constructed with modules 2-a to 2-x, and only module 2-b has a very small maximum output capacity, the operation rate of the production line will peak at the maximum output capacity of module B. For example, when the constraint or objective function is set to "maximize operation efficiency," the line construction engine 31 constructs the production line based on information indicating the maximum output capacity of module 2, which is included in the process information 44, so that the difference in the maximum output capacities of each module 2 is not large. Therefore, by using the information indicating the maximum output capacity, the production line construction device 1 according to the embodiment does not construct an inefficient production line.

[0093] In other words, the line construction engine unit 31 generates a configuration and placement plan for module 2 so as to satisfy the constraints and the objective function (condition information), and outputs specific information for the selected pipe p between modules 2 using pipeline information 22-1, etc., for the generated configuration and placement plan for module 2.

[0094] That is, the line construction engine unit 31 uses the production line construction information 40 stored in the plant design DB 21 and the pipeline information 22-1 and management location information 22-2 stored in the pipe management DB 22 in the process of the algorithm.

[0095] (Engineering Tools Division 32) The engineering tool unit 32 is a functional unit used when designing a modular plant. For example, the engineering tool unit 32 receives condition information 41 input by a user, plant pipeline information 22-1, and the like. The engineering tool unit 32 also displays a module configuration and layout plan 3 including pipe information on the display unit 14 using 3D CAD or the like.

[0096] (Display section 14) The display unit 14 is a functional unit that displays various types of information. As an example, the display unit 14 can be realized by a liquid crystal display, an organic EL (Electro Luminescence) display, or the like. The display unit 14 displays the configuration and arrangement of the module 2, including the pipe information generated by the engineering tool unit 32.

[0097] 6 is a diagram showing a first example of the relationship between the objective function and constraint conditions of the algorithm 61 of the production line construction device 1 according to the first embodiment and the output. As shown in FIG. 6, for example, "1. Minimizing energy consumption" is input as the objective function, and "1. Module 2 must be able to be placed within the space of the specified plant" is input as the constraint condition to the algorithm 61 of the line construction engine unit 31. Then, the algorithm 61 outputs "1. A configuration plan for the selected pipe p, 2. A recommended process flow and production schedule, and 3. An optimal production line layout that takes into consideration space efficiency, environmental impact, and cost."

[0098] 7 is a diagram showing a second example of the relationship between the objective function and constraints of the algorithm 61 of the production line construction device 1 according to the first embodiment and the output. As shown in FIG. 7, for example, "1. Minimizing energy consumption" is input as the objective function, and "1. Module 2 must be able to be arranged within the specified plant space" and "5. A cost-effective module 2 configuration and arrangement plan is proposed" are input as constraints to the algorithm 61 of the line construction engine unit 31. Then, the algorithm 61 outputs "1. A configuration plan for the selected pipe p, 2. A recommended process flow and production schedule, and 3. An optimal production line arrangement that takes into consideration space efficiency, environmental impact, and cost."

[0099] That is, the algorithm 61 outputs different values ​​depending on the constraints and objective functions that are input. It is also possible to input multiple objective functions.

[0100] (Pipe information 70) 8 is a diagram showing specified pipe information 70 of the production line construction device 1 according to the first embodiment. As shown in FIG. 8, the pipe information 70 is information regarding the selection and arrangement of pipelines between modules 2.

[0101] As shown in FIG. 8, pipe information 70 includes pipe number 71, material 72, quantity 73, type 74, and placement 75. For example, FIG. 8 shows that pipe number 8, having material B, quantity 10, and type a1, is placed between module 2-a and module 2-b. It also shows that pipe number 3, having material A, quantity 8, and type a3, is placed between module 2-b and module 2-c. It also shows that pipe number 5, having material C, quantity 7, and type b1, is placed between module 2-c and module 2-d. It also shows that pipe number 4, having material A, quantity 11, and type c1, is placed between module 2-d and module 2-e. It also shows that pipe number 2, having material B2, quantity 5, and type c2, is placed between module 2-e and module 2-f.

[0102] (Selection of constraints) 9 is a screen showing an example of a screen for inputting constraint condition information of the production line construction device 1 according to the first embodiment. As shown in FIG. 9, a user of the production line construction device 1 selects the purpose of the production line to be constructed.

