Absorbent articles

The absorbent article addresses fit and comfort issues by incorporating a slidable non-fixed region and visually identifiable adhesive, enhancing skin conformity and reducing manufacturing complexity and costs.

JP2026061038APending Publication Date: 2026-04-09DAIO PAPER CORP
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2026-04-09

AI Technical Summary

Technical Problem

Conventional absorbent articles like sanitary napkins and incontinence pads experience wrinkles and displacement due to shrinkage and stress from underwear, leading to discomfort and difficulty in achieving a good fit to the skin.

Method used

The absorbent article features a non-fixed region where the backsheet and skin-side structure are relatively slidable, and a fixed region with a visually distinguishable adhesive, allowing the skin-side structure to conform to the skin while maintaining a secure fit, and reducing manufacturing complexity and costs.

Benefits of technology

The design prevents rubbing and bunching, ensures a good fit to the skin, and simplifies manufacturing by reducing materials and processes, while allowing easy detection of adhesion defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide an absorbent article for underwear that can be worn in a position that provides a good fit against the skin. [Solution] An absorbent article having an impermeable backsheet and a skin-side structure disposed on the skin side of the backsheet, wherein the skin-side structure includes an absorbent portion directly disposed on the skin side of the backsheet and a permeable top sheet disposed on the skin side of the absorbent portion, and includes a non-fixed region where the backsheet and the skin-side structure are not fixed, and a fixed region where the backsheet, the absorbent portion and at least one of the top sheet are fixed by an adhesive, and the backsheet and the skin-side structure are not relatively slidable, wherein in the non-fixed region, the backsheet and the skin-side structure are relatively slidable, and the adhesive has a color that is visually distinguishable from at least one of the skin side and the non-skin side.
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Description

Technical Field

[0001] The present invention relates to absorbent articles.

Background Art

[0002] Conventionally, as absorbent articles such as sanitary napkins, pantiliners, incontinence pads, etc., those having a liquid-impermeable back sheet, a liquid-retaining absorbent body, and a liquid-permeable top sheet are known. However, wrinkles and displacement are likely to occur due to the shrinkage of the underwear and the stress from the groin after being fixed to the underwear, often causing discomfort.

[0003] As a means for preventing wrinkles and displacement and improving the wearing feeling, for example, the wing part is formed by both end parts of an elastic stretchable sheet that crosses the absorbent body and is fixed to the absorbent body in an extended state, and the fixing part of the elastic stretchable sheet to the absorbent body is formed at positions inward in the width direction from both side edges of the absorbent body on at least both sides in the longitudinal direction of the absorbent body, respectively. An absorbent article in which the absorbent body is contracted in the width direction due to the contraction of the elastic stretchable sheet is known (for example, Patent Document 1).

Prior Art Documents

Patent Documents

[0004]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0005] However, in the absorbent article of Patent Document 1, since it is difficult to know the wearing position where the fit to the skin is good, it is difficult to wear the absorbent article at an appropriate position of the underwear.

[0006] An object of one embodiment of the present invention is to provide an absorbent article that can be worn at a wearing position where the fit to the skin is good in underwear. [Means for solving the problem]

[0007] A first aspect of the present invention is an absorbent article having an impermeable backsheet and a skin-side structure disposed on the skin side of the backsheet, wherein the skin-side structure includes an absorbent portion directly disposed on the skin side of the backsheet and a permeable top sheet disposed on the skin side of the absorbent portion, and includes a non-fixed region where the backsheet and the skin-side structure are not fixed, and a fixed region where the backsheet, the absorbent portion and at least one of the top sheet are fixed by an adhesive, and the backsheet and the skin-side structure are not relatively slidable, wherein in the non-fixed region, the backsheet and the skin-side structure are relatively slidable, and the adhesive has a color that is visually distinguishable from at least one of the skin side and the non-skin side.

[0008] The absorbent material is used by attaching it to underwear with the backsheet side facing outwards. When the wearer's body moves, the underwear moves in accordance with that movement, and the absorbent material also moves in accordance with the movement of the underwear (including deformation and / or shifting). In this case, even though the absorbent material moves in accordance with the movement of the underwear, the skin in the crotch area to which the skin-facing side of the absorbent material is in contact does not move much, so friction is likely to occur between the skin-facing side (topsheet side) of the absorbent material and the skin in contact with that side. As a result, after the absorbent material is attached, the feeling of wearing it may be impaired due to wrinkles or displacement, and this is especially likely to occur when the absorbent material is worn for a long time or when there is vigorous movement.

[0009] In contrast, the absorbent article according to the first embodiment described above has an unfixed area where the back sheet and the skin-side structure are not fixed, and is configured so that the back sheet and the skin-side structure can slide relative to each other. As a result, one of the opposing back sheets and skin-side structures can move independently along the surface relative to the other. Therefore, even if the back sheet moves in accordance with the movement of the underwear while the absorbent article is in close contact with the wearer's skin, the movement of the back sheet is not directly transmitted to the skin-side structure, preventing the absorbent article from rubbing against the skin, thus preventing the absorbent article from bunching up or shifting out of position. In other words, because the components inside the absorbent article are relatively slidable, even if the back sheet moves in accordance with the underwear, the skin-side surface of the absorbent article can follow the wearer's skin and maintain close contact with the skin, resulting in a good fit to the skin. This makes bunching up and shifting out of position less likely, resulting in a better wearing experience.

