toner
The toner formulation with amorphous and crystalline polyester resins addresses paper adhesion and drum fusion issues, ensuring high-quality prints under high-speed and high-humidity conditions.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- CANON KK
- Filing Date
- 2024-11-13
- Publication Date
- 2026-05-25
AI Technical Summary
Toner with low-temperature fixing properties tends to suffer from paper adhesion and drum fusion issues, especially during high-speed and high-volume printing in high-temperature and high-humidity environments, leading to image defects and reduced print quality.
A toner formulation using amorphous and crystalline polyester resins with specific terminal modifications and glass transition temperature relationships to enhance low-temperature fixing and resist paper adhesion, while suppressing drum fusion.
The toner achieves excellent low-temperature fixing properties and resistance to paper adhesion, maintaining high-quality print results even under demanding conditions.
Smart Images

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Figure 2026085654000002 
Figure 2026085654000003
Abstract
Description
Technical Field
[0001] The present disclosure relates to toners used in electrophotographic systems, electrostatic recording systems, electrostatic printing systems, and the like.
Background Art
[0002] In recent years, electrophotographic devices such as full-color printers and full-color copiers have been strongly desired to have even higher added values such as high productivity, high image quality, and high stability. In order to achieve high productivity, it is important to melt the toner more quickly in the fixing process. Specifically, there is a demand for a toner having excellent low-temperature fixing property that can be fixed at a lower temperature.
[0003] Patent Document 1 discloses a toner having excellent low-temperature fixing property, which uses a crystalline polyester as a binder resin of the toner. Crystalline polyester has a higher sharp melting property compared to amorphous polyester and acts as a plasticizer for amorphous polyester, so it is an effective material for low-temperature fixing of toner. Further, Patent Document 2 discloses a toner having excellent low-temperature fixing property and anti-offset adhesion property, in which an alkyl group is contained at the end of an amorphous polyester resin as a binder resin, and the number of carbon atoms of the diol and dicarboxylic acid of the crystalline polyester is controlled.
Prior Art Documents
Patent Documents
[0004]
Patent Document 1
Patent Document 2
Summary of the Invention
Problems to be Solved by the Invention
[0005] In toners containing crystalline resins with low-temperature fixing properties, the molten toner constituting the fixed image often maintains a miscible state between the binder resin and the plasticizer. As a result, the heat resistance of the toner decreases, making it easier for the fixed image to adhere to the back of the printed paper or to other fixed images, which can lead to image defects. This image defect is called paper adhesion. Especially in the case of double-sided printing, the fixed image areas inevitably come into contact with each other, making image loss even more likely than in single-sided printing. Therefore, there is a need for toner that can achieve both low-temperature fixing properties and resistance to paper adhesion.
[0006] On the other hand, the performance requirements for electrophotographic equipment are increasing year by year, and it is necessary to be able to stably obtain high-quality print results even when outputting at high speed and in large quantities over long periods in various environments. Phenomena that degrade the quality of print results include white spots and image blurring caused by toner fusing to the surface of the photosensitive drum. Although the toner described in Patent Document 2 has excellent low-temperature fixation and resistance to adhesion to paper during paper discharge, our studies have shown that when printing at high speed and in large quantities over a long period of time in a high-temperature and high-humidity environment, the viscosity tends to decrease due to the temperature rise caused by frictional heat in the cleaning section of the photoreceptor drum. As a result, the toner may fuse to the surface of the photoreceptor drum.
[0007] This disclosure provides a toner that exhibits excellent low-temperature fixing properties and resistance to paper adhesion during paper discharge, and can suppress drum fusion even when printing at high speed and in large quantities over a long period of time in a high-temperature and high-humidity environment, thereby enabling the production of high-quality print results. [Means for solving the problem]
[0008] This disclosure relates to a toner having toner particles containing an amorphous polyester resin and a crystalline polyester resin, The amorphous polyester resin contains a modified amorphous polyester resin A in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the terminal, The crystalline polyester resin contains a modified crystalline polyester resin in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the terminal. The amorphous polyester resin further contains amorphous polyester resin B, which is different from the modified amorphous polyester resin A. When the number of carbon atoms in the linear alkyl compound condensed at the end of the modified amorphous polyester resin A is denoted as APESC, and the number of carbon atoms in the linear alkyl compound condensed at the end of the modified crystalline polyester resin is denoted as CPESC, then APESC and CPESC satisfy the following formula (1), 0 ≤ CPESC - APESC ≤ 6 ···(1) When the glass transition temperature of the modified amorphous polyester resin A is TgA (°C) and the melting point of the modified crystalline polyester resin is MPC (°C), then TgA and MPC satisfy the following formula (2): 30℃ ≤ MPC-TgA ≤ 50℃ ···(2) When the glass transition temperature of the modified amorphous polyester resin A is TgA (°C) and the glass transition temperature of the amorphous polyester resin B is TgB (°C), then TgA and TgB satisfy the following equation (3), 5℃ ≤ TgB - TgA ≤ 15℃ ···(3) The SP value of the modified amorphous polyester resin A is SPA (cal / cm²). 3 ) 0.5 The SP value of the amorphous polyester resin B is set to SPB (cal / cm²). 3 ) 0.5 In this case, the SPA and the SPB are toners that satisfy the following formula (4). 0 ≤ SPB - SPA ≤ 0.2 ···(4) [Effects of the Invention]
[0009] According to this disclosure, it is possible to provide a toner that exhibits excellent low-temperature fixing properties and resistance to paper adhesion, and can suppress drum fusion even when printing at high speed and in large quantities over a long period of time in a high-temperature and high-humidity environment, thereby obtaining high-quality print results. [Modes for carrying out the invention]
[0010] In this disclosure, descriptions of numerical ranges such as "XX or greater and YY or less" or "XX to YY" mean a numerical range that includes the lower and upper limits, unless otherwise specified. When numerical ranges are described in steps, the upper and lower limits of each numerical range can be any combination. In addition, in this disclosure, a description such as "at least one selected from the group consisting of XX, YY, and ZZ" means any of the following: XX, YY, ZZ, a combination of XX and YY, a combination of XX and ZZ, a combination of YY and ZZ, or a combination of XX, YY, and ZZ. Note that if XX is a group, multiple values may be selected from XX, and the same applies to YY and ZZ.
[0011] Furthermore, a monomer unit refers to the reacted form of monomer substances within a polymer. Furthermore, crystalline polyester resins are resins whose main skeleton is crystalline, and in which an endothermic peak is observed in differential scanning calorimetry (DSC).
[0012] This disclosure relates to a toner having toner particles containing an amorphous polyester resin and a crystalline polyester resin, The amorphous polyester resin contains linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and carbon It contains a modified amorphous polyester resin A in which at least one linear alkyl compound selected from the group consisting of 16 to 24 linear aliphatic monoalcohols is condensed at the terminal, The crystalline polyester resin contains a modified crystalline polyester resin in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the terminal. The amorphous polyester resin further contains amorphous polyester resin B, which is different from the modified amorphous polyester resin A. When the number of carbon atoms in the linear alkyl compound condensed at the end of the modified amorphous polyester resin A is denoted as APESC, and the number of carbon atoms in the linear alkyl compound condensed at the end of the modified crystalline polyester resin is denoted as CPESC, then APESC and CPESC satisfy the following formula (1), 0 ≤ CPESC - APESC ≤ 6 ···(1) When the glass transition temperature of the modified amorphous polyester resin A is TgA (°C) and the melting point of the modified crystalline polyester resin is MPC (°C), then TgA and MPC satisfy the following formula (2): 30℃ ≤ MPC-TgA ≤ 50℃ ···(2) When the glass transition temperature of the modified amorphous polyester resin A is TgA (°C) and the glass transition temperature of the amorphous polyester resin B is TgB (°C), then TgA and TgB satisfy the following equation (3), 5℃ ≤ TgB - TgA ≤ 15℃ ···(3) The SP value of the modified amorphous polyester resin A is SPA (cal / cm²). 3 ) 0.5 The SP value of the amorphous polyester resin B is set to SPB (cal / cm²). 3 ) 0.5 In this case, the SPA and the SPB are toners that satisfy the following formula (4). 0 ≤ SPB - SPA ≤ 0.2 ···(4)
[0013] The inventors speculate that the above toner solved the above problem as follows: The modified amorphous polyester resin A and the modified crystalline polyester resin contained in the above toner have a structure in which specific linear alkyl compounds having 16 to 24 carbon atoms are condensed at the ends.
[0014] In other words, the amorphous polyester resin contained in the toner particles contains a modified amorphous polyester resin A in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the terminal. Furthermore, the crystalline polyester resin contained in the toner particles contains a modified crystalline polyester resin in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the end. Hereafter, the condensation of linear alkyl compounds at their ends will also be referred to as terminal modification.
[0015] This terminal structure allows the alkyl groups corresponding to the linear alkyl compounds at the ends of the modified amorphous polyester resin A and the modified crystalline polyester resin to form crystal nuclei at room temperature. It is thought that the crystallization of the crystalline polyester resin is promoted when the modified crystalline polyester resin eutectic with these crystal nuclei.
[0016] Furthermore, the toner particles contain amorphous polyester resin B, which is different from modified amorphous polyester resin A. Then, the number of carbon atoms in the linear alkyl compound condensed at the end of the modified amorphous polyester resin A is defined as APESC, and the number of carbon atoms in the linear alkyl compound condensed at the end of the modified crystalline polyester resin is defined as CPESC. At this time, APESC and CPESC are lower The formula (1) is satisfied. 0 ≤ CPESC - APESC ≤ 6 ···(1)
[0017] Furthermore, let TgA (°C) be the glass transition temperature of the modified amorphous polyester resin A, and MPC (°C) be the melting point of the modified crystalline polyester resin. In this case, TgA and MPC satisfy the following formula (2). 30℃ ≤ MPC-TgA ≤ 50℃ ···(2)
[0018] Further, let the glass transition temperature of the modified amorphous polyester resin A be TgA (°C), and the glass transition temperature of the amorphous polyester resin B be TgB (°C). At this time, TgA and TgB satisfy the following formula (3). 5°C ≤ TgB - TgA ≤ 15°C ···(3)
[0019] Furthermore, let the SP value of the modified amorphous polyester resin A be SPA (cal / cm 3 ) 0.5 and the SP value of the amorphous polyester resin B be SPB (cal / cm 3 ) 0.5 At this time, SPA and SPB satisfy the following formula (4). 0 ≤ SPB - SPA ≤ 0.2 ···(4)
[0020] The toner satisfies the above formula (1). This indicates that the number of carbon atoms in the alkyl group contained in the end-modified structure in the modified amorphous polyester resin A and the modified crystalline polyester resin is close. By the toner satisfying the above formula (1), eutectic due to the interaction between the above alkyl groups is likely to occur.
[0021] Also, satisfying formulas (3) and (4) indicates that the toner particles contain an amorphous polyester resin B that has an SP value close to that of the modified amorphous polyester resin A and a glass transition point higher than that of the modified amorphous polyester resin A. Therefore, it becomes possible for an amorphous polyester resin B having a high glass transition point to exist in the vicinity of the end-modified modified amorphous polyester resin A.
[0022] As a result, when the toner receives frictional heat at the cleaning portion of the photoreceptor drum, even at a temperature exceeding the glass transition point of the end-modified modified amorphous polyester resin A, an amorphous polyester resin B having a higher glass transition point can exist in the vicinity. Furthermore, as described above, since the modified amorphous polyester resin A and the modified crystalline polyester resin are eutectic, their movement is suppressed, and it is considered that the viscosity of the toner does not decrease and toner fusion on the surface of the photoreceptor drum is unlikely to occur.
[0023] On the other hand, the toner satisfies equation (2) above. This indicates that when the toner is fixed above the melting point of the modified crystalline polyester resin, there is a modified amorphous polyester resin A with a low glass transition temperature that is eutectic with the modified crystalline polyester resin. As a result, the viscosity of the toner decreases rapidly, and low-temperature fixing properties can be achieved.
[0024] As described above, by satisfying equations (1) to (4), we can provide a toner that exhibits excellent low-temperature fixing properties and resistance to paper adhesion, while also suppressing drum fusion even when printing at high speed and in large quantities over a long period of time in a high-temperature and high-humidity environment, thereby producing high-quality print results.
[0025] The toner satisfies formula (1), and CPESC-APESC is between 0 and 6. CPESC-APESC is preferably between 1 and 5, and more preferably between 2 and 4. That is, it is more preferable that APESC and CPESC satisfy the following formula (10). 2 ≤ CPESC - APESC ≤ 4 ···(10)
[0026] If CPESC-APESC is less than 0, the modified crystalline polyester resin accumulates too much around the end-modified modified amorphous polyester resin A, resulting in larger domains for the crystalline polyester resin. Consequently, sufficient plasticizing effect cannot be achieved during fixing, leading to reduced low-temperature fixing performance. On the other hand, if CPESC-APESC exceeds 6, the interaction between alkyl groups is not sufficiently effective, making eutectic formation difficult. This increases the likelihood of toner fusion occurring when the toner is subjected to frictional heat in the cleaning section of the photoreceptor drum.
[0027] The toner satisfies formula (2) from the viewpoint of low-temperature fixability and toner fusion resistance, and its MPC-TgA is 30 to 50°C. If the MPC-TgA is below 30°C, lowering TgA for low-temperature fixability will also lower the MPC too much, causing toner fusion when subjected to frictional heat in the cleaning section of the photoreceptor drum. On the other hand, if the MPC-TgA exceeds 50°C, the MPC becomes too high, reducing low-temperature fixability. The MPC-TgA is preferably 35 to 45°C, and more preferably 39 to 43°C. MPC can be controlled, for example, by selecting the carboxylic acid and alcohol monomers that make up the MPC. TgA can be controlled, for example, by selecting the carboxylic acid and alcohol monomers that make up the molecule.