[0103] In the example shown in Figure 9, the user must select at least one of the following items: 1. Module 2 must be able to be placed within the specified plant space; 2. Supply chain and logistics constraints must be taken into consideration; 3. Module 2's availability and schedule management must be met; 4. Space utilization must be maximized; 5. A cost-effective solution must be proposed; and 6. The materials used must be able to withstand chemical properties.

[0104] 9 shows a case where "4. Maximize space utilization efficiency, 5. Propose cost-effective solutions, and 6. Materials used must be resistant to chemical properties" are set as required selection items. In this way, the production line construction device 1 may set predetermined constraint conditions from among multiple constraint conditions as required selection items.

[0105] (Selection of objective function) 10 is a screen showing an example for inputting objective function information of the production line construction device 1 according to the first embodiment. As shown in FIG. 10, the user of the production line construction device 1 selects the objective of the production line to be constructed.

[0106] In the example of Figure 10, at least one objective is selected from the following: 1. Minimize energy consumption, 2. Maximize production efficiency and minimize downtime, 3. Consider CO2 emissions and minimize environmental impact, 4. Minimize recombination work and save labor, and 5. Minimize costs associated with building the line.

[0107] In selecting the objective function, similarly to the selection of the constraint condition, the production line construction device 1 may set a predetermined objective function as a required selection item among a plurality of objective function items.

[0108] (Proposal 3: Configuration and placement of modules including pipe information) Fig. 11 is a diagram showing an example of module configuration and placement plan 3 including pipe information for minimizing energy consumption. As shown in Fig. 11, module configuration and placement plan 3 including pipe information clearly indicates that it is for "minimizing energy efficiency" along with module configuration and placement plan 3 including pipe information. Furthermore, in module configuration and placement plan 3 including pipe information, pipe p between modules 2 is identified by pipe information 70.

[0109] FIG. 12 is a diagram showing an example of a module configuration and placement plan 3 including pipe information for maximizing production efficiency. As shown in FIG. 12, the module configuration and placement plan 3 including pipe information clearly indicates that it is for "maximizing production efficiency," along with the module configuration and placement plan 3 including pipe information. In this way, by clearly indicating the purpose for which the module configuration and placement plan 3 including pipe information was created, the user can confirm the module configuration and placement plan 3 including pipe information that suits the purpose. Furthermore, in the module configuration and placement plan 3 including pipe information, the pipe p between modules 2 is identified by pipe information 70.

[0110] (Instructions 4) Next, we will explain the instruction sheet 4 generated by the production line construction device 1. Fig. 13 is a diagram showing an example of the instruction sheet 4 for the pipe p required to connect the module 2-a and the module 2-b.

[0111] As shown in FIG. 13, the instruction sheet 4 for the pipes p required to connect module 2-a and module 2-b indicates, for example, that two pipes p with pipe number 15 and five pipes p with pipe number 8 are required at location: Hanover.

[0112] The instruction sheet 4 is generated by the pipe instruction sheet generation unit 53 so that it can be viewed by on-site workers. The workers refer to the instruction sheet 4 to prepare the necessary pipes p at the locations instructed by the instruction sheet 4.

[0113] (2.1.2. Operation) Next, the operation of the production line construction device 1 in the modular plant according to the first embodiment will be described.

[0114] 14 is a flowchart for explaining the operation of the production line construction device 1 according to the first embodiment. As shown in FIG. 1, an order for a product is placed by an end user or a production item for a new construction line is decided (step S1).

[0115] Next, the user, a designer of a modular plant, uses the engineering tool unit 32 to input condition information 41 when starting up a new project or changing a production line (step S2).

[0116] The line construction engine unit 31 acquires the production line construction information 40 from the plant design DB 21 and the pipeline information 22-1 and management location information 22-2 from the pipe management DB 22 (step S3).

[0117] Next, the line construction engine unit 31 generates a configuration and layout plan for the module 2, a process flow plan, a production schedule plan, etc. based on the production line construction information 40 and the like (step S4).

[0118] Next, the pipe information identifying unit 52 identifies pipe information 70 relating to the pipes p between the modules 2 based on the production line configuration information 40 and the pipeline information 22-1 of the pipe management DB 22 for the configuration and layout plan of the modules 2 (step S5).

