Gate drive device
The gate driving device with a parallel diode and switching element configuration addresses the complexity and loss issues in existing gate drive circuits, enhancing efficiency and reducing component count.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- ASTEMO LTD
- Filing Date
- 2024-11-08
- Publication Date
- 2026-05-20
AI Technical Summary
Existing gate drive circuits for power semiconductors in vehicle drive systems face increased component count and complexity, leading to difficulty in fine control and higher switching losses.
A gate driving device with a parallel circuit comprising a diode and a switching element on the gate charging and discharging paths, controlled by a control unit to manage the switching elements' states during turn-on and turn-off operations, reducing switching losses and simplifying the circuit.
The solution reduces switching losses while simplifying the circuit, achieving faster switching speeds and lower power consumption with a more straightforward configuration.
Smart Images

Figure 2026083879000001_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a gate driving device.
Background Art
[0002] In recent years, the electrification of vehicles, including vehicle drive systems, has been progressing. In order to reduce the size and increase the output power density of power converters in vehicle drive systems, it is important to reduce the losses of power semiconductors. For example, Patent Document 1 discloses a multi-stage gate drive circuit capable of adjusting the switching speed by switching the gate voltage, enabling a rapid rise and fall of the gate drive voltage.
Prior Art Documents
Patent Documents
[0003]
Patent Document 1
Summary of the Invention
Problems to be Solved by the Invention
[0004] However, the technology of Patent Document 1 has drawbacks such as an increase in the number of components and difficulty in complex and fine control.
Means for Solving the Problems
[0005] A gate driving device according to an aspect of the present invention is a gate driving device that supplies a gate voltage to a power semiconductor element, and includes a parallel circuit provided on a current path for charging and discharging the gate capacitance of the power semiconductor element, the parallel circuit having a diode whose forward direction is the direction in which the charging and discharging current flows and a switching element connected in parallel to the diode, and a control unit that controls the switching element to be in an off state at the start of the turn-on operation or turn-off operation of the power semiconductor element and controls the switching element to be in an on state after the start of the turn-on operation or the turn-off operation.
Effects of the Invention
[0006] According to the present invention, it is possible to reduce switching losses while simplifying the circuit. [Brief explanation of the drawing]
[0007] [Figure 1] Figure 1 shows an example of a power conversion device. [Figure 2] Figure 2 shows the circuit configuration of the gate drive device in the first embodiment. [Figure 3] Figure 3 shows an example of the waveforms of each signal when the turn is turned on. [Figure 4] Figure 4 shows an example of the waveforms of each signal during turn-off. [Figure 5] Figure 5 shows a modified example 1. [Figure 6] Figure 6 shows a modified example 2. [Figure 7] Figure 7 shows a modified example 3. [Figure 8] Figure 8 illustrates a second embodiment of the present invention. [Figure 9] Figure 9 shows an example of the signal waveform at turn-on in the comparative example. [Figure 10] Figure 10 shows an example of a signal waveform during turn-on in the second embodiment. [Figure 11] Figure 11 shows an example of the signal waveform during turn-off in a comparative example. [Figure 12] Figure 12 shows an example of a signal waveform during turn-off in the second embodiment. [Modes for carrying out the invention]
[0008] The embodiments for carrying out the present invention will be described below with reference to the figures. The following description and drawings are illustrative examples for explaining the present invention, and have been omitted and simplified as appropriate for clarity of explanation. In addition, in the following description, the same or similar elements and processes are denoted by the same reference numerals, and redundant explanations may be omitted. It should be noted that the contents described below are merely examples of embodiments of the present invention, and the present invention is not limited to the embodiments described below, and can be carried out in various other forms.
[0009] (First embodiment) Figure 1 shows an example of a power converter. In the first embodiment, a power converter 200 mounted on a vehicle 1000 will be described as an example. The power converter 200 drives an electric motor 300 mounted on the vehicle 1000. The vehicle 1000 is equipped with a power storage device 100. The power converter 200 converts the DC power supplied from the power storage device 100 into AC power and drives the electric motor 300.
[0010] The electric motor 300 is, for example, a motor for driving wheels. The electric motor 300 has three-phase coils connected in a predetermined pattern. The connection pattern is not limited to the Y-shaped pattern shown in Figure 1, but may also be other connection patterns such as a delta pattern. The electric motor 300 is driven to rotate by applying a predetermined energizing pattern to the three-phase coils from the power converter 200.
[0011] The energy storage device 100 has a positive terminal 100a and a negative terminal 100b. The power converter 200 has a positive bus line 201p, a negative bus line 201n, a smoothing capacitor 110, and a three-phase switching arm 500 (U, V, W). The positive bus line 201p is connected to the positive terminal 100a of the energy storage device 100. The negative bus line 201n is connected to the negative terminal 100b of the energy storage device 100. The ends of the smoothing capacitor 110 and the three-phase switching arm 500 (U, V, W) are connected to the positive bus line 201p and the negative bus line 201n.