[0028] The toner satisfies equation (3) and TgB-TgA is between 5 and 15°C. If TgB-TgA is below 5°C, the amorphous polyester resin B softens when the toner is subjected to frictional heat in the cleaning section of the photoreceptor drum, causing toner fusion. Also, if TgB-TgA is below 5°C, the overall Tg of the amorphous polyester resin becomes low, making paper discharge adhesion more likely. On the other hand, if TgB-TgA exceeds 15°C, the viscosity of the amorphous polyester resin B is high during fixing, reducing low-temperature fixing performance. The TgB-TgA temperature is preferably 7-12°C, and more preferably 8-11°C. TgB can be controlled, for example, by selecting the carboxylic acid and alcohol monomers that make up the structure, and by their molecular weight.
[0029] The toner satisfies formula (4), and SPB-SPA is 0-0.2 (cal / cm²). 3 ) 0.5 The SPB-SPA is 0.2 (cal / cm²). 3 ) 0.5 If the value exceeds this, the modified amorphous polyester resin A and amorphous polyester resin B become less compatible, reducing their dispersibility in the toner, decreasing low-temperature fixability, and causing toner fusion. SPB-SPA is 0-0.1 (cal / cm³). 3 ) 0.5Preferably, it is 0-0.04 (cal / cm³). 3 ) 0.5 It is preferable that it be so.
[0030] The glass transition temperature TgA (°C) of the modified amorphous polyester resin A is preferably, for example, 43 to 54°C, and satisfies the following formula (5). 45℃≦TgA≦52℃ ···(5) When TgA is within the above range, it is easier to achieve both constant-temperature fixing, suppression of paper discharge adhesion, and suppression of fusion. A TgA of 47-50°C is more preferable.
[0031] The toner is defined as having an outflow start temperature Tfb and a softening temperature Tm, as measured by a toner particle flow tester. In this case, Tfb is preferably, for example, 78-92°C and satisfies the following equation (7). Furthermore, Tfb and Tm are preferably 3-16°C and satisfy the relationship in the following equation (8). Satisfying equations (7) and (8) makes it easier to achieve both low-temperature fixation and toner fusion resistance. 80℃ ≤ Tfb ≤ 90℃ ···(7) 5℃ ≤ Tm - Tfb ≤ 14℃ ···(8) Tfb is more preferably 84-88°C. Furthermore, Tm-Tfb is more preferably 7-12°C, and even more preferably 8-11°C.
[0032] When Tm-Tfb is 5°C or higher, the rate at which the toner begins to melt and its viscosity decreases is gradual, making it less likely for the toner to fuse to the drum when it is subjected to frictional heat in the cleaning area of the photoreceptor drum. Furthermore, when Tm-Tfb is 14°C or lower, the toner can melt at a lower temperature, resulting in better low-temperature fixation. Tfb and Tm can be changed by altering the viscosity and quantity of the materials that make up the toner.
[0033] The preferred embodiment of the toner will be described in detail below. The toner particles contain amorphous polyester resin and crystalline polyester resin. The toner particles contain amorphous polyester resin and crystalline polyester resin as a binder resin, for example. From the viewpoint of low-temperature fixation, the binder resin is preferably mainly composed of polyester resin. Main component means that its content is 50% by mass or more. The content ratio of polyester resin, including amorphous polyester resin and crystalline polyester resin, in the binder resin is, for example, 50 to 100% by mass, preferably 80 to 100% by mass, and more preferably 90 to 100% by mass. In addition, the toner particles may contain resins other than amorphous polyester resin and crystalline polyester resin to an extent that does not impair the effects of this disclosure.
[0034] (Amorphous polyester resin) The amorphous polyester resin contains a modified amorphous polyester resin A in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the terminal. That is, the modified amorphous polyester resin A contains polyester chains having monomer units corresponding to the linear alkyl compound at the terminal. It is preferable that the modified amorphous polyester resin A has a main chain of a condensed polymer of an alcohol mainly composed of an aromatic diol and a carboxylic acid.
[0035] If the number of carbon atoms is less than 16, the interaction between linear alkyl groups is insufficient, making it difficult to form the eutectic described above. As a result, toner fusion on the surface of the photoreceptor drum is more likely to occur. On the other hand, if the number of carbon atoms is longer than 24, the mobility of the linear alkyl group becomes too high, preventing the modified amorphous polyester resin A from constraining the linear alkyl group of the modified crystalline polyester resin. As a result, a eutectic cannot be formed, the constant-temperature fixing properties decrease, and drum fusion is more likely to occur. The number of carbon atoms in the linear alkyl compound condensed at the ends of the modified amorphous polyester resin is preferably 16 to 22, more preferably 18 to 22, and even more preferably 18 to 20.
[0036] An alcohol primarily composed of aromatic diols means that, excluding the monoalcohols that condense and become the molecular chain ends as described later, the aromatic diol content in the total alcohols constituting the modified amorphous polyester resin A is 50% by mass or more.
[0037] The aromatic diol used in the modified amorphous polyester resin A is not particularly limited, but examples include bisphenol derivatives represented by the following formula (A) and diols represented by the following formula (B). The aromatic diol is preferably a bisphenol derivative represented by formula (A). [ka] In the formula, R represents an ethylene group or a propylene group, x and y are integers greater than or equal to 1, and the average value of x + y is between 2 and 7.
[0038] [ka]
[0039] Examples of bisphenol derivatives represented by the above formula (A) are as follows: Polyoxypropylene(2,2)-2,2-bis(4-hydroxyphenyl)propane, polyoxypropylene(3.3)-2,2-bis(4-hydroxyphenyl)propane, polyoxyethylene(2.0)-2,2-bis(4-hydroxyphenyl)propane, polyoxypropylene(2.0)-polyoxyethylene(2.0)-2,2-bis(4-hydroxyphenyl)propane, polyoxypropylene(6)-2,2-bis(4-hydroxyphenyl)propane, etc.
[0040] Furthermore, the following are examples of alcohols other than the bisphenol derivatives represented by formula (A) or the diols represented by formula (B) above. Ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, neopentyl glycol, 1,4-butenediol, 1,5-pentanediol, 1,6-hexanediol, 1,4-cyclohexanedimethanol, dipropylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, sorbitol, 1,2,3,6-hexanetetrol, 1,4-sorbitan, pentaerythritol, dipentaerythritol, tripentaerythritol, 1,2,4-butanetriol, 1,2,5-pentanetriol, glycerin, 2-methylpropanetriol, 2-methyl-1,2,4-butanetriol, trimethylolethane, trimethylolpropane, 1,3,5-trihydroxymethylbenzene, etc.
[0041] These alcohols can be used individually or in combination of two or more. As described above, the main component of the alcohol is preferably an aromatic diol. Furthermore, in the alcohol, the content of the aromatic diol in the total alcohol constituting the modified amorphous polyester resin A, excluding monoalcohols that condense to the ends of the modified amorphous polyester resin A to form linear alkyl groups at the molecular chain ends, is preferably 80 to 100% by mass, and more preferably 90 to 100% by mass.
[0042] Examples of carboxylic acids used in the modified amorphous polyester resin A include the following polyvalent carboxylic acids. Examples of divalent carboxylic acids include maleic acid, fumaric acid, citraconic acid, itaconic acid, glutaconic acid, phthalic acid, isophthalic acid, terephthalic acid, succinic acid, adipic acid, sebacic acid, azelaic acid, and malonic acid. Of these, at least one divalent carboxylic acid selected from the group consisting of maleic acid, fumaric acid, and terephthalic acid is preferred.
[0043] Examples of carboxylic acids with a valency of 3 or higher include: 1,2,4-benzenetricarboxylic acid, 2,5,7-naphthalentricarboxylic acid, 1,2,4-naphthalentricarboxylic acid, 1,2,4-butanetricarboxylic acid, 1,2,5-hexanetricarboxylic acid, 1,3- Dicarboxyl-2-methyl-2-methylenecarboxypropane, 1,2,4-cyclohexanetricarboxylic acid, tetra(methylenecarboxyl)methane, 1,2,7,8-octanetetracarboxylic acid, pyromellitic acid, empol trimeric acid, and their acid anhydrides or their lower alkyl esters, etc. Of these, 1,2,4-benzenetricarboxylic acid (i.e., trimellitic acid) or its derivatives are preferred because they are inexpensive and easy to control the reaction.
[0044] These divalent carboxylic acids and trivalent or higher carboxylic acids can be used individually or in combination of two or more. The main component of the carboxylic acid constituting the modified amorphous polyester resin A is preferably a dicarboxylic acid. Here, the main component means that the content of dicarboxylic acid in the total carboxylic acid constituting the modified amorphous polyester resin A is 50% by mass or more. In the carboxylic acid, the content of dicarboxylic acid in the total carboxylic acid constituting the modified amorphous polyester resin, excluding monocarboxylic acid which condenses to the ends of the modified amorphous polyester resin A to form linear alkyl groups at the end of the molecular chain, is preferably 80 to 100% by mass, and more preferably 90 to 100% by mass.
[0045] The amorphous polyester resin preferably contains a modified amorphous polyester resin A in which at least one linear alkyl compound selected from the group consisting of linear alkyl monocarboxylic acids having 16 to 24 carbon atoms and linear alkyl monoalcohols having 16 to 24 carbon atoms is condensed at the terminal.
[0046] The modified amorphous polyester resin A may have molecular chain ends formed by the condensation of linear alkyl compounds of multiple chain lengths, and may also contain molecular chain ends formed by the condensation of linear alkyl compounds outside the above range, to the extent that it does not impair the effects of the present disclosure. Preferably, 90% by mass or more of the terminally modified linear alkyl compounds are in the range of 16 to 24 carbon atoms, and more preferably, 100% by mass are in the range of 16 to 24 carbon atoms.
[0047] The modified amorphous polyester resin A may have molecular chain ends formed by the condensation of linear alkyl compounds of multiple chain lengths, and may also contain molecular chain ends formed by the condensation of linear alkyl compounds outside the above range, to the extent that it does not impair the effects of the present disclosure. When the modified amorphous polyester resin A has molecular chain ends formed by the condensation of linear alkyl compounds of multiple chain lengths, the weighted average value is calculated by assigning weights to the mole fractions of the linear alkyl compounds condensed at the molecular chain ends. For example, if there are 90 mol% of a linear alkyl compound with 20 carbon atoms and 10 mol% of a linear alkyl compound with 10 carbon atoms, then APESC = 20 × 0.9 + 10 × 0.1 = 19.
[0048] If a carboxyl group is present at the molecular chain end of the amorphous polyester resin before the linear alkyl compound condenses, a condensation reaction with a linear aliphatic monoalcohol occurs. On the other hand, if a hydroxyl group is present at the molecular chain end of the amorphous polyester resin before the linear alkyl compound condenses, a condensation reaction with a linear aliphatic monocarboxylic acid occurs.
[0049] Therefore, when a linear alkyl compound is condensed at the end of a molecular chain, the end of the chain is formed by the removal of a hydrogen atom from the hydroxyl group of a linear aliphatic monoalcohol, or by the removal of the -OH group from the carboxyl group of a linear aliphatic monocarboxylic acid. In this case, the linear alkyl group refers to the alkyl group included in the group formed by the removal of a hydrogen atom from the hydroxyl group of a linear aliphatic monoalcohol, or the group formed by the removal of the -OH group from the carboxyl group of the linear aliphatic monocarboxylic acid. Furthermore, if the modified amorphous polyester resin A has branched chains, the molecular chain ends also include the ends of those branched chains.
[0050] Examples of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms include: palmitic acid (hexadecanoic acid), margaric acid (heptadecanoic acid), stearic acid (octadecanoic acid), nonadesylic acid, arachidic acid (eicosanoic acid), henicosylic acid, behenic acid (docosanoic acid), tricosanoic acid, and tetracosanoic acid.
[0051] On the other hand, examples of linear aliphatic monoalcohols with 16 to 24 carbon atoms include: palmityl alcohol (hexadecanol), heptadecanol, stearyl alcohol (octadecanol), nonadecanol, arachidyl alcohol (icosanol), heneicosanol, behenyl alcohol, lignoceryl alcohol, tricosanol, and tetracosanol.
[0052] The modified amorphous polyester resin A, which has been modified at the end, may have crystallinity derived from the linear alkyl group at the end. A modified amorphous polyester resin is defined as one in which the degree of crystallinity is 10% or less when left at 30°C and 80% RH for one week.
[0053] Crystallinity was measured using an X-ray diffractometer MiniFlex600 (manufactured by Rigaku Corporation). The powdered sample was placed on an anti-reflective sample plate and measured under the following conditions. X-ray source: CuKα ray Output: 40kV, 15mA Slit dimensions: DS=0.625°, SS=8mm, RS=13mm Detector: D / teX Ultra Scanning method: 2θ-θ continuous scan Measurement range (2θ): 5~60° Step width (2θ): 0.02° From the measurement results, background noise was subtracted, peak separation was performed, and the percentage obtained by dividing the sum of the integrated intensities originating from the crystal by the sum of the integrated intensities of all peaks was defined as the degree of crystallinity.
[0054] The modified amorphous polyester resin can be produced according to conventional polyester synthesis methods. For example, the carboxylic acid monomer and the alcohol monomer are subjected to an esterification or transesterification reaction. Subsequently, the desired polyester resin can be obtained by carrying out a condensation polymerization reaction under reduced pressure or by introducing nitrogen gas according to a conventional method.