[0119] Thereafter, the pipe instruction generating unit 53 generates an instruction for the pipe to be held in accordance with the management location indicated by the management location information 22-2 (step S6).

[0120] Next, the pipe connection instruction unit 54 outputs a pipe connection instruction according to the preparation state of the pipe (step S7), and the process ends.

[0121] Note that the production line construction device 1 according to the first embodiment can omit the processing of step S4 when identifying pipe information 70 for the pipe p for the existing module configuration and placement plan 3'. That is, the production line construction device 1 according to the first embodiment can identify pipe information for the existing module configuration and placement plan 3' as shown in Fig. 2. This also applies to the production line construction device 101 according to the second embodiment and the production line construction device 201 according to the third embodiment described below.

[0122] (2.1.3. Effect) Therefore, the production line construction device 1 according to the first embodiment can improve the efficiency and accuracy of the selection of the pipe p. In other words, the production line construction device 1 according to the first embodiment automatically selects information about the automated pipe p, allowing the worker to quickly and accurately select the optimal pipe p. This improves the production efficiency of the production line and reduces the risk of human error.

[0123] Furthermore, the production line construction device 1 according to the first embodiment identifies the pipe information 70 according to the number of pipelines required for the module 2 included in the pipeline information 22-1 and the size of the pipeline system, and therefore can obtain the pipe information 70 according to the user's instructions.

[0124] Furthermore, the production line construction device 1 according to the first embodiment identifies pipe information 70 including the material, quantity and type of pipe p suitable for the module 2 based on the production line construction information 40 relating to the module 2, thereby enabling selection of a pipe p suitable for the production line.

[0125] Furthermore, the production line construction device 1 according to the first embodiment generates an instruction sheet for the pipe p to be held in accordance with the management location information 22-2, and therefore can generate an instruction sheet for an appropriate pipe p.

[0126] Furthermore, the production line construction device 1 according to the first embodiment can efficiently create a plant in terms of time and cost by outputting a pipe connection instruction after creating an instruction document.

[0127] Furthermore, the production line construction device 1 according to the first embodiment issues a connection instruction based on the preparation state of the pipe p read from the RFID or barcode attached to the pipe p. Therefore, the production line construction device 1 according to the first embodiment can efficiently create a production line in terms of time and cost by digitizing the process.

[0128] (2.2. Second embodiment) Next, a description will be given of a production line construction device 101 according to a second embodiment. The production line construction device 101 according to the second embodiment tracks the connection history or usage status of a pipe p, and performs dynamic resource management of the inventory of the pipe p in real time.

[0129] That is, the production line construction device 101 according to the second embodiment has the function of changing the resource allocation of the inventory of pipe p when there is a change in the connection history or usage status of pipe p compared to the production line construction device 1 according to the first embodiment.

[0130] (2.2.1. Configuration) 15 is a functional block diagram showing the functions of a production line construction device 101 according to the second embodiment. Note that the same parts as those in FIG. 3 are given the same reference numerals, and their explanation will be omitted, and only the different parts will be explained here.

[0131] 15, the pipe management DB 22 of the storage unit 12 has an inventory DB 22-3 for a pipe p. The inventory DB 22-3 is a DB that manages the inventory of the pipe p. The inventory DB 22-3 manages, for example, the number, type, quantity, and material of the pipe p.

[0132] Fig. 16 is a functional block diagram of the line construction engine unit 131 in the production line construction device 101 according to the second embodiment. In Fig. 16, the same parts as in Fig. 5 are denoted by the same reference numerals and will be described.

[0133] When there is a change in the connection history or usage status of the pipe p, the resource management unit 55 changes the inventory of the pipe p in the inventory DB 22-3. The connection history and usage status of the pipe p are grasped in real time by, for example, reading an RFID tag or a barcode attached to the connected pipe p.

[0134] 17 is a diagram showing a first example of resource allocation between a stock 91 before a resource allocation change and a stock 92 after the change in the production line construction device 101 according to the second embodiment. Fig. 17 shows a case in which the quantity 10 of pipe number 1 in the stock 91 before the change has changed to the quantity 12 in the stock 92 after the change, and the quantity 11 of pipe number 4 in the stock 91 before the change has changed to the quantity 8 in the stock 92 after the change.