[0012] In each of the three-phase switching arms 500 (U, V, W), a semiconductor switching element 101 of the upper arm and a semiconductor switching element 101 of the lower arm are provided. The semiconductor switching element 101 is, for example, a power semiconductor element, and an IGBT (Insulated Gate Bipolar Transistor) or a MOSFET (Metal Oxide Semiconductor Field Effect Transistor) or the like is used. Each semiconductor switching element 101 has a freewheeling diode (or body diode) 102 connected in parallel. The semiconductor switching element 101 of the upper arm and the semiconductor switching element 101 of the lower arm are connected in series. The connection point between the semiconductor switching element 101 of the upper arm and the semiconductor switching element 101 of the lower arm is connected to one end of the coil of the corresponding phase of the electric motor 300. In the example shown in FIG. 1, one semiconductor switching element 101 is provided in each of the upper and lower arms, but a configuration in which a plurality of semiconductor switching elements 101 are used in parallel may also be employed.
[0013] The power conversion device 200 includes a conversion control device 400 that controls the gate drive device 600. The conversion control device 400 outputs a control signal P for each gate drive device 600 to individually control each semiconductor switching element 101. The control signal P is a pulse signal having a predetermined pulse width, and the conversion control device 400 performs PWM control on the semiconductor switching element 101. By this control signal P, the semiconductor switching elements 101 of the same phase are alternately turned on / off within a range where they do not turn on simultaneously. As a result, the DC power from the power storage device 100 is converted into AC power and the electric motor 300 is rotationally driven.
[0014] In the present embodiment, the power conversion device 200 that constitutes an inverter as shown in FIG. 1 is described as an example, but the present invention is not limited thereto and can also be applied to a DC / DC converter, an AC / AC converter, an AC / DC inverter, or the like.
[0015] FIG. 2 shows the circuit configuration of the semiconductor switching element 101 related to the lower arm of the U-phase shown in FIG. 1 and the gate drive device 600 provided for the semiconductor switching element 101. Although not shown in the figure, the upper arm of the U-phase and the upper and lower arms of the other phases (V, W phases) have the same configuration. In the following description, the case where the semiconductor switching element 101 used is a MOSFET will be described as an example.
[0016] The output side of the gate drive device 600 is connected to the gate terminal of the semiconductor switching element 101, and the input side is connected to the conversion control device 400. The gate drive device 600 includes a driver circuit 700 and control signal generation units 800H and 800L that control the driver circuit 700. The control signal P from the conversion control device 400 is input to the gate driver IC 710 provided in the driver circuit 700 and the control signal generation units 800H and 800L, respectively. The conversion control device 400 and the control signal generation units 800H and 800L have, for example, a CPU, a RAM, a ROM, etc. inside. Also, the conversion control device 400 and the control signal generation units 800H and 800L may be configured as one control device.
[0017] A VCC1 terminal, a PWM terminal, and a GND1 terminal are provided on the primary side of the gate driver IC 710. The VCC1 terminal is connected to the primary side power supply, and the GND1 terminal is connected to the primary side ground. The control signal P from the conversion control device 400 is input to the PWM terminal. On the other hand, a VCC2 terminal, an OUTH terminal, an OUTL terminal, and a VEE2 terminal are provided on the secondary side of the gate driver IC 710. The VCC2 terminal is connected to the secondary side power supply, and the VEE2 terminal is connected to the source potential of the semiconductor switching element 101.
[0018] (Gate charging path) The OUTH terminal is connected to a path that charges the gate capacitance of the semiconductor switching element 101, i.e., a path with a resistor RH, and ultimately connects to the gate terminal of the semiconductor switching element 101. When the gate capacitance is charged, current flows from the OUTH terminal towards the gate of the semiconductor switching element 101. The resistor RH is a resistor that determines the magnitude of the gate current when the gate capacitance is charged. A diode DH is provided on the gate charging path, and a switching element SH is connected in parallel to the diode DH. The diode DH is positioned so that the direction in which the charging current flows is forward. The switching element SH is controlled by a switch control signal CH from the control signal generation unit 800H. The control signal generation unit 800H receives a state signal J from a terminal (condition monitor sensor) that senses the state of the semiconductor switching element 101. The state signal J includes information such as the main voltage (Vds), main current (Ids), and temperature of the semiconductor switching element 101. The control signal generation unit 800H generates a switch control signal CH based solely on the control signal P output from the conversion control device 400, or based on both the control signal P and the status signal J.
[0019] The OUTL terminal is connected to a path that discharges the gate capacitance of the semiconductor switching element 101, i.e., a path with resistor RL, and ultimately to the gate terminal of the semiconductor switching element 101. During gate capacitance discharge, current flows from the gate of the semiconductor switching element 101 towards the OUTL terminal. Resistor RL is a resistor that determines the magnitude of the gate current during gate capacitance discharge. A diode DL is provided on the gate discharge path, and a switching element SL is connected in parallel to the diode DL. The resistance value of resistor RL is set to a smaller value than in the conventional case where a parallel circuit between diode DL and switching element SL is not provided.
[0020] The diode DL is positioned so that the discharge current flows in the forward direction. The switching element SL is controlled by a switch control signal CL from the control signal generation unit 800L. The control signal generation unit 800L receives a state signal J from a terminal (condition monitor sensor) that senses the state of the semiconductor switching element 101. The control signal generation unit 800L generates a switch control signal CL based only on the control signal P output from the conversion control device 400, or based on both the control signal P and the state signal J.
[0021] As will be described in detail later, in the first embodiment, the loss of the semiconductor switching element 101 is reduced by controlling the opening and closing of the switching elements SH and SL when the semiconductor switching element 101 is operating.