[0055] However, if the linear aliphatic monocarboxylic acid or linear aliphatic monoalcohol that forms the molecular chain end is present simultaneously during the reaction between the carboxylic acid monomer and the alcohol monomer, the linear alkyl compound will form the molecular chain end. Therefore, it may act like an end cap, potentially causing the molecular chain to become extremely short. For this reason, it is preferable to add the linear alkyl compound to the reaction system after the reaction between the carboxylic acid monomer and the alcohol monomer has proceeded.
[0056] The above esterification or transesterification reactions can be carried out using conventional esterification or transesterification catalysts such as sulfuric acid, titanium butoxide, dibutyltin oxide, tin 2-ethylhexanoate, manganese acetate, or magnesium acetate, as needed.
[0057] Furthermore, the above condensation polymerization reaction can be carried out using conventional polymerization catalysts, such as known catalysts like titanium butoxide, dibutyltin oxide, tin 2-ethylhexanoate, tin acetate, zinc acetate, tin disulfide, antimony trioxide, and germanium dioxide. The polymerization temperature and catalyst amount are not particularly limited and can be determined as appropriate.
[0058] The proportion of the molecular chain ends of the modified amorphous polyester resin A into which a linear alkyl compound is condensed (modification rate) is, for example, 1 to 26 mol%, and 2 to 25 mol%. Preferably, the amount is 2 to 10 mol%, more preferably 3 to 8 mol%. When the modification rate of the molecular chain ends of the modified amorphous polyester resin A is 2% or more, it can eutectic more sufficiently with the terminal alkyl of the modified crystalline polyester resin, making it easier to suppress toner fusion. On the other hand, when the modification rate of the molecular chain ends of the modified amorphous polyester resin A is 25% or less, the hydrophobicity of the molecular ends of the modified amorphous polyester resin A becomes appropriate, improving the resin dispersibility in the toner and resulting in better low-temperature fixation.
[0059] The above modification rate indicates the proportion of the ends (carboxyl groups and hydroxyl groups) of the polyester resin to which a linear alkyl compound is condensed. The above modification rate indicates that the polyester molecular chains contained in the modified amorphous polyester resin A contain polyester molecular chains to which a linear alkyl compound is condensed at the molecular chain ends in the proportion of the above modification rate. In other words, the modified amorphous polyester resin A may be a mixture of polyester molecular chains to which a linear alkyl compound is condensed at the molecular chain ends and polyester molecular chains to which a linear alkyl compound is not condensed at the molecular chain ends.
[0060] The number-average molecular weight Mn of the modified amorphous polyester resin A is preferably 1500 to 10000 or 2000 to 4000. The weight-average molecular weight MwC of the modified amorphous polyester resin A is preferably 2000 to 20000 or 3000 to 10000. The SP value of modified amorphous polyester resin A is SPA (cal / cm²). 3 ) 0.5 It is preferably 10.3 to 11.3, and more preferably 10.6 to 11.0.
[0061] The amorphous polyester resin may further contain amorphous polyester resin B, which is different from modified amorphous polyester resin A. Amorphous polyester resin B can be a condensation polymer of an alcohol other than the monoalcohol and monocarboxylic acid in the modified amorphous polyester resin A described above, and a carboxylic acid.
[0062] The alcohol preferably contains an aromatic diol. The aromatic diol content in the total alcohol constituting amorphous polyester resin B is preferably 80 to 100% by mass, and more preferably 90 to 100% by mass. The carboxylic acid is preferably at least one selected from the group consisting of maleic acid, fumaric acid, and terephthalic acid. The amorphous polyester resin B is preferably crosslinked with a trivalent carboxylic acid such as trimellitic acid or trimellitic anhydride.
[0063] The glass transition temperature (TgB) of amorphous polyester resin B, as measured by a differential scanning calorimetry analyzer, is preferably 50.0°C to 70.0°C, and more preferably 54.0°C to 60.0°C. The number-average molecular weight Mn of amorphous polyester resin B is preferably 2,000 to 10,000 or 2,500 to 6,000. The weight-average molecular weight Mw of amorphous polyester resin B is preferably 10,000 to 200,000, 50,000 to 150,000 or 70,000 to 130,000. SPB (cal / cm²) is the SP value of amorphous polyester resin B. 3 ) 0.5 It is preferably 10.3 to 11.5, and more preferably 10.6 to 11.0.
[0064] Examples of the content of modified amorphous polyester resin A in amorphous polyester resin include 50.0 to 95.0% by mass and 60.0 to 80.0% by mass. Examples of amorphous polyester resin content include 5.0 to 50.0% by mass and 20.0 to 40.0% by mass.
[0065] The percentage of modified amorphous polyester resin A, based on the mass of toner particles, is, for example, Examples include 20.0-80.0% by mass, 30.0-70.0% by mass, and 40.0-60.0% by mass. Examples of amorphous polyester resin B content, based on the mass of toner particles, include 5.0-40.0% by mass, 10.0-30.0% by mass, and 15.0-25.0% by mass.
[0066] (Crystalline polyester) The toner particles contain a crystalline polyester resin. The crystalline polyester resin contains a modified crystalline polyester resin in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the end. That is, the modified crystalline polyester resin contains a polyester chain having monomer units corresponding to the linear alkyl compound at its end. The crystalline polyester resin is, for example, a resin in which the main skeleton is crystalline and which preferably has a weight-average molecular weight of 5000 or more.
[0067] Monomers used in modified crystalline polyester resins include polyhydric alcohols (dihydric or trihydric or higher alcohols), polyhydric carboxylic acids (dihydric or trihydric or higher carboxylic acids), their acid anhydrides, or their lower alkyl esters. In modified crystalline polyester resins, the structure other than the condensed terminals of the linear alkyl compound is preferably a condensed polymer of aliphatic dicarboxylic acid and aliphatic diol.
[0068] The following polyhydric alcohol monomers can be used in modified crystalline polyester resins. The polyhydric alcohol monomers are not particularly limited, but they are preferably linear (more preferably straight-chain) aliphatic diols. Examples include ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, dipropylene glycol, 1,4-butanediol, 1,4-butadiene glycol, trimethylene glycol, tetramethylene glycol, pentamethylene glycol, hexamethylene glycol, octamethylene glycol, nonamethylene glycol, decamethylene glycol, and neopentyl glycol. Among these, linear aliphatic and α,ω-diols such as ethylene glycol, diethylene glycol, 1,4-butanediol, and 1,6-hexanediol are particularly preferred examples.
[0069] Other polyhydric alcohol monomers besides those listed above can also be used. Examples of dihydric alcohol monomers among these polyhydric alcohol monomers include aromatic alcohols such as polyoxyethylene-bisphenol A and polyoxypropylene-bisphenol A; and 1,4-cyclohexanedimethanol. Examples of trihydric or higher polyhydric alcohol monomers among these polyhydric alcohol monomers include aromatic alcohols such as 1,3,5-trihydroxymethylbenzene; and aliphatic alcohols such as pentaerythritol, dipentaerythritol, tripentaerythritol, 1,2,4-butanetriol, 1,2,5-pentanetriol, glycerin, 2-methylpropanetriol, 2-methyl-1,2,4-butanetriol, trimethylolethane, and trimethylolpropane.
[0070] The following polycarboxylic acid monomers can be used in modified crystalline polyester resins. While the polycarboxylic acid monomer is not particularly limited, it is preferably a linear (more preferably linear) aliphatic dicarboxylic acid. Specific examples include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, superiric acid, glutaconic acid, azelaic acid, sebacic acid, nonanedicarboxylic acid, and decane. Examples include dicarboxylic acids, undecanedicarboxylic acids, dodecanedicarboxylic acids, maleic acid, fumaric acid, mesaconic acid, citraconic acid, and itaconic acid, as well as hydrolyzed acid anhydrides or lower alkyl esters of these acids.
[0071] Other polycarboxylic acids besides the polycarboxylic acid monomers mentioned above can also be used. Among the other polycarboxylic acid monomers, divalent carboxylic acids include aromatic carboxylic acids such as isophthalic acid and terephthalic acid; aliphatic carboxylic acids such as n-dodecylsuccinic acid and n-dodecenylsuccinic acid; and alicyclic carboxylic acids such as cyclohexanedicarboxylic acid. These also include their acid anhydrides or lower alkyl esters.
[0072] Furthermore, among other carboxylic acid monomers, polycarboxylic acids with a valency of 3 or higher include aromatic carboxylic acids such as 1,2,4-benzenetricarboxylic acid (trimellitic acid), 2,5,7-naphthalentricarboxylic acid, 1,2,4-naphthalentricarboxylic acid, and pyromellitic acid, as well as aliphatic carboxylic acids such as 1,2,4-butanetricarboxylic acid, 1,2,5-hexanetricarboxylic acid, and 1,3-dicarboxyl-2-methyl-2-methylenecarboxypropane. These also include derivatives such as acid anhydrides or lower alkyl esters.
[0073] The aliphatic dicarboxylic acid is preferably a linear aliphatic dicarboxylic acid having 2 to 16 carbon atoms (preferably 8 to 14). The aliphatic diol is preferably a linear aliphatic diol having 2 to 16 carbon atoms (preferably 2 to 6). The content of monomer units polymerized from linear aliphatic dicarboxylic acids having 2 to 16 carbon atoms (preferably 8 to 14) in the modified crystalline polyester resin is preferably 8% to 45% by mass, and more preferably 20% to 35% by mass. The content of monomer units polymerized from linear aliphatic diols having 2 to 16 carbon atoms (preferably 2 to 6) in the modified crystalline polyester resin is preferably 15% to 50% by mass, and more preferably 25% to 45% by mass.
[0074] In modified crystalline polyester resins, it is preferable that the structure other than the linear alkyl compound condensed at the end is a condensed polymer of aliphatic diols and aliphatic dicarboxylic acids. The number of carbon atoms in the aliphatic diol is C OH The number of carbon atoms in an aliphatic dicarboxylic acid is C COOH Let's assume that COH and C COOH For example, it is between 1.5 and 9.0, and preferably satisfies the following equation (9). 3.0 ≤ C COOH / C OH ≤7.0 ···(9) When formula (9) falls within the above range, it becomes easier to achieve both the plasticizing effect on amorphous polyester resin and crystallinity at room temperature, resulting in superior low-temperature fixation. OH and C COOH A range of 4.0 to 7.0 is more preferable, and 5.0 to 7.0 is even more preferable.
[0075] The crystalline polyester resin contains a modified crystalline polyester resin in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the end. Preferably, the crystalline polyester resin contains a modified crystalline polyester resin having molecular chain ends condensed with one or more linear alkyl compounds selected from the group consisting of linear alkyl monocarboxylic acids having 16 to 24 carbon atoms and linear alkyl monoalcohols having 16 to 24 carbon atoms.
[0076] The modified crystalline polyester resin may have molecular chain ends formed by the condensation of linear alkyl compounds of multiple chain lengths, and may also contain molecular chain ends formed by the condensation of linear alkyl compounds outside the above range, to the extent that it does not impair the effects of the present disclosure. When the modified crystalline polyester resin has molecular chain ends formed by the condensation of linear alkyl compounds of multiple chain lengths, the weighted average value obtained by assigning weights to the mole fractions of the linear alkyl compounds condensed at the molecular chain ends is defined as CPESC.
[0077] Examples of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms include: palmitic acid (hexadecanoic acid), margaric acid (heptadecanoic acid), stearic acid (octadecanoic acid), nonadesylic acid, arachidic acid (eicosanoic acid), henicosylic acid, behenic acid (docosanoic acid), tricosanoic acid, and tetracosanoic acid.
[0078] On the other hand, examples of linear aliphatic monoalcohols with 16 to 24 carbon atoms include: palmityl alcohol (hexadecanol), heptadecanol, stearyl alcohol (octadecanol), nonadecanol, arachidyl alcohol (icosanol), heneicosanol, behenyl alcohol, lignoceryl alcohol, tricosanol, and tetracosanol.
[0079] If the number of carbon atoms is less than 16, the interaction between linear alkyl groups is insufficient, making it difficult to form the eutectic described above. As a result, toner fusion on the surface of the photoreceptor drum is more likely to occur. On the other hand, if the number of carbon atoms is longer than 24, the mobility of the linear alkyl group becomes too high, preventing the modified amorphous polyester resin A from constraining the linear alkyl group of the modified crystalline polyester resin. As a result, a eutectic cannot be formed, the constant-temperature fixing properties decrease, and drum fusion is more likely to occur. The number of carbon atoms in the linear alkyl compound condensed at the ends of the modified amorphous polyester resin is preferably 16 to 22, and more preferably 18 to 22.
[0080] Modified crystalline polyester resins can be produced according to conventional polyester synthesis methods. For example, a crystalline polyester resin can be obtained by esterifying or transesterifying the aforementioned dicarboxylic acid and diol, followed by a polycondensation reaction under reduced pressure or by introducing nitrogen gas, according to conventional methods. Subsequently, the desired modified crystalline polyester resin can be obtained by further adding the above-mentioned linear alkyl compound and carrying out an esterification reaction.
[0081] The above esterification or transesterification reactions can be carried out using conventional esterification or transesterification catalysts such as sulfuric acid, titanium butoxide, dibutyltin oxide, manganese acetate, or magnesium acetate, as needed.
[0082] Furthermore, the above polycondensation reaction can be carried out using conventional polymerization catalysts, such as known catalysts like titanium butoxide, dibutyltin oxide, tin acetate, zinc acetate, tin disulfide, antimony trioxide, and germanium dioxide. The polymerization temperature and catalyst amount are not particularly limited and can be determined as appropriate.
[0083] In esterification, transesterification, or polycondensation reactions, methods such as charging all monomers at once to increase the strength of the resulting modified crystalline polyester resin, or first reacting divalent monomers and then adding trivalent or higher monomers to reduce the amount of low molecular weight components, may be used.