[0135] 18 is a diagram showing a second example of resource allocation between a stock 91 before a resource allocation change and a stock 92 after the change in the production line construction device 101 according to the second embodiment. Fig. 18 shows a case where the quantity 10 of pipe number 1 in the stock 91 before the change has changed to the quantity 9 in the stock 92 after the change.

[0136] In this way, the resource management unit 55 flexibly changes the resource allocation of the inventory DB 22-3 for the pipe p when there is a change in the connection history or usage status of the pipe p.

[0137] (2.2.2. Operation) Next, a description will be given of the operation of the production line construction device 101 according to the second embodiment. Fig. 19 is a flowchart for explaining the operation of the production line construction device 101 according to the second embodiment.

[0138] As shown in FIG. 19, the resource management unit 55 determines whether there is a change in the binding history or usage status of the module 2 (step S11), and if there is no change (No in step S11), continues the processing of step S11.

[0139] On the other hand, if there is a change in the combination history or usage status of the module 2 (Yes in step S11), the resource management unit 55 changes the resource allocation in the inventory DB 22-3 of the pipe p (step S12), and ends the process.

[0140] (2.2.3. Effect) Therefore, the production line construction device 101 according to the second embodiment instantly identifies the connection history and usage status of the pipe p required to connect the module 2 and changes the resource allocation of the pipe p, thereby providing dynamic resource management to enhance the efficiency and flexibility of the production line.

[0141] Furthermore, the production line construction device 101 according to the second embodiment can monitor the usage status of the parts required for connecting the modules 2 in real time, and reallocate the resources of the pipe p as necessary.

[0142] Furthermore, the production line construction device 101 according to the second embodiment can reduce the risk of excess inventory or shortage, thereby contributing to cost reduction. That is, the production line construction device 101 according to the second embodiment can optimize resource management of the pipe p.

[0143] (2.3. Third embodiment) Next, a production line construction device 201 according to a third embodiment will be described. The production line construction device 201 according to the third embodiment records connection work process information related to the connection work of pipes p, and strengthens the quality control and verification process of the plant.

[0144] (2.3.1. Configuration) Fig. 20 is a functional block diagram showing the functions of a production line construction device 201 according to the third embodiment. Note that the same parts as those in Fig. 3 are given the same reference numerals, and their explanation will be omitted, and only the different parts will be explained here.

[0145] 20, the pipe management DB 22 of the storage unit 12 has a verification record DB 22-4 that records connection work process information related to pipe connection work. The connection work process information includes information indicating who connected which modules 2, when, and which pipes p were used.

[0146] Fig. 21 is a functional block diagram of a line construction engine unit 231 in a production line construction device 201 according to the third embodiment. In Fig. 21, the same parts as in Fig. 5 are denoted by the same reference numerals. The verification recording unit 56 records connection work process information related to the connection work of the pipe p in the verification record DB 22-4.

[0147] 22 is a diagram showing a verification record DB22-4 in the production line construction device 201 according to the third embodiment. As shown in Fig. 22, the verification record DB22-4 includes, for example, the number of the pipe p, the worker, the work period, and the production module number.

[0148] Figure 22 shows "Pipe p number 101, worker RA, work period 2024 / 2 / 01 to 2024 / 2 / 03, production module number 1-2," "Pipe p number 3, worker RB, work period 2024 / 3 / 05 to 2024 / 3 / 07, production module number 1-5," "Pipe p number 25, worker RC, work period 2024 / 3 / 08 to 2024 / 3 / 09, production module number 2-3," and "Pipe p number 2, worker RA, work period 2024 / 3 / 08 to 2024 / 3 / 09, production module number 2-4."

[0149] (2.3.2. Operation) Next, a description will be given of the operation of the production line construction device 201 according to the third embodiment. Fig. 23 is a flowchart for explaining the operation of the production line construction device 201 according to the third embodiment.

[0150] As shown in FIG. 23, the verification and recording unit 56 acquires connection work process information related to the connection work of the pipe p (step S21).

[0151] Next, the verification recording unit 56 records the acquired connection work process information in the verification record DB 22-4 (step S22), and the process ends.