[0010] Furthermore, the absorbent article of this embodiment has a fixed area, which includes an area where the back sheet and at least one of the absorbent part and the top sheet are fixed with adhesive, and is an area where the back sheet and the skin-side structure are relatively non-slidable. In addition, the adhesive used in the fixed area has a color that is visually distinguishable from at least one of the skin-side and non-skin-side. Therefore, not only can the position of the fixed area be recognized when viewing the absorbent article from the non-skin side, but even when viewed from the skin side, the position of the fixed area where the absorbent part does not exist can be recognized by identifying the color of the adhesive that bonds the top sheet and the back sheet through the top sheet. As a result, when viewing the absorbent article of this embodiment from at least one of the skin-side and non-skin-side, it is visually apparent that the fixed area is colored, so the wearer can recognize the position of the fixed and non-fixed areas, and when attaching the absorbent article to underwear, they can determine the attachment position that provides a good fit to the skin.

[0011] Furthermore, in this embodiment, the backsheet and the skin-side structure are arranged in contact, eliminating the need to interpose an additional layer between them and the absorbent portion. As a result, the number of materials and manufacturing processes can be reduced in the production of absorbent articles, thereby lowering manufacturing costs.

[0012] Furthermore, in this embodiment, the adhesive used in the fixing area only needs to be colored, and there is no need to increase the number of materials, making it easier to manufacture and suppressing increases in manufacturing costs.

[0013] Furthermore, in this embodiment, even if there is a defect in adhesion in the fixed area, the change in the area to which the adhesive has been applied can be easily detected from the appearance of the absorbent article, making it easy to inspect the intermittent position of the fixed area during the manufacturing process.

[0014] A second aspect of the present invention is an absorbent article having an intermediate sheet between the top sheet and the absorbent portion, wherein the area in which the intermediate sheet and the back sheet are fixed by the adhesive is included in the fixing area.

[0015] In the second embodiment described above, when viewing the absorbent article from the skin side, the position of the fixed area where no absorbent material exists can be recognized by identifying the color of the adhesive bonding the intermediate sheet and the back sheet through the top sheet. Therefore, when viewing the absorbent article from at least one of the skin side and the non-skin side, the fixed area is visually distinguishable by its color, allowing the wearer to recognize the positions of the fixed and non-fixed areas.

[0016] A third aspect of the present invention is an absorbent article in which the area of ​​the region to which the adhesive is applied is smaller than the area of ​​the fixed region.

[0017] According to the third embodiment described above, the amount of adhesive used in the fixing area can be reduced, thus suppressing an increase in manufacturing costs.

[0018] A fourth aspect of the present invention is an absorbent article having a side sheet on the skin side of the top sheet, wherein in the fixing region, the side sheet is adhered to the top sheet by an adhesive having a color visually distinguishable from at least one of the skin side and the non-skin side.

[0019] According to the above fourth aspect, the position of the fixing region can be more easily visually identified.

Advantages of the Invention

[0020] According to one embodiment of the present invention, it is possible to provide an absorbent article that can be worn at a wearing position with good fit to the skin in underwear.

Brief Description of the Drawings

[0021] [Figure 1] It is a plan view of an absorbent article according to an embodiment of the present invention as seen from the non-skin side. [Figure 2] It is a plan view of an absorbent article according to an embodiment of the present invention as seen from the skin side. [Figure 3] It is a cross-sectional view taken along line I-I of FIG. 2. [Figure 4] It is a cross-sectional view taken along line II-II of FIG. 2. [Figure 5] It is a diagram for explaining a part of the manufacturing process of an absorbent article according to an embodiment of the present invention.

Modes for Carrying Out the Invention

[0022] Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In each drawing, unless otherwise specified, the same or corresponding components may be denoted by the same reference numerals and the description thereof may be omitted. Also, the drawings are schematic for helping the understanding of the invention, and some dimensions may be shown enlarged or reduced. Also, in the cross-sectional view, in order to show that there is no other member intervening between two members, the two members may be shown separated.

[0023] The absorbent article according to the embodiment of the present invention may specifically be a sanitary napkin, a light incontinence pad, a panty liner, a diaper, etc., but it can be suitably used as a sanitary napkin. In the following, this embodiment will be described based on the example of a sanitary napkin.

[0024] (Analytical items) Figure 1 is a plan view of an absorbent article according to one embodiment of the present invention, viewed from the non-skin side. Figure 2 is a plan view of the absorbent article according to one embodiment of the present invention, viewed from the skin side. Figure 3 is a cross-sectional view taken along line II of Figure 2. Figure 4 is a cross-sectional view taken along line II-II of Figure 2. In the cross-sectional views of Figures 3 and 4, the adhesive that bonds the layers together is shown as adhesive 10. That is, in the cross-sectional views of Figures 3 and 4, adhesive 10 joins or fixes the two members sandwiching the adhesive 10 to each other. Two members laminated without adhesive 10 interposed are in direct contact or can be in direct contact, but are not joined or fixed to each other.