[0084] In the synthesis of crystalline polyester resins, including modified crystalline polyester resins, it is preferable to condense and polymerize at least one selected from the group consisting of linear aliphatic monocarboxylic acids and linear aliphatic monoalcohols (preferably the linear aliphatic monocarboxylic acids), as well as aliphatic diols and aliphatic dicarboxylic acids.
[0085] In the modified crystalline polyester resin, the proportion of monomer units polymerized from aliphatic diols is preferably 30-50 mol%, more preferably 35-45 mol%. In the modified crystalline polyester resin, the proportion of monomer units polymerized from aliphatic dicarboxylic acids is preferably 5-45 mol%, more preferably 10-35 mol%. Furthermore, selected from the group consisting of the above linear aliphatic monocarboxylic acids and linear aliphatic monoalcohols... The proportion of at least one (preferably the linear aliphatic monocarboxylic acid) is preferably 15 to 60 mol%, more preferably 20 to 30 mol%.
[0086] The total content of monomer units consisting of linear alkyl compounds at the molecular chain ends of the modified crystalline polyester resin is preferably 1.0 to 30.0% by mass, more preferably 4.0 to 25.0% by mass, and even more preferably 6.0 to 14.0% by mass.
[0087] In the modified crystalline polyester resin, the proportion of monomer units polymerized with aliphatic diols is preferably 10 to 40% by mass, more preferably 15 to 25% by mass. In the modified crystalline polyester resin, the proportion of monomer units polymerized with aliphatic dicarboxylic acids is preferably 40 to 85% by mass, more preferably 60 to 80% by mass. Examples of the content of modified crystalline polyester resin in crystalline polyester resin include 50-100% by mass, 80-100% by mass, and 90-100% by mass. The crystalline polyester resin may also be a modified crystalline polyester resin.
[0088] The content of crystalline polyester resin (e.g., modified crystalline polyester resin) based on the mass of toner particles is preferably 2.0 to 33.0% by mass, more preferably 5.0 to 20.0% by mass, and even more preferably 7.0 to 17.0% by mass.
[0089] The content of crystalline polyester resin (e.g., modified crystalline polyester resin) in the binder resin is preferably 3.0 to 30.0% by mass, and more preferably 5.0 to 18.0% by mass. Being within this range results in better low-temperature fixability and toner fusion resistance. The melting point MPc of the modified crystalline polyester resin is, for example, 60 to 105°C, preferably 80 to 100°C, and more preferably 85 to 95°C.
[0090] The proportion of the molecular chain ends of the modified crystalline polyester resin to which linear alkyl compounds are condensed (modification rate) is, for example, 1 to 26 mol%, preferably 2 to 25 mol%, more preferably 10 to 25 mol%, and even more preferably 15 to 21 mol%. Within this range, the interaction between the terminal alkyl of the modified crystalline polyester resin and the modified amorphous polyester resin A is strengthened, the modified crystalline polyester resin becomes more constrained, and toner fusion can be further suppressed.
[0091] The above modification rate indicates the proportion of the ends (carboxyl groups and hydroxyl groups) of the polyester resin to which a linear alkyl compound is condensed. The above modification rate indicates that the polyester molecular chains contained in the modified crystalline polyester resin include polyester molecular chains to which a linear alkyl compound is condensed at the molecular chain ends in the proportion of the above modification rate. In other words, the modified crystalline polyester resin may be a mixture of polyester molecular chains to which a linear alkyl compound is condensed at the molecular chain ends and polyester molecular chains to which a linear alkyl compound is not condensed at the molecular chain ends.
[0092] Let MwC be the weight-average molecular weight (Mw) of the modified crystalline polyester resin, and MwA be the weight-average molecular weight (Mw) of the modified amorphous polyester resin A. In this case, MwC / MwA is, for example, 2.0 to 6.0. It is preferable that MwC and MwA satisfy the following formula (6). 2.4 ≤ MwC / MwA ≤ 5.0 ···(6) When formula (6) falls within the above range, eutectic formation of the modified crystalline polyester resin and the modified amorphous polyester resin A can occur while sufficient crystallization of the modified crystalline polyester resin can also take place, making it possible to achieve both superior low-temperature fixation and toner fusion resistance. MwC / MwA is more preferably 2.4 to 4.0, and even more preferably 2.5 to 3.5.
[0093] The weight-average molecular weight (MwC) of the modified crystalline polyester resin is preferably 8,000 to 30,000, and more preferably 14,000 to 24,000. The number-average molecular weight (Mn) of the modified crystalline polyester resin is preferably 2,000 to 10,000 or 3,000 to 7,000.
[0094] (Release agent) The toner particles may contain a release agent. Examples of release agents include the following: Hydrocarbon waxes such as low molecular weight polyethylene, low molecular weight polypropylene, alkylene copolymers, microcrystalline wax, paraffin wax, and Fischer-Tropsch wax; oxides of hydrocarbon waxes such as oxidized polyethylene wax or block copolymers thereof; waxes mainly composed of fatty acid esters such as carnauba wax; and deoxidized fatty acid esters such as deoxidized carnauba wax, which have been partially or completely deoxidized.
[0095] Furthermore, the following can be listed: saturated linear fatty acids such as palmitic acid, stearic acid, and montanic acid; unsaturated fatty acids such as brassic acid, eleostearic acid, and valinalic acid; saturated alcohols such as stearyl alcohol, aralkyl alcohol, behenyl alcohol, carnaubyl alcohol, ceryl alcohol, and melissyl alcohol; polyhydric alcohols such as sorbitol; esters of fatty acids such as palmitic acid, stearic acid, behenic acid, and montanic acid with alcohols such as stearyl alcohol, aralkyl alcohol, behenyl alcohol, carnaubyl alcohol, ceryl alcohol, and melissyl alcohol; fatty acid amides such as linoleic acid amide, oleic acid amide, and lauric acid amide; methylenebisstearate amide, ethylenebiscaprate amide, ethylenebislaurate amide, and hexamethylene Saturated fatty acid bisamides such as bis-stearamide; unsaturated fatty acid amides such as ethylenebisoleamide, hexamethylenebisoleamide, N,N'dioleyladipamide, and N,N'dioleylsebacamide; aromatic bisamides such as m-xylenebis-stearamide and N,N'distearylisophthalamide; fatty acid metal salts (commonly known as metal soaps) such as calcium stearate, calcium laurate, zinc stearate, and magnesium stearate; waxes grafted onto aliphatic hydrocarbon waxes with vinyl monomers such as styrene or acrylic acid; partially esterified fatty acids and polyhydric alcohols such as behenic acid monoglyceride; and methyl ester compounds having hydroxyl groups obtained by hydrogenation of vegetable oils.
[0096] Among these release agents, hydrocarbon-based waxes such as paraffin wax and Fischer-Tropsch wax are preferred from the viewpoint of low-temperature fixation. The release agent content is preferably 1 part by mass or more and 10 parts by mass or less per 100 parts by mass of the binder resin. Here, the binder resin refers to, for example, the sum of the crystalline polyester resin and the amorphous polyester resin.
[0097] (Dispersant) If the toner particles contain a release agent, it is preferable that the toner particles also contain a dispersant in order to disperse the wax in the resin. While known dispersants can be used, if the wax contains a hydrocarbon-based wax, it is preferable that the dispersant contains a polymer having a structure in which a vinyl-based resin component and a hydrocarbon compound have reacted, in order to disperse the wax in the resin. Among these, a graft polymer in which vinyl monomers are graft-polymerized onto a polyolefin is preferred.
[0098] When this polymer is included, the compatibility between the wax and the resin is promoted, making it less likely to cause problems such as poor static charge and contamination of components due to poor wax dispersion. Furthermore, the dispersant content is preferably 1.0 part by mass or more and 15 parts by mass or less per 100 parts by mass of the binder resin. When the content is within this range, the dispersion state of the wax in the amorphous resin tends to become uniform. The polyolefin is not particularly limited as long as it is a polymer or copolymer of unsaturated hydrocarbons, and various polyolefins can be used. Polyethylene-based and polypropylene-based polyolefins are particularly preferred. Multiple types of these may be used.
[0099] Examples of monomers having vinyl groups include the following: Styrene-based units such as styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, p-methoxystyrene, p-phenylstyrene, p-chlorostyrene, 3,4-dichlorostyrene, p-ethylstyrene, 2,4-dimethylstyrene, pn-butylstyrene, p-tert-butylstyrene, pn-hexylstyrene, pn-octylstyrene, pn-nonylstyrene, pn-decylstyrene, pn-dodecylstyrene, and styrene derivatives thereof. Amino group-containing α-methylene aliphatic monocarboxylic acid esters such as dimethylaminoethyl methacrylate and diethylaminoethyl methacrylate; vinyl units containing an N atom, such as acrylic acid or methacrylic acid derivatives such as acrylonitrile, methacrylonitrile, and acrylamide. Unsaturated dibasic acids such as maleic acid, citraconic acid, itaconic acid, alkenyl succinic acid, fumaric acid, and mesaconic acid; unsaturated dibasic acid anhydrides such as maleic anhydride, citraconic acid anhydride, itaconic acid anhydride, and alkenyl succinic acid anhydride; methyl maleate half ester, ethyl maleate half ester, butyl maleate half ester, methyl citraconic acid half ester, ethyl citraconic acid half ester, butyl citraconic acid half ester, methyl itaconic acid half ester, methyl alkenyl succinate half ester, f Half-esters of unsaturated dibasic acids such as methyl malate half-ester and methyl mesaconate half-ester; unsaturated dibasic acid esters such as dimethyl maleic acid and dimethyl fumaric acid; α,β-unsaturated acids such as acrylic acid, methacrylic acid, crotonic acid, and cinnamic acid; α,β-unsaturated acid anhydrides such as crotonic acid anhydride and cinnamic acid anhydride, anhydrides of the α,β-unsaturated acid and lower fatty acids; vinyl units containing carboxyl groups such as alkenyl malonic acid, alkenyl glutaric acid, alkenyl adipic acid, their acid anhydrides, and their monoesters. Acrylic acid or methacrylic acid esters such as 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, and 2-hydroxypropyl methacrylate, and vinyl units containing a hydroxyl group such as 4-(1-hydroxy-1-methylbutyl)styrene and 4-(1-hydroxy-1-methylhexyl)styrene. Ester units consisting of acrylic acid esters such as methyl acrylate, ethyl acrylate, n-butyl acrylate, isobutyl acrylate, propyl acrylate, n-octyl acrylate, dodecyl acrylate, 2-ethylhexyl acrylate, stearyl acrylate, 2-chloroethyl acrylate, and phenyl acrylate. Ester units consisting of methacrylic acid esters such as cyclohexyl methacrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-octyl methacrylate, dodecyl methacrylate, 2-ethylhexyl methacrylate, stearyl methacrylate, phenyl methacrylate, dimethylaminoethyl methacrylate, and diethylaminoethyl methacrylate, which are α-methylene aliphatic monocarboxylic acid esters. Multiple units of these may be used.
[0100] Dispersants can be obtained by known methods, such as the reactions of these polymers with each other or the reactions of monomers from one polymer with those from the other polymer.
[0101] (Coloring agent) Toner particles may contain colorants. Examples of colorants include the following: Examples of black colorants include carbon black and black colorants prepared by mixing yellow, magenta, and cyan colorants. While pigments may be used alone as colorants, using dyes and pigments in combination is preferable from the standpoint of full-color image quality to improve clarity.
[0102] The following are examples of pigments used for magenta toner: CI Pigment Red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 23, 30, 31, 32, 37, 38, 39, 40, 41, 48:2, 48:3, 48:4, 49, 50, 51, 52, 53, 54, 55, 57:1, 58, 60, 63, 64, 68, 81:1, 83, 87, 88, 89, 90, 112, 114, 122, 123, 146, 147, 150, 163, 184, 202, 206, 207, 209, 238, 269, 282; CI Pigment Violet 19; CI Bat Red 1, 2, 10, 13, 15, 23, 29, 35.
[0103] Examples of dyes for magenta toner include: oil-soluble dyes such as CI Solvent Red 1, 3, 8, 23, 24, 25, 27, 30, 49, 81, 82, 83, 84, 100, 109, 121; CI Disperse Red 9; CI Solvent Violet 8, 13, 14, 21, 27; CI Disperse Violet 1; and basic dyes such as CI Basic Red 1, 2, 9, 12, 13, 14, 15, 17, 18, 22, 23, 24, 27, 29, 32, 34, 35, 36, 37, 38, 39, 40; and CI Basic Violet 1, 3, 7, 10, 14, 15, 21, 25, 26, 27, 28.
[0104] Examples of pigments for cyan toner include: CI Pigment Blue 2, 3, 15:2, 15:3, 15:4, 16, 17; CI Bat Blue 6; CI Acid Blue 45; and copper phthalocyanine pigments in which one to five phthalimidomethyl groups are substituted onto the phthalocyanine skeleton. CI Solvent Blue 70 is a dye used for cyan toner.
[0105] The following pigments are used for yellow toner: CI Pigment Yellow 1, 2, 3, 4, 5, 6, 7, 10, 11, 12, 13, 14, 15, 16, 17, 23, 62, 65, 73, 74, 83, 93, 94, 95, 97, 109, 110, 111, 120, 127, 128, 129, 147, 151, 154, 155, 168, 174, 175, 176, 180, 181, 185; CI Bat Yellow 1, 3, 20. CI Solvent Yellow 162 is a dye used for yellow toner.
[0106] The coloring agent content is preferably 0.1 parts by mass or more and 30 parts by mass or less per 100 parts by mass of the binder resin.
[0107] (Charge control agent) The toner may contain a charge control agent as needed. While known charge control agents can be used in the toner, aromatic carboxylic acid metal compounds that are colorless, have a fast charging speed for the toner, and can stably maintain a constant charge are particularly preferred.