[0152] (2.3.3. Effects) Therefore, in the production line construction device 201 according to the third embodiment, since the verification work process information is recorded in the verification record DB 22-4, the quality control process of the verification work can be strengthened and the reliability of the module 2 can be improved.

[0153] Furthermore, the production line construction device 201 according to the third embodiment can ensure the transparency of the process when the verification work process information is detailed verification work process information.

[0154] (3. Hardware) FIG. 24 is a diagram illustrating an example of the hardware configuration of the production line construction device 1, the production line construction device 101, and the production line construction device 201 according to the embodiment.

[0155] 24, the production line construction device 1, the production line construction device 101, and the production line construction device 201 include a communication device 100a, an HDD 100b, a memory 100c, and a processor 100d. The components shown in FIG. 24 are connected to each other via a bus or the like.

[0156] The communication device 100a is a network interface card or the like, and communicates with external devices and equipment. The HDD 100b stores programs and data that operate the functions shown in FIGS.

[0157] The processor 100d reads out from the HDD 100b or the like a program that executes the same processing as each processing unit of the production line construction device 1 shown in FIGS. 14, 19, and 23, and loads it into the memory 100c, thereby operating a process that executes each function described in FIGS. 14, 19, 23, etc. For example, this process executes the same function as each processing unit of the production line construction device 1. Specifically, the processor 100d reads out from the HDD 100b or the like a program that has the same function as the line construction engine unit 31. Then, the processor 100d executes a process that executes the same processing as the line construction engine unit 31.

[0158] In this way, the production line construction device 1, the production line construction device 101, and the production line construction device 201 operate as information processing devices that execute an information processing method by reading and executing a program. Furthermore, the production line construction device 1 can also realize functions similar to those of the above-described embodiments by reading the program from a recording medium using a media reader and executing the read program. Note that the program in these other embodiments is not limited to being executed by the production line construction device 1. For example, the present invention can also be applied in the same way to cases where another computer or server executes the program, or where these execute the program in cooperation with each other.

[0159] This program can be distributed via a network such as the Internet. In addition, this program can be recorded on a computer-readable recording medium such as a hard disk, a flexible disk (FD), a CD-ROM, a magneto-optical disk (MO), or a digital versatile disk (DVD), and can be executed by being read from the recording medium by a computer.

[0160] Some examples of combinations of the disclosed technical features are set out below.

[0161] (1) An information processing device having an acquisition unit that acquires pipeline information regarding pipes connecting multiple modules in a modular plant and production line construction information including information regarding the modules, and an identification unit that identifies pipe information regarding the selection and placement of pipelines between the multiple modules based on the acquired production line construction information.

[0162] (2) the pipeline information includes the number of pipelines required for the plurality of modules and the size of the pipeline system; the identifying unit identifies the pipe information in accordance with the number of pipelines and the size of the pipeline system. An information processing device according to (1).

[0163] (3) the identifying unit identifies the pipe information including the material, quantity, and type of the pipe suitable for the module based on the production line configuration information. The information processing device according to any one of (1) to (3).

[0164] (4) the production line configuration information includes physical information indicating information on a destination of the module and chemical property information indicating chemical properties of the module; the identifying unit identifies the pipe information that matches the physical information and the chemical property information. (3) An information processing device according to the present invention.

[0165] (5) the production line configuration information includes management location information indicating a management location of a pipe to be held by the module; a pipe instruction generation unit that generates an instruction for the pipe to be held in accordance with the management location information; The information processing device according to any one of (1) to (4).

[0166] (6) a pipe connection instruction unit that outputs a pipe connection instruction after generating the instruction; (5) An information processing device according to (5).

[0167] (7) The coupling instruction is given based on the readiness status of the pipe read by an RFID (radio frequency identification) or barcode attached to the pipe. (6) An information processing device according to the present invention.

[0168] (8) an inventory database for managing inventory of the pipes; a resource management unit that changes the inventory of the pipe in the inventory database when there is a change in the connection history or usage status of the pipe; The information processing device according to any one of (1) to (7) above, comprising:

[0169] (9) a verification record database for recording connection work process information relating to the pipe connection work; a verification record unit that records the connection work process information related to the pipe connection work in the verification record database; The information processing device according to any one of (1) to (8) above, comprising:

[0170] (10) The connection work process information includes information indicating who connected which modules, when, and which pipes were used. (9) An information processing device according to (9).