[0022] <Explanation of operation when the turn is on> First, let's explain the operation of the semiconductor switching element 101 when it is turned on. Here, let's define Vsw as the voltage on the left side of the diode DH in the diagram when the semiconductor switching element 101 is turned on. When the switching element SH is open (off), current flows in the forward direction (to the right in the diagram) of the diode DH. When current flows in the forward direction, a voltage drop Vf occurs in the diode DH. As a result, the voltage on the right side of the diode DH, that is, the voltage at the gate terminal, becomes Vsw-Vf. On the other hand, when the switching element SH is closed (on), both ends of the diode DH are short-circuited by the switching element SH. Therefore, the voltage drop Vf across the ends of the diode DH disappears. As a result, the voltage on the right side of the diode DH, that is, the voltage at the gate terminal, becomes Vsw. In this way, the voltage at the gate terminal when the switching element SH is turned on can be adjusted to Vsw or Vsw-Vf by switching the switching element SH on / off.
[0023] Figure 3 shows an example of the waveforms of each signal when the semiconductor switching element 101 is turned on. Waveform (A) shows the control signal P from the conversion control device 400. Waveform (B) shows the switch control signal CH from the control signal generation unit 800H. Waveform (C) shows the gate voltage Vgs of the semiconductor switching element 101. In waveform (C), the solid line L10 shows the gate voltage Vgs in the first embodiment, and the dashed line L11 shows the gate voltage Vgs in the conventional case where a parallel circuit between the diode DH and the switching element SH is not provided. Waveform (D) shows the drain current Ids and the drain-source main voltage (hereinafter referred to as drain-source voltage) Vds of the semiconductor switching element 101. The solid line L20 shows the drain current Ids, the solid line L21 shows the drain-source voltage Vds, and the dashed line L22 shows the drain-source voltage Vds in the conventional case. Waveform (E) shows the waveform of the power loss (=Vds × Ids) of the semiconductor switching element 101. The solid line L30 shows the case of the first embodiment, and the dashed line L31 shows the case of the conventional example.
[0024] As shown in waveform (A), at time t0, the control signal P switches from off to on, initiating the gate turn-on operation, and the gate voltage Vgs begins to rise as shown in waveform (C). Subsequently, when the gate voltage Vgs rises and exceeds the gate threshold voltage Vth, the drain-source voltage Vds begins to decrease as shown in waveform (D). Then, along with the decrease in the drain-source voltage Vds, the drain current Ids increases. Subsequently, when the condition monitor sensor provided on the semiconductor switching element 101 detects that the drain current Ids has reached its peak value Ipeak, the control signal generation unit 800H switches the switch control signal CH from off to on. Alternatively, the switch control signal CH may be switched from off to on by adding a delay to the turn-on timing (time t0) of the control signal P.
[0025] At time t1, after the main current, drain current Ids, reaches its peak value Ipeak, the control signal generation unit 800H switches the switch control signal CH from off to on, as shown in waveform (B), to close the switching element SH. When the switching element SH is closed, the ends of the diode DH are short-circuited, and the gate voltage Vgs becomes larger than in the conventional case (dashed line L11), as shown by the solid line L10 in waveform (C). As a result, the rate of decrease of the drain-source voltage Vds becomes faster than in the conventional case (dashed line L22), as shown in waveform (D). Subsequently, at any timing (time t2) when the gate voltage Vgs reaches a steady value, the control signal generation unit 800H switches the switch control signal CH from on to off, as shown in waveform (B). If the on state of the control signal P is short, the switch control signal CH may be switched from on to off at the same time as the control signal P switches from on to off.
[0026] As shown in waveform (D), the drain-source voltage Vds (solid line L21) in this embodiment is lower than in the conventional case (dashed line L22) during the period from time t1 to time t2. Therefore, as shown in waveform (E), the power loss (solid line L30), which is the product of the drain-source voltage Vds and the drain current Ids, is also smaller than in the conventional case (dashed line L31). As a result, the amount of loss, which is the time integral of the power loss, is also smaller than in the conventional example. In other words, in this embodiment, by increasing the slew rate of the drain-source voltage Vds in the latter half while avoiding the disadvantage of increased Ids surge during turn-on, the loss during the turn-on operation of the semiconductor switching element 101 can be reduced compared to the conventional example. In particular, the loss reduction effect can be made even greater when a large current output is required, such as when starting vehicle operation.
[0027] <Explanation of operation when the turn is off> Returning to Figure 2, let Vsw be the voltage on the left side of the diode DL when the semiconductor switching element 101 is turned off. When the switching element SL is open (off), current flows in the forward direction (leftward in the diagram) of the diode DL. When current flows in the forward direction, a voltage drop Vf occurs in the diode DL. As a result, the voltage on the right side of the diode DL, that is, the voltage at the gate terminal, becomes Vsw + Vf.
[0028] On the other hand, when the switching element SL is in the closed (on) state, the ends of the diode DL are short-circuited by the switching element SL. As a result, the voltage drop Vf across the ends of the diode DL disappears. Consequently, the voltage to the right of the diode DL, i.e., the gate terminal voltage, becomes Vsw. In this way, by switching the switching element SL on or off, the gate terminal voltage during turn-off can be adjusted to Vsw or Vsw+Vf.