[0108] Examples of negative charge control agents include salicylate metal compounds, naphthoate metal compounds, dicarboxylic acid metal compounds, polymer compounds having sulfonic acid or carboxylic acid as a side chain, polymer compounds having sulfonate salts or sulfonic acid esters as a side chain, carboxylate salts or carboxylic acids. Examples of charge control agents include polymer compounds having esterified compounds in their side chains, boron compounds, urea compounds, silicon compounds, and calixarenes. Examples of positive charge control agents include quaternary ammonium salts, polymer compounds having the aforementioned quaternary ammonium salts in their side chains, guanidine compounds, and imidazole compounds. The charge control agent may be added internally or externally to the toner particles. The amount of charge control agent added is preferably 0.05 parts by mass or more and 10 parts by mass or less per 100 parts by mass of the binder resin.
[0109] (Inorganic fine particles) The toner may also contain inorganic fine particles as needed. The inorganic fine particles may be added internally to the toner particles or mixed with the toner particles as an external additive. As external additives, inorganic fine powders such as silica, titanium dioxide, and aluminum oxide are preferred. The inorganic fine powders are preferably hydrophobized with a hydrophobic agent such as a silane compound, silicone oil, or a mixture thereof. As an external additive for improving fluidity, it has a specific surface area of 50 m². 2 / g or more 400m 2 Inorganic fine powders of less than / g are preferred. For durability and stability, a specific surface area of 10 m² is desirable. 2 / g or more 50m 2 Inorganic fine powders of less than / g are preferred. To achieve both improved fluidity and stable durability, inorganic fine powders with a specific surface area within the above range may be used in combination. It is preferable that the external additive is used in an amount of 0.1 parts by mass or more and 10.0 parts by mass or less per 100 parts by mass of toner particles. The toner particles and the external additive can be mixed using a known mixer such as a Henschel mixer.
[0110] (Developer) Toner can be used as a one-component developer, but it is preferable to mix it with a magnetic carrier and use it as a two-component developer to further improve dot reproduction and to supply stable images over a long period of time. When toner is mixed with a magnetic carrier and used as a two-component developer, the mixing ratio of the magnetic carrier in the two-component developer is preferably 2% to 15% by mass, and more preferably 4% to 13% by mass or less, as the toner concentration in the two-component developer.
[0111] (Magnetic carrier) As magnetic carriers, generally known ones can be used, such as iron oxide; metal particles such as iron, lithium, calcium, magnesium, nickel, copper, zinc, cobalt, manganese, chromium, strontium, and rare earth elements, their alloy particles, and their oxide particles; magnetic materials such as ferrite and magnetite; magnetic material dispersion resin carriers (so-called resin carriers) containing a magnetic material and a binder resin that holds the magnetic material in a dispersed state; and magnetic carriers in the form of ferrite or magnetite particles having voids filled with resin.
[0112] As a magnetic carrier, the above-mentioned magnetic material may be used directly, or a magnetic material may be used in which the above-mentioned magnetic material is used as a core and its surface is coated with resin. From the viewpoint of improving the chargeability of the toner, it is preferable to use a magnetic material as a magnetic carrier in which the above-mentioned magnetic material is used as a core and its surface is coated with resin.
[0113] The resin used to coat the core is not particularly limited, and any known resin can be selected and used as long as it does not impair the toner properties. Examples include (meth)acrylic resins, silicone resins, urethane resins, polyethylene, polyethylene terephthalate, polystyrene, phenolic resins, or copolymer polymers and polymer mixtures containing these. In particular, (meth)acrylic resins or silicone resins are preferred from the viewpoint of electrostatic properties and preventing foreign matter adhesion to the carrier surface. (Meth)acrylic resins having alicyclic hydrocarbon groups such as cyclohexyl, cycloheptyl, cyclooctyl, cyclopentyl, cyclobutyl, or cyclopropyl groups are particularly preferable for coating the surface of magnetic materials. This configuration is particularly preferable because it makes the surface (coated film surface) of the resin coating layer smooth, which suppresses the adhesion of toner-derived components such as binder resin, release agent, and external additives.
[0114] (Manufacturing method) The method for producing toner particles is not particularly limited, and known methods such as grinding, suspension polymerization, dissolution-suspension, emulsification-coagulation, and dispersion polymerization can be used. The following describes an example of a toner manufacturing procedure using the grinding method.
[0115] In the raw material mixing process, predetermined amounts of materials constituting the toner particles, such as crystalline polyester resin, amorphous polyester resin, and, if necessary, other components such as mold release agents, colorants, and charge control agents, are weighed, blended, and mixed. Examples of mixing equipment include double-con mixers, V-type mixers, drum-type mixers, super mixers, Henschel mixers, Nauta mixers, and Mechanohybrid (manufactured by Nippon Coke Industries Co., Ltd.).
[0116] Next, the mixed materials are melt-kneaded to disperse wax and other substances in the binder resin. The mixing and dispensing temperature can be adjusted as appropriate depending on the binder resin and colorant used, but generally 100 to 180°C is preferred. In this melt-kneading process, batch-type mixers such as pressure kneaders and Banbury mixers, as well as continuous mixers, can be used, and single-screw or twin-screw extruders are the mainstream due to their advantage of being able to produce continuously.
[0117] Examples include the KTK twin-screw extruder (manufactured by Kobe Steel, Ltd.), the TEM twin-screw extruder (manufactured by Toshiba Machine Co., Ltd.), the PCM kneader (manufactured by Ikegai Iron Works Co., Ltd.), the twin-screw extruder (manufactured by KCK Co., Ltd.), the Co-kneader (manufactured by Buss Co., Ltd.), and the Nidex (manufactured by Nippon Coke Industries Co., Ltd.). Furthermore, the resin composition obtained by melt kneading may be rolled with two rolls or the like and cooled with water or the like in a cooling process.
[0118] Next, the cooled resin composition is pulverized to the desired particle size in a pulverization process. In the pulverization process, for example, it is coarsely pulverized using a pulverizer such as a crusher, hammer mill, or feather mill, and then further finely pulverized using a fine pulverizer such as a Kryptron system (manufactured by Kawasaki Heavy Industries), Super Rotor (manufactured by Nisshin Engineering Co., Ltd.), Turbo Mill (manufactured by Freund Turbo), or an air jet type pulverizer.
[0119] Subsequently, the material is classified as needed using classifiers and sieving machines such as the inertial classifier Elbow Jet (manufactured by Nippon Steel Mining Co., Ltd.), the centrifugal classifier Turboplex (manufactured by Hosokawa Micron Corporation), TSP separator (manufactured by Hosokawa Micron Corporation), and Faculty (manufactured by Hosokawa Micron Corporation) to obtain the classified product (toner particles).
[0120] Toner particles may be used as toner as is, or, if necessary, external additives may be added to the surface of the toner particles to form toner. Methods for externally adding external additives include mixing toner particles with a predetermined amount of various known external additives and stirring and mixing them using a mixing device such as a double-con mixer, V-type mixer, drum-type mixer, super mixer, Henschel mixer, Nauta mixer, Mechanohybrid (manufactured by Nippon Coke Industries Co., Ltd.), or Novilta (manufactured by Hosokawa Micron Corporation) as an external additive machine.
[0121] Next, we will describe the methods for measuring each physical property. (Separation of each material from the toner) The separation of materials from toner can be achieved by utilizing the difference in solubility in the solvent. An example is shown below. First separation: The toner is dissolved in methyl ethyl ketone (MEK) at 23°C, separating the soluble components (amorphous polyester resin) from the insoluble components (crystalline polyester resin, wax, wax dispersant, adhesive). It separates colorants, inorganic particles, etc. Second separation: The insoluble components obtained in the first separation (crystalline polyester resin, wax, wax dispersant, colorant, inorganic particles, etc.) are dissolved in MEK at 100°C, and the soluble components (crystalline polyester resin, wax, wax dispersant) and insoluble components (colorant, inorganic particles) are separated. Third separation: The soluble components (crystalline polyester resin, wax, wax dispersant) obtained in the second separation are dissolved in chloroform at 23°C, and the soluble components (crystalline polyester resin) and insoluble components (wax, wax dispersant) are separated.
[0122] Based on the mass of each material, such as crystalline polyester resin, separated by the above separation method, the content of each material can be calculated. Furthermore, amorphous polyester resin can be separated into modified amorphous polyester resin A and amorphous polyester resin B by known means such as GPC, depending on the molecular weight.
[0123] (Calculation of monomer unit content ratios for modified amorphous polyester resin A, amorphous polyester resin B, and modified crystalline polyester resin) The content of constituent monomers in modified amorphous polyester resin A, amorphous polyester resin B, and modified crystalline polyester resin is calculated using NMR and the following method. Weigh out 5 mg of the resin to be measured and dissolve it in deuterated THF or deuterated chloroform. 1 1H-NMR measurements are performed, and the composition ratio is calculated from the integrated values of each peak. The specific instrument conditions are as follows.
[0124] (Measurement conditions) Measuring device JNM-ECA400FT-NMR(JEOL) Measured radionuclides: 1 H Solvent: Deuterated THF or deuterated chloroform Measurement frequency: 400MHz Pulse width: 5.0 μs Frequency range: 10500Hz Total number of times: 64 Measurement temperature: room temperature
[0125] (Measurement of glass transition temperature (TgA, TgB) of resin) The glass transition temperature (Tg) is measured using a differential scanning calorimetry analyzer "Q2000" (TA Instruments) in accordance with ASTM D3418-82. The temperature correction for the instrument's detection unit uses the melting points of indium and zinc, and the heat of fusion of indium is used for heat quantity correction. Specifically, 3 mg of resin or toner is accurately weighed and placed in an aluminum pan. An empty aluminum pan is used as a reference, and measurements are taken at a heating rate of 10°C / min within the measurement temperature range of 30 to 200°C. During the measurement, the temperature is raised to 200°C once, then lowered to 30°C, and then raised again. During this second heating process, the specific heat change is obtained in the temperature range of 40°C to 100°C. The intersection point of the line midway between the baseline before and after the specific heat change and the differential heat curve is defined as the glass transition temperature of the resin.
[0126] (Measuring the melting point MPc of modified crystalline polyester resin and the melting point of wax) The melting point MPc of modified crystalline polyester resin and the melting point of wax are measured using a differential scanning calorimetry analyzer "Q2000" (TA Instruments) in accordance with ASTM D3418-82. The temperature correction for the device's detection unit uses the melting points of indium and zinc, and the heat of heat correction uses the heat of fusion of indium. Specifically, 3 mg of the sample is accurately weighed and placed in an aluminum pan. Place the sample in an empty aluminum pan as a reference and measure under the following conditions: Heating rate: 10°C / min Measurement start temperature: 30℃ Measurement end temperature: 180℃ Measurements are taken within the range of 30 to 180°C at a heating rate of 10°C / min. The temperature is raised to 180°C and held for 10 minutes, then cooled to 30°C, and then heated again. During this second heating process, the temperature at which the temperature-endothermic curve reaches its maximum endothermic peak in the range of 30 to 100°C is defined as the melting point.
[0127] (SP value calculation method) The sp values for modified amorphous polyester resin A, amorphous polyester resin B, and modified crystalline polyester resin are calculated according to the calculation method proposed by Fedors. For atoms or groups of atoms in the molecular structure, the evaporation energy (Δei) (cal / mol) and molar volume (Δvi) (cm³) are obtained from the table in "Polym.Eng.Sci.,14(2),147-154(1974)".3 Find (ΣΔei / ΣΔvi) 0.5 SP value (cal / cm 3 ) 0.5 Let's assume that.
[0128] (Weight-average molecular weight (MwA) of modified amorphous polyester resin A, measured by GPC, and other molecular weight measurements of amorphous polyester resins) The molecular weight distribution of THF-soluble components in amorphous polyester resin is measured by gel permeation chromatography (GPC) as follows. First, the resin is dissolved in tetrahydrofuran (THF) at room temperature for 24 hours. The resulting solution is then filtered through a solvent-resistant membrane filter, "Maeshori Disc" (manufactured by Tosoh Corporation), with a pore diameter of 0.2 μm, to obtain the sample solution. The sample solution is adjusted so that the concentration of THF-soluble components is 0.8% by mass. This sample solution is then used for measurement under the following conditions. Equipment: HLC8120GPC (Detector: RI) (Manufactured by Tosoh Corporation) Columns: Shodex KF-801, 802, 803, 804, 805, 806, 807 (7 columns, manufactured by Showa Denko) Eluent: Tetrahydrofuran (THF) Flow rate: 1.0ml / min Oven temperature: 40.0℃ Sample injection volume: 0.10 ml For calculating the molecular weight of the sample, a molecular weight calibration curve created using standard polystyrene resin (for example, "TSK Standard Polystyrene F-850, F-450, F-288, F-128, F-80, F-40, F-20, F-10, F-4, F-2, F-1, A-5000, A-2500, A-1000, A-500", manufactured by Tosoh Corporation) is used.
[0129] (Molecular weight measurement, such as weight-average molecular weight (MwC), of modified crystalline polyester resins using GPC) First, the modified crystalline polyester resin is dissolved in o-dichlorobenzene at room temperature for 24 hours. The resulting solution is then filtered through a solvent-resistant membrane filter, "Maeshori Disc" (manufactured by Tosoh Corporation), with a pore diameter of 0.2 μm to obtain the sample solution. The sample solution is adjusted so that the concentration of THF-soluble components is 0.8% by mass. This sample solution is then used for measurement under the following conditions. Equipment: HLC-8121GPC / HT (manufactured by Tosoh Corporation) Column: TSKgelGMHHR-HHT 7.8cm I.D x 30cm 2-row (manufactured by Tosoh Corporation) Detector: High-temperature radioisotope detector Temperature: 135℃ Solvent: o-dichlorobenzene (with 0.05% ionol added) Flow rate: 1.0ml / min Sample: Inject 0.4 ml of 0.1% sample. Measurements are taken under the above conditions, and the molecular weight of the sample is calculated using a molecular weight calibration curve prepared with monodisperse polystyrene standard samples. Furthermore, the molecular weight is calculated by converting it to polyethylene using a conversion formula derived from the Mark-Houwink viscosity equation.