[0171] (11) The computer Acquire pipeline information relating to pipes connecting a plurality of modules in the modular plant and production line construction information including information relating to the modules; Identifying pipe information regarding selection and arrangement of pipelines between the plurality of modules based on the acquired production line configuration information. Information processing methods.

[0172] (12) On the computer, Acquire pipeline information relating to pipes connecting a plurality of modules in the modular plant and production line construction information including information relating to the modules; Identifying pipe information regarding selection and arrangement of pipelines between the plurality of modules based on the acquired production line configuration information. A program that executes a process. [Explanation of symbols]

[0173] 1, 101, 201 Production line construction equipment 2, 2-a~2-x modules 3. Module configuration and layout plan 3' Existing module configuration and layout plan 4 Instructions 11 Communication control section 12 Storage section 13 Control Unit 14 Display section 21 Plant Design DB 22 Pipe Management DB 22-1 Pipeline Information 22-2 Management location information 22-3 Inventory DB 22-4 Verification Record DB 23 3D CAD databases 31, 131, 231 Line Construction Engine Section 32 Engineering Tools Department 40 Production Line Construction Information 41 Condition Information 42 MTP information 43 Physical information 44 Process Information 45 Chemical Properties Information 46 Production schedule management information 47 Reservation Management Information 48 Logistics Information 51 Production Line Construction Information Acquisition Department 52 Pipe Information Identification Unit 53 Pipe instruction generation unit 54 Pipe connection indicator 55 Resource Management Department 56 Verification Record Section 61 Algorithms 70 Pipe Information 71 Pipe Number 72 Material 73 Quantity 74 types 75 Placement 91 Stock before change 92 Changed inventory p pipe

Claims

1. an acquisition unit that acquires pipeline information relating to pipes connecting a plurality of modules in a modular plant and production line construction information including information relating to the modules; an identification unit that identifies pipe information related to selection and arrangement of pipelines between the plurality of modules based on the acquired production line configuration information; An information processing device having the above.

2. the pipeline information includes the number of pipelines required for the plurality of modules and the size of the pipeline system; the identifying unit identifies the pipe information in accordance with the number of pipelines and the size of the pipeline system. The information processing device according to claim 1 .

3. the identifying unit identifies the pipe information including the material, quantity, and type of the pipe suitable for the module based on the production line configuration information. The information processing device according to claim 1 .

4. the production line configuration information includes physical information indicating information on a destination of the module and chemical property information indicating chemical properties of the module; the identifying unit identifies the pipe information that matches the physical information and the chemical property information. The information processing device according to claim 3 .

5. the production line configuration information includes management location information indicating a management location of a pipe to be held by the module; a pipe instruction generation unit that generates an instruction for the pipe to be held in accordance with the management location information; The information processing device according to claim 1 .

6. a pipe connection instruction unit that outputs a pipe connection instruction after generating the instruction; The information processing device according to claim 5 .

7. The coupling instruction is given based on the readiness status of the pipe read by an RFID (radio frequency identification) or a barcode attached to the pipe. The information processing device according to claim 6 .

8. an inventory database for managing inventory of the pipes; a resource management unit that changes the inventory of the pipe in the inventory database when there is a change in the connection history or usage status of the pipe; The information processing device according to claim 1 ,

9. a verification record database for recording connection work process information relating to the pipe connection work; a verification record unit that records the connection work process information related to the pipe connection work in the verification record database; The information processing device according to claim 1 ,

10. The connection work process information includes information indicating who connected which modules, when, and which pipes were used. The information processing device according to claim 9 .

11. The computer Acquire pipeline information relating to pipes connecting a plurality of modules in the modular plant and production line construction information including information relating to the modules; Identifying pipe information regarding selection and arrangement of pipelines between the plurality of modules based on the acquired production line configuration information. Information processing methods.

12. On the computer, Acquire pipeline information relating to pipes connecting a plurality of modules in the modular plant and production line construction information including information relating to the modules; Identifying pipe information regarding selection and arrangement of pipelines between the plurality of modules based on the acquired production line configuration information. A program that executes a process.

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