[0029] Figure 4 shows examples of waveforms of each signal when the semiconductor switching element 101 is turned off. Waveform (A) shows the control signal P from the conversion control device 400. Waveform (B) shows the switch control signal CL from the control signal generation unit 800L. Waveform (C) shows the gate voltage Vgs of the semiconductor switching element 101. In waveform (C), the solid line L40 shows the gate voltage Vgs in the first embodiment, and the dashed line L41 shows the gate voltage Vgs in the conventional case where a parallel circuit between the diode DL and the switching element SL is not provided. Waveform (D) shows the drain current Ids (solid line L50 and dashed line L51) and drain-source voltage Vds (solid line L60 and dashed line L61) of the semiconductor switching element 101. The solid lines L50 and L60 show the case of the first embodiment, and the dashed lines L51 and L61 show the conventional case. Waveform (E) shows the waveform of the power loss (=Vds × Ids) of the semiconductor switching element 101. Note that the solid line L70 shows the case of the first embodiment, and the dashed line L71 shows the conventional case.
[0030] As shown in waveform (A), at time t0, the control signal P switches from on to off, the gate turn-off operation begins at time t0, and the gate voltage Vgs begins to decrease as shown in waveform (C). After a short time has elapsed since the gate voltage Vgs began to decrease, the drain-source voltage Vds begins to rise and the drain current Ids begins to decrease as shown in waveform (D). In the first embodiment, as shown in waveform (B), the control signal generation unit 800L switches the switch control signal CL from off to on with a delay of Δt=t1-t0 from the gate turn-off time t0. The timing for turning on the switch control signal CL (time t1) is set before the start of the rise in the drain-source voltage Vds.
[0031] When the switch control signal CL is turned on and the switching element SL is closed, the ends of the diode DL are short-circuited by the switching element SL. As a result, the gate capacitance discharge current flows to the OUTL terminal through only the resistor RL on the gate discharge path, as in the conventional case. However, since the value of resistor RL is set smaller than in the conventional case, the gate voltage Vgs (solid line L40) in the first embodiment (as shown in waveform (C)) is smaller than in the conventional case (dashed line L41). Therefore, the gate discharge speed becomes faster than in the conventional case, and as shown in waveform (D), the slew rates of the drain current Ids and the drain-source voltage Vds increase compared to the conventional case (dashed lines L51, L61).
[0032] Subsequently, as shown in waveform (B), the control signal generation unit 800L switches the switch control signal CL from on to off at time t2. For example, the detection threshold voltage is set to a value obtained by subtracting a predetermined value stored in memory or the like from the Vds peak value of the solid line L60. Then, the condition monitor sensor provided on the semiconductor switching element 101 detects the timing (time t2) when the drain-source voltage Vds exceeds the detection threshold voltage, and switches the switch control signal CL from on to off at that timing.
[0033] When the switch control signal CL is turned off, the short circuit of the diode DL by the switching element SL is released, causing the gate voltage Vgs to rise compared to the conventional state, as shown in waveform (C). In accordance with this rise in gate voltage Vgs, the slew rates of the drain current Ids and the drain-source voltage Vds also decrease, and the voltage peak of the drain-source voltage Vds is suppressed. For example, the value of resistor RL is set so that the peak value of the solid line L60 and the peak value of the dashed line L61 are approximately the same.
[0034] As shown in waveform (D), in the first embodiment, the slew rates of the drain current Ids and the drain-source voltage Vds are larger than in the conventional design. Therefore, as can be seen from the power loss waveform shown in waveform (E), the power loss is reduced, and the amount of loss, which is the time integral of the power loss, is also smaller than in the conventional example. Furthermore, since it is only necessary to provide a parallel circuit of a switching element and a diode in the gate charging path or gate discharging path compared to the conventional configuration, loss reduction can be achieved with a simpler additional configuration compared to the configuration described in Patent Document 1 mentioned above.
[0035] In the first embodiment described above, parallel circuits of a diode and a switching element were provided in both the gate charging path and the gate discharge path, but they may be placed in only one of the paths. When placed in the gate charging path, the operation shown in Figure 3 reduces losses during turn-on, and when placed in the gate discharge path, the operation shown in Figure 4 reduces losses during turn-off. Note that the type of diode DH or DL is not limited, and Schottky barrier diodes, PiN diodes, etc., can be used.
[0036] (Variation 1) In the example shown in Figure 2 above, the gate driver IC 710 had an OUTH terminal and an OUTL terminal. However, if these terminals are combined into a single OUT terminal, the driver circuit 700 shown in Figure 2 can be replaced with the driver circuit 700 shown in Figure 5. The control operation of the switching elements SH and SL is the same as in the first embodiment described above.
[0037] (Modification 2) Figure 6 shows a modified example 2 of the embodiment described above. In modified example 2, a plurality (n) of diodes DH1, DH2, ..., DHn are connected in series, and a switching element SH is connected in parallel to the plurality of diodes DH1 to DHn connected in series. In modified example 2, the forward voltage drop of the diodes, i.e., the gate voltage of the semiconductor switching element 101, can be finely adjusted by changing the number of diodes connected in series. The operation is the same as in the first embodiment described above, so the explanation will be omitted.
[0038] In Figure 6, a parallel circuit of a switching element and a diode is placed only in the gate charging path. However, as in the configuration of Figure 2, the parallel circuit may be placed in both the gate charging path and the gate discharge path, or it may be placed only in the gate discharge path.
[0039] (Variation 3) Figure 7 shows a third modification of the above-described embodiment. In this third modification, a MOSFET 720 is provided in either the gate charging path or the gate discharging path as an element having a similar function to the parallel circuit of the switching element and diode described above. In Figure 7, the MOSFET 720 is provided in the gate charging path. A body diode BD is formed between the source and drain of the MOSFET 720. The source S of the MOSFET 720 is connected to a resistor RH, and the drain D is connected to the gate terminal of the semiconductor switching element 101, such that the forward direction of the body diode BD is the same as the direction in which the charging current flows.