[0130] (Method for measuring the elution start temperature Tfb and softening temperature Tm of samples such as toner particles and resin) The flow initiation temperature and softening temperature of samples such as toner particles and resins are measured using a constant-load extrusion type capillary rheometer, the "Flow Characteristics Evaluation Device Flow Tester CFT-500D" (manufactured by Shimadzu Corporation), according to the manual included with the device. With this device, a constant load is applied from the top of the sample by a piston, the sample filled in the cylinder is heated and melted, and the molten sample is extruded from a die at the bottom of the cylinder, allowing a flow curve showing the relationship between the piston descent amount and temperature to be obtained. The temperature at which outflow begins and the piston starts to descend is defined as the outflow start temperature, and the "melting temperature in the 1 / 2 method" described in the manual for the "Flow Characteristics Evaluation Device Flow Tester CFT-500D" is defined as the softening temperature. The melting temperature in the 1 / 2 method is calculated as follows: First, half of the difference between the piston descent amount Smax at the end of outflow and the piston descent amount Smin at the start of outflow is determined (let this be X. X = (Smax - Smin) / 2). Then, the temperature at which the piston descent amount in the flow curve is the sum of X and Smin is the melting temperature in the 1 / 2 method.
[0131] The sample used for measurement is a cylindrical shape with a diameter of approximately 8 mm, obtained by compressing 1.0 g of resin at 10 MPa for 60 seconds in a tablet molding compressor (e.g., NT-100H, manufactured by NPA Systems Co., Ltd.) at 25°C. The measurement conditions for the CFT-500D are as follows: Test mode: Temperature increase method Starting temperature: 50℃ Achieved temperature: 200℃ Measurement interval: 1.0℃ Heating rate: 4.0℃ / min Piston cross-sectional area: 1,000 cm² 2 Test load (piston load): 10.0 kgf (0.9807 MPa) Preheating time: 300 seconds Die hole diameter: 1.0mm Die length: 1.0mm
[0132] (Method for measuring the weight-average particle size (D4) of toner particles) The weight-average particle size (D4) of the toner is calculated as follows. The measuring device used is the "CDA-1000X" particle counting analyzer (manufactured by Sysmex Corporation), which employs the pore electrical resistance method and is equipped with a 100 μm aperture tube. The included dedicated software, "CDA-1000X" (manufactured by Sysmex Corporation), is used to set the measurement conditions and analyze the measurement data. For the electrolytic aqueous solution used for measurement, for example, "Cellpack" (manufactured by Sysmex Corporation) can be used. Before performing the measurement and analysis, the dedicated software was configured as follows: In the "Measurement Condition Settings" screen of the dedicated software, the total count was set to 50,000, the number of repeated measurements to 1, and the measurement mode to total count (unlimited). The specific measurement method is as follows:
[0133] (1) Place 150 ml of the electrolytic solution into a dedicated glass round-bottom beaker and set it on the sample stage. Then, start stirring with the stirring propeller at 500 rpm. Next, click "Blank Check Measurement" in the dedicated software to start the measurement and confirm that the count is less than 500. If the count is 500 or more, repeat the washing of the beaker and aperture tube. (2) Place 30 ml of the electrolytic aqueous solution into a 100 ml flat-bottomed glass beaker. Add 0.3 ml of a diluted solution of "Contaminon N" (a 10% by mass aqueous solution of a pH 7 neutral detergent for cleaning precision measuring instruments, consisting of a nonionic surfactant, anionic surfactant, and organic builder, manufactured by Wako Pure Chemical Industries, Ltd.) diluted three times by mass with deionized water as a dispersant. (3) Prepare an ultrasonic disperser "UltrasonicDispensionSystemTetra150" (manufactured by Nikko Bios Co., Ltd.) with an electrical output of 120W, which incorporates two oscillators with an oscillation frequency of 50kHz and a phase shift of 180 degrees. Add 3.3L of deionized water to the water tank of the ultrasonic disperser, and add 2ml of Contaminon N to this water tank. (4) Place the beaker from (2) into the beaker fixing hole of the ultrasonic disperser and operate the ultrasonic disperser. Then, adjust the height of the beaker so that the resonance state of the liquid surface of the electrolytic solution inside the beaker is maximized. (5) While irradiating the electrolytic aqueous solution in the beaker described in (4) with ultrasound, add 10 mg of toner in small amounts and disperse it. Continue the ultrasonic dispersion treatment for another 60 seconds. During ultrasonic dispersion, adjust the water temperature in the tank to be between 10°C and 40°C as appropriate. (6) Using a pipette, the electrolytic aqueous solution (5) containing the dispersed toner is dropped into the round-bottom beaker (1) placed in the sample stand, and the concentration is adjusted to 6%. The measurement is then continued until the number of particles measured reaches 50,000. (7) The measurement data is analyzed using the dedicated software attached to the device, and the weight-average particle size (D4) is calculated.
[0134] (Method for measuring acid value) The acid value is the mass [mg] of potassium hydroxide required to neutralize the acid contained in 1g of a sample. In other words, the acid value is the mass [mg] of potassium hydroxide required to neutralize the free fatty acids and resin acids contained in 1g of a sample. The acid value was measured in accordance with JIS K0070-1992. Specifically, the measurement was performed according to the following procedure.
[0135] (1) Preparation of reagents 1.0 g of phenolphthalein was dissolved in 90 mL of ethyl alcohol (95% by volume), and deionized water was added to make a total volume of 100 mL to obtain a phenolphthalein solution. 7 g of special grade potassium hydroxide was dissolved in 5 mL of water, and ethyl alcohol (95 vol%) was added to make 1 L. The solution was placed in an alkali-resistant container to prevent contact with carbon dioxide, etc., and left for 3 days. After standing, the solution was filtered to obtain potassium hydroxide solution. The obtained potassium hydroxide solution was stored in an alkali-resistant container. The factor of the potassium hydroxide solution was determined by placing 25 mL of 0.1 mol / L hydrochloric acid in an Erlenmeyer flask, adding a few drops of the phenolphthalein solution, titrating with the potassium hydroxide solution, and determining the amount of potassium hydroxide solution required for neutralization. The 0.1 mol / L hydrochloric acid used was prepared in accordance with JIS K8001-1998.
[0136] (2) Operation (A) Main examination 2.0 g of the sample was weighed accurately in a 200 mL Erlenmeyer flask, and 100 mL of a toluene / ethanol (2:1) mixture was added. The sample was dissolved over 5 hours. Then, a few drops of the phenolphthalein solution were added as an indicator, and the sample was titrated with the potassium hydroxide solution. The titration endpoint was defined as the indicator turning pale pink for 30 seconds. (B) Blank test The titration was performed in the same manner as described above, except that no sample was added (i.e., only a toluene / ethanol (2:1) mixed solution was used).
[0137] (3) Calculation of acid value The acid value was calculated by substituting the obtained results into the following formula. AV = [(BA) × f × 5.61] / S In the above formula, AV represents the acid value [mgKOH / g], A represents the amount of potassium hydroxide solution added in the blank test [mL], B represents the amount of potassium hydroxide solution added in the main test [mL], f represents the factor of the potassium hydroxide solution, and S represents the mass of the sample [g].
[0138] (Method for measuring hydroxyl value) The hydroxyl value is the number of milligrams of potassium hydroxide required to neutralize the acetic acid bonded to the hydroxyl groups when acetylating 1 g of a sample. The hydroxyl value of the binder resin is measured according to JIS K0070-1992, but specifically, it is measured according to the following procedure.
[0139] (1) Preparation of reagents Place 25g of special grade acetic anhydride into a 100ml volumetric flask, add pyridine to bring the total volume to 100ml, and shake thoroughly to obtain the acetylation reagent. Store the obtained acetylation reagent in a brown bottle, keeping it away from moisture, carbon dioxide, etc. Dissolve 1.0 g of phenolphthalein in 90 ml of ethyl alcohol (95 vol%), add deionized water to make a total volume of 100 ml, and obtain a phenolphthalein solution. Dissolve 35 g of special grade potassium hydroxide in 20 ml of water and add ethyl alcohol (95 vol%) to make 1 L. Place the solution in an alkali-resistant container, taking care not to allow it to come into contact with carbon dioxide, etc., and leave it for 3 days. After that, filter the solution to obtain potassium hydroxide solution. Store the obtained potassium hydroxide solution in an alkali-resistant container. The factor of the potassium hydroxide solution is determined by taking 25 ml of 0.5 mol / l hydrochloric acid in an Erlenmeyer flask, adding a few drops of the phenolphthalein solution, titrating with the potassium hydroxide solution, and determining the amount of potassium hydroxide solution required for neutralization. The 0.5 mol / l hydrochloric acid used is prepared in accordance with JIS K8001-1998.
[0140] (2) Operation (A) Main examination Accurately weigh 1.0 g of the sample into a 200 ml round-bottom flask, and precisely add 5.0 ml of the acetylation reagent to it using a volumetric pipette. If the sample is difficult to dissolve in the acetylation reagent, add a small amount of special grade toluene to dissolve it. Place a small funnel over the mouth of the flask and immerse about 1 cm of the bottom of the flask in a glycerin bath at approximately 97°C and heat. At this time, it is preferable to cover the base of the flask's neck with a piece of cardboard with a round hole cut out to prevent the temperature of the flask's neck from rising due to the heat of the bath.
[0141] After 1 hour, remove the flask from the glycerin bath and allow it to cool. After cooling, add 1 ml of water from the funnel and shake to hydrolyze the acetic anhydride. To further complete hydrolysis, heat the flask again in the glycerin bath for 10 minutes. After cooling, wash the funnel and the walls of the flask with 5 ml of ethyl alcohol. Add a few drops of the phenolphthalein solution as an indicator, and titrate with the potassium hydroxide solution. The titration endpoint is reached when the indicator remains faintly pink for approximately 30 seconds. (B) Blank test Perform the titration in the same manner as described above, except that no sample is used.
[0142] (3) Substitute the obtained results into the following formula to calculate the hydroxyl value. A = [{(BC) × 28.05 × f} / S] + D Here, A: hydroxyl value (mgKOH / g), B: amount of potassium hydroxide solution added in the blank test (ml), C: amount of potassium hydroxide solution added in the main test (ml), f: factor of the potassium hydroxide solution, S: sample (g), D: acid value of the sample (mgKOH / g).
[0143] (Method for calculating the modification rate of modified amorphous polyester resin A or modified crystalline polyester resin due to linear alkyl compounds at the molecular chain ends) The degree of modification by linear alkyl compounds at the molecular chain ends of modified amorphous polyester resin A or modified crystalline polyester resin (hereinafter referred to as "resin" in the calculation method) is calculated using the acid value, hydroxyl value, and molecular weight obtained above. Specifically, the number of moles of terminal functional groups (carboxyl groups or hydroxyl groups remaining without condensation of linear alkyl compounds) per 1 g of resin is calculated using the following formula. Number of moles of terminal functional groups = (acid value + hydroxyl value) / (1000 × 56.105)
[0144] Next, the number of moles per gram of resin is calculated from the number-average molecular weight (Mn) of the resin. Number of moles in 1g of resin = 1 / Mn The amount of terminal functional groups is calculated from the ratio of each monomer unit in the resin determined by the above NMR. Specifically, for ester products of dicarboxylic acids and dialcohols, the amount of functional groups is set to 2. If monomers with a valency of 3 or higher are used, the amount of terminal functional groups can be calculated based on their molar ratio. Degradation rate (mol%) due to linear alkyl compounds at the molecular chain ends of the resin = [1 - number of moles of terminal functional groups / (number of moles per gram of resin × amount of functional groups)] × 100 [Examples]
[0145] The present disclosure will be explained below with reference to examples, etc. However, the description of these examples is not intended to limit the present disclosure. In the following formulations, parts are by mass unless otherwise specified.
[0146] <Example of manufacturing amorphous polyester resin A1> • Bisphenol A propylene oxide adduct (average number of moles added: 2.2 mol): 60.0 parts by mass Terephthalic acid: 35.0 parts by mass Titanium tetrabutoxide (esterification catalyst): 0.5 parts by mass The above materials were weighed into a reaction vessel equipped with a condenser, stirrer, nitrogen inlet tube, and thermocouple. Next, the flask was purged with nitrogen gas, and the temperature was gradually increased while stirring. The reaction was carried out at 200°C for 2 hours while stirring. Furthermore, the pressure in the reaction vessel was reduced to 8.3 kPa and maintained for 1 hour, then cooled to 160°C and returned to atmospheric pressure. Stearic acid: 5.0 parts by mass Subsequently, the above materials were added, the pressure in the reaction vessel was reduced to 8.3 kPa, and the reaction was allowed to proceed while maintaining the temperature at 200°C. After confirming that the softening temperature reached the temperature shown in Table 1, the temperature was lowered to stop the reaction, and amorphous polyester resin A1 was obtained. The physical properties are shown in Table 1.
[0147] <Manufacturing examples of amorphous polyester resins A2 to A14> In the example of producing amorphous polyester resin A1, the reaction was carried out in the same manner except that the monomers used were changed as shown in Table 1, to obtain amorphous polyester resins A2 to A14. The composition and physical properties of the obtained amorphous polyester resins A2 to A14 are shown in Table 1. Amorphous polyester resins A1 to A14 exhibited a crystallinity of 10% or less after being left at 30°C and 80% RH for one week. Furthermore, amorphous polyester resins A1 to A13 are modified amorphous polyester resins.