[0025] As shown in Figure 3, the absorbent article 1 is made up of an impermeable backsheet 2, an absorbent portion 4, and a permeable topsheet 3, which are laminated in this order from the non-skin side to the skin side. When the wearer is wearing the absorbent article 1, the topsheet 3 side (skin side) is in contact with the skin. In this specification, the portion of the backsheet 2 laminated on the skin side is called the skin-side structure 6. The skin-side structure 6 is a portion that includes at least the absorbent portion 4 and the topsheet 3, and may also include an intermediate sheet, side sheets, etc., as will be described later. The skin-side structure 6 may also be the entire portion up to the surface that comes into contact with the wearer's skin. The skin-side structure 6 is arranged so that the absorbent portion 4 is directly superimposed on (in direct contact with) the backsheet 2. However, although the absorbent portion 4 of the skin-side structure 6 is mainly in contact with the backsheet 2, the topsheet 3, or another layer other than the absorbent portion 4 and topsheet 3, such as a side sheet 7, may be in contact with the backsheet 2 around the absorbent portion 4. Within the skin-side structural part 6, the components may or may not be fixed to each other, but the absorbent part 4 and the top sheet 3 may be fixed together by adhesive or by embossing.

[0026] The absorbent article 1 may be equipped with wings W extending from both sides. The wings W are for securely fixing the absorbent article 1 to the underwear when worn. The part excluding the wings W is called the main body of the absorbent article (also called the absorbent article body) bd. The absorbent article body bd has an elongated shape with a predetermined length in the front-to-back direction D1 and a predetermined width in the width direction (lateral direction) D2 perpendicular to this front-to-back direction D1. The front-to-back direction (longitudinal direction) D1 of the absorbent article 1 corresponds to the front-to-back direction of the wearer's body when worn, and the width direction (lateral direction) D2 corresponds to the left-to-right direction of the wearer's body. The width of the absorbent article body may be approximately constant, but may vary along the front-to-back direction D1. Furthermore, the absorbent article 1 shown in Figures 1 to 4 has a shape and structure that is approximately symmetrical with respect to a center line (front-to-back center line) CL extending in the front-to-back direction, but the structure of the absorbent article does not necessarily have to be symmetrical.

[0027] The portion Q facing the bodily fluid outlet, shown in Figure 2, is the part that faces the wearer's vaginal opening or other bodily fluid outlet when the device is worn, and is located on the center line CL in the anterior-posterior direction. The portion Q facing the bodily fluid outlet may be in the range of 10 mm to 50 mm in the anterior-posterior direction D1 and 10 mm to 30 mm in the width direction D2, but the size of the portion Q facing the bodily fluid outlet is not necessarily limited to the above range.

[0028] The absorbent article 1 has a central region C including a portion Q facing a bodily fluid drainage port, a front region E1 in front of the central region C, and a rear region E2 behind the central region C. The wing W described above may extend laterally from the central region C (outward in the width direction D2). The central region C may be the region corresponding to the crotch area of ​​the wearer's underwear when worn. The central region C may also be the region from one edge to the other in the front-to-back direction D1 of the wing W at the position in the width direction D2 where the wing W is connected to the absorbent article body bd (the base end of the wing W).

[0029] The length (total length) of the absorbent article 1 in the front-to-back direction D1 is preferably 150 mm or more and 450 mm or less, more preferably 170 mm or more and 360 mm or less. The thickness of the portion of the absorbent article body bd containing the absorbent part 4 is preferably 0.3 mm or more and 30 mm or less, more preferably 1.0 mm or more and 15 mm or less, when measured at a location other than the compressed area in the thickness direction. However, the absorbent article body bd may have a configuration in which the absorbent part 4 is partially bulged by bulging a part of the absorbent part 4, for example, the area opposite the body fluid outlet Q and the area near it, and the center of the width direction D2 of the rear area.

[0030] In addition, the present invention may be an absorbent article without wings W. In that case, assuming that wings W are formed, the region from one edge to the other in the front-rear direction D1 at the base end of the wing W in the width direction D2 can be defined as the central region C.

[0031] On the skin-facing side of the top sheet 3, side sheets 7 are superimposed, extending in the front-to-back direction D1 along both sides of the absorbent portion 4. The side sheets 7 extend to both sides and are joined to the back sheets 2, which similarly extend to both sides, to form wings W. The side sheets 7 can suppress leakage of bodily fluids in the absorbent article 1 and may extend inward in the width direction D2 to form gathers. The absorbent article 1 does not necessarily have side sheets 7; in that case, the wings W may be formed by joining the back sheet 2 and a sheet positioned on the skin-facing or non-skin-facing side of the back sheet 2. For example, the wings W may be formed by joining the back sheet 2 and the top sheet 3.

[0032] In the example shown in Figure 2, both the back sheet 2 and the top sheet 3 have the same length in the front-to-back direction D1, extending from the front end to the rear end of the absorbent article 1. On the other hand, the width of the top sheet 3 (length in the width direction D2) may be smaller than the width of the back sheet 2. The absorbent portion 4 is provided sandwiched between the top sheet 3 and the back sheet 2 so as not to be exposed to the outside. For example, as shown in Figure 2, the absorbent portion 4 is positioned so as to fit within the back sheet 2 in a plan view, that is, so as not to protrude from the back sheet 2. The absorbent portion 4 is also configured and positioned so as to fit within the area where the top sheet 3 and the side sheets 7 are provided. For example, the absorbent portion 4 may protrude from the top sheet 3 at both ends in the width direction D2, but in that case, the protruding portion is covered by the side sheets 7.