[0040] MOSFET720 is controlled on / off by a switch control signal CH from the control signal generation unit 800H. When MOSFET720 is turned on, the ends of the body diode BD are shorted, and when MOSFET720 is turned off, the body diode BD becomes conductive. By using a configuration like that of Modification 3, the same functions as in the first embodiment can be achieved with a simpler configuration.
[0041] In the example shown in Figure 7, the MOSFET 720 is placed only in the gate charging path, but it may also be placed in both the gate charging path and the gate discharge path, as in the case of Figure 2, or it may be placed only in the gate discharge path. When the MOSFET 720 is placed in the gate discharge path, it should be positioned so that the forward direction of the body diode BD is the same as the direction in which the discharge current flows. Furthermore, when the MOSFET 720 is applied to the modified example 2, multiple MOSFET 720s are connected in series, and each MOSFET 720 is controlled to be turned on / off simultaneously.
[0042] In the above explanation, the cases of using an external diode as the diode used in the parallel circuit (first embodiment) and the case of using the MOSFET720's body diode BD (modification 3) were described separately. However, a configuration in which both the body diode BD and the external diode are used is also acceptable. Furthermore, in a configuration with multiple diodes, a series arrangement as shown in Figure 6 is good when you want to adjust the gate voltage, while a parallel arrangement is good when you want to flow a larger gate current (when you want to adjust the current rating). A larger gate current enables faster switching and further reduces losses.
[0043] (Second embodiment) Figure 8 illustrates a second embodiment of the present invention. Figure 8 shows the configuration of a single-phase circuit, and for example, it shows a driver circuit 700 for a pair of semiconductor switching elements 101a and 101b that constitute the upper arm of the U phase. The parallel-connected semiconductor switching elements 101a and 101b are driven by the same driver circuit 700. The OUTH terminal of the driver circuit 700 is connected to the gate terminal of the semiconductor switching element 101a via a resistor RHa and to the gate terminal of the semiconductor switching element 101b via a resistor RHb. Similarly, the OUTL terminal of the driver circuit 700 is connected to the gate terminal of the semiconductor switching element 101a via a resistor RLa and to the gate terminal of the semiconductor switching element 101b via a resistor RLb.
[0044] A parallel circuit of diode DHa and switching element SHa is provided on the gate charging path where resistor RHa is provided, and a parallel circuit of diode DHb and switching element SHb is provided on the gate charging path where resistor RHb is provided. Similarly, a parallel circuit of diode DLa and switching element SLa is provided on the gate discharge path where resistor RLa is provided, and a parallel circuit of diode DLb and switching element SLb is provided on the gate discharge path where resistor RLb is provided.
[0045] Here, the switching elements SHa and SHb provided on the gate charging path are controlled by the control signal CH from the control signal generation unit 800H, but these control signals may be the same signal or different signals. The same applies to the control signals of the switching elements SLa and SLb provided on the gate discharge path. In addition, in the second embodiment, a configuration using multiple diodes connected in series as shown in Figure 6 or a configuration using MOSFET 720 as shown in Figure 7 may also be applied.
[0046] Incidentally, due to aging degradation or thermal unevenness, an imbalance in drain current Ids may occur between parallel-connected semiconductor switching elements 101a and 101b. When such an imbalance occurs, an imbalance in the thermal losses of the semiconductor switching elements 101a and 101b occurs, raising concerns that the element with the larger loss will degrade prematurely. The following describes a method for correcting such an imbalance.
[0047] Although the explanation will be omitted, in the configuration shown in Figure 8 of the second embodiment, losses during turn-on and turn-off can also be reduced by controlling the switching elements provided in each parallel circuit in the same manner as in the first embodiment described above.
[0048] <Explanation of operation when the turn is on> First, referring to FIGS. 9 and 10, the operation of the semiconductor switching elements 101a and 101b when turned on will be described. FIG. 9 shows, as a comparative example, the signal waveforms in the case of a conventional configuration, that is, the signal waveforms when a parallel circuit of a diode and a switching element is not provided in the gate charging path and the gate discharging path.
[0049] In FIG. 9, waveform (A) indicates the control signal P from the conversion control device 400. In waveform (C), the solid line L80 indicates the gate voltage Vgs of the semiconductor switching element 101a, and the broken line L81 indicates the gate voltage Vgs of the semiconductor switching element 101b. Here, it is assumed that the gate threshold voltage Vth1 of the semiconductor switching element 101a and the gate threshold voltage Vth2 of the semiconductor switching element 101b have different values, and Vth2 > Vth1. Waveform (D) is a diagram showing the drain current Ids and the drain-source voltage Vds. The solid line L90 indicates the drain current Ids of the semiconductor switching element 101a, and the broken line L91 indicates the drain current Ids of the semiconductor switching element 101b. Also, the solid line L100 indicates the drain-source voltage Vds of the semiconductor switching elements 101a and 101b connected in parallel.