[0148] [Table 1]
[0149] In Table 1, TgA represents the glass transition temperature TgA. The unit of SP value is (cal / cm). 3 ) 0.5The denaturation rate is the denaturation rate (mol%) due to the linear alkyl compound at the end of the molecular chain. The abbreviations in Table 1 are as follows. The numbers in parentheses represent the number of carbon atoms in the linear alkyl compound. BPA-PO: Propylene oxide adduct of bisphenol A (average number of moles added: 2.2 mol) TPA: Terephthalic acid SA: Stearic acid (18) ArA: Arachidic acid (20) SAl: Stearyl alcohol (18) PA: Palmitic acid (16) BA: Behenic acid (22) MA: Myristic acid (14) CA: Cerotic acid (26)
[0150] <Example of manufacturing amorphous polyester resin B1> • Bisphenol A propylene oxide adduct (average number of moles added: 2.2 mol) :60.0 parts by mass Terephthalic acid: 35.0 parts by mass • Trimellitus anhydride: 5.0 parts by mass Titanium tetrabutoxide (esterification catalyst): 0.5 parts by mass The above materials were weighed into a reaction vessel equipped with a condenser, stirrer, nitrogen inlet tube, and thermocouple. Next, the flask was replaced with nitrogen gas, and the temperature was gradually increased while stirring. The reaction was carried out at 200°C for 3 hours while stirring. After that, the pressure in the reaction vessel was reduced to 8.3 kPa, and the reaction was carried out while maintaining the temperature at 200°C. After confirming that the softening temperature reached the temperature shown in Table 2, the temperature was lowered. The reaction was stopped by lowering the temperature, and amorphous polyester resin B1 was obtained. The physical properties are shown in Table 2.
[0151] <Manufacturing examples of amorphous polyester resins B2-B7> In the example of producing amorphous polyester resin B1, the reaction was carried out in the same manner except that the monomers used were changed as shown in Table 2, to obtain amorphous resins B2 to B7. The composition and physical properties of the obtained amorphous polyester resins B2 to B7 are shown in Table 2.
[0152] [Table 2]
[0153] In Table 2, TgB represents the glass transition temperature TgB. The unit of SP value is (cal / cm²). 3 ) 0.5 That is the case. The abbreviations used in Table 2 are as follows: BPA-PO: Propylene oxide adduct of bisphenol A (average number of moles added: 2.2 mol) TPA: Terephthalic acid TMA: Trimellit Acid
[0154] <Example of manufacturing crystalline polyester resin 1> • Ethylene glycol: 22.0 parts by mass Dodecanediol: 68.0 parts by mass ·Behenic acid: 10.0 parts by mass • Tin 2-ethylhexanoate: 0.5 parts by mass The above materials were weighed into a reaction vessel equipped with a condenser, stirrer, nitrogen inlet tube, and thermocouple. After replacing the inside of the flask with nitrogen gas, the temperature was gradually increased while stirring, and the reaction was carried out for 3 hours at a temperature of 140°C while stirring. Subsequently, the pressure in the reaction vessel was reduced to 8.3 kPa, and the reaction was carried out for 4 hours while maintaining the temperature at 200°C to obtain crystalline polyester resin 1. The physical properties are shown in Table 3.
[0155] <Examples of manufacturing crystalline polyester resins 2-18> In the example of producing crystalline polyester resin 1, the reaction was carried out in the same manner except that the monomer used was changed as shown in Table 3, to obtain crystalline polyester resins 2 to 18. The composition and physical properties of the obtained crystalline polyester resins 2 to 18 are shown in Table 3. Crystalline polyester resins 1 to 17 are modified crystalline polyester resins.
[0156] [Table 3]
[0157] In Table 3, the denaturation rate is the denaturation rate (mol%) due to linear alkyl compounds at the molecular chain terminals. The proportion of carbon atoms is C in equation (9). COOH / C OH This is the value. The abbreviations in Table 3 are as follows. The numbers in parentheses represent the number of carbon atoms in the linear alkyl compound. EG: Ethylene glycol BG: Butylene glycol HG:1,6-Hexanediol DDA: Dodecane dioxide TDA: Tetradecane dioxide HDA: Hexadecanedioic acid BA: Behenic acid (22) SA: Stearic acid (18) ArA: Arachidic acid (20) BAl: Behenyl alcohol (22) MA: Myristic acid (14) CA: Cerotic acid (26)
[0158] <Example of wax dispersant manufacturing method> • Low molecular weight polypropylene (Viscol 660P, manufactured by Sanyo Chemical Industries, Ltd.): 10.0 parts by mass (0.02 moles; 2.4 mol% of the total number of moles of constituent monomers) Xylene: 25.0 parts by mass The above materials were weighed into a reaction vessel equipped with a condenser, stirrer, nitrogen inlet tube, and thermocouple. Next, the flask was purged with nitrogen gas, and the temperature was gradually raised to 175°C while stirring.
[0159] Styrene: 68.0 parts by mass Cyclohexyl methacrylate: 5.0 parts by mass Butyl acrylate: 12.0 parts by mass Methacrylic acid: 5.0 parts by mass Xylene: 10.0 parts by mass • Di-t-butyl peroxyhexahydroterephthalate: 0.5 parts by mass Subsequently, the above materials were added dropwise over 3 hours, and the mixture was stirred for a further 30 minutes. Next, the solvent was removed by distillation to obtain a wax dispersant having a structure in which vinyl resin components and hydrocarbon compounds reacted. The obtained wax dispersant had a peak molecular weight of Mp6000 and a softening temperature of 125°C.
[0160] <Example of toner particle manufacturing> Amorphous polyester resin A1: 51.0 parts by mass Amorphous polyester resin B1: 20.0 parts by mass Crystalline polyester resin 1: 12.0 parts by mass • Wax dispersant: 5.0 parts by mass • Fischer-Tropsch wax (hydrocarbon wax, melting point: 90°C): 5.0 parts by mass • CI pigment blue 15:3: 7.0 parts by mass The above materials were mixed using a Henschel mixer (FM-75 model, manufactured by Nippon Coke Industries Co., Ltd.) at a rotation speed of 20 seconds. -1 After mixing for 5 minutes, the mixture was kneaded in a twin-screw mixer (PCM-30 model, manufactured by Ikegai Co., Ltd.) with a screw rotation speed of 250 rpm and a discharge temperature of 130°C, set to a temperature of 130°C. The resulting mixture was rolled and cooled in a drum flaker (MBD30-30, manufactured by Nippon Coke Co., Ltd.). The cooling water temperature was set to 50°C, and the conditions were set so that the thickness of the rolled resin composition was 1.0 mm. The rolled resin composition was then held at 40-50°C for 60 minutes. The resulting resin composition was cooled to room temperature and coarsely ground to less than 1 mm in a hammer mill to obtain coarse material. The obtained coarse material was finely ground in a mechanical pulverizer (T-250, manufactured by Freund Turbo Co., Ltd.). Furthermore, classification was performed using a Faculty F-300 (manufactured by Hosokawa Micron Corporation) to obtain toner particles 1 with a weight-average particle size of 6.0 μm. The operating conditions were a classification rotor rotation speed of 130 s. -1 , the distributed rotor rotation speed is 120s -1 That's what I decided.
[0161] <Manufacturing example of toner particles 2-44> In the production example of toner particles 1, toner particles 2 to 44 were obtained in the same manner except that the types and parts by mass of the amorphous polyester resin A, amorphous polyester resin B, and crystalline polyester resin were changed as described in Table 4.
[0162] [Table 4]
[0163] In Table 4, the column of formula (1) shows the value of CPESC - APESC. The column of formula (2) shows the value of MP C - TgA (°C). The column of formula (3) shows the value of TgB - TgA (°C). The column of formula (4) shows the value of SPB - SPA ((cal / cm 3 ). 0.5 ). The column of formula (6) shows the value of MwC / MwA.
[0164] <Production Example of Toner 1> · 100 parts of toner particles 1 · 1.0 part of silica particles 1 (fumed silica with a number average diameter of 30 nm treated with silicone oil) The above materials were mixed with a Henschel mixer FM - 10C type (manufactured by Mitsui Miike Chemical Machinery Co., Ltd.) at a rotational speed of 30 s -1 and a rotation time of 10 min to obtain toner 1.
[0165] <Production Examples of Toners 2 to 44> In the production example of toner 1, production was carried out in the same manner except that toner particles 2 to 44 were used respectively to obtain toners 2 to 44.
[0166] [Table 5]
[0167] In the table, the units of Tfb and Tm are °C. The column of formula (8) shows the value of Tm - Tfb (°C).
[0168] <Production Example of Magnetic Core Particles 1> • Process 1 (Weighing and Mixing Process): Fe2O3: 62.7 parts by mass MnCO3: 29.5 parts by mass Mg(OH)2: 6.8 parts by mass SrCO3: 1.0 parts by mass The ferrite raw materials were weighed to achieve the above composition ratio. Then, they were ground and mixed for 5 hours using a dry vibratory mill with 1 / 8-inch diameter stainless steel beads.
[0169] • Process 2 (Calibration Process): The obtained pulverized material was processed into 1 mm cube pellets using a roller compactor. These pellets were then subjected to a vibrating sieve with a 3 mm mesh size to remove coarse powder, followed by a vibrating sieve with a 0.5 mm mesh size to remove fine powder. Finally, the pellets were calcined in a burner-type calcination furnace under a nitrogen atmosphere (oxygen concentration 0.01 vol%) at a temperature of 1000°C for 4 hours to produce calcined ferrite. The composition of the obtained calcined ferrite is as follows. (MnO) a (MgO) b (SrO) c (Fe2O3) d In the above equation, a=0.257, b=0.117, c=0.007, d=0.393
[0170] • Process 3 (Grinding process): After crushing the calcined ferrite to approximately 0.3 mm using a crusher, 30 parts by mass of water were added to 100 parts by mass of calcined ferrite using 1 / 8-inch diameter zirconia beads, and the mixture was ground in a wet ball mill for 1 hour. The resulting slurry was then ground in a wet ball mill using 1 / 16-inch diameter alumina beads for 4 hours to obtain a ferrite slurry (finely ground calcined ferrite).
[0171] ·Process 4 (granulation process): To a ferrite slurry, 1.0 part by mass of ammonium polycarboxylate was added as a dispersant and 2.0 parts by mass of polyvinyl alcohol was added as a binder per 100 parts by mass of calcined ferrite. The mixture was then granulated into spherical particles using a spray dryer (manufacturer: Okawara Chemical Machinery). After adjusting the particle size of the resulting particles, they were heated in a rotary kiln at 650°C for 2 hours to remove the organic components of the dispersant and binder.
[0172] • Process 5 (Baking Process): To control the firing atmosphere, the product was heated in an electric furnace under a nitrogen atmosphere (oxygen concentration 1.00 vol%) from room temperature to 1300°C in 2 hours, and then fired at 1150°C for 4 hours. After that, the temperature was cooled to 60°C over 4 hours, the atmosphere was changed from nitrogen to air, and the product was removed at a temperature of 40°C or lower.
[0173] • Process 6 (sorting process): After crushing the aggregated particles, low-magnetic-force particles were cut by magnetic separation, and coarse particles were removed by sieving with a 250 μm mesh sieve to obtain magnetic core particles 1 with a 50% particle size (D50) of 37.0 μm based on volume distribution.
[0174] <Preparation of coating resin 1> 26.8 parts by mass of cyclohexyl methacrylate monomer 0.2 parts by mass of methyl methacrylate monomer 8.4 parts by mass of methyl methacrylate macromonomer (A macromonomer with a weight-average molecular weight of 5000, having a methacryloyl group at one end.) Toluene 31.3 parts by mass 31.3 parts by mass of methyl ethyl ketone 2.0 parts by mass of azobisisobutyronitrile Among the above materials, cyclohexyl methacrylate, methyl methacrylate, methyl methacrylate macromonomer, toluene, and methyl ethyl ketone were added to a four-neck separable flask equipped with a reflux condenser, thermometer, nitrogen inlet tube, and stirring device. After introducing nitrogen gas to create a sufficient nitrogen atmosphere, the mixture was heated to 80 °C, and azobisisobutyronitrile was added, followed by reflux polymerization for 5 hours. Hexane was injected into the obtained reaction product to precipitate and deposit the copolymer. After filtering off the precipitate, it was dried under vacuum to obtain Coating Resin 1. 30 parts by mass of the obtained Coating Resin 1 was dissolved in 40 parts by mass of toluene and 30 parts by mass of methyl ethyl ketone to obtain Polymer Solution 1 (solid content: 30% by mass).
[0175] <Preparation of Coating Resin Solution 1> 33.3 parts by mass of Polymer Solution 1 (resin solid content concentration: 30%) 66.4 parts by mass of toluene 0.3 parts by mass of carbon black (Regal 330; manufactured by Cabot Corporation) (primary particle size: 25 nm, nitrogen adsorption specific surface area: 94 m 2 / g, DBP oil absorption: 75 ml / 100 g) The above materials were dispersed using zirconia beads with a diameter of 0.5 mm for 1 hour using a paint shaker. The obtained dispersion was filtered through a 5.0 μm membrane filter to obtain Coating Resin Solution 1.
[0176] [[ID=<Example of manufacturing a two-component developer 1> Each of the toners (1-44) and magnetic carrier (1) was mixed in a V-type mixer (V-10 model: Tokuju Seisakusho Co., Ltd.) for 0.5 seconds to achieve a toner density of 8.0% by mass. -1 The mixture was then mixed for a rotation time of 5 minutes to obtain two-component developers 1 to 44.