[0033] As the backsheet 2, a sheet material having at least water-impermeable properties, such as an olefin resin sheet of polyethylene or polypropylene, can be used. Laminated nonwoven fabrics obtained by laminating a nonwoven fabric onto a polyethylene sheet, or even laminated nonwoven fabric sheets with a waterproof film interposed to ensure substantially liquid impermeability, can be used. Furthermore, from the viewpoint of preventing stuffiness, it is even more preferable to use a material that has moisture permeability. As such a water-impermeable and moisture-permeable sheet material, a microporous sheet obtained by melt-kneading an inorganic filler into an olefin resin such as polyethylene or polypropylene, forming a sheet, and then stretching it in a uniaxial or biaxial direction can be used.

[0034] The top sheet 3 is a permeable sheet that allows bodily fluids such as menstrual blood, vaginal discharge, and urine to pass through quickly. Suitable materials for the top sheet 3 include perforated or non-perforated nonwoven fabrics and porous plastic sheets. Suitable materials for the nonwoven fabric include, for example, olefins such as polyethylene and polypropylene, synthetic fibers such as polyester and polyamide, regenerated fibers such as rayon and cupro, and blends thereof, as well as natural fibers such as cotton, which can be used individually or in combination of two or more. Processing methods for the nonwoven fabric include the spunlace method, spunbond method, thermal bond method, meltblown method, and needle punch method. Of these processing methods, the spunlace method is preferred for producing flexible nonwoven fabrics, the spunbond method for producing nonwoven fabrics with good drape, and the thermal bond method for producing bulky and soft nonwoven fabrics. Furthermore, composite fibers such as core-sheath type fibers, side-by-side type fibers, and split type fibers, which use fibers with high melting points as a core and fibers with low melting points as a sheath, can be used. The nonwoven fabric processed by the above processing method is preferably a short-fiber nonwoven fabric. Short-fiber nonwoven fabrics are often composed of fine fibers and have fewer fused parts, making them soft, pleasant to the touch, and transparent. From the viewpoint of low density and transparency, the short-fiber nonwoven fabric that can be used for top sheet 3 has a basis weight of 15-50 gsm (g / m²). 2 It is preferable that the strength be 15-30 gsm, and more preferably 15-30 gsm.

[0035] The side sheet 7 is preferably at least one of nonwoven fabric and crepe paper. There are no particular restrictions on the nonwoven fabric, but examples include air-through nonwoven fabric and cotton spunlace nonwoven fabric. The side sheet 7 can prevent bodily fluids from leaking from the top sheet.

[0036] For the nonwoven fabric used in the side sheet 7, a water-repellent nonwoven fabric or a hydrophilic nonwoven fabric can be used. For example, to prevent menstrual blood or vaginal discharge from penetrating or to enhance the feel against the skin, it is preferable to use a water-repellent nonwoven fabric coated with a silicone-based or paraffin-based water-repellent agent. Also, to improve the absorbency of menstrual blood, etc., in the wing W, it is preferable to use a hydrophilic nonwoven fabric as the nonwoven fabric material. As for the type of nonwoven fabric, a soft, air-through nonwoven fabric or a point-bonded nonwoven fabric that is resistant to creasing and wrinkles is preferred, and a short-fiber nonwoven fabric is even more preferable. Short-fiber nonwoven fabrics are often composed of fine fibers and have few fused parts, making them fluffy, soft to the touch, and transparent. From the viewpoint of low density and transparency, the short-fiber nonwoven fabric that can be used in the side sheet 7 has a basis weight of 10 to 50 gsm (g / m²). 2 It is preferable that the grain size be 15 to 50 gsm, more preferably 15 to 30 gsm, and even more preferably 15 to 30 gsm.

[0037] As shown in Figure 3, the absorbent section 4 can be configured to include an absorbent body 4a that substantially absorbs bodily fluids, and a covering sheet 4b that encloses the absorbent body 4a.

[0038] The materials constituting the absorbent body 4a are not limited as long as they can absorb and retain bodily fluids, but it is preferable that they include cotton-like pulp and a superabsorbent polymer. As the superabsorbent polymer, superabsorbent polymer granules (SAP), superabsorbent polymer fibers (SAF), and combinations thereof can be used. As the pulp, examples include cellulose fibers such as chemical pulp and dissolved pulp obtained from wood, and artificial cellulose fibers such as rayon and acetate. Recycled pulp and recycled fibers can also be used. As raw materials for chemical pulp, hardwoods and softwoods can be used, but softwoods are preferably used due to their long fiber length. The absorbent body 4a can be manufactured by the fiber stacking or airlaid method. Alternatively, a thin sheet, so-called SAP sheet, can be used as the absorbent body 4a, which consists of a layer of superabsorbent polymer granules and / or superabsorbent polymer fibers sandwiched between sheets of nonwoven fabric or the like. When an SAP sheet is used, the covering sheet 4b can be omitted.

[0039] Furthermore, synthetic fibers may be mixed into the absorbent body 4a. As synthetic fibers, polyolefins such as polyethylene and polypropylene, polyesters such as polyethylene terephthalate and polybutylene terephthalate, polyamides such as nylon, and copolymers thereof can be used, and two of these can also be mixed and used. In addition, composite fibers such as core-sheath fibers (with a high melting point fiber as the core and a low melting point fiber as the sheath), side-by-side fibers, and split fibers can also be used. Furthermore, hydrophobic fibers can be surface-treated with a hydrophilizing agent to impart affinity to body fluids.