[0050] As shown in waveform (A), when the control signal P switches from off to on at time t0, the gate voltages Vgs of the semiconductor switching elements 101a and 101b rise as shown in waveform (C). However, since Vth1 < Vth2 as described above, the semiconductor switching element 101a reaches the gate threshold voltage earlier than the semiconductor switching element 101b. Therefore, as shown in waveform (D), the drain current Ids rises earlier in the semiconductor switching element 101a, and the drain current Ids during the switching period shows a larger value in the semiconductor switching element 101a. That is, during this period, an imbalance in the drain current Ids occurs between the semiconductor switching elements 101a and 101b.
[0051] On the other hand, Figure 10 shows an example of a signal waveform at turn-on in the second embodiment. Waveform (A) shows the control signal P from the conversion control device 400, which switches from off to on at time t0, similar to the case in Figure 9. Waveform (B) shows the switch control signal CH input to the switching elements SHa and SHb. The solid line CHa is the switch control signal of the switching element SHa, and the dashed line CHb is the switch control signal of the switching element SHb. Waveform (C) shows the gate voltage Vgs of each semiconductor switching element 101a and 101b. The solid line L80 shows the gate voltage Vgs of the semiconductor switching element 101a, and the dashed line L181 shows the gate voltage Vgs of the semiconductor switching element 101b. Waveform (D) shows the drain current Ids and drain-source voltage Vds of each semiconductor switching element 101a and 101b. The solid line L90 represents the drain current Ids of semiconductor switching element 101a, and the dashed line L191 represents the drain current Ids of semiconductor switching element 101b. Additionally, the solid line L110 represents the drain-source voltage Vds of semiconductor switching elements 101a and 101b.
[0052] In the second embodiment, as shown in waveform (B), the switch control signal CHb of the switching element SHb switches from off to on at time t11, before (for example, immediately before) the gate voltage Vgs of the semiconductor switching element 101a becomes the gate threshold voltage Vth1, and then switches from on to off at time t12. On the other hand, the switch control signal CHa of the switching element SHa remains in the off state.
[0053] When the switch control signal CHb switches from off to on at time t11, the ends of the diode DHb are short-circuited by the switching element SHb. This accelerates the rise in the gate voltage of the semiconductor switching element 101b. As a result, the rise in the drain current Ids of the semiconductor switching element 101b is also accelerated and becomes similar to that of the semiconductor switching element 101a. In other words, the imbalance in the drain current Ids between the semiconductor switching elements 101a and 101b is corrected. Here, it is preferable to set the forward voltage drop of the diode DHb to be approximately the same as the difference between the gate threshold voltage Vth2 of the semiconductor switching element 101b and the gate threshold voltage Vth1 of the semiconductor switching element 101a (=Vth2-Vth1).
[0054] In the above explanation, the imbalance in the drain current Ids between semiconductor switching elements 101a and 101b was corrected by turning on only the switching element SHb among the switching elements SHa and SHb. However, the imbalance can also be corrected by controlling both switching elements SHa and SHb to be turned on at the same timing. In the case of simultaneous turning control, it is preferable to make the difference between the forward voltage drop of diode DHb connected in parallel with switching element SHb and the forward voltage drop of diode DHa connected in parallel with switching element SHa approximately equal to the difference between the gate threshold voltage Vth2 and the gate threshold voltage Vth1 (=Vth2-Vth1).
[0055] <Explanation of operation when the turn is off> Next, the operation of the semiconductor switching elements 101a and 101b during turn-off will be explained with reference to Figures 11 and 12. During turn-off, the gate capacitance of each semiconductor switching element 101a and 101b is discharged through the gate discharge path provided with resistors RLa and RLb shown in Figure 8. Figure 11 shows an example of the signal waveform during turn-off in a comparative example (conventional configuration), and Figure 12 shows an example of the signal waveform during turn-off in the second embodiment.
[0056] In Figure 11, waveform (A) shows the control signal P from the conversion control device 400. Waveform (C) shows the gate voltage Vgs, where the solid line L120 shows the gate voltage Vgs of semiconductor switching element 101a and the dashed line L121 shows the gate voltage Vgs of semiconductor switching element 101b. Waveform (D) shows the drain current Ids and drain-source voltage Vds, where the solid line L130 shows the drain current Ids of semiconductor switching element 101a and the dashed line L131 shows the drain current Ids of semiconductor switching element 101b. Additionally, the solid line L140 shows the drain-source voltage Vds of semiconductor switching element 101a and the dashed line L141 shows the drain-source voltage Vds of semiconductor switching element 101b.
[0057] When the control signal P switches from on to off at time t0, the gate voltages Vgs of semiconductor switching elements 101a and 101b begin to decrease, as shown in waveform (C). As mentioned above, the gate threshold voltage Vth1 of semiconductor switching element 101a is assumed to be lower than the gate threshold voltage Vth2 of semiconductor switching element 101b. Therefore, semiconductor switching element 101b reaches the gate threshold voltage Vth2 before semiconductor switching element 101a, the drain-source voltage Vds of semiconductor switching element 101b begins to rise first, and the drain current Ids begins to decrease first. During the switching period, the drain-source voltage Vds of semiconductor switching element 101b is greater than that of semiconductor switching element 101a, and the drain current Ids is smaller than that of semiconductor switching element 101a. Thus, an imbalance occurs between semiconductor switching elements 101a and 101b.