[0178] <Example 1> [Low temperature fixation] The evaluation was performed using the two-component developer 1 described above. As the image forming apparatus, a modified Canon imageRUNNER ADVANCE C5560 digital commercial printer was used, and a two-component developer 1 was placed in the cyan developer unit. The modifications to the apparatus included allowing free setting of the fixing temperature, process speed, DC voltage VDC of the developer carrier, charging voltage VD of the electrostatic latent image carrier, and laser power. For image output evaluation, a solid-tone image (FFh image) with the desired image ratio was output, and the VDC, VD, and laser power were adjusted so that the amount of toner on the FFh image on the paper was as desired, and the low-temperature fixing performance was evaluated. FFh is a hexadecimal value representing 256 gradations, where 00h is the first gradation (white area) of the 256 gradations, and FFh is the 256th gradation (solid area).
[0179] The evaluation was conducted based on the following evaluation method, and the results are shown in Table 6. ·Paper: GFC-081 (81.0g / m 2 ) (Sold by Canon Marketing Japan Inc.) • Toner amount on paper: 0.70 mg / cm² 2 (Adjusted by the DC voltage VDC of the developer carrier, the charging voltage VD of the electrostatic latent image carrier, and the laser power) • Evaluation image: Place a 2cm x 5cm image in the center of the A4 paper shown above. • Test environment: Low temperature and low humidity environment: Temperature 15°C / Humidity 10%RH (hereinafter referred to as "L / L") Fixing temperature: 140℃ Process speed: 320 mm / sec
[0180] The above evaluation images were output, and the low-temperature fixability was assessed. The value of the image density reduction rate was used as the evaluation index for low-temperature fixability. The image density reduction rate was determined using an X-Rite color reflectance densitometer (500 series: manufactured by X-Rite). First, the image density of the central area was measured. Next, a pressure of 4.9 kPa (50 g / cm³) was applied to the area where the image density was measured. 2 The image was fixed using Silbon paper under a load of ) and rubbed (5 times back and forth), and the image density was measured again. The percentage decrease in image density before and after friction was calculated using the following formula. The obtained percentage decrease in image density was evaluated according to the following evaluation criteria. Image density reduction rate = (Image density before friction - Image density after friction) / (Image density before friction) × 100 (Evaluation Criteria) AA: Image density reduction rate less than 1.0% A: Image density reduction rate of 1.0% or more and less than 3.0% B: Image density reduction rate of 3.0% or more and less than 5.0% C: Image density reduction rate of 5.0% or more and less than 8.0% D: Image density reduction rate of 8.0% or more
[0181] [Paper ejection adhesion resistance] ·Paper: CS-680 (A4 paper, 68.0g / m 2 ) (Sold by Canon Marketing Japan Inc.) • Toner coverage: 1.20 mg / cm² 2 • Evaluation image: Place a 100cm² (10cm x 10cm) image in the center of the A4 paper shown above. • Fixation test environment: Low temperature and low humidity environment, 15℃ / 10%RH (hereinafter referred to as "L / L") Process speed: 320 mm / sec Fixing temperature: 130℃ Using the image forming apparatus described above, two fixed images were output under the above conditions, and the output images were superimposed so that the printed parts of the output images were in contact with each other.
[0182] A stack of paper (CS-680, 500 sheets) was placed on top of the two printed materials, and the printed materials and paper stack were placed in a constant temperature chamber set to 30°C and 80%RH. After leaving it for 1 hour, the temperature of the constant temperature chamber was reset to the evaluation conditions described below, and it was left for 10 hours. Next, the two printed objects were removed from the constant temperature bath and allowed to cool for one hour. After that, it was evaluated whether the two printed objects were still adhered to each other when they were peeled apart. (Evaluation Criteria) A: At a constant temperature of 60°C, the printed parts do not adhere to each other. B: At a constant temperature of 55°C, the printed objects do not adhere to each other. C: At a constant temperature of 50°C, the printed parts do not adhere to each other. D: Under constant temperature conditions of 50°C, the printed objects adhere to each other, and when pulled apart forcefully, the printed objects tear.
[0183] [Drum fusion] Print durability test (evaluation of image whiteout and image blurring) A modified Canon imageRUNNER ADVANCE C5560 II full-color copier was used as the image forming apparatus. The modifications included allowing free adjustment of the process speed, the DC voltage (VDC) of the developer carrier, the charging voltage (VD) of the electrostatic latent image carrier, and the laser power. In particular, the evaluation was conducted at a high process speed to demonstrate superior performance in high-speed printing compared to conventional methods. After a 100,000-sheet durability image output test at a process speed of 400 mm / sec in a high-temperature, high-humidity environment (temperature 30°C / relative humidity 80%, hereafter H / H environment), the following evaluation method was used. During the 100,000-sheet continuous paper feeding time, the same development and transfer conditions (without calibration) as the first sheet were used. For the durability images, the image print ratio was set to 20%, and the development bias was adjusted so that the initial image density was 1.45. The evaluation paper used for the 100,000-sheet durability image output was CS-680 plain copy paper (A4, basis weight 68 g / m²). 2 (Sold by Canon Marketing Japan Inc.)
[0184] Under the above conditions, after outputting 100,000 durable images, a halftone image with an image density of 0.800 was output using an X-Rite color densitometer ("500 series," manufactured by X-Rite). Since image flow and white spots due to toner fusion on the surface of the photoreceptor drum result in smaller image-forming dots and a decrease in image density, measurements were taken at 10 locations to confirm the difference in image density (difference between the maximum and minimum values). The following criteria were used for evaluation, and the results are shown in Table 6. Rank AA: Image density difference less than 0.025 Rank A: Image density difference between 0.025 and less than 0.050 Rank B: Image density difference between 0.050 and less than 0.075 Rank C: Image density difference between 0.075 and less than 0.100 Rank D: Image density difference of 0.100 or more
[0185] <Examples 2-31 and Comparative Examples 1-13> In Example 1, the evaluation was carried out in the same manner except that the two-component developer used for evaluation was changed to one of the two-component developers listed in Table 6. The evaluation results are shown in Table 6.
[0186] [Table 6]
[0187] This disclosure relates to the following configuration. (Composition 1) Toner particles containing amorphous polyester resin and crystalline polyester resin It is Na, The amorphous polyester resin contains a modified amorphous polyester resin A in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the terminal, The crystalline polyester resin contains a modified crystalline polyester resin in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the terminal. The amorphous polyester resin further contains amorphous polyester resin B, which is different from the modified amorphous polyester resin A. When the number of carbon atoms in the linear alkyl compound condensed at the end of the modified amorphous polyester resin A is denoted as APESC, and the number of carbon atoms in the linear alkyl compound condensed at the end of the modified crystalline polyester resin is denoted as CPESC, then APESC and CPESC satisfy the following formula (1), 0 ≤ CPESC - APESC ≤ 6 ···(1) When the glass transition temperature of the modified amorphous polyester resin A is TgA (°C) and the melting point of the modified crystalline polyester resin is MPC (°C), then TgA and MPC satisfy the following formula (2): 30℃ ≤ MPC-TgA ≤ 50℃ ···(2) When the glass transition temperature of the modified amorphous polyester resin A is TgA (°C) and the glass transition temperature of the amorphous polyester resin B is TgB (°C), then TgA and TgB satisfy the following equation (3), 5℃ ≤ TgB - TgA ≤ 15℃ ···(3) The SP value of the modified amorphous polyester resin A is SPA (cal / cm²). 3 ) 0.5 The SP value of the amorphous polyester resin B is set to SPB (cal / cm²). 3 ) 0.5 The toner is characterized in that, when this is the case, the SPA and the SPB satisfy the following formula (4). 0 ≤ SPB - SPA ≤ 0.2 ···(4) (Configuration 2) The toner described in configuration 1, wherein the aforementioned TgA satisfies the following formula (5). 45℃≦TgA≦52℃ ···(5) (Composition 3) The toner according to configuration 1 or 2, wherein when the weight-average molecular weight of the modified crystalline polyester resin is MwC and the weight-average molecular weight of the modified amorphous polyester resin A is MwA, MwC and MwA satisfy the following formula (6). 2.4 ≤ MwC / MwA ≤ 5.0 ···(6) (Composition 4) The toner according to any one of configurations 1 to 3, wherein when the outflow start temperature measured by a flow tester for the toner particles is Tfb and the softening temperature is Tm, Tfb and Tm satisfy the following relationships (7) and (8). 80℃ ≤ Tfb ≤ 90℃ ···(7) 5℃ ≤ Tm - Tfb ≤ 14℃ ···(8) (Composition 5) The proportion of the molecular chain ends of the modified amorphous polyester resin A that are condensed with the linear alkyl compound is 2 to 25 mol%, The toner according to any one of configurations 1 to 4, wherein the proportion of the molecular chain ends of the modified crystalline polyester resin to which the linear alkyl compound is condensed is 2 to 25 mol%. (Composition 6) The modified crystalline polyester resin has a structure other than the linear alkyl compound condensed at the terminals, which is a condensed polymer of aliphatic diols and aliphatic dicarboxylic acids. The number of carbon atoms in the aliphatic diol is C OH The aliphatic dicarboxylic acid has a number of carbon atoms C COOH In that case, C OH and C COOH However, one of the configurations 1 to 5 satisfies the following equation (9) The toner mentioned. 3.0 ≤ C COOH / C OH ≤7.0 ···(9) (Composition 7) The toner according to any of configurations 1 to 6, wherein the APESC and the CPESC satisfy the following formula (10). 2 ≤ CPESC - APESC ≤ 4 ···(10) (Composition 8) The content ratio of the modified crystalline polyester resin, based on the mass of the toner particles, is 3.0 to 25.0% by mass. The toner according to any one of configurations 1 to 7, wherein the content of the modified amorphous polyester resin A, based on the mass of the toner particles, is 20.0 to 80.0% by mass.
Claims
1. A toner having toner particles containing amorphous polyester resin and crystalline polyester resin, The amorphous polyester resin contains a modified amorphous polyester resin A in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the terminal, The crystalline polyester resin contains a modified crystalline polyester resin in which at least one linear alkyl compound selected from the group consisting of linear aliphatic monocarboxylic acids having 16 to 24 carbon atoms and linear aliphatic monoalcohols having 16 to 24 carbon atoms is condensed at the terminal. The amorphous polyester resin further contains amorphous polyester resin B, which is different from the modified amorphous polyester resin A. When the number of carbon atoms in the linear alkyl compound condensed at the end of the modified amorphous polyester resin A is denoted as APESC, and the number of carbon atoms in the linear alkyl compound condensed at the end of the modified crystalline polyester resin is denoted as CPESC, then APESC and CPESC satisfy the following formula (1), 0 ≤ CPESC - APESC ≤ 6 ... (1) When the glass transition temperature of the modified amorphous polyester resin A is TgA (°C) and the melting point of the modified crystalline polyester resin is MPC (°C), then TgA and MPC satisfy the following formula (2): 30°C ≤ MPC - TgA ≤ 50°C ... (2) When the glass transition temperature of the modified amorphous polyester resin A is TgA (°C) and the glass transition temperature of the amorphous polyester resin B is TgB (°C), then TgA and TgB satisfy the following formula (3), 5°C ≤ TgB - TgA ≤ 15°C ... (3) The SP value of the modified amorphous polyester resin A is determined by SPA (cal / cm²). 3 ) 0.5 The SP value of the amorphous polyester resin B is set to SPB (cal / cm²). 3 ) 0.5 A toner characterized in that, when this is done, the SPA and the SPB satisfy the following formula (4). 0 ≤ SPB - SPA ≤ 0.2 ... (4)
2. The toner according to claim 1, wherein the TgA satisfies the following formula (5). 45°C ≤ TgA ≤ 52°C ... (5)
3. The toner according to claim 1 or 2, wherein when the weight-average molecular weight of the modified crystalline polyester resin is MwC and the weight-average molecular weight of the modified amorphous polyester resin A is MwA, MwC and MwA satisfy the following formula (6). 2.4 ≤ MwC / MwA ≤ 5.0 ... (6)
4. The toner according to claim 1 or 2, wherein when the outflow start temperature measured by a flow tester for the toner particles is Tfb and the softening temperature is Tm, Tfb and Tm satisfy the following relationships (7) and (8). 80°C ≤ Tfb ≤ 90°C ... (7) 5°C ≤ Tm - Tfb ≤ 14°C ... (8)
5. The proportion of the molecular chain ends of the modified amorphous polyester resin A into which the linear alkyl compound is condensed is 2 to 25 mol%, The toner according to claim 1 or 2, wherein the proportion of the molecular chain ends of the modified crystalline polyester resin to which the linear alkyl compound is condensed is 2 to 25 mol%.
6. The modified crystalline polyester resin has a structure other than the linear alkyl compound condensed at the end. The structure is a condensed polymer of aliphatic diols and aliphatic dicarboxylic acids. The number of carbon atoms in the aliphatic diol is C OH The aliphatic dicarboxylic acid has a number of carbon atoms C COOH In that case, C OH and C COOH However, the toner according to claim 1 or 2 satisfies the following formula (9). 3.0≦C COOH / C OH ≦7.0 ・・・(9)
7. The toner according to claim 1 or 2, wherein the APESC and the CPESC satisfy the following formula (10). 2 ≤ CPESC - APESC ≤ 4 ... (10)
8. The content ratio of the modified crystalline polyester resin, based on the mass of the toner particles, is 3.0 to 25.0% by mass. The toner according to claim 1 or 2, wherein the content of the modified amorphous polyester resin A, based on the mass of the toner particles, is 20.0 to 80.0% by mass.