[0040] The structure in which the absorbent body 4a is encased in a covering sheet 4b prevents the fibrous or granular material contained in the absorbent body 4a from spilling out, and also prevents the entire absorbent part 4 from becoming distorted or cracked, thus improving the shape retention of the absorbent part 4. However, the covering sheet 4b is not necessarily required.

[0041] The material of the covering sheet 4b is not particularly limited, but may be nonwoven fabric, paper, etc. As for nonwoven fabrics, air-through nonwoven fabric, spunbond nonwoven fabric, flexible spunbond nonwoven fabric, etc. are used. As for paper, crepe paper is used. When the absorbent body 4a is wrapped by the covering sheet 4b, the back sheet 2 and the covering sheet 4b will be in direct contact within the absorbent article 1. Therefore, from the viewpoint of reducing friction between the back sheet 2 and the absorbent part 4, and consequently friction between the back sheet 2 and the skin-side structure part 6 on the skin side of the back sheet 2, an air-through nonwoven fabric is preferred.

[0042] Furthermore, an intermediate sheet may be provided between the top sheet 3 and the absorbent section 4 to facilitate the transfer and diffusion of bodily fluids that have reached the top sheet 3 toward the non-skin side and / or in the planar direction. However, the intermediate sheet 5 may be omitted. If an intermediate sheet is provided, the material of the intermediate sheet may be the same as the material of the top sheet 3 described above.

[0043] <Non-fixed area> As shown in Figures 1 and 2, in the absorbent article 1 according to one embodiment of the present invention, the absorbent article body bd has an unfixed region 9 in which the back sheet 2 and the skin-side structural part 6 directly positioned on the skin side of the back sheet 2 are not fixed. The back sheet 2 may have a slip-prevention mechanism for fixing the absorbent article 1 to underwear, and the slip-prevention mechanism is located on the non-skin side of the back sheet 2. Figure 3 is also a cross-sectional view including the unfixed region 9. In Figure 3, the back sheet 2 and the absorbent part 4 are shown separated, but this is illustrated to show that there is no other member interposed between the back sheet 2 and the absorbent part 4, and the back sheet 2 and the absorbent part 4 are in direct contact or can be in direct contact in the thickness direction.

[0044] In this specification, "relatively slidable" means that the two components are relatively slidable due to the force applied to the absorbent article when the user of the absorbent article handles it in the normal manner, and that this sliding is perceptible to the user of the absorbent article in the normal manner (i.e., through human senses such as sight and touch).

[0045] The non-fixed region 9 is a region in which the backsheet 2 and the skin-side structure 6 are not bonded together by adhesive or other means, and the backsheet 2 and the skin-side structure 6 are relatively slidable. More specifically, it includes a region in which the backsheet 2 and the absorbent portion 4 are not bonded together and are relatively slidable. Furthermore, within the non-fixed region 9, not only the absorbent portion 4 but also the top sheet 3 may be slidable relative to the backsheet 2, or layers other than the absorbent portion 4 and the top sheet 3, such as the side sheet 7, may be slidable relative to the backsheet 2. Thus, inside the absorbent article 1, the skin-side structure 6 can move along the surface of the backsheet 2 facing the skin-side structure 6, and the backsheet 2 can move along the surface of the skin-side structure 6 facing the backsheet 2. As a result, the skin-side structure 6 can follow the skin, and the backsheet 2 can follow the underwear. Therefore, regardless of the movement of the backsheet 2, the skin-side structure 6 can conform well to the wearer's skin while remaining in close contact with it (achieving high conformability to the skin).

[0046] In the non-fixed region 9, the back sheet 2 and the skin-side structure 6 are directly laminated, and no other material is interposed between them. Therefore, in the manufacture of the absorbent article 1 according to this embodiment, the number of materials can be reduced, and the manufacturing process can also be simplified.

[0047] Furthermore, since the presence or absence of bodily fluid leakage is easily felt by the wearer, especially near the bodily fluid outlet, it is preferable that a non-fixed area 9 that can closely conform to the wearer's skin is formed in the central region C, which includes the bodily fluid outlet facing portion Q opposite the bodily fluid outlet. It is also preferable that the non-fixed area 9 is formed over the entire central region C, and more preferably that it extends beyond the front and rear ends of the central region C, as shown in Figures 1 and 2.

[0048] The area of ​​the non-fixed area 9 in the overlapping region between the backsheet 2 and the absorbent portion 4, that is, the area of ​​the non-fixed area 9 relative to the area of ​​the absorbent portion 4, is preferably 50% or more, more preferably 70% or more. Having the non-fixed area 9 be 50% or more of the absorbent portion 4 further improves the skin conformity of the absorbent article 1. The area of ​​the non-fixed area 9 in the absorbent article body bd, that is, the area of ​​the non-fixed area 9 relative to the area of ​​the absorbent article body bd, is also preferably 50% or more, more preferably 70% or more.