[0058] Figure 12, on the other hand, shows an example of a signal waveform during turn-off in the second embodiment. Waveform (A) shows the control signal P from the conversion control device 400. Waveform (B) shows the switch control signal CL input to the switching elements SLa and SLb on the gate discharge path. The solid line CLa is the switch control signal of switching element SLa, and the dashed line CLb is the switch control signal of switching element SLb. Waveform (C) shows the gate voltage Vgs of each semiconductor switching element 101a and 101b. The solid line L150 shows the gate voltage Vgs of semiconductor switching element 101a, and the dashed line L121 shows the gate voltage Vgs of semiconductor switching element 101b. Waveform (D) shows the drain current Ids and the drain-source voltage Vds. The solid line L160 shows the drain current Ids of semiconductor switching element 101a, and the dashed line L161 shows the drain current Ids of semiconductor switching element 101b. Furthermore, the solid line L170 represents the drain-source voltage Vds of the semiconductor switching element 101a, and the dashed line L171 represents the drain-source voltage Vds of the semiconductor switching element 101b.
[0059] In the second embodiment, as shown in waveform (B), only the switch control signal CLa among the switch control signals CLa and CLb switches from off to on at time t13, and then switches from on to off at time t14. Meanwhile, the switch control signal CLb remains in the off state. The timing at time t13 is before the gate voltage Vgs of the semiconductor switching elements 101a and 101b reach the gate threshold voltages Vth1 and Vth2. Also, the timing at time t14 is before the gate voltage Vgs of the semiconductor switching elements 101a and 101b reaches its peak.
[0060] By controlling the switching elements SLa and SLb as shown in waveform (B), the switching element SLa is turned on during the period from time t13 to time t14, accelerating the decrease in the gate voltage Vgs of the semiconductor switching element 101a. As a result, the decrease in the drain current Ids and the increase in the drain-source voltage Vds of the semiconductor switching element 101a are accelerated, becoming similar to that of the semiconductor switching element 101b. Consequently, the imbalance in the drain current Ids between the semiconductor switching elements 101a and 101b is corrected. Here, it is preferable that the forward voltage drop of the diode DLa connected in parallel with the switching element SLa be approximately equal to the difference between the gate threshold voltage Vth2 and the gate threshold voltage Vth1 (=Vth2-Vth1).
[0061] In the control of waveform (B) shown in Figure 12, the imbalance in the drain current Ids of semiconductor switching elements 101a and 101b was corrected by turning on only switching element SLa among the switching elements SLa and SLb. However, the imbalance can also be corrected by control that turns on both switching elements SLa and SLb at the same timing. In that case, it is preferable to make the difference between the forward voltage drop of diode DLa and the forward voltage drop of diode DLb approximately the same as the difference between the gate threshold voltage Vth2 and the gate threshold voltage Vth1 (=Vth2-Vth1).
[0062] Furthermore, when correcting an imbalance, it is preferable to do so in a way that reduces losses. In other words, when correcting an imbalance, there are two options: to align to the side with the smaller loss, or to align to the side with the larger loss. Here, the priority is to correct the imbalance, and if possible, align to the side with the smaller loss.
[0063] In the above explanation, we described the case in which two semiconductor switching elements 101a and 101b are connected in parallel, as shown in Figure 8. However, the present invention can also be applied to a configuration in which three or more semiconductor switching elements 101 are connected in parallel.
[0064] The embodiments and modifications of the present invention described above provide the following effects.
[0065] (1) As shown in Figures 2 to 4, the gate drive device 600 supplies a gate voltage Vgs to a semiconductor switching element (power semiconductor element) 101, and comprises a parallel circuit having diodes DH and DL provided on a current path for charging and discharging the gate capacitance of the semiconductor switching element 101, with the direction of charge and discharge current flow being forward, and switching elements SH and SL connected in parallel to the diodes DH and DL, and control signal generation units (control units) 800H and 800L that control the switching elements SH and SL to the off state at the start of the turn-on or turn-off operation of the semiconductor switching element 101, and control the switching elements SH and SL to the on state after the start of the turn-on or turn-off operation.
[0066] By providing the parallel circuit described above on the charge / discharge path and controlling the switching element as described above, the slew rate of the drain current Ids and drain-source voltage Vds during turn-on or turn-off operation can be increased compared to conventional configurations without a parallel circuit on the charge / discharge path, thereby reducing losses. Furthermore, the circuit can be simplified compared to the configuration described in Patent Document 1.
[0067] (2) In (1) above, as shown in Figure 6, the diode in the parallel circuit includes multiple diodes (diode elements) DH1 to DHn connected in series. By changing the number of diodes DH1 to DHn connected in series, the forward voltage drop of the diode, that is, the gate voltage of the semiconductor switching element 101, can be finely adjusted.
[0068] (3) In (1) above, as shown in Figure 7, the diode in the parallel circuit is the body diode of the MOSFET720. By using this configuration, a simpler configuration can be achieved.
[0069] (4) In (1) above, as shown in Figure 3, the control signal generation unit 800H controls the switching element SH to the ON state at time t1 after the surge timing of the drain current (main current) Ids when the semiconductor switching element 101 is turned on. By controlling in this way, it is possible to reduce losses while avoiding an increase in the surge of the drain current Ids when the element is turned on.