[0049] In the example shown in Figure 2, the non-fixed area 9 is formed to include the entire range where the width direction D2 of the absorbent portion 4 is longest, and 70% or more of the area of ​​the absorbent portion 4 is included in the non-fixed area 9. This makes it easier for the width direction D2 of the absorbent portion 4 to slide relative to the backsheet 2, thereby further improving the skin-following ability of the skin-facing side of the absorbent article 1 to conform to the skin. The non-fixed area 9 may include 75% or more, 80% or more, 85% or more, 90% or more, or 95% or more of the area of ​​the absorbent portion 4. The larger the area of ​​the absorbent portion 4 included in the non-fixed area 9, the easier it is for the width direction D2 of the absorbent portion 4 to slide relative to the backsheet 2. In the example shown in Figure 2, 86% of the area of ​​the absorbent portion 4 is included in the non-fixed area 9. The non-fixed area 9 may also be formed across both ends of the width direction D2 of the absorbent article body bd. In that case, it is preferable that the edges of the absorbent article body bd in the width direction D2 are closed by applying adhesive to the edges or by applying a sealing process such as heat sealing in the front region E1 and rear region E2 in the configuration with wings W, and over the entire front-to-back direction D1 in the configuration without wings W. Furthermore, as shown in Figure 3, in the configuration with wings W, it is preferable that the back sheet 2 and the side sheet 7 or top sheet 3 are bonded together with adhesive Ad2.

[0050] Furthermore, as shown in Figure 2, it is preferable that the outer end of the non-fixed region 9 in the width direction D2 and the outer end of the absorbent portion 4 in the width direction D2 are separated by a length k in the width direction D2. This separation provides play for the absorbent portion 4, making it easier for the absorbent portion 4 to move relative to the backsheet 2. Also, when the side sheet 7 covers the backsheet 2 and at least one of the absorbent portion 4 and the top sheet 3, the separation between the outer end of the non-fixed region 9 in the width direction D2 and the outer end of the absorbent portion 4 in the width direction D2 allows the side sheet 7 to stretch more easily when the backsheet 2 and the absorbent portion 4 move relative to each other in the width direction. When the side sheet 7 stretches more easily, the absorbent portion 4 can adhere more closely to the skin in the non-fixed region 9, thus improving the fit of the absorbent article 1 to the skin. The length k of the width direction D2 between the outer end of the non-fixed region 9 and the outer end of the absorbent portion 4 is preferably 0.5 mm or more and 5 mm or less, and more preferably 1 mm or more and 3.5 mm or less.

[0051] Furthermore, the back sheet 2 and the skin-side structure 6 only need to be relatively slidable, and the end of the absorbent part 4 in the width direction D2 and the back sheet 2 may be bonded along the front-to-back direction D1. In that case, the length of the width direction D2 to which the back sheet 2 and the absorbent part 4 are bonded is preferably 0.5 mm or more and 3 mm or less, more preferably 0.5 mm or more and 1 mm or less.

[0052] As described above, the non-fixed area 9 is an area in which the backsheet 2 and the skin-side structure 6 can slide relative to each other, and therefore it is preferable that it is an area having a certain degree of continuous area. For example, the non-fixed area 9 is preferably a continuous area in which the maximum length in the front-to-back direction D1 is 50 mm or more and the maximum length in the width direction D2 is 50 mm or more, and it is more preferable that it is a continuous area in which the maximum length in the front-to-back direction D1 is 60 mm or more and the maximum length in the width direction D2 is 60 mm or more. Furthermore, the non-fixed area 9 may be a continuous area in which the maximum length in the front-to-back direction D1 is greater than or equal to the length in the front-to-back direction D1 of the central area C and the maximum length in the width direction D2 is greater than or equal to the length in the width direction D2 of the absorbent part 4.

[0053] Furthermore, in this embodiment, when the backsheet 2 and the skin-side structure 6 are pulled in opposite directions in the width direction D2, the relative distance d1 between the backsheet 2 and the skin-side structure 6 in the width direction D2 may be 10 mm or more. This distance d1 depends on the overall size of the absorbent article 1, but is preferably 15 mm or more, more preferably 20 mm or more, and even more preferably 30 mm or more. The above distance d1 may be the distance measured by the force applied when the absorbent article is handled in a normal manner.

[0054] Thus, the non-fixed area 9 is an area within the absorbent article 1 where the components can slide against each other, and is prone to deformation after application, affecting the conformability of the skin-facing surface of the absorbent article 1 to the skin.

[0055] <Fixed area> The absorbent article 1 includes a fixed area 8, other than the non-fixed area 9, in which the backsheet 2 and at least one of the absorbent portion 4 and the topsheet 3 are fixed with an adhesive having a visually distinguishable color from at least one of the skin-side and non-skin-side. The absorbent article 1 may also include a fixed area 8 in which the backsheet 2 and a part of the skin-side structural portion 6 are fixed with an adhesive having a visually distinguishable color from at least one of the skin-side and non-skin-side. The fixed area 8 is formed by fixing the backsheet and at least one of the absorbent portion and the topsheet to the colored adhesive-applicable area 11 of the backsheet 2 with an adhesive having a visually distinguishable color when the absorbent article 1 is viewed from at least one of the skin-side and non-skin-side. However, if an intermediate sheet is placed between the backsheet and the topsheet, even if it is the intermediate sheet that is fixed with an adhesive having a visually distinguishable color from the backsheet, that portion can become a fixed area. In that case, it is sufficient that the color of the adhesive used in the fixed area is visually distinguishable from at least one of the skin-side and non-skin-side. In the examples shown in Figures 1 and 2, fixed areas 8 are formed in the front region E1 and the rear region E2. In Figures 1 and 2, an adhesive with a visually distinguishable color is applied to the entire area 11 to which colored adhesive can be applied. In Figure 1, when viewed from the non-skin side, the position of the entire fixed area 8 can be recognized by visually identifying the color of the adhesive used on the fixed area 8. Also, in Figure 2, when viewed from the skin side, the position of the fixed area 8 in the part where the absorbent portion 4 is not present can be recognized by visually identifying the color of the adhesive used on the fixed area 8. In this way, the wearer can determine the position of the non-fixed area 9 by recognizing the position of the fixed area 8 of the absorbent article 1 from at least one of the skin side and the non-skin side, so that the absorbent article can be attached to the underwear in a position that provides a good fit to the skin.

[0056] Figure 4 is a cross-sectional view taken along line II-II in Figure 2, and is also a cross-sectional view of the fixed area 8. In Figure 4, the fixed area 8 is bonded to the backsheet 2 and the absorbent part 4 by adhesive Ad1. Adhesive Ad1 has a color that is visually distinguishable when the absorbent article 1 is viewed from at least one of the skin side and the non-skin side. Therefore, in Figure 1, when the absorbent article 1 is viewed from the non-skin side, the position of the fixed area 8 can be recognized by visually distinguishing the color of the adhesive Ad1 visible through the backsheet 2. Furthermore, by using adhesive Ad1, the position of the fixed area 8 can be recognized when the absorbent article 1 is viewed from the skin side, even in areas where the absorbent part 4 is not present. In addition, even if an intermediate sheet 5 exists below the top sheet 3 and the backsheet 2 is bonded to the intermediate sheet 5 with adhesive Ad1, the wearer can recognize the position of the fixed area 8 as long as the color of adhesive Ad1 is visually distinguishable from the skin side or the non-skin side. Since Figure 4 is an embodiment with an intermediate sheet 5, in Figure 4, the backsheet 2 is bonded to the intermediate sheet 5 via adhesive 10 and adhesive Ad1. However, as shown in Figure 2, when the absorbent article 1 is viewed from the skin side, the position of the fixed area 8 where the absorbent portion 4 does not exist can be recognized by identifying the color of the adhesive Ad1 through the top sheet 3. Also, if the absorbent article 1 does not have an intermediate sheet 5, the back sheet 2 is directly bonded to the top sheet 3. In that case, when the absorbent article 1 is viewed from the skin side, the position of the fixed area 8 where the absorbent portion 4 does not exist can be recognized by identifying the color of the adhesive Ad1. Since the wearer can also determine the position of the non-fixed area 9 by recognizing the position of the fixed area 8, the absorbent article can be attached to the underwear in a position that provides a good fit to the skin.

[0057] Furthermore, even if there are parts within the fixed area 8 where the back sheet 2 and at least one of the absorbent part 4 and the top sheet 3 are not fixed by adhesive, if the two cannot slide relative to each other, those parts are not included in the "unfixed area" and become part of the "fixed area". Therefore, as long as the fixed area 8 can be secured, the area to which the adhesive Ad1 is applied may be smaller than the area of ​​the fixed area 8. If the area to which the adhesive Ad1 is applied is smaller than the area of ​​the fixed area 8, the amount of adhesive Ad1 used to form the fixed area 8 can be reduced, thus reducing the increase in the manufacturing cost of the absorbent article 1.

[0058] Furthermore, the area to which adhesive Ad1 is applied may be the same as the area of ​​the fixing area 8. If the area to which adhesive Ad1 is applied is the same as the area of ​​the fixing area 8, the extent of the fixing area 8 becomes easier to understand. In addition, the fixing by the adhesive in the fixing area 8 can be made stronger.

[0059] Furthermore, in Figure 4, the absorbent article 1 has a side sheet 7 on the skin side of the top sheet 3, and the side sheet 7 is bonded to the top sheet 3 by adhesive 10. Preferably, the adhesive 10 that bonds the side sheet 7 and the top sheet 3 in the fixed area 8 has a color that is visually distinguishable from at least one of the skin side and the non-skin side. With such a configuration, the wearer can more easily visually identify the position of the fixed area 8 from the skin side.

[0060] In this embodiment, the location where the fixed area 8 is formed may be either the front area E1 or the rear area E2. The presence of the fixed area 8 on the absorbent article body bd prevents the laminated structure of the absorbent article 1 from breaking even when a large force is applied to the absorbent article 1, thereby improving the robustness of the absorbent article 1. When the fixed area 8 is formed in the front area E1, the length of the fixed area 8 in the front-rear direction D1 from the front end of the front area E1 may be preferably 30% to 80%, more preferably 50% to 70%, of the length of the front-rear direction D1 of the front area E1. Similarly, when the fixed area 8 is formed in the rear area E2, the length of the fixed area 8 in the front-rear direction D1 from the rear end of the rear area E2 may be preferably 30% to 85%, more preferably 40% to 70%, of the length of the front-rear direction D1 of the rear area E2.