[0070] (5) In (1) above, as shown in Figures 8 to 12, the power semiconductor element includes a semiconductor switching element 101a having a gate threshold voltage Vth1, and a semiconductor switching element 101b connected in parallel to the semiconductor switching element 101a and having a gate threshold voltage Vth2 different from the gate threshold voltage Vth1. The parallel circuit of the diodes and switching elements has a first parallel circuit and a second parallel circuit. The first parallel circuit is provided on a current path that charges and discharges the gate capacitance of the semiconductor switching element 101a and includes diodes DHa and DLa with the direction of charge / discharge current flow being forward, and switching elements SHa and SLa connected in parallel to the diodes DHa and DLa. The second parallel circuit is provided on a current path that charges and discharges the gate capacitance of the semiconductor switching element 101b and includes diodes DHb and DLb with the direction of charge / discharge current flow being forward, and switching elements SHb and SLb connected in parallel to the diodes DHb and DLb. Furthermore, the forward voltage drop of diodes DHb and DLb is different from the forward voltage drop of diodes DHa and DLa.
[0071] By using the above configuration, even if an imbalance occurs in the parallel-connected semiconductor switching elements 101a and 101b, the imbalance can be corrected by controlling the switching elements (SHa,SLa) and (SHb,SLb). Furthermore, by performing the same control as in case (1) above, losses during turn-off or turn-on operation can be reduced.
[0072] (6) In (5) above, as shown in Figures 8 to 12, when the gate threshold voltage Vth2 is greater than the gate threshold voltage Vth1, the forward voltage drop of diode DHb provided on the charging path during turn-on operation is set to be greater than the forward voltage drop of diode DHa, and the forward voltage drop of diode DHb provided on the discharge path during turn-off operation is set to be less than the forward voltage drop of diode DHa. By setting in this way, the imbalance of semiconductor switching elements 101a and 101b during turn-on and turn-off operation can be corrected.
[0073] (7) In (5) above, as shown in Figures 8, 10, 12, etc., the control signal generation units 800H and 800L control only one of the switching elements SHa, SLa and SHb, SLb to the ON state during the turn-on operation or turn-off operation of the semiconductor switching elements 101a and 101b.
[0074] For example, in the turn-on operation shown in Figure 10, the switching element SHb of the switching elements SHa and SHb is controlled to the ON state, and in the turn-off operation shown in Figure 12, the switching element SLa of the switching elements SLa and SLb is controlled to the ON state. By controlling in this way, the imbalance between the semiconductor switching elements 101a and 101b is corrected.
[0075] The embodiments and various modifications described above are merely examples, and the present invention is not limited to these, as long as the features of the invention are not impaired. Other embodiments conceivable within the scope of the technical idea of the present invention are also included within the scope of the present invention. [Explanation of Symbols]
[0076] 100... Energy storage device, 101, 101a, 110b... Semiconductor switching element, 102... Freewheeling diode, 200... Power converter, 300... Electric motor, 400... Conversion control device, 600... Gate drive device, 700... Driver circuit, 710... Gate driver IC, 720... MOSFET, 800H, 800L... Control signal generation unit, BD... Body diode, CH, CHa, CHb, CL, CLa, CLb... Switch control signal, DH, HHa, DHb, DL, DLa, DLb... Diode, P... Control signal, RH, RHa, RHb, RL, RLa, RLb... Resistor, SH, SHa, SHb, SL, SLa, SLb... Switching element, Vth, Vth1, Vth2... Gate threshold voltage
Claims
1. A gate drive device that supplies a gate voltage to a power semiconductor element, A parallel circuit comprising a diode provided on a current path for charging and discharging the gate capacitance of the power semiconductor element, the diode having a forward direction for the charging and discharging current, and a switching element connected in parallel to the diode, A control unit controls the switching element to the off state at the start of the turn-on or turn-off operation of the power semiconductor element, and controls the switching element to the on state after the start of the turn-on or turn-off operation. A gate drive device equipped with the following features.
2. In the gate drive device according to claim 1, The aforementioned diode is a gate drive device comprising a plurality of diode elements connected in series.
3. In the gate drive device according to claim 1, The aforementioned diode is a gate drive device, which is the body diode of a MOSFET (Metal Oxide Semiconductor Field Effect Transistor).
4. In the gate drive device according to claim 1, The control unit is a gate drive device that controls the switching element to an ON state after the surge timing of the main current during the turn-on operation of the power semiconductor element.
5. In the gate drive device according to claim 1, The power semiconductor element includes a first power semiconductor element having a first gate threshold voltage, and a second power semiconductor element connected in parallel to the first power semiconductor element and having a second gate threshold voltage different from the first gate threshold voltage. The aforementioned parallel circuit is A first parallel circuit comprising a first diode provided on a current path for charging and discharging the gate capacitance of the first power semiconductor element, the first diode having a forward direction for the charging and discharging current, and a first switching element connected in parallel to the first diode, The invention includes a second parallel circuit having a second diode provided on a current path for charging and discharging the gate capacitance of the second power semiconductor element, the direction in which the charge and discharge current flows being forward, and a second switching element connected in parallel to the second diode, A gate drive device in which the forward voltage drop of the second diode and the forward voltage drop of the first diode are different.
6. In the gate drive device according to claim 5, If the second gate threshold voltage is greater than the first gate threshold voltage, The forward voltage drop of the second diode, which is provided on the charging path, is set to be greater than the forward voltage drop of the first diode. The forward voltage drop of the second diode, which is provided on the discharge path, is set to be smaller than the forward voltage drop of the first diode. Gate drive device.
7. In the gate drive device according to claim 5, The control unit, A gate drive device that controls only one of the first switching element and the second switching element to be turned on during the turn-on or turn-off operation of the first power semiconductor element and the second power semiconductor element.