[0061] Figure 5 is a diagram illustrating a part of the manufacturing process of an absorbent article according to one embodiment of the present invention. In Figure 5, an adhesive is applied to a long backsheet strip 2A while it is being transported with its length direction being the transport direction DT. For example, a hot melt adhesive is used as the adhesive. On the backsheet strip 2A, the planned cutting contour of the absorbent article 1 is set in the shape of the backsheet 2. Then, at the center of the backsheet strip 2A in a direction perpendicular to the transport direction DT (the center of the width direction D2 of the absorbent article 1), adhesive Ad1 corresponding to the adhesive of the fixed area 8 in the final absorbent article 1 is applied intermittently, so that an unfixed area 9 is later formed. This adhesive Ad1 has a color that is visually distinguishable from at least one of the skin side and the non-skin side of the absorbent article after manufacturing. The color of adhesive Ad1 is not particularly limited as long as it is a color that is visually distinguishable from at least one of the skin side and the non-skin side, but examples include red, pink, orange, blue, green, yellow, black, gray, brown, etc. However, in this case, the adhesive Ad1 is applied continuously over a range that spans the rear region E2 of one absorbent article and the front region E1 of another absorbent article adjacent to that absorbent article 1. Furthermore, on the outside of the direction perpendicular to the transport direction DT of the backsheet strip 2A (outside the width direction D2 of the absorbent article 1), the adhesive Ad2 that bonds the wing W of the final product absorbent article 1 to the backsheet 2 is applied continuously. Thus, the absorbent article of the present invention only requires coloring the adhesive used in the fixed area, and does not require increasing the number of materials, making it easy to manufacture and suppressing increases in manufacturing costs. In addition, even if there is a bonding defect in the fixed area of ​​the absorbent article of the present invention, changes in the adhesive application range can be easily detected from the appearance of the absorbent article, so inspection of intermittent positions of the fixed area can be easily performed during the manufacturing process.

[0062] The areas indicated by adhesives Ad1 and Adhesive Ad2 in Figure 5 both represent areas where each adhesive can be applied. Each adhesive may be applied as a solid coating within these areas, or as dots or lines. For example, it may be linear, curved, spiral, etc., extending along the transport direction DT. Solid coating is preferred from the viewpoint of good visibility of the fixing area from outside the absorbent article. For applying adhesives Ad1 and Ad2, a hot melt coater, more specifically a slot coater, curtain coater, gravure coater, spray coater, spiral gun, bead gun, etc., can be used.

[0063] After applying the adhesive, the absorbent section 4, the long top sheet strip which will become the top sheet 3, and the long side sheet strip which will become the side sheet 7 are overlapped with adhesive as needed, and after heat sealing or the like if necessary, they are cut to obtain the absorbent article 1 (Figures 1, 2, etc.). At this time, in the portion that will become the fixed area 8, the side sheet 7 is bonded to at least one of the skin side and the non-skin side with an adhesive that has a visually distinguishable color, making the position of the fixed area 8 easier to identify visually.

[0064] The absorbent item 1 described above was a product with wings, but the same effect can be obtained with a product without wings using the above configuration. However, the product with wings allows the backsheet 2 to be more securely fixed to the underwear, making it easier for the backsheet 2 and the skin-side structure 6 to slide relative to each other, thus improving the wearing comfort.

[0065] Furthermore, the technology of the present invention can be applied to diapers as well as sanitary napkins, panty liners, and incontinence pads, but it is particularly suitable for sanitary napkins. Since sanitary napkins are often used with the skin side in close contact with the groin or other genital area, friction between the absorbent material and the skin is more likely to occur due to the wearer's movements compared to other absorbent items. By using the embodiment of the present invention in sanitary napkins, it is possible to wear them in a way that provides a better fit to the skin, and the effects of the present invention can be more fully appreciated.

[0066] Although the present invention has been described above based on embodiments, the present invention is not limited to these embodiments. The above embodiments can be modified, altered, replaced, added, deleted, and combined in various ways within the scope of the claims, and these also fall within the technical scope of the present invention. Furthermore, the above-mentioned components can be combined in any way. [Explanation of Symbols]

[0067] 1. Absorbent articles 2 back seats 2A Backseat Band 3 Top Sheet 4 Absorbent part 4a Absorbent body 4b Packaging sheet 5 Intermediate seats 6 Skin side structure 7 Side Seats 8 Fixed area 9 Non-fixed area 10 Adhesives 11 Areas where colored adhesive can be applied Ad1 Adhesive Ad2 Adhesive bd Absorbent Article Body Q Opposite body fluid outlet W Wing M mark CL Anteroposterior center line D1 Front-to-back direction (longitudinal direction) D2 Horizontal direction (short side direction) DT transport direction

Claims

1. An absorbent article having an impermeable backsheet and a skin-side structure disposed on the skin side of the backsheet, The skin-side structure includes an absorbent portion directly positioned on the skin side of the back sheet and a permeable top sheet positioned on the skin side of the absorbent portion. The back sheet and the skin-side structural part are not fixed in an unfixed area, The back sheet and at least one of the absorbent portion and the top sheet are fixed together with an adhesive, and the back sheet and the skin-side structural portion are fixed together in a region where they cannot slide relative to each other. In the non-fixed region, the back sheet and the skin-side structure are slidable relative to each other. The adhesive is an absorbent article having a color that is visually distinguishable from at least one of the skin-side and non-skin-side.

2. The absorbent article according to claim 1, wherein an intermediate sheet is provided between the top sheet and the absorbent portion, and the area in which the intermediate sheet and the back sheet are fixed by the adhesive is included in the fixing area.

3. The absorbent article according to claim 1, wherein the area of ​​the region to which the adhesive is applied is smaller than the area of ​​the fixed region.

4. The side sheet is located on the skin side of the top sheet. The absorbent article according to any one of claims 1 to 3, wherein in the fixed area, the side sheet is bonded to the top sheet with an adhesive having a color that is visually distinguishable from at least one of the skin side and the non-skin side.

Citation Information

Patent Citations

  • Absorptive article

    JP2002